A carding mechanism

Abstract

A kind of and wool mechanism, including the cross section of substantially "C" shape mixing wool board with opening, the mixing wool board has 2n layers (n≥2) from large to small according to diameter;Mixing wool area is formed between the mixing wool board, the mixing wool board is provided with foot nail towards mixing wool area, and the foot nail on adjacent mixing wool board in the same mixing wool area is spaced apart;Wherein, odd layer mixing wool board is all arranged on the first base, even layer mixing wool board is all arranged on the second base, the first base and the second base are opposite;The foot nail on adjacent mixing wool board is spaced apart.Compared with prior art, the present application has the following beneficial effects: it can greatly reduce the size of equipment, reduce the floor area of equipment.

Description

Technical Field

[0001] This invention belongs to the field of wool-forming machines, and specifically relates to a wool-forming mechanism. Background Technology

[0002] A wool blending machine is a machine used for processing and blending woolen fabrics, with its background technology dating back to the early days of the textile industry. With the development of technology and the continuous progress of the textile industry, the design and function of wool blending machines have been continuously improved and perfected. Although traditional wool blending machines play an important role in fiber processing and blending, this equipment has some significant drawbacks:

[0003] 1. Complex Structure: Due to the inclusion of multiple roller structures such as feeding rollers, cylinders, and doffers, the overall structure of the wool mill becomes quite complex. This not only makes the manufacturing and maintenance of the equipment difficult, but also affects its operating efficiency and reliability.

[0004] 2. Large equipment size: Due to the need to accommodate numerous roller structures, the size of the fabrication machine is usually very large. This not only increases the manufacturing cost of the equipment but also places higher demands on the installation and operating environment.

[0005] These problems need to be addressed through technological innovation and equipment improvement, such as designing a simpler roller structure to reduce the size of the equipment. Summary of the Invention

[0006] To address the shortcomings of the existing technology, the present invention provides a wool-removing mechanism that can greatly reduce the size of the equipment and the floor space it occupies.

[0007] To solve the above-mentioned technical problems, the present invention provides the following technical solution.

[0008] A wool blending mechanism includes approximately C-shaped blending boards with open cross-sections, comprising 2n layers (n≥2) of blending boards arranged in descending order of diameter. Blending zones are formed between the blending boards, and each blending board has feet facing these zones, with the feet on adjacent blending boards within the same zone spaced apart. Odd-numbered layers of blending boards are all mounted on a first base, and even-numbered layers are all mounted on a second base, with the first and second bases facing opposite directions.

[0009] The raw material enters through the opening in the outermost mixing plate of the first base. The opposing rotation between adjacent mixing plates strikes and tears the raw material to achieve the opening requirement, and mixing occurs simultaneously. The entire process is completed within a single roller, significantly reducing the size of the equipment.

[0010] In a preferred embodiment of the blending mechanism described in this application, the first and second bases are provided with rotating grooves, and the free end of the blending plate is provided with a rotating part extending into the rotating groove. A plurality of rollers evenly distributed along the rotating part are assembled between the rotating part and the rotating groove. This ensures a reliable connection at both ends of the blending plate, preventing deformation of the blending plate.

[0011] As a preferred embodiment of the wool-making mechanism described in this application, specifically, the rotating part is provided with a limiting groove to restrict the circumferential movement of the rollers, so that the rollers are evenly distributed and the rotating part is not subjected to uneven force.

[0012] As a preferred embodiment of the wool-making mechanism described in this application, specifically, the limiting groove is located on both sides of the rotating part, so that both sides of the rotating part can be reliably supported.

[0013] As a preferred embodiment of the wool-making mechanism described in this application, the rotating part is approximately "C" shaped, and baffles are provided at both ends of the rotating part to prevent the wool from entering the rotating part and affecting the operation of the ball bearings.

[0014] As a preferred embodiment of the wool mixing mechanism described in this application, specifically, the openings of the wool mixing plates on the first base or the second base face the same direction, which is beneficial to increasing the rate at which the wool mixing plates drive the wool to move inward.

[0015] As a preferred embodiment of the wool mixing mechanism described in this application, specifically, the opening orientations of the wool mixing plates on the first base or the second base are inconsistent, which helps to prolong the time the wool is in the wool mixing zone and improve the wool mixing quality.

[0016] As a preferred embodiment of the wool-scraping mechanism described in this application, specifically, both the first base and the second base are provided with hollow drive shafts, and drive gears are provided on the drive shafts. The drive gears are meshed together, and an external drive device drives the wool-scraping mechanism to rotate. This design is beneficial to shorten the axial length of the wool-scraping mechanism and reduce the overall volume of the equipment.

[0017] As a preferred embodiment of the wool mixing mechanism described in this application, specifically, the first base is equipped with an external blower mechanism via a drive shaft. The wool mixing plate has uniformly distributed grooves, through which impurities in the wool are blown out by the blower and then fall into the dust collection structure of the equipment.

[0018] As a preferred embodiment of the wool mixing mechanism described in this application, specifically, the second base is provided with an air inlet of an external suction mechanism via a drive shaft, and the air inlet is also connected to a wool collection bin, so that the uniformly mixed wool is sucked out from the air inlet and falls into the wool collection bin under the action of the mixing plate and the wind.

[0019] Compared with the prior art, this application has the following beneficial effects: it can greatly reduce the size of the equipment and reduce the floor space occupied by the equipment. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of the wool mechanism.

[0021] Figure 2 This is an exploded view of the structure of the wool and wool mechanism.

[0022] Figure 3 This is a three-dimensional schematic diagram of the first base.

[0023] Figure 4 This is a three-dimensional schematic diagram of the second base.

[0024] Figure 5 This is a schematic cross-sectional view of a mixed-textured board in one embodiment.

[0025] Figure 6 This is a schematic cross-sectional view of the mixed-textured board in another embodiment.

[0026] Figure 7 This is a structural cross-sectional view of the wool mechanism.

[0027] Figure 8 This is a schematic diagram of the structure of the wool processing equipment.

[0028] The following is an explanation of the markings in the accompanying drawings:

[0029] 10. First base; 11. Second base; 12. Rotating groove; 13. Drive shaft; 14. Drive gear; 15. Air inlet; 16. Air blower;

[0030] 20. Blended board; 21. Foot nails; 22. Through groove; 23. Rotating part; 24. Ball bearings;

[0031] 30. Conveying mechanism; 40. Oil spraying mechanism; 50. Dust collection mechanism; 60. Drive unit. Implementation

[0032] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0033] In the following embodiments, the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0034] In the description of this invention, it should be understood that terms such as center, longitudinal, transverse, length, width, thickness, upper, lower, front, rear, left, right, vertical, horizontal, top, bottom, inner, outer, clockwise, counterclockwise, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing and simplifying the description of this invention; therefore, they should not be construed as limiting this invention. Furthermore, terms such as first, second, etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features shown. In the description of this invention, unless otherwise expressly specified and limited, terms such as installation, connection, linking, etc., should be interpreted broadly, and those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] refer to Figures 1 to 4 A wool blending mechanism includes wool blending plates 20 with a generally "C"-shaped cross-section having an opening. The wool blending plates 20 have 2n layers (n≥2) arranged in descending order of diameter. Blending zones are formed between the wool blending plates 20. Foot spikes 21 are provided on each wool blending plate 20 facing the blending zone, and the foot spikes 21 on adjacent wool blending plates 20 within the same blending zone are spaced apart. Odd-numbered layers of wool blending plates 20 are all disposed on a first base 10, and even-numbered layers of wool blending plates 20 are all disposed on a second base 11. The first base 10 and the second base 11 rotate in opposite directions.

[0036] The raw material enters through the opening of the outermost mixing plate 20 of the first base 10. The material is struck and torn by the opposite rotation between adjacent mixing plates 20 to achieve the opening requirement, and is mixed at the same time. The entire process is completed in a single roller body, which greatly reduces the size of the equipment.

[0037] In this application, the first base 10 and the second base 11 are connected to each other and rotate independently. The specific connection structure is as follows: The first base 10 and the second base 11 are provided with rotating grooves 12. The free end of the mixed-textured board 20 is provided with a rotating part 23 extending into the rotating groove 12. A plurality of rollers evenly distributed along the rotating part 23 are assembled between the rotating part 23 and the rotating groove 12. This ensures a reliable connection at both ends of the mixed-textured board 20, preventing deformation of the mixed-textured board 20.

[0038] Specifically, the rotating part 23 is provided with limiting grooves to restrict the circumferential movement of the rollers, so that the rollers are evenly distributed and the rotating part 23 is not subjected to uneven force. The limiting grooves are located on both sides of the rotating part 23, so that both sides of the rotating part 23 can be reliably supported. The rotating part 23 is roughly "C" shaped, and baffles are provided at both ends of the rotating part 23 to prevent the material from entering the rotating part 23 and affecting the operation of the ball bearings 24.

[0039] Specifically, refer to Figure 5The openings of the blended wool plates 20 on the first base 10 or the second base 11 face the same direction, which helps to increase the speed at which the blended wool plates 20 drive the wool to move inward.

[0040] As another embodiment of the wool mechanism described in this application, reference is made to... Figure 6 The difference between this and the above embodiment is that the opening orientation of the blending plate 20 on the first base 10 or the second base 11 is inconsistent, which is beneficial to prolong the time of the wool in the blending area and improve the blending quality.

[0041] The wool-refining mechanism described in this application is disposed within the wool-refining cavity of the wool-refining device. For example... Figure 7 and Figure 8 As shown, the wool-mixing equipment includes a transport mechanism for conveying wool, an oil spraying mechanism 40 for spraying oil, and a dust collection mechanism 50 for collecting impurities. The delivery end of the transport mechanism is located above the wool-mixing mechanism, the oil spraying mechanism 40 is located on both sides of the wool-mixing chamber, and the dust collection mechanism 50 is located below the wool-mixing chamber.

[0042] Specifically, both the first base 10 and the second base 11 are provided with a hollow drive shaft 13, and a drive gear 14 is provided on the drive shaft 13. The drive gear 14 is meshed and connected to the external drive device 60 to drive the hair removal mechanism to rotate. This design is beneficial to shorten the axial length of the hair removal mechanism and reduce the overall volume of the equipment.

[0043] The drive shafts 13 of the first base 10 and the second base 11 are respectively connected to the functional components of the wool processing equipment. Their specific structures are as follows: The first base 10 is equipped with an external blower component 16 connected to the blower mechanism via the drive shaft 13. The wool mixing plate 20 has uniformly distributed grooves 22. Impurities in the wool are blown out by the blower component 16 and then fall into the dust collection mechanism 50 of the equipment through the grooves 22. The second base 11 is equipped with an external suction port 15 connected to the suction mechanism via the drive shaft 13. The suction port 15 is also externally connected to a wool collection bin, allowing the uniformly mixed wool to be drawn out from the suction port 15 and fall into the wool collection bin under the action of the blower and the force of the airflow, driven by the wool mixing plate 20.

[0044] At the same time, the oil sprayed by the oil spraying mechanism 40 can also enter the wool mixing mechanism through the channel 22 to wet the wool.

[0045] The working principle of the wool-splitting equipment is as follows:

[0046] 1. Feeding: Keep the first base 10 stationary with the opening of the outermost blending plate 20 of the first base 10 facing upwards. The wool material falls into the blending mechanism through the conveying mechanism 30. The second base 11 rotates, causing the blending plates 20 of the first base 10 and the second base 11 to rotate in opposite directions. The blending plates 20 of the second base 11 carry the wool material into the blending area.

[0047] 2. Mixing: The mixing plates 20 of the first base 10 and the second base 11 work together to strike and tear the wool. At the same time, the mixing plates 20 drive the wool into a mixing zone with a smaller diameter.

[0048] 3. Impurity removal: The blower 16 blows air, and unwanted impurities such as dust and short fibers mixed in the wool are blown out from the channel 22 and then fall into the dust collection mechanism 50.

[0049] 4. Discharge: The suction mechanism draws air, and the wool material moved by the mixing plate 20 is mixed evenly when it passes through multiple different levels of mixing zones. Then it is drawn out to the wool collection bin through the suction port 15.

[0050] The scope of protection of this invention includes, but is not limited to, the above embodiments. The scope of protection of this invention is defined by the claims. Any substitutions, modifications, or improvements to this technology that are easily conceived by those skilled in the art fall within the scope of protection of this invention.

Claims

1. A wool-reeling mechanism, characterized in that, The system includes approximately "C"-shaped mixed-textured boards (20) with open cross-sections. There are 2n layers of mixed-textured boards (20) arranged from largest to smallest diameter (n≥2). Mixed-textured areas are formed between the boards (20). Each mixed-textured board (20) has feet (21) facing the mixed-textured area, and the feet (21) on adjacent mixed-textured boards (20) within the same mixed-textured area are spaced apart. Odd-numbered layers of mixed-textured boards (20) are all mounted on a first base (10), and even-numbered layers of mixed-textured boards (20) are all mounted on a first base (10). The first base (10) and the second base (11) are placed on the second base (11), and the first base (10) and the second base (11) are rotated in opposite directions; the foot nails (21) on the adjacent mixed wool boards (20) are spaced apart; the first base (10) and the second base (11) are provided with rotating grooves (12), and the free end of the mixed wool board (20) is provided with a rotating part (23) that extends into the rotating groove (12), and a number of rollers evenly distributed along the rotating part (23) are assembled between the rotating part (23) and the rotating groove (12); Both the first base (10) and the second base (11) are provided with a hollow drive shaft (13), and a drive gear (14) is provided on the drive shaft (13). The drive gear (14) is connected by meshing and an external drive device (60) drives the wool mechanism to rotate. The first base (10) is provided with a blower (16) of an external blower mechanism through the drive shaft (13). The wool mixing plate (20) is evenly distributed with through grooves (22). The second base (11) is provided with an air inlet (15) of an external suction mechanism through the drive shaft (13), and the air inlet (15) is also connected to a wool collection bin.

2. The wool-splitting mechanism according to claim 1, characterized in that, The rotating part (23) is provided with a limiting groove to restrict the circumferential movement of the roller.

3. The wool-splitting mechanism according to claim 2, characterized in that, The limiting grooves are located on both sides of the rotating part (23).

4. The wool-splitting mechanism according to claim 1, characterized in that, The rotating part (23) is roughly "C" shaped, and baffles are provided at both ends of the rotating part (23).

5. The wool-splitting mechanism according to claim 1, characterized in that, The openings of the mixed-textured board (20) on the first base (10) or the second base (11) face the same direction.

6. The wool-splitting mechanism according to claim 1, characterized in that, The opening orientation of the mixed-textured board (20) on the first base (10) or the second base (11) is inconsistent.

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