An assembled steel structure building spill-proof grouting machine and a pouring method thereof
By designing a combination of layering, adjustment, opening and closing, and vibration cleaning mechanisms, the problems of hydration heat concentration and cement spillage during layered pouring of anti-spill grouting machines for prefabricated steel structure buildings are solved, precise pouring and cleaning are achieved, and the efficiency and strength of cement use are improved.
Patent Information
- Application Number
- CN202311122495.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-01
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2043-09-01
AI Technical Summary
The existing anti-spill grouting machines used in prefabricated steel structure buildings are prone to cause cement hydration heat concentration during layered pouring, resulting in temperature cracks. It is difficult to adjust the cement amount according to demand. Cement is easily spilled when the grouting pipe is repositioned, and it is difficult to clean after vibration, resulting in cement waste and reduced strength.
An anti-spill grouting machine is designed, which includes a stratification mechanism, an adjustment mechanism, an opening and closing mechanism, a vibration mechanism, and a cleaning mechanism. Through the combination of an electromagnetic clutch and a motor drive, layered pouring, cement quantity adjustment, grouting pipe closing, and vibration cleaning are achieved to prevent cement spillage and bubble generation.
Layered pouring is achieved to prevent temperature cracks, the amount of cement is adjusted according to demand, cement spillage and waste is reduced, and cement strength and equipment service life are improved.
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Figure CN117166766B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of building grouting, and particularly relates to an assembled steel structure building anti-spraying grouting machine and a pouring method thereof. BACKGROUND
[0002] Steel structure is a structure composed of steel materials, and is a kind of building structure. In the existing steel structure assembly, a grouting device is needed for foundation pouring. The grouting device is used to inject grout into the connecting area between the steel structure and the ground. Therefore, an assembled steel structure building anti-spraying grouting machine and a pouring method thereof are provided.
[0003] The existing assembled steel structure building anti-spraying grouting machine is difficult to perform layered pouring when in use. The use of large-area pouring may cause cement hydration heat to be concentrated and too large, thereby causing temperature cracks. In addition, it is difficult for some equipment to change the volume of the cement barrel according to different requirements during layered pouring, thereby causing the cement amount to be fixed during layered pouring.
[0004] Secondly, in the existing technology, when the grouting pipe needs to be replaced for grouting, the cement may be sprayed, causing waste of cement and increasing the use cost of cement. In addition, when some equipment blocks the cement, the cement may be adhered to the opening and closing piece, thereby affecting the use of the opening and closing piece and the sand in the cement may damage the opening and closing piece.
[0005] Finally, after the existing assembled steel structure building anti-spraying grouting machine finishes grouting, it is difficult to quickly vibrate the cement, which may cause air bubbles in the cement, affecting the strength of the cement. In addition, after some equipment vibrates the cement, it is difficult to clean the cement on the vibrating roller, which may cause some cement to be adsorbed on the vibrating rod, causing waste of cement. SUMMARY
[0006] Therefore, in order to solve the above problems, the present application provides an assembled steel structure building anti-spraying grouting machine and a pouring method thereof.
[0007] The present application is implemented as follows: an assembled steel structure building anti-spraying grouting machine and a pouring method thereof are constructed. The device includes a cart. A layered mechanism is arranged at the top rear end of the cart. A grouting pipe is arranged at the top rear end of the layered mechanism. An opening and closing mechanism is arranged at the bottom of the grouting pipe. A vibrating mechanism is arranged at the top front end of the cart. A suction pump is arranged at the top left end of the layered mechanism. A feeding pipe is fixedly connected to the top right end of the layered mechanism.
[0008] The layering mechanism comprises a first mounting box arranged at the rear end of the top of the trolley, a second mounting box arranged at the bottom of the first mounting box, a first double-shaft motor arranged at the bottom of the second mounting box, a first bevel gear set arranged at the left and right end output shafts of the first double-shaft motor through a connecting rod, and an electromagnetic clutch fixedly connected to the outer wall of the connecting rod, a first rotating wheel arranged at the top of the first bevel gear set through a connecting rod, a notch wheel engaged with the protruding block at the bottom of the rotating wheel, a first rotating disc arranged at the top of the notch wheel through a connecting rod, and an adjusting mechanism arranged at the right end of the first bevel gear set of the right end of the first double-shaft motor through a connecting rod, and an electromagnetic clutch fixedly connected to the outer wall of the connecting rod.
[0009] Preferably, the adjusting mechanism comprises a second bevel gear set arranged at the right end of the first bevel gear set of the right end of the first double-shaft motor through a connecting rod, a first rotating block arranged at the back bevel gear of the second bevel gear set through a connecting rod, a sliding groove rod arranged at the back of the first rotating block through a connecting rod, a first sliding rod arranged at the left and right ends of the sliding groove rod, and a limiting block arranged at the bottom of the first mounting box, and the first sliding rod is in sliding connection with the limiting block.
[0010] Preferably, the adjusting mechanism further comprises a moving block arranged at the left end of the first sliding rod of the left end of the sliding groove rod, an electromagnetic rod attracted to the magnetic hollow slot at the top of the moving block, an elastic pad arranged at the left end of the electromagnetic rod through a connecting block, and a cement bucket arranged at the top of the first rotating disc, and the cement bucket is composed of two groups of cement boxes.
[0011] Preferably, the opening and closing mechanism comprises a fixed disc arranged at the bottom of the grouting pipe, a sliding groove arranged at the top of the fixed disc, and a second sliding rod arranged in the sliding groove.
[0012] Preferably, the opening and closing mechanism further comprises a plywood arranged at the bottom of the second sliding rod, a shock-absorbing pad arranged at the bottom of the plywood, and a second rotating disc arranged at the bottom of the shock-absorbing pad through a connecting rod.
[0013] Preferably, the vibrating mechanism comprises a mounting plate arranged at the front end of the top of the trolley, a damping rod arranged at the left and right ends of the top of the mounting plate, a third mounting box arranged at the outer wall of the damping rod, a second double-shaft motor arranged at the bottom of the third mounting box, a cam arranged at the front and rear end output shafts of the second double-shaft motor through a connecting rod, and an electromagnetic clutch fixedly connected to the outer wall of the connecting rod, a first connecting plate arranged at the left and right ends of the third mounting box through a connecting plate, a vibrating motor arranged at the front end of the bottom of the first connecting plate, a vibrating rod arranged at the bottom of the vibrating motor, and a cleaning mechanism arranged at the outer wall of the vibrating rod.
[0014] Preferably, the vibrating mechanism further comprises a fourth connecting plate arranged between the two groups of first connecting plates, a double-shaft air cylinder arranged at the bottom of the fourth connecting plate through a connecting block, and a knocking block arranged at the pushing rod of the left and right ends of the double-shaft air cylinder.
[0015] Preferably, the cleaning mechanism comprises a wiping block arranged on the outer wall of the vibrating rod, a connecting rod arranged on the back of the wiping block through a cross rod, a sliding plate arranged on the top of the connecting rod through a vertical rod, a second connecting plate arranged on the left end of the top of the trolley, an inclined block arranged on the right end of the sliding plate, a rotating rod arranged on the right end of the second connecting plate through a connecting block.
[0016] Preferably, the cleaning mechanism further comprises a second rotating block arranged below the front end of the rotating rod, a third connecting plate arranged on the right end of the top of the trolley, and a second rotating wheel arranged above the front end of the third connecting plate.
[0017] Preferably, the grouting method for the anti-spraying grouting machine for the fabricated steel structure building comprises the following steps:
[0018] Step one: build a model, and the connection between the two sides of the model and the steel structure material needs to be specially designed;
[0019] Step two: mix cement according to the required proportion, and then transport it into the cement barrel through the feeding pipe on the top of the first installation box;
[0020] Step three: drive the cement barrel to rotate intermittently through the cooperation of the groove wheel and the first rotating wheel for layered pouring;
[0021] Step four: change the volume of the cement barrel through the cooperation of the electromagnetic rod and the elastic pad;
[0022] Step five: transport the cement in the cement barrel to the grouting pipe through the suction pump for grouting;
[0023] Step six: reduce cement spraying through the cooperation of the chute and the plywood;
[0024] Step seven: vibrate the cement through the cooperation of the vibration motor and the vibrating rod;
[0025] Step eight: wipe the vibrating rod through the cooperation of the second rotating wheel and the inclined block.
[0026] The present application has the following advantages: the present application provides an anti-spraying grouting machine for a fabricated steel structure building and a pouring method thereof, which has the following improvements compared with the same type of equipment:
[0027] The anti-spraying grouting machine for a fabricated steel structure building and the pouring method thereof can realize layered pouring through the cooperation of the first rotating wheel and the groove wheel, drive the adjusting mechanism to rotate through the first rotating disc, and prevent the use of large-area pouring from causing cement hydration heat concentration and excessive heat, thereby generating temperature cracks.
[0028] The present invention discloses an anti-spill grouting machine for prefabricated steel structure buildings and a pouring method thereof. By setting an adjustment mechanism, an electromagnetic rod is attracted to a magnetic slot on the top of a movable block, and the elastic pad is driven to move by the cooperation of the electromagnetic rod and the connecting block, so as to change the amount of cement according to different pouring layers, reduce the cement residue in the cement bucket, and reduce cement spillage.
[0029] The present invention discloses an anti-spill grouting machine and a pouring method for assembled steel structure buildings. By setting an opening and closing mechanism, the second turntable drives the plywood and the shock-absorbing pad to rotate through the cooperation of the slide groove and the connecting rod, thereby closing and fixing the grouting port at the bottom of the grouting pipe to prevent cement from spilling. At the same time, the shock-absorbing pad reduces the damage to the plywood caused by sand in the cement, thereby increasing the service life of the plywood.
[0030] The present invention describes an anti-spill grouting machine and a pouring method for assembled steel structure buildings. A vibration mechanism is provided to vibrate cement through the cooperation of a cam, a damping rod and a vibration motor to prevent bubbles from being generated in the cement and affecting the strength of the cement. The cleaning mechanism is then knocked and cleaned through the cooperation of a double-axis cylinder and a knocking block to reduce cement waste.
[0031] The present invention describes an anti-spill grouting machine for assembled steel structure buildings and a pouring method thereof. By providing a cleaning mechanism, the blocking blocks at the bottom and left end of the second rotating wheel cooperate with the rotating rod to drive the wiping block to move up and down to scrape off the cement residue on the vibrating rod, thereby preventing excessive cement residue on the vibrating rod from wasting cement and increasing the cost of cement use. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the structure of the steps of the present invention;
[0033] Figure 2 It is a schematic diagram of the three-dimensional structure of the cart and the layering mechanism of the present invention;
[0034] Figure 3 This is a schematic diagram of the three-dimensional decomposition structure of the layered mechanism of the present invention;
[0035] Figure 4 This is a bottom-up perspective structural diagram of the sheave wheel and the first rotating wheel of the present invention;
[0036] Figure 5 This invention Figure 2 A schematic diagram of the structure enlarged in the middle;
[0037] Figure 6 This is a schematic diagram of the three-dimensional structure of the cement barrel of the present invention from a top view;
[0038] Figure 7 This is a schematic top view of the three-dimensional structure of the opening and closing mechanism of the present invention;
[0039] Figure 8It is the three-dimensional exploded structure schematic view of the opening and closing mechanism of the application;
[0040] Figure 9 It is the three-dimensional structure schematic view of the vibrating mechanism of the application;
[0041] Figure 10 It is the three-dimensional structure schematic view of the cleaning mechanism of the application.
[0042] Among them: trolley-1, stratification mechanism-2, first installation box-21, second installation box-22, first double-shaft motor-23, first bevel gear set-24, first rotating wheel-25, grooved wheel-26, first rotating disc-27, adjusting mechanism-28, second bevel gear set-281, first rotating block-282, sliding groove rod-283, first sliding rod-284, limiting block-285, moving block-286, electromagnetic rod-287, elastic pad-288, cement bucket-289, grouting pipe-3, opening and closing mechanism-4, fixed disc-41, sliding groove-42, second sliding rod-43, plywood-44, shock pad-45, second rotating disc-46, vibrating mechanism-5, mounting plate-51, damping rod-52, third installation box-53, second double-shaft motor-54, cam-55, first connecting plate-56, vibration motor-57, vibrating rod-58, cleaning mechanism-59, wiping block-591, connecting rod-592, sliding plate-593, second connecting plate-594, inclined block-595, rotating rod-596, second rotating block-597, third connecting plate-598, second rotating wheel-599, fourth connecting plate-510, double-shaft air cylinder-511, knocking block-512, suction pump-6. Embodiment
[0043] The principles and features of the application are described, the examples are only used to explain the application, not to limit the scope of the application. In the following paragraphs, the application is described in more detail with reference to the accompanying drawings. According to the following description and claims, the advantages and features of the application will be more apparent. It should be noted that the drawings are very simplified and non-precise proportions are used, only to facilitate, clear and assist the purpose of explaining the embodiments of the application. Figures 1-10 The principles and features of the application are described, the examples are only used to explain the application, not to limit the scope of the application. In the following paragraphs, the application is described in more detail with reference to the accompanying drawings. According to the following description and claims, the advantages and features of the application will be more apparent. It should be noted that the drawings are very simplified and non-precise proportions are used, only to facilitate, clear and assist the purpose of explaining the embodiments of the application.
[0044] It should be noted that when the component is referred to as "fixed to" another component, it can be directly on another component or there can be a middle component. When a component is considered to be "connected" to another component, it can be directly connected to another component or there can be a middle component. When a component is considered to be "disposed on" another component, it can be directly disposed on another component or there can be a middle component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0045] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items. EMBODIMENT
[0046] Referring to Figures 1-4 The application discloses an assembled steel structure building anti-spraying grouting machine and a pouring method thereof. The anti-spraying grouting machine comprises a trolley 1, a layered mechanism 2 fixedly connected to the rear end of the top of the trolley 1, a grouting pipe 3 fixedly connected to the rear end of the top of the layered mechanism 2, an opening and closing mechanism 4 fixedly connected to the bottom of the grouting pipe 3, a vibrating mechanism 5 fixedly connected to the front end of the top of the trolley 1, and a suction pump 6 fixedly connected to the left end of the top of the layered mechanism 2.
[0047] The layered mechanism 2 comprises a first mounting box 21 fixed to the rear end of the top of the trolley 1, a second mounting box 22 fixed to the bottom of the first mounting box 21, a first double-shaft motor 23 fixed to the bottom of the second mounting box 22, and a first bevel gear set 24 driven to rotate by the first double-shaft motor 23 through a connecting rod.
[0048] The first bevel gear set 24 is fixed to the output shafts at the left and right ends of the first double-shaft motor 23 through a connecting rod, and an electromagnetic clutch is fixedly connected to the outer wall of the connecting rod. The top bevel gear of the first bevel gear set 24 at the right end of the first double-shaft motor 23 is fixedly connected to the electromagnetic clutch through a connecting rod.
[0049] A first rotating wheel 25 is fixed to the top of the first bevel gear set 24 through a connecting rod, a grooved wheel 26 is engaged with the protruding block at the bottom of the rotating wheel 25, a first rotating disc 27 is fixed to the top of the grooved wheel 26 through a connecting rod, and an adjusting mechanism 28 is fixed to the right end of the first bevel gear set 24 at the right end of the first double-shaft motor 23 through a connecting rod. An electromagnetic clutch is fixedly connected to the outer wall of the connecting rod, and the grooved wheel 26 is driven to rotate the first rotating disc 27 in cooperation with the first rotating wheel 25.
[0050] The working principle of the anti-spraying grouting machine and the pouring method thereof based on the embodiment 1 is as follows:
[0051] When the device is used, the device is first placed in a working area, then the device is connected with an external power supply, and the device is provided with a power supply required for work.
[0052] When the assembly is completed according to the required amount of cement by adjusting mechanism 28, the first double-shaft motor 23 and the electromagnetic clutch on the left end connecting rod of the first double-shaft motor 23 are started, the first double-shaft motor 23 drives the first bevel gear set 24 at the left end of the first double-shaft motor 23 to rotate through the connecting rod, the top bevel gear of the first bevel gear set 24 at the left end of the first double-shaft motor 23 drives the first rotating wheel 25 to rotate through the connecting rod, the first rotating wheel 25 drives the first rotating disc 27 to rotate through cooperation with the slot wheel 26, and the first rotating disc 27 drives the adjusting mechanism 28 to rotate, and then the suction pump 6 is started, the cement in the adjusting mechanism 28 is transported to the outside through the grouting pipe 3, and grouting is carried out through the grouting pipe 3.
[0053] When the adjusting mechanism 28 needs to be driven to rotate in the opposite direction, the first double-shaft motor 23 and the top electromagnetic clutch of the first bevel gear set 24 at the right end of the first double-shaft motor 23 are started, the first double-shaft motor 23 drives the first bevel gear set 24 at the right end of the first double-shaft motor 23 to rotate through the connecting rod, the top bevel gear of the first bevel gear set 24 at the right end of the first double-shaft motor 23 drives the first rotating wheel 25 to rotate through the connecting rod, and then step one is repeated, the cement in the adjusting mechanism 28 is driven to rotate in the opposite direction according to different requirements, layered pouring is realized, and the use of large-area pouring to cause concentrated and excessive cement hydration heat and thus temperature cracks is prevented. Embodiment
[0054] Please refer to Figures 5-6 Compared with embodiment one, the embodiment further comprises an adjusting mechanism 28, the adjusting mechanism 28 comprises a second bevel gear set 281 fixed on the right end of the first bevel gear set 24 at the right end of the first double-shaft motor 23 through a connecting rod, a first rotating block 282 fixed on the back bevel gear of the second bevel gear set 281 through a connecting rod, and the back bevel gear of the second bevel gear set 281 is convenient for driving the first rotating block 282 to rotate through a connecting rod.
[0055] A sliding groove rod 283 is slidably connected to the back of the first rotating block 282 through a connecting rod, a first sliding rod 284 is fixed on the left and right ends of the sliding groove rod 283, a limiting block 285 is fixed on the inner bottom of the first mounting box 21, the first sliding rod 284 is slidably connected with the limiting block 285, and the first sliding rod 284 is convenient for driving the moving block 286 to move.
[0056] The moving block 286 is fixed on the left end of the first sliding rod 284 on the left end of the sliding groove rod 283, the electromagnetic rod 287 is attracted to the top magnetic slot of the moving block 286, and the electromagnetic rod 287 is electrically connected with the current output device.
[0057] An elastic pad 288 is fixed to the left end of the electromagnetic rod 287 through a connecting block, and a cement bucket 289 is fixed to the top of the first turntable 27. The cement bucket 289 consists of two groups of cement boxes. There are four groups of cement buckets 289, and the four groups of cement buckets 289 are equidistantly arranged on the top of the first turntable 27.
[0058] In this embodiment:
[0059] When it is necessary to control the amount of cement according to different pouring layers, the electromagnetic rod 287 is driven to work by the external current output device, so that the electromagnetic rod 287 is attracted to the magnetic slot on the top of the moving block 286, and then the first dual-axis motor 23 and the electromagnetic clutch on the right end of the first bevel gear set 24 on the right end of the first dual-axis motor 23 are started. The first dual-axis motor 23 drives the first bevel gear set 24 on the right end of the first dual-axis motor 23 to rotate, and the first bevel gear set 24 on the right end of the first dual-axis motor 23 drives the second bevel gear set 281 to rotate. The bevel gear on the back of the second bevel gear set 281 drives the first rotating block 282 to rotate through the connecting rod. The first rotating block 282 drives the slide rod 283 to move to the right through the connecting rod, the slide rod 283 drives the first sliding rod 284 to move to the right, and the first sliding rod 284 at the left end of the slide rod 283 drives the moving block 286 to move to the right. The moving block 286 drives the elastic pad 288 to move to the right through cooperation with the electromagnetic rod 287 and the connecting block, so that the elastic pad 288 is deformed, and the volume of the cement bucket 289 is changed through the elastic pad 288, thereby controlling the amount of cement in the cement bucket 289, so as to change the amount of cement according to different casting layers, and at the same time reduce the cement residue in the cement bucket 289, so as to reduce cement spillage. Example
[0060] See also Figures 7-8 Compared with the first embodiment, the present invention provides an anti-spill grouting machine for assembled steel structure buildings and a pouring method thereof. The present embodiment further includes: an opening and closing mechanism 4, which includes a fixed plate 41 fixed to the bottom of the grouting pipe 3, a slide 42 provided on the top of the fixed plate 41, and an electromagnetic block fixedly connected to the slide 42, and the electromagnetic block is electrically connected to an external current output device.
[0061] The second sliding rod 43 sliding in the sliding groove 42, the plywood 44 fixed at the bottom of the second sliding rod 43, and the shock-absorbing pad 45 fixed at the bottom of the plywood 44 facilitate reducing the damage caused by sand in the cement to the plywood 44.
[0062] A second turntable 46 is slidably mounted on the bottom of the shock-absorbing pad 45 via a connecting rod. Ten sets of sliding grooves are provided on the top of the second turntable 46 . The second turntable 46 facilitates the opening and closing of the plywood 44 and the shock-absorbing pad 45 .
[0063] In this embodiment:
[0064] When different places need to be poured, the staff rotates the second turntable 46, the second turntable 46 drives the plywood 44 and the shock pad 45 to rotate through the cooperation of the sliding groove and the connecting rod, the plywood 44 drives the second sliding rod 43 to slide in the sliding groove 42, then the sliding groove 42 drives the electromagnetic block to work through the external current output device, the electromagnetic block in the sliding groove 42 adsorbs and fixes the second sliding rod 43, so as to close and fix the bottom grouting port of the grouting pipe 3, prevent the cement from spilling, and at the same time, the shock pad 45 reduces the damage of the sand in the cement to the plywood 44, and increases the service life of the plywood 44. Embodiment
[0065] Please refer to Figure 9 Compared with the first embodiment, the embodiment further comprises a vibrating mechanism 5, the vibrating mechanism 5 comprises a mounting plate 51 fixed at the top front end of the cart 1, a damping rod 52 fixed at the top left and right ends of the mounting plate 51, a third mounting box 53 sliding on the outer wall of the damping rod 52, and the third mounting box 53 is convenient for mounting the second double-shaft motor 54.
[0066] The second double-shaft motor 54 is fixed at the bottom of the third mounting box 53, the cam 55 is fixed on the front and rear output shafts of the second double-shaft motor 54 through a connecting rod, and the outer wall of the connecting rod is fixedly connected with an electromagnetic clutch, the first connecting plate 56 is fixed at the left and right ends of the third mounting box 53 through a connecting plate, and the cam 55 is convenient for driving the third mounting box 53 to move up and down through cooperation with the damping rod 52.
[0067] The vibration motor 57 is fixed at the bottom front end of the first connecting plate 56, the vibrating rod 58 is fixed at the bottom of the vibration motor 57, the cleaning mechanism 59 is sliding on the outer wall of the vibrating rod 58, the fourth connecting plate 510 is fixed between the two groups of first connecting plates 56, the double-shaft air cylinder 511 is fixed at the bottom of the fourth connecting plate 510 through a connecting block, and the knocking block 512 is fixed at the pushing rod of the left and right ends of the double-shaft air cylinder 511, and the vibrating rod 58 is convenient for vibrating the cement.
[0068] In the embodiment:
[0069] When the cement grouting is completed, the second double-shaft motor 54 and the electromagnetic clutch on the connecting rod at the front and rear ends of the second double-shaft motor 54 are started, the second double-shaft motor 54 drives the cam 55 to rotate through the connecting rod at the front and rear ends, the cam 55 drives the third mounting box 53 to move up and down through cooperation with the damping rod 52, the third mounting box 53 drives the first connecting plate 56 to move up and down through the connecting plate, then the vibration motor 57 is started, the vibration motor 57 drives the vibrating rod 58 to vibrate, the cement is vibrated through the cooperation of the up-and-down movement and the vibration, so as to prevent the cement from generating air bubbles and affecting the strength of the cement;
[0070] When the cleaning mechanism 59 is cleaned to the vibrating rod 58, start the double shaft air cylinder 511, the double shaft air cylinder 511 drive left and right two end knock block 512 do relative motion, knock block 512 to the cleaning mechanism 59 knock, make the cleaning mechanism 59 by material quality influence cleaning mechanism 59 on cement drop, reduce cement waste. Embodiment
[0071] Please refer to Figures 9-10 , a prefabricated steel structure building is provided with a spill-proof grouting machine and a pouring method, compared with embodiment one, the embodiment further includes: a cleaning mechanism 59, the cleaning mechanism 59 includes a wiping block 591 sliding on the outer wall of the vibrating rod 58, a connecting rod 592 fixed on the back of the wiping block 591 through the cross bar, the connecting rod 592 is convenient for installing the wiping block 591.
[0072] The sliding plate 593 is fixed on the top of the connecting rod 592, the second connecting plate 594 is fixed on the top left end of the cart 1, and the limiting plate is arranged on the right side of the front end of the second connecting plate 594, which limits the sliding plate 593.
[0073] The inclined block 595 is fixed on the upper and lower sides of the right end of the sliding plate 593, the rotating rod 596 is rotatably arranged on the right end of the second connecting plate 594 through the connecting block, the second rotating block 597 is fixed below the front end of the rotating rod 596, the third connecting plate 598 is fixed on the top right end of the cart 1, the second rotating wheel 599 is slidingly and rotatably arranged above the front end of the third connecting plate 598, the second rotating wheel 599 is provided with a clamping block on the left end and the bottom, and the bottom clamping block and the left end clamping block are arranged in a ratio of 3:1.
[0074] In the embodiment:
[0075] When the vibrating rod 58 is vibrated, the electromagnetic clutch of the back connecting rod of the second double-shaft motor 54 and the back cam 55 is started, the second double-shaft motor 54 drives the second rotating wheel 599 to rotate through the connecting rod, so that the second rotating wheel 599 drives the longer clamping block at the bottom of the second rotating wheel 599 to rotate and contact the inclined block 595 above the sliding plate 593, and the longer clamping block at the bottom of the second rotating wheel 599 drives the sliding plate 593 to move upwards through cooperation with the inclined block 595 above the sliding plate 593, and the sliding plate 593 drives the wiping block 591 to move upwards through cooperation of the connecting rod 592 and the horizontal rod to scrape off the residual cement on the vibrating rod 58, at this time, the bottom of the inclined block 595 below the sliding plate 593 is in contact with the top of the second rotating block 597 due to the influence of the inclination of the bottom of the second rotating block 597, then the second rotating wheel 599 rotates, the shorter clamping block at the left end of the second rotating wheel 599 drives the rotating rod 596 to rotate, and the rotating rod 596 drives the second rotating block 597 to rotate, so that the second rotating block 597 is separated from the inclined block 595 below the sliding plate 593, and then the sliding plate 593 moves downwards due to gravity, and the sliding plate 593 drives the wiping block 591 to move downwards through cooperation of the connecting rod 592 and the horizontal rod to scrape off the residual cement on the vibrating rod 58 again, so as to prevent waste of cement caused by too much residual cement on the vibrating rod 58 and increase the use cost of cement. Embodiment
[0076] Please refer to Figures 1-10 The embodiment includes the following steps:
[0077] Step one: build a model, and the connection between the two sides of the model and the steel structure material needs to be specially designed;
[0078] Step two: mix the cement according to the required proportion, and then transport it into the cement barrel 289 through the top feeding pipe of the first installation box 21;
[0079] Step three: drive the cement barrel 289 to rotate intermittently through cooperation of the groove wheel 26 and the first rotating wheel 25 for layered pouring;
[0080] Step four: change the volume of the cement barrel through cooperation of the electromagnetic rod 287 and the elastic pad 288;
[0081] Step five: transport the cement in the cement barrel 289 to the grouting pipe 3 through the suction pump 6 for grouting;
[0082] Step six: reduce cement spilling through cooperation of the sliding groove 42 and the plywood 44;
[0083] Step seven: vibrate the cement through cooperation of the vibrating motor 57 and the vibrating rod 58;
[0084] Step eight: through the cooperation of the second rotating wheel 599 and the inclined block 595, the wiping block 591 wipes the vibrating rod 58.
[0085] The application provides an improved assembly type anti-spraying grouting machine for steel structure building and a pouring method thereof, a layered mechanism 2 is arranged, a first rotating disc 27 is driven to rotate through the cooperation of a first rotating wheel 25 and a grooved wheel 26, the first rotating disc 27 drives an adjusting mechanism 28 to rotate, layered pouring is realized, and cement hydration heat concentration and excessive heat caused by large-area pouring are prevented, so that temperature cracks are generated; the adjusting mechanism 28 is arranged, the elastic pad 288 is driven to move through the cooperation of an electromagnetic rod 287 and a connecting block, so that the cement amount is changed according to different pouring layers, cement residues in a cement barrel 289 are reduced, and cement spraying is reduced; an opening and closing mechanism 4 is arranged, the plywood 44 and the damping pad 45 are driven to rotate through the cooperation of a sliding groove and a connecting rod, so that the bottom grouting opening of the grouting pipe 3 is closed and fixed, cement spraying is prevented, the damage of cement sand to the plywood 44 is reduced through the damping pad 45, and the service life of the plywood 44 is prolonged; a vibrating mechanism 5 is arranged, the cement is vibrated through the cooperation of a cam 55, a damping rod 52 and a vibrating motor 57, bubbles in the cement are prevented, the strength of the cement is affected, the cleaning mechanism 59 is knocked and cleaned through the cooperation of a double-shaft air cylinder 511 and a knocking block 512, and cement waste is reduced; the cleaning mechanism 59 is arranged, the wiping block 591 is driven to move up and down through the cooperation of a clamping block at the bottom and the left end of a second rotating wheel 599 and a rotating rod 596, cement residues on the vibrating rod 58 are scraped, excessive cement residues on the vibrating rod 58 are prevented, cement waste is reduced, and the cement use cost is increased.
[0086] The above shows and describes the basic principles and main features of the present application and the advantages of the present application, and the standard parts used in the present application can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection modes of the parts are the conventional means such as bolts, rivets and welding in the prior art, the mechanical parts and equipment are the conventional types in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and details are not described herein.
[0087] The above description of disclosed embodiments enables those skilled in the art to carry out or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A spill-proof grouting machine for assembled steel structure buildings, comprising a trolley (1), a stratification mechanism (2) provided at the top rear end of the trolley (1), a grouting pipe (3) provided at the top rear end of the stratification mechanism (2), an opening and closing mechanism (4) provided at the bottom of the grouting pipe (3), a vibrating mechanism (5) provided at the top front end of the trolley (1), and a suction pump (6) provided at the top left end of the stratification mechanism (2), wherein: The top right end of the stratification mechanism (2) is fixedly connected with a feed pipe; The invention is characterized in that the layering mechanism (2) comprises a first installation box (21) provided at the top rear end of the cart (1), a second installation box (22) provided at the bottom of the first installation box (21), a first double-axis motor (23) provided at the bottom of the second installation box (22), a first bevel gear set (24) provided at the left and right output shafts of the first double-axis motor (23) through a connecting rod, and an electromagnetic clutch is fixedly connected to the outer wall of the connecting rod, a first rotating wheel (25) provided at the top of the first bevel gear set (24) through a connecting rod, a groove wheel (26) engaged with a protruding block at the bottom of the rotating wheel (25), a first rotating disk (27) provided at the top of the groove wheel (26) through a connecting rod, and an adjusting mechanism (28) provided at the right end of the first bevel gear set (24) at the right end of the first double-axis motor (23) through a connecting rod, and an electromagnetic clutch is fixedly connected to the outer wall of the connecting rod.
2. The anti-spill grouting machine for assembled steel structure buildings according to claim 1, characterized in that: The adjusting mechanism (28) comprises a second bevel gear set (281) provided at the right end of the first bevel gear set (24) at the right end of the first dual-axis motor (23) via a connecting rod, a first rotating block (282) provided at the bevel gear on the back of the second bevel gear set (281) via a connecting rod, a sliding groove rod (283) provided at the back of the first rotating block (282) via a connecting rod, a first sliding rod (284) provided at the left and right ends of the sliding groove rod (283), and a limiting block (285) provided at the bottom of the first installation box (21), wherein the first sliding rod (284) is slidably connected to the limiting block (285).
3. The anti-spill grouting machine for assembled steel structure buildings according to claim 2, characterized in that: The regulating mechanism (28) further comprises a moving block (286) provided at the left end of the first sliding rod (284) at the left end of the sliding rod (283), an electromagnetic rod (287) attracted to the magnetic slot at the top of the moving block (286), an elastic pad (288) provided at the left end of the electromagnetic rod (287) via a connecting block, and a cement bucket (289) provided at the top of the first rotating disk (27), wherein the cement bucket (289) is composed of two groups of cement boxes.
4. The anti-spill grouting machine for assembled steel structure buildings according to claim 3, characterized in that: The opening and closing mechanism (4) comprises a fixed plate (41) provided at the bottom of the grouting pipe (3), a sliding groove (42) provided at the top of the fixed plate (41), and a second sliding rod (43) provided in the sliding groove (42).
5. The anti-spill grouting machine for assembled steel structure buildings according to claim 4, characterized in that: The opening and closing mechanism (4) further comprises a plywood (44) arranged at the bottom of the second sliding rod (43), a shock-absorbing pad (45) arranged at the bottom of the plywood (44), and a second rotating disk (46) arranged at the bottom of the shock-absorbing pad (45) via a connecting rod.
6. The anti-spill grouting machine for assembled steel structure buildings according to claim 5, characterized in that: The vibration mechanism (5) comprises a mounting plate (51) provided at the front end of the top of the trolley (1), a damping rod (52) provided at the left and right ends of the top of the mounting plate (51), a third mounting box (53) provided at the outer wall of the damping rod (52), a second double-axis motor (54) provided at the bottom of the third mounting box (53), a cam (55) provided at the front and rear ends of the output shaft of the second double-axis motor (54) through a connecting rod, and the outer wall of the connecting rod is fixedly connected to an electromagnetic clutch, a first connecting plate (56) provided at the left and right ends of the third mounting box (53) through a connecting plate, a vibration motor (57) provided at the front end of the bottom of the first connecting plate (56), a vibration rod (58) provided at the bottom of the vibration motor (57), and a cleaning mechanism (59) provided on the outer wall of the vibration rod (58).
7. The anti-spill grouting machine for assembled steel structure buildings according to claim 6, characterized in that: The vibrating mechanism (5) further comprises a fourth connecting plate (510) disposed between the two groups of first connecting plates (56), a double-axis cylinder (511) disposed at the bottom of the fourth connecting plate (510) via a connecting block, and striking blocks (512) disposed at the left and right ends of the push rod of the double-axis cylinder (511).
8. The anti-spill grouting machine for assembled steel structure buildings according to claim 7, characterized in that: The cleaning mechanism (59) includes a wiping block (591) provided on the outer wall of the vibrating rod (58), a connecting rod (592) provided on the back of the wiping block (591) via a horizontal rod, a sliding plate (593) provided on the top of the connecting rod (592) via a vertical rod, a second connecting plate (594) provided on the left end of the top of the trolley (1), tilting blocks (595) provided on the upper and lower sides of the right end of the sliding plate (593), and a rotating rod (596) provided on the right end of the second connecting plate (594) via a connecting block.
9. The anti-spill grouting machine for assembled steel structure buildings according to claim 8, characterized in that: The cleaning mechanism (59) further comprises a second rotating block (597) provided below the front end of the rotating rod (596), a third connecting plate (598) provided at the top right end of the cart (1), and a second rotating wheel (599) provided above the front end of the third connecting plate (598).
10. A grouting method using an anti-spill grouting machine for an assembled steel structure building according to claim 9, comprising the following steps: Step 1: Build the model. The connection between the two sides of the model and the steel structure material requires special design; Step 2: Mix the cement according to the required proportion and then transport it into the cement barrel (289) through the top feed pipe of the first installation box (21); Step 3: The cement bucket (289) is driven to rotate intermittently by the cooperation of the groove wheel (26) and the first rotating wheel (25) to perform layered pouring; Step 4: changing the volume of the cement bucket by cooperating with the electromagnetic rod (287) and the elastic pad (288); Step 5: transporting the cement in the cement bucket (289) to the grouting pipe (3) through the suction pump (6) for grouting; Step 6: Reduce cement spillage by cooperating with the chute (42) and the plywood (44); Step 7: Vibrating the cement by the cooperation of the vibration motor (57) and the vibrating rod (58); Step eight: The second rotating wheel (599) and the tilting block (595) cooperate to drive the wiping block (591) to wipe the vibrating rod (58).
Citation Information
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Pouring equipment
CN217326506U
Layered pouring fixing assembly for concrete pouring
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