Coating substrate composite deviation correction control system and method
By combining the sensing module and the correction module, the position of the second substrate is adjusted in real time to coincide with the reference position, which solves the problem of wrinkles caused by easy deformation of the substrate at the oven outlet and realizes a stable substrate composite process.
Patent Information
- Application Number
- CN202311251305.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-26
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2043-09-26
AI Technical Summary
In the prior art, the substrate at the oven outlet is easily stretched due to high temperature, which leads to unstable alignment, wrinkles, and affects product quality.
A sensing module is used to monitor the position of the substrate in real time. The lateral position of the second substrate is adjusted by the correction module to make it coincide with the reference position of the first substrate, thus avoiding direct adjustment of the first substrate and reducing the impact of tension.
It effectively avoids wrinkles caused by substrate deformation under high temperature conditions, ensures stable product quality, and achieves correction and control in the multi-step substrate composite process.
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Figure CN117163724B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of coating equipment, in particular to a coating substrate composite deviation control system and method. BACKGROUND
[0002] At present, the deviation correction used at the outlet of the oven is to detect and correct the film material itself. Due to the wrap angle problem, the material is adjusted and changed in tension at both ends by a single roller to realize the adjustment of the transverse position of the material. However, since the substrate corresponding to the outlet of the oven is in a high-temperature and easy-to-stretch state, it is easy to deform and form wrinkles, so that the material after deviation correction is in an unstable working state before composite, thereby increasing the risk of reducing product quality. SUMMARY
[0003] The present application provides a coating substrate composite deviation control system and method to solve the problem of reducing product quality due to deviation correction of the unstable substrate at the outlet of the oven.
[0004] The present application provides a coating substrate composite deviation control system, comprising:
[0005] The sensing module is used to monitor in real time when the first substrate and the second substrate move with the roller body, and determine the real-time transverse position data before composite; wherein,
[0006] The real-time transverse data includes the real-time transverse data of the first substrate and the real-time transverse data of the second substrate;
[0007] The control module is used to calculate the error of the real-time transverse position data and the preset reference position, and determine the deviation distance;
[0008] The deviation correction module is used to adjust the transverse position of the second substrate according to the deviation distance, so that the reference positions of the second substrate and the first substrate coincide.
[0009] Preferably, the sensing module comprises a first position sensor and a second position sensor, wherein:
[0010] The first position sensor is arranged at a position close to the outlet of the oven, and is used to detect the transverse position of the first substrate;
[0011] The second position sensor is used to detect the transverse position of the second substrate downstream of the unwinding device of the composite machine.
[0012] Preferably, the control module comprises:
[0013] The judging unit is used to judge whether the transverse positions collected by the first position sensor and the second position sensor coincide with the reference position respectively, and confirm whether the error amount is within the preset range when the transverse position does not coincide with the reference position.
[0014] the computing unit is configured to calculate a correction distance according to the error amount when the error amount is within the preset range;
[0015] the instruction generating unit is configured to generate a control instruction according to the correction distance; wherein,
[0016] the control instruction comprises a correction total amount instruction, a direction control instruction, a speed adjustment instruction and an acceleration adjustment instruction.
[0017] Preferably, the system further comprises an alarm module, the alarm module is configured to send an indication signal when the error amount exceeds the preset range; wherein,
[0018] the indication signal is generated by the following steps:
[0019] constructing a reference detection signal and a transverse detection signal based on a Doppler signal plane; wherein,
[0020] the reference detection signal is configured to generate a reference line according to the detection plane, and the reference line is configured as a correction response;
[0021] according to the roll body dimension parameter of the transverse detection signal, a training array at different time is obtained;
[0022] the training array is added to the comparison process of the reference detection signal to generate a to-be-transmitted signal for correction detection; wherein,
[0023] the to-be-transmitted signal appears when the error amount exceeds the preset range.
[0024] Preferably, the alarm module is specifically configured to:
[0025] determine the risk level of the current composite machine according to the error amount;
[0026] when the risk level of the composite machine meets the preset level requirement, the alarm information is displayed in the form of a pop-up window, otherwise the alarm instruction is sent to the alarm;
[0027] real-time receive confirmation information, if the confirmation information is received within a preset time period, then the pop-up window is closed and the alarm is ended, otherwise the alarm instruction is sent to the alarm; wherein,
[0028] the confirmation information is information that the user operates the pop-up window displayed on the touch screen.
[0029] Preferably, it further comprises a first support and a second support; wherein,
[0030] the first support and the second support are movably installed on the composite machine and are respectively fixedly connected with the first position sensor and the second position sensor.
[0031] Preferably, the second support is also used to drive the second position sensor to move, and the second support is connected with the control module.
[0032] The control module further comprises an adjustment module, which is used to adjust the position of the second position sensor according to the deviation distance when the lateral position collected by the first position sensor does not coincide with the reference position and the deviation correction device completes the deviation correction action.
[0033] Preferably, the deviation correction device is a first deviation correction mechanism downstream of the second unwinding device in the compound machine.
[0034] Preferably, the deviation correction device comprises a first deviation correction mechanism and a second deviation correction mechanism, and the second deviation correction mechanism is used to control a third tension roller of the compound machine to compensate for a delay hysteresis, wherein the delay hysteresis is the position difference between the detection position of the first position sensor and the deviation correction position of the first deviation correction mechanism.
[0035] The control module further comprises a mechanism selection sub-module, which is used to determine the mechanism for performing deviation correction according to the error amount.
[0036] A coating substrate compound deviation correction control method, comprising the following steps:
[0037] Real-time monitoring is performed when the first substrate and the second substrate move with the roller body to determine real-time lateral position data before compounding; wherein,
[0038] The real-time lateral data comprises real-time lateral data of the first substrate and real-time lateral data of the second substrate.
[0039] An error between the real-time lateral position data and a preset reference position is calculated to determine a deviation correction distance.
[0040] According to the deviation correction distance, the lateral position of the second substrate is adjusted so that the reference positions of the second substrate and the first substrate coincide.
[0041] The present application has the following beneficial effects:
[0042] The error amount of the transverse position of the first substrate and the second substrate detected by the sensing module before the substrates are compounded is determined to determine the distance of correction, and the position of the second substrate is corrected by the correction device to ensure that the reference positions of the second substrate and the first substrate are real-time coincident. Since the first substrate at the outlet of the oven is in an unstable state, when the transverse position of the first substrate at the outlet of the oven changes, the transverse position of the second substrate is adjusted by the correction device, so that the second substrate has a following relationship, to realize the coincidence of the reference positions of the two substrates, avoid the tension influence of the correction process on the first substrate, and reduce the generation of wrinkles. When the positions of the first substrate or the second substrate deviate, only the position of the second substrate is adjusted, which can prevent the product quality from being reduced due to the unstable characteristics of the first substrate at the outlet of the oven. The present application not only corrects the first substrate at the oven of the two-in-one compound machine device, but also can be used for the correction of long-path substrates, and removes the process correction, and a terminal correction solves all the centering problems.
[0043] Because the substrate is in a high-temperature and easy-to-stretch state in the prior art, deformation and wrinkles are easily generated, the distance of correction is obtained by the sensing device after the device of the present application is used, the influence of high temperature is not considered during correction, then the reference positions of the two substrates are coincident, the tension influence is avoided, the wrinkles in the easy-to-stretch state can be processed, finally, a set of system can control the correction processing in the substrate compounding steps.
[0044] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the present application. The objects and other advantages of the present application can be achieved and obtained by the structure particularly pointed out in the written description and the accompanying drawings.
[0045] The technical solutions of the present application will be further described in detail below by means of the accompanying drawings and examples. BRIEF DESCRIPTION OF DRAWINGS
[0046] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with the embodiments of the present application, and do not constitute a limitation to the present application. In the drawings:
[0047] Figure 1 It is a structure schematic diagram of a coating substrate compounding correction control system in an embodiment of the present application;
[0048] Figure 2 It is a structure schematic diagram of a compound machine in an embodiment of the present application;
[0049] Figure 3 It is a correction error schematic diagram in an embodiment of the present application;
[0050] Figure 4 This is a schematic diagram of the composite machine structure for coating material conformation in an embodiment of the present invention;
[0051] Figure 5 This is a flowchart of a method for controlling the composite deviation of a coated substrate in an embodiment of the present invention.
[0052] In the figure, 1-first substrate, 2-second substrate, 3-first position sensor, 4-second position sensor, 5-first correction mechanism, 6-first tension roller, 7-second tension roller, 8-third tension roller, 9-fourth tension roller, 10-first support, 11-second support. Detailed Implementation
[0053] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0054] This invention provides a coating substrate lamination correction control system for correcting the lateral position of a first substrate 1 and a second substrate 2 laminated by a laminator. The structure of the laminator is shown in the attached figure. Figure 4 As shown, this is to ensure that the reference positions of the second substrate 2 and the first substrate 1 coincide in real time. See also Figure 2 In the substrate lamination process, the first substrate 11 is coated and dried, and then laminated with the second substrate 2 by the first tension roller 6. Finally, it is wound up by other tension components and the winding mechanism. The second substrate 2 is laminated with the first substrate 1 by the unwinding mechanism, the first correction mechanism 5, the first tension roller 7, the third tension roller 8, and the fourth tension roller 9.
[0055] See Figure 1 The correction control system includes a sensing module, a control module, and a correction module.
[0056] The sensing module is used to monitor the first and second substrates in real time as they move with the rollers to determine the real-time lateral position data before lamination. The real-time lateral data includes the real-time lateral data of the first substrate and the real-time lateral data of the second substrate.
[0057] The control module is used to calculate the error between the real-time lateral position data and the preset reference position component, and to determine the correction distance;
[0058] The correction module adjusts the lateral position of the second substrate according to the correction distance, so that the reference positions of the second substrate and the first substrate coincide. The sensing module can be a position sensor, preferably a photoelectric sensor. The reference position can be the center position or the edge position, selected according to requirements.
[0059] The principle of the above technical solution is as follows:
[0060] The error amount of the transverse position of the first substrate 1 and the second substrate 2 detected by the sensing module from the reference position determines the correction distance before the substrates are compounded, and the position of the second substrate 2 is corrected by the correction device to ensure that the reference positions of the second substrate 2 and the first substrate 1 coincide in real time. Since the first substrate 1 at the outlet of the oven is in an unstable state, when the transverse position of the first substrate 1 at the outlet of the oven changes, the transverse position of the second substrate 2 is adjusted by the correction device, so that the second substrate 2 has a following relationship, to realize the coincidence of the reference positions of the two substrates, avoid the tension effect of the correction process on the first substrate 1, and reduce the generation of wrinkles. When the position of the first substrate 1 or the second substrate 2 deviates, only the position of the second substrate 2 is adjusted, which can prevent the product quality from being reduced due to the unstable characteristics of the first substrate 1 at the outlet of the oven. The present application not only corrects the first substrate 1 in the oven of the two-in-one compounding machine, but also can be used for the correction of long-path substrates, and removes the process correction, and a terminal correction solves all the centering problems. In the control principle, A+B=0 is followed, wherein A is the instantaneous position error value of the first substrate, and B is the cumulative movement value of the second substrate reference position.
[0061] The beneficial effects of the above technical solution are:
[0062] Because the substrate in the prior art is in a high-temperature and easy-to-stretch state, it is easy to deform and form wrinkles, and after using the device of the present application, the correction distance is obtained by the sensing device, the influence of high temperature is not considered during correction, then the reference positions of the two substrates are coincided, the tension effect is avoided, the easy-to-stretch state is easy to handle, and finally, a set of system can control the correction treatment in the compounding steps of multiple substrates.
[0063] In one embodiment, the sensing module includes a first position sensor 3 and a second position sensor 4, the first position sensor 3 is arranged at a position close to the outlet of the oven, and is used to collect the transverse position of the first substrate when the first substrate moves with the first tension roller 6. The second position sensor 4 is located at a position downstream of the unwinding device, and is used to collect the transverse position of the second substrate 2 between the correction device of the compounding machine and the first tension roller 7.
[0064] The principle and beneficial effects of the above technical solution are:
[0065] The first position sensor 3 and the second position sensor 4 can record the transverse position information of the detected substrate and realize real-time communication. The zero position of the first position sensor 3 and the second position sensor 4 can be compensated and defined according to the necessary interface operation of the equipment installation error.
[0066] In one embodiment, the control module comprises:
[0067] The judging unit is configured to judge whether the lateral position sensed by the first position sensor 3 and the second position sensor 4 coincides with the reference position respectively, and to confirm whether the error is within the preset range when the lateral position does not coincide with the reference position;
[0068] The calculating unit is configured to calculate the correction distance when the error is within the preset range, and the calculation formula is C = A instant - B cumulative, wherein A instant is the current value of the first position sensor in one collection period, B cumulative is the cumulative value of the deviation of the second position sensor from the reference position before the collection period, and C is the correction distance; the preset range of the correction distance calculated according to the error is A < R, wherein R is the maximum allowable error of the first position, which can be set and adjusted;
[0069] The instruction generating unit is configured to generate the control instruction according to the correction distance; wherein,
[0070] The control instruction comprises a correction total amount instruction, a direction control instruction, a speed adjustment instruction and an acceleration adjustment instruction.
[0071] The principle and beneficial effects of the above technical solution are as follows:
[0072] participate Figure 3 C1 represents the center position of the first substrate 1, C2 represents the center position of the second substrate 2, and CO represents the theoretical center of the substrate. The first position sensor 3 detects the deviation of C1 from CO, and C1 is positive when it is to the left of CO and negative when it is to the right of CO. The second position sensor 4 detects the deviation of C2 from CO, and C2 is positive when it is to the left of CO and negative when it is to the right of C2. When C1, C2 and CO coincide, it indicates that the first substrate 1 and the second substrate 2 are both at the theoretical zero position, and the correction device does not work. When C1, C2 and CO do not coincide and the error is within the preset range, it indicates that at least one of the first substrate 1 and the second substrate 2 is not at the theoretical zero position, and the correction device is controlled to work, and the position of the second substrate 2 is adjusted according to the position of the first substrate 1. When the deviation of C1 from CO is greater than a specified value, it indicates that the first substrate 1 is in an abnormal state, and only the correction of the second substrate 2 is completed.
[0073] In one embodiment, the system further comprises an alarm module, which is configured to send an indication signal when the error exceeds the preset range; wherein,
[0074] The indication signal is generated by the following steps:
[0075] The reference detection signal and the lateral detection signal are constructed based on the Doppler signal plane; wherein,
[0076] The reference detection signal is used to generate a reference line according to the detection plane, and the reference line is configured to be a deviation correction response;
[0077] According to the roll body dimension parameter of the transverse detection signal, a training array at different moments is obtained;
[0078] The training array is added to the contrast process of the reference detection signal, and a to-be-transmitted signal for deviation correction detection is generated; wherein,
[0079] The to-be-transmitted signal appears when the error amount exceeds the preset range (appears when A≥R).
[0080] The principle and beneficial effects of the above technical solution are:
[0081] When the error amount exceeds the threshold value, it indicates that a fault has occurred in the compound machine, so the alarm module determines the danger level according to the error amount, and when the danger level is high, an alarm instruction is immediately sent to the alarm to notify the user in the form of sound or light. Process; for the low danger level, display on the touch screen to inform the user to process, reduce the risk of compound machine downtime.
[0082] In one embodiment,
[0083] The alarm module is specifically used for:
[0084] According to the error amount, determine the danger level of the current compound machine working state;
[0085] When the danger level of the current compound machine working state meets the preset level requirement, the alarm information is displayed in the form of a pop-up window (the information displayed in the pop-up window includes information for judgment and adjustment according to the working state, including speed reduction, slow acceleration, slow deceleration, low-speed operation, shutdown, etc.); otherwise, send an alarm instruction to the alarm;
[0086] Real-time receive confirmation information, if the confirmation information is received within a preset time period, then close the pop-up window and end the alarm, otherwise send an alarm instruction to the alarm; wherein, the confirmation information is the information of the user operating the pop-up window displayed on the touch screen.
[0087] The principle and beneficial effects of the above technical solution are:
[0088] The application can determine the specific skewness corresponding to the current working state of the compound machine by judging the error amount on the current monitoring result, thereby determining the specific risk level. Finally, according to the preset level requirement met by the risk level of the working state of the compound machine, the specific alarm instruction is displayed through a pop-up window, and the alarm is realized through the alarm instruction. The confirmation information is the information for closing the alarm. If the confirmation information is received within the preset time period, it indicates that the alarm information has been received, and the alarm can be directly closed. If the confirmation information is not received, the alarm is performed again, thereby reducing the risk of stopping the compound machine.
[0089] In one embodiment, the system further comprises a first support 10 and a second support 11, which are movably mounted on the compound machine and are fixedly connected with the first position sensor 3 and the second position sensor 4, respectively.
[0090] The principle and beneficial effects of the above technical solution are:
[0091] The first support 10 can position and fix the position of the first detection sensor, and can realize smooth movement and stable fixation under automatic control in the working process, as well as smooth movement under electric control and manual focus adjustment in the preparation adjustment process. The function of the second support 11 is the same as that of the first support 10, which will not be described in detail here.
[0092] Preferably, the second support 11 is connected with the control module to drive the second position sensor 4 to move. The control module further comprises an adjustment module, which is used to adjust the position of the second position sensor 4 according to the deviation distance when the transverse position collected by the first position sensor 3 does not coincide with the reference position and after the deviation correction device completes the deviation correction action, so as to avoid false reporting of the second position sensor 4.
[0093] The principle and beneficial effects of the above technical solution are:
[0094] The adjustment module adjusts the zero position of the sensor according to the error between the first base material and the second base material after the transverse position collected by the first position sensor 3 does not coincide with the reference position, the second position sensor 4 has completed the corresponding transverse movement, and the deviation correction device has completed the deviation correction action, so as to eliminate the initial error.
[0095] In one embodiment, the deviation correction device is a first deviation correction mechanism 5 located downstream of the unwinding device in the compound machine. It can realize deviation correction on the original mechanism of the compound machine without changing the structure of the compound machine.
[0096] The principle and beneficial effects of the above technical solution are:
[0097] As shown in FIG. 1, the compound machine comprises a first position sensor 3 and a second position sensor 4. Figure 3, the first deviation distance of the first deviation mechanism 5 is: when the position of the first substrate 1 changes, the deviation distance is W0=W1 at this time; when the positions of the first substrate 1 and the second substrate 2 change and the directions are opposite, the deviation distance is W0=W1+W2 at this time; when the positions of the first substrate 1 and the second substrate 2 change and the directions are the same, the deviation distance is W0=W1-W2 at this time.
[0098] The first deviation mechanism 5 includes a deviation controller and a deviation driver. The first position sensor 3 first forms a reference position by automatic positioning according to the theoretical center of the substrate during operation, and no longer moves during operation; when the transverse position of the first substrate 1 and / or the second substrate 2 changes, the deviation distance is calculated, and the control module controls the deviation controller and the deviation driver to adjust the transverse position of the second substrate 2 according to the deviation distance, so that the second substrate 2 is aligned with the first substrate 1, and deviation is realized.
[0099] The control module further includes a cycle selection sub-module, which is used to determine the cycle of signal acquisition according to the error amount. The acquisition cycle is reasonably set to effectively reduce the delay lag amount.
[0100] A coating substrate composite deviation control method, comprising the following steps,
[0101] Real-time monitoring is performed when the first substrate 1 and the second substrate 2 move with the roller body to determine the real-time transverse position data before compounding; wherein,
[0102] The real-time transverse data includes real-time transverse data of the first substrate 1 and real-time transverse data of the second substrate 2;
[0103] The error between the real-time transverse position data and the preset reference position is calculated to determine the deviation distance;
[0104] According to the deviation distance, the transverse position of the second substrate 2 is adjusted so that the reference position of the second substrate 2 and the first substrate 1 coincide.
[0105] The principle of the above technical solution is:
[0106] As shown in the accompanying Figure 5 , the accompanying Figure 2 , the accompanying Figure 3 and the accompanying Figure 4As shown, before the substrate is compounded, the error amount of the transverse position of the first substrate 1 and the second substrate 2 detected by the sensing module and the reference position determines the correction distance, and the position of the second substrate 2 is corrected by the correction device to ensure that the reference positions of the second substrate 2 and the first substrate 1 are real-time coincident. Since the first substrate 1 at the outlet of the oven is in an unstable state, when the transverse position of the first substrate 1 at the outlet of the oven changes, it is not adjusted, but the transverse position of the second substrate 2 is adjusted by the correction device, so that the second substrate 2 has a following relationship, so as to realize the coincidence of the reference positions of the two substrates, avoid the tension effect of the correction process on the first substrate 1, and reduce the generation of wrinkles. When the position of the first substrate 1 or the second substrate 2 deviates, only the position of the second substrate 2 is adjusted, which can prevent the product quality from being reduced due to the changeable characteristics of the first substrate 1 at the outlet of the oven. The present application not only corrects the first substrate 1 at the oven of the two-in-one compound machine device, but also can be used for the correction of long-path substrates, and removes the process correction, and a terminal correction solves all the centering problems. In the control principle, A+B=0 is followed, wherein A is the instantaneous position error value of the first substrate, and B is the cumulative movement value of the second substrate.
[0107] The beneficial effects of the above technical solutions are:
[0108] Because in the prior art, the substrate is in a high temperature and easy-to-stretch state, which is easy to deform and form wrinkles, the correction distance is obtained by the sensing device after using the device of the present application, and the influence of high temperature is not considered during correction, and then the reference positions of the two substrates are coincident, which avoids the tension effect, that is, the easy-to-stretch state can be handled, and finally, a set of system can control the correction treatment in the substrate compounding step.
[0109] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application belong to the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.
Claims
1. A coating substrate composite correction control system, characterized in that, include: Sensing module: used for real-time monitoring of the first and second substrates as they move with the rollers, determining real-time lateral position data before lamination; wherein, Real-time lateral data includes: real-time lateral data of the first substrate and real-time lateral data of the second substrate; Control module: used to calculate the error between real-time lateral position data and preset reference position, and determine the correction distance; Correction module: used to adjust the lateral position of the second substrate according to the correction distance, so that the reference position of the second substrate coincides with that of the first substrate; The sensing module includes a first position sensor and a second position sensor, wherein: The first position sensor is located near the oven outlet and is used to detect the lateral position of the first substrate; The second position sensor is used to detect the lateral position of the second substrate located downstream of the unwinding device of the laminating machine; The control module includes: Judgment unit: used to determine whether the lateral position collected by the first position sensor and the second position sensor coincides with the reference position, and to confirm whether the error is within the preset range when the lateral position does not coincide with the reference position; Calculation unit: used to calculate the correction distance based on the error amount when the error amount is within the preset range; Command generation unit: used to generate control commands based on the correction distance; wherein, Control commands include total correction commands, direction control commands, speed adjustment commands, and acceleration adjustment commands; The system also includes an alarm module, which is used to issue an indication signal when the error exceeds a preset range; wherein... The indication signal is generated through the following steps: A reference detection signal and a transverse detection signal based on the Doppler signal plane are constructed; among them, The reference detection signal is used to generate a reference line based on the detection plane, and the reference line is configured to correct the deviation response. Based on the roller dimension parameters of the lateral detection signal, the training array at different times is obtained; The training array is added to the comparison process of the reference detection signal to generate the signal to be transmitted for correction detection; wherein, The signal to be transmitted occurs when the error exceeds the preset range. When the lateral position of the first substrate located at the oven outlet changes, it is not adjusted. Instead, the lateral position of the second substrate is adjusted by a correction device to make the second substrate follow the correction, so as to achieve the overlap of the reference positions of the two substrates. This avoids the tension effect of the correction process on the first substrate and reduces the formation of wrinkles. In terms of control principle, it follows A+B=0, where A is the instantaneous position error value of the first substrate and B is the cumulative movement value of the reference position of the second substrate. The reference position is the center position or the edge position. The formula for calculating the correction distance is: C = A_instantaneous - B_cumulative, where A_instantaneous is the current value of the first position sensor in one acquisition cycle, B_cumulative is the cumulative value of the offset between the second position sensor and the reference position before the acquisition cycle, and C is the correction distance; the correction distance is calculated within the preset range based on the error amount, i.e., A < R, where R is the maximum allowable error value of the first position.
2. The coating substrate composite correction control system as described in claim 1, characterized in that, The alarm module is specifically used for: Determine the hazard level of the current operating status of the composite machine based on the amount of error; When the danger level of the multifunction printer meets the preset level requirements, the alarm information will be displayed in the form of a pop-up window; otherwise, an alarm command will be sent to the alarm device. It receives confirmation messages in real time. If a confirmation message is received within a preset time period, the pop-up window closes and the alarm ends; otherwise, an alarm command is sent to the alarm device. The confirmation information is the user's interaction with the pop-up window displayed on the touchscreen.
3. The coating substrate composite correction control system as described in claim 1, characterized in that, It also includes a first support and a second support; wherein, The first bracket and the second bracket are movably mounted on the laminating machine and are fixedly connected to the first position sensor and the second position sensor, respectively.
4. The coating substrate composite correction control system as described in claim 3, characterized in that, The second bracket is also used to move the second position sensor, and the second bracket is connected to the control module; The control module also includes an adjustment module, which is used to adjust the position of the second sensor to zero when the lateral position collected by the first position sensor does not coincide with the reference position and there is still an error between the first substrate and the second substrate after the correction device completes the correction action.
5. The coating substrate composite correction control system as described in claim 1, characterized in that, The correction device is the first correction mechanism located downstream of the unwinding device in the composite machine.
6. The coating substrate composite correction control system as described in claim 5, characterized in that, The first correction mechanism includes a correction controller and a correction driver; the control module further includes a period selection submodule, which is used to determine the period of signal acquisition based on the error amount.
7. A method for controlling the alignment of coated substrates, applicable to the alignment control system for coated substrates according to any one of claims 1-6, characterized in that, Includes the following steps: Real-time monitoring is performed on the first and second substrates as they move with the rollers to determine their real-time lateral position data before lamination; wherein... Real-time lateral data includes: real-time lateral data of the first substrate and real-time lateral data of the second substrate; Calculate the error between the real-time lateral position data and the preset reference position to determine the correction distance; Adjust the lateral position of the second substrate according to the correction distance so that the reference position of the second substrate coincides with that of the first substrate.
Citation Information
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