An automated batch card making device

Abstract

This invention relates to the field of machining equipment technology, and particularly to an automatic batch card production equipment, comprising a frame, with a first main conveyor mechanism and a second main conveyor mechanism respectively arranged on opposite sides of the top of the frame. The infeed and discharge ends of the first and second main conveyor mechanisms are in opposite positions, and a cleaning component is arranged between the discharge end of the first main conveyor mechanism and the infeed end of the second main conveyor mechanism. A card issuing component, a reading and writing component, and a laser etching component are arranged on the top of the frame near the first main conveyor mechanism. In this invention, by arranging individual processes sequentially in a U-shape on the frame and replacing manual loading and unloading with conveyor mechanisms, the equipment can reduce labor costs, shorten the processing preparation cycle, improve the efficiency of mass production of main and auxiliary smart cards, reduce the physical harm to operators during laser etching, and reduce the error rate during manual sorting.

Description

Technical Field

[0001] This invention relates to the field of machining equipment technology, and in particular to an automatic batch card production equipment. Background Technology

[0002] Existing smart card manufacturing equipment uses a single-process method when producing smart cards, and the smart cards are set in pairs, including a set of main smart cards and a set of auxiliary smart cards. During the processing, the main smart cards need to be laser etched, cleaned, and have information recognition and detection performed, while the NFC chip built into the auxiliary smart cards needs to be read, written, and encrypted. Currently, the cleaning, information recognition and detection processes and loading and unloading are usually done manually, resulting in low work efficiency. At the same time, because the processing steps are relatively dispersed, each process needs to be transferred to the next process after completion, which increases the processing preparation cycle. Therefore, it cannot meet the needs of full-process, large-volume, and rapid production.

[0003] Therefore, there is an urgent need to provide an automated batch card production device to meet current usage requirements. Summary of the Invention

[0004] The purpose of this invention is to provide an automatic batch card making device, which mainly solves the technical problems mentioned in the prior art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An automatic batch card making device includes a frame, with a first main conveying mechanism and a second main conveying mechanism respectively arranged on opposite sides of the top of the frame, the infeed end and the discharge end of the first main conveying mechanism and the second main conveying mechanism being in opposite positions;

[0007] A cleaning assembly is provided between the discharge end of the first main conveyor and the feed end of the second main conveyor;

[0008] A card dealing component, a reading and writing component, and a laser etching component are provided on the top of the frame near the first main conveying mechanism. The card dealing component, the reading and writing component, and the laser etching component are arranged side by side in sequence along the positive Y-axis of the frame, and the card dealing component is located on the side near the feed end of the first main conveying mechanism.

[0009] An OCR recognition component, a reserved encryption component, and a card receiving component are provided on the top of the frame near the second main conveying mechanism. The OCR recognition component, the reserved encryption component, and the card receiving component are arranged side by side in the opposite direction of the Y-axis of the frame, and the OCR recognition component is located on the side near the feeding end of the second main conveying mechanism.

[0010] The card-dealing component is used to store the main smart card and the secondary smart card, and to issue the main smart card and the secondary smart card to the first main transmission mechanism;

[0011] The read / write component is used to read and write data on the secondary smart card;

[0012] The laser etching component is used to engrave text on the front of the main smart sign and to engrave a QR code on the back of the main smart sign.

[0013] The cleaning component is used to clean the residue left after laser etching on the surface of the main smart sign.

[0014] The OCR recognition component is used to scan and identify whether the QR code information on the main smart sign is correct;

[0015] The reserved encryption component is used to encrypt the secondary smart card;

[0016] The card collecting component is used to collect the main smart card with correctly identified QR code information, as well as the encrypted secondary smart card.

[0017] Preferably, both the first main conveying mechanism and the second main conveying mechanism are embedded at the top of the frame. Both the first main conveying mechanism and the second main conveying mechanism include a linear module one, which is installed at the bottom of the inner wall of the frame. A linear module two is provided at the top of the linear module one. The conveying directions of the linear module one and the linear module two are perpendicular to each other. Two sets of electric grippers are horizontally provided at the top of the linear module two.

[0018] The first linear module is used to drive the second linear module to move along the Y-axis of the frame; the second linear module is used to drive the two sets of electric grippers to move along the X-axis of the frame.

[0019] The two sets of electric grippers are used to grip the main smart card and the secondary smart card, respectively.

[0020] Preferably, the card dealing assembly includes a main card dealing assembly and three auxiliary card dealing assemblies. The main card dealing assembly and the auxiliary card dealing assemblies are arranged in parallel, and the card dispensing ports of the main card dealing assembly and the auxiliary card dealing assemblies are all facing one side of the electric gripper.

[0021] Preferably, the read / write component includes a first metal shield, which is mounted on the top of the frame. The interior of the first metal shield is hollow, and an opening is provided at one end of the first metal shield near the first main transmission mechanism. A first card reader is provided inside the first metal shield, which is used to read and write data to the NFC chip inside the sub-smart card.

[0022] Preferably, the laser etching component is configured as a laser etching machine, which is located at the top of the frame. The laser etching machine is equipped with a laser, an optical isolator, a galvanometer, a field lens, and a dust removal system. The laser, the optical isolator, and the galvanometer are arranged horizontally along the X-axis of the frame. The field lens is located directly below the galvanometer, and the dust removal system is located directly above the galvanometer.

[0023] Preferably, the cleaning assembly includes a housing, which is arranged parallel to the X-axis of the frame. The housing is configured as a U-shaped frame, and its two ends correspond to the discharge end of the first main conveying mechanism and the feed end of the second main conveying mechanism, respectively. A reciprocating conveying mechanism is provided on the side of the housing away from the card dealing assembly, and a rotating card flipping mechanism is provided on the reciprocating conveying mechanism. The reciprocating conveying mechanism is used to drive the rotating card flipping mechanism to reciprocate along the X-axis of the frame.

[0024] The output end of the rotating flipping mechanism is provided with a clamping block through the inner wall of the housing. The clamping block is provided with two slots for installing the main smart card and the sub-smart card respectively. The rotating flipping mechanism is used to flip the main smart card and the sub-smart card 180°.

[0025] The top of the housing is provided with a fixed plate via a vertical movement mechanism. The bottom of the fixed plate is provided with four sets of rotating cleaning mechanisms. The four sets of rotating cleaning mechanisms are horizontally spaced along the X-axis of the frame. The cleaning ends of the four sets of rotating cleaning mechanisms penetrate and extend into the interior of the housing for cleaning the front and back of the main smart sign.

[0026] Preferably, it also includes a reserved single-card issuing component, which is installed at the top of the frame and located on the feeding end side near the second main conveying mechanism. The reserved single-card issuing component is provided with a set of sub-card issuing mechanism.

[0027] Preferably, the OCR recognition component includes a protective cover, which is installed on the top of the frame. The interior of the protective cover is hollow, and an opening is provided at one end of the protective cover near the second main conveying mechanism. A light source is provided at the top of the inner wall of the protective cover, and two sets of high-definition cameras are provided on the inner wall of the protective cover and below the light source. A rotating mechanism is provided on the inner wall of the protective cover and directly below the two sets of high-definition cameras.

[0028] Preferably, the reserved encryption component includes a second metal shield, which is installed on the top of the frame. The interior of the second metal shield is hollow, and an opening is provided at one end of the second metal shield near the second main transmission mechanism. Two sets of second card readers are provided inside the second metal shield, and the two sets of second card readers are used to encrypt the NFC chip installed inside the sub-smart card.

[0029] Preferably, the card collecting assembly includes a main card mechanism and three auxiliary card mechanisms, wherein the main card mechanism and the auxiliary card mechanisms are arranged in parallel, and the card inlets of the main card mechanism and the auxiliary card mechanisms are all facing the side of the electric gripper;

[0030] The bottom of the card collecting component is provided with a waste box component, which is located inside the frame.

[0031] Compared with the prior art, the beneficial effects of the present invention are:

[0032] In this invention, the equipment arranges individual processes sequentially in a U-shape on the frame and uses a conveyor mechanism to replace manual loading and unloading, thereby reducing labor costs, shortening the processing preparation cycle, improving the efficiency of mass production of main and auxiliary smart signs, reducing the harm to operators during laser etching, and reducing the error rate during manual sorting. Attached Figure Description

[0033] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0034] Figure 1 This is a schematic diagram of the automatic batch label making equipment of the present invention;

[0035] Figure 2 In this invention Figure 1 Top view;

[0036] Figure 3 In this invention Figure 1 Enlarged view of the cleaning components;

[0037] Figure 4 In this invention Figure 3 A schematic diagram of the rotating cleaning mechanism;

[0038] In the diagram: Frame 1, Linear Module 1 21, Linear Module 2 22, Electric Gripper 23, Card Dealing Component 3, Reading / Writing Component 4, Laser Etching Component 5, Cleaning Component 6, Housing 61, Reciprocating Conveyor Mechanism 62, Rotary Card Flipping Mechanism 63, Clamping Block 64, Fixing Plate 65, Up-Down Movement Mechanism 66, Rotary Cleaning Mechanism 67, Motor 671, Drive Shaft 672, Pulley 673, Belt 674, Cleaning Brush 675, Reserved Single Card Dealing Component 7, OCR Recognition Component 8, Reserved Encryption Component 9, Card Receiving Component 10, Waste Box Component 11, First Main Conveyor Mechanism 12, Second Main Conveyor Mechanism 13. Detailed Implementation

[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0040] like Figures 1-3 As shown, this invention provides an automatic batch card-making device, including a frame 1. A first main conveyor mechanism 12 and a second main conveyor mechanism 13 are fixedly installed on opposite sides of the top of the frame 1, with the inlet and outlet positions of the first main conveyor mechanism 12 and the second main conveyor mechanism 13 being opposite. A cleaning assembly 6 is fixedly installed between the outlet of the first main conveyor mechanism 12 and the inlet of the second main conveyor mechanism 13. A card-dealing assembly 3, a reading / writing assembly 4, and a laser etching assembly 5 are fixedly installed on the top of the frame 1 near the first main conveyor mechanism 12. Card-issuing component 3, reading / writing component 4, and laser etching component 5 are arranged side-by-side in sequence along the positive Y-axis of frame 1, and card-issuing component 3 is installed on the side near the feeding end of the first main conveying mechanism 12; OCR recognition component 8, reserved encryption component 9, and card-receiving component 10 are fixedly installed on the top of frame 1 near the side of the second main conveying mechanism 13, and OCR recognition component 8, reserved encryption component 9, and card-receiving component 10 are arranged side-by-side in sequence along the opposite Y-axis of frame 1, and OCR recognition component 8 is installed on the side near the feeding end of the second main conveying mechanism 13;

[0041] In this embodiment, the card-issuing component 3 stores the main smart card and the secondary smart card, and issues the main smart card and the secondary smart card to the first main conveying mechanism 12; then the first main conveying mechanism 12 conveys the main smart card and the secondary smart card to the read / write component 4 station, where the read / write component 4 reads and writes data on the secondary smart card; next, the first main conveying mechanism 12 conveys the main smart card and the secondary smart card to the laser etching component 5 station, where the laser etching component 5 etches text on the front of the main smart card and etches a QR code on the back of the main smart card; then the first main conveying mechanism 12 conveys the main smart card and the secondary smart card to the cleaning component 6 station, where the cleaning component 6 cleans the residue left by laser etching on the surface of the main smart card; finally, the second main conveying mechanism 13 conveys the main smart card and the secondary smart card to the OCR recognition station. The system operates at station 8, where the OCR recognition component 8 scans and verifies the QR code information on the main smart card to ensure its accuracy. After scanning and verification, the second main conveyor mechanism 13 transports the main smart card and the secondary smart card to station 9, where the secondary smart card is encrypted. Finally, the card receiving component 10 retrieves the main smart card with the correct QR code information and the encrypted secondary smart card. This equipment, by arranging individual processes sequentially in a U-shape on the frame 1 and replacing manual loading and unloading with a conveyor mechanism, can reduce labor costs, shorten the processing preparation cycle, improve the efficiency of producing large quantities of main and secondary smart cards, reduce the physical harm to operators during laser etching, and reduce the error rate during manual sorting.

[0042] Specifically, the first main conveying mechanism 12 and the second main conveying mechanism 13 are both embedded and installed at the top of the frame 1. Both the first main conveying mechanism 12 and the second main conveying mechanism 13 include a linear module 21. The linear module 21 is fixedly installed at the bottom of the inner wall of the frame 1. A linear module 22 is installed at the top of the linear module 21. The conveying directions of the linear module 21 and the linear module 22 are perpendicular to each other. Two sets of electric grippers 23 are horizontally installed at the top of the linear module 22. The linear module 21 is used to drive the linear module 22 to move along the Y-axis of the frame 1. The linear module 22 is used to drive the two sets of electric grippers 23 to move along the X-axis of the frame 1. The two sets of electric grippers 23 are used to grip the main smart card and the secondary smart card, respectively.

[0043] In its initial state, the linear module 22 on the first main conveyor mechanism 12 is located at the front end of the card dealing component 3 station, and the linear module 22 on the second main conveyor mechanism 13 is located at the discharge end of the cleaning component 6 station. During operation, the linear module 22 on the first main conveyor mechanism 12 moves two sets of electric grippers 23 to the card dealing component 3 station, respectively gripping one set of main smart cards and one set of auxiliary smart cards. Then, the linear module 22 is driven by the linear module 1 on the first main conveyor mechanism 12 to move along the positive Y-axis of the frame 1, sequentially conveying the main smart cards and auxiliary smart cards to the reading / writing component 4, the laser etching component 5, and the... The cleaning component 6 station performs the cleaning process; after the cleaning process is completed, the linear module 22 on the second main conveying mechanism 13 moves the two sets of electric grippers 23 to the discharge end of the cleaning component 6 to pick up the cleaned main smart card and the auxiliary smart card. Then, the linear module 21 on the second main conveying mechanism 13 drives the linear module 22 to move in the opposite direction of the Y-axis of the frame 1, and the main smart card and the auxiliary smart card are sequentially conveyed to the OCR recognition component 8 and the reserved encryption component 9 station for processing. Finally, they are conveyed to the card receiving component 10 station for card receiving, thus completing the overall processing of a pair of smart cards. After the processing is completed, the main conveying mechanism 2 resets to process the next pair of smart cards.

[0044] It should be noted that: the linear module 1 21 and linear module 22 in this embodiment can be conveyed by a cylinder; the electric gripper uses a set of upper and lower clamping plates, which can be installed on both sides of the bidirectional lead screw, and the clamping or loosening of the upper and lower clamping plates is controlled by the forward and reverse rotation of the bidirectional lead screw driven by the motor.

[0045] Specifically, the card dealing component 3 includes a main card dealing component and three auxiliary card dealing components. The main card dealing component and the auxiliary card dealing components are arranged in parallel, and the card dispensing ports of the main card dealing component and the auxiliary card dealing components are all facing the side of the electric gripper 23.

[0046] In this embodiment, each main card dealing component has 198 installation slots, and each auxiliary card dealing component has 66 installation slots, which can store 198 pairs of smart cards. Each main card dealing component and each auxiliary card dealing component has a card dispensing port at the bottom. Each time, a main smart card and a auxiliary smart card are pushed out from the card dispensing port. After the electric gripper 23 picks up the pushed-out smart card, the smart cards in the main card dealing component and the auxiliary card dealing component will fill the gaps in sequence, realizing automatic card dealing.

[0047] Specifically, the read / write component 4 includes a first metal shield, which is fixedly installed on the top of the frame 1. The interior of the first metal shield is hollow, and an opening is provided at one end of the first metal shield near the first main conveying mechanism 12 to facilitate the feeding of the main smart card and the secondary smart card into the first metal shield for processing. A first card reader is installed inside the first metal shield, which is used to read and write data to the NFC chip set inside the secondary smart card.

[0048] Specifically, the laser etching component 5 is configured as a laser etching machine, which is fixedly installed at the top of the frame 1. The laser etching machine is equipped with a laser, an optical isolator, a galvanometer, a field lens, and a purification and dust removal system. The laser, optical isolator, and galvanometer are horizontally arranged along the X-axis of the frame 1. The field lens is fixedly installed directly below the galvanometer, and the purification and dust removal system is fixedly installed directly above the galvanometer. During use, the main smart sign is moved directly below the field lens for laser etching. First, text, such as name or company name, is etched on one side of the main smart sign. Then, the main smart sign is rotated 180° by the electric gripper 23 to etch a QR code on the other side. At the same time, the purification and dust removal system absorbs the smoke and dust generated during the laser etching process, which is environmentally friendly.

[0049] Specifically, the cleaning assembly 6 includes a housing 61, which is installed parallel to the X-axis of the frame 1. The housing 61 is configured as a U-shaped frame, and its two ends correspond to the discharge end of the first main conveying mechanism 12 and the feed end of the second main conveying mechanism 13, respectively. A reciprocating conveying mechanism 62 is fixedly installed on the side of the housing 61 away from the card dealing assembly 3. A rotating card flipping mechanism 63 is installed on the reciprocating conveying mechanism 62. The reciprocating conveying mechanism 62 drives the rotating card flipping mechanism 63 to reciprocate along the X-axis of the frame 1. The output end of the rotating card flipping mechanism 63 passes through the housing 6. A clamping block 64 is fixedly installed on the inner wall of the frame 1. The clamping block 64 has two slots for installing the main smart card and the secondary smart card respectively. The rotating flipping mechanism 63 is used to flip the main smart card and the secondary smart card 180°. A fixing plate 65 is fixedly installed on the top of the housing 61 through the up and down movement mechanism 66. Four sets of rotating cleaning mechanisms 67 are installed at the bottom of the fixing plate 65. The four sets of rotating cleaning mechanisms 67 are horizontally spaced along the X-axis direction of the frame 1. The cleaning ends of the four sets of rotating cleaning mechanisms 67 penetrate through and extend into the interior of the housing 61 for cleaning the front and back of the main smart card.

[0050] In this embodiment, in the initial state, the rotating flipping mechanism 63 is located at the feeding end of the cleaning component 6. After the laser etching of the surface of the main smart card is completed, it is conveyed to the feeding end of the cleaning component 6 through the first main conveying mechanism 12, and the main smart card and the auxiliary smart card are clamped in the corresponding two slots of the clamping block 64. Then, the rotating flipping mechanism 63 is driven to move along the positive X-axis direction of the frame 1 through the reciprocating conveying mechanism 62, and the surface of the main smart card is cleaned by the rotating cleaning mechanism 67. After the rotating flipping mechanism 63 passes through the first two sets of rotating cleaning mechanisms 67, the up-down movement mechanism 66 drives the fixed plate 65 to move upward, and drives the four sets of rotating cleaning mechanisms 67 to move upward as a whole. Then, the rotating flipping mechanism 63 drives the clamping block 64 to rotate 180°. Then, the up-down movement mechanism 66 drives the fixed plate 65 to move downward, and drives the four sets of rotating cleaning mechanisms 67 to move downward as a whole. Then, the other side of the main smart card is cleaned by the last two sets of rotating cleaning mechanisms 67.

[0051] It should be noted that the reciprocating conveying mechanism 62 in this embodiment can adopt a reciprocating screw structure, and the reciprocating screw is driven to rotate by a motor to achieve reciprocating movement. The rotating flipping mechanism includes a threaded mounting seat, a rotary motor and a connecting rod. The rotary motor is mounted on the outer surface of the reciprocating screw through the threaded mounting seat. The output shaft of the rotary motor passes through the outer surface of the housing 61 through the connecting rod and is fixedly connected to the clamping block 64. A strip groove is opened on the outer surface of the housing 61 near the connecting rod. The connecting rod is slidably installed in the strip groove, which facilitates the limiting of the connecting rod and ensures that the reciprocating screw can drive the threaded mounting seat to move back and forth. When it is necessary to clean the other side of the main smart card, the rotary motor is controlled to rotate and the clamping block 64 is flipped 180° to realize the automatic flipping function.

[0052] refer to Figure 4 As shown, the rotary cleaning mechanism 67 in this embodiment includes a set of motors 671, a set of drive shafts 672, two sets of pulleys 673, a set of belts 674, and a set of cleaning brushes 675 (brushes can be used). The motors 671 are fixedly mounted on the bottom end of the fixed plate 65, and sufficient space is reserved between the bottom end of the motors 671 and the top end of the housing 61 to prevent interference from the motors 671 when the fixed plate 65 moves up and down. The output shaft of the motors 671 passes through and extends to the top end of the fixed plate 65, where a set of pulleys 673 are mounted. Above the fixed plate 65 and... Another set of pulleys 673 is located directly above the slot for mounting the main smart card on the clamping block 64. A drive shaft 672 is fixedly installed on the inner wall of the other set of pulleys 673. The bottom end of the drive shaft 672 passes through the bottom end of the fixing plate 65 and the inner wall of the housing 61 and a cleaning brush 675 is fixedly installed thereon. The outer surface of the drive shaft 672 can be rotatably connected to the inner wall of the fixing plate 65 through a bearing. A belt 674 is sleeved on the outer surface of the two sets of pulleys 673, so that the cleaning brush 675 can be driven to rotate by the motor 671 to realize the automatic rotation cleaning function.

[0053] refer to Figure 3 As shown, the up-and-down motion mechanism 66 in this example uses one set of electric push rods and four sets of telescopic rods. The electric push rods are located at the center of the housing 61 and are fixedly installed on the top of the fixed plate 65. The output end of the electric push rod passes through the bottom of the fixed plate 65 and is fixedly connected to the top of the housing 61. The four sets of telescopic rods are located at the four corners of the housing 61, and the two ends of the four sets of telescopic rods are fixedly connected to the opposite surfaces of the housing 61 and the fixed plate 65, respectively. At the same time, the length and width of the fixed plate 65 correspond to the length and width of the housing 61, respectively. In addition, the stroke control in this embodiment can use proximity switches, etc., which are commonly used in the prior art and will not be described in detail here.

[0054] Specifically, it also includes a reserved single card issuing component 7, which is fixedly installed on the top of the frame 1 and is located on the side near the feed end of the second main conveyor mechanism 13. The reserved single card issuing component 7 is equipped with a set of sub-card issuing mechanism; it is used to reissue the main smart card to prevent the main smart card from falling off during cleaning in the cleaning component 6 and affecting subsequent normal processing.

[0055] Specifically, the OCR recognition component 8 includes a protective cover, which is fixedly installed on the top of the frame 1. The interior of the protective cover is hollow, and an opening is provided at one end of the protective cover near the second main conveying mechanism 13. A light source is fixedly installed on the top of the inner wall of the protective cover. Two sets of high-definition cameras are installed on the inner wall of the protective cover below the light source. A rotating mechanism is installed on the inner wall of the protective cover directly below the two sets of high-definition cameras. The rotating mechanism can be a motor-driven gripper structure. During use, the electric gripper 23 clamps the main smart card and the secondary smart card in the gripper. Then, the two sets of high-definition cameras scan and recognize the main smart card and the secondary smart card. After one side is scanned and recognized, the motor rotates the main smart card and the secondary smart card 180°, and then the high-definition camera scans and recognizes the other side of the main smart card and the secondary smart card to check whether the recognition information is correct.

[0056] It should be noted that in this embodiment, the correctness of information recognition can be determined by comparing the pattern obtained after the scan with a preset pattern. If the pattern obtained after the scan matches the preset pattern, the information recognition is correct; otherwise, the information recognition is incorrect.

[0057] Specifically, the reserved encryption component 9 includes a second metal shield, which is fixedly installed on the top of the frame 1. The interior of the second metal shield is hollow, and an opening is provided at one end of the second metal shield near the second main transmission mechanism 13. Two sets of second card readers are installed inside the second metal shield, which are used to encrypt the NFC chip installed inside the sub-smart card.

[0058] Specifically, the card receiving component 10 includes one main card mechanism and three auxiliary card mechanisms. The main and auxiliary card mechanisms are arranged in parallel, and the card inlets of both the main and auxiliary card mechanisms face the electric gripper 23. When the information of the main smart card and the auxiliary smart card is correctly identified, the electric gripper 23 feeds the main smart card and the auxiliary smart card into the card receiving component 10 and releases them, so that the main smart card and the auxiliary smart card are recycled into the card receiving component 10. The bottom of the card receiving component 10 is provided with a waste box component 11, which is installed inside the frame 1. When the information of the main smart card and the auxiliary smart card is incorrectly identified, the electric gripper 23 feeds the main smart card and the auxiliary smart card into the inlet of the waste box component 11 and releases them, so as to recycle the main smart card and the auxiliary smart card with incorrect information identification, which facilitates waste sorting.

[0059] It should be noted that each main card mechanism has 198 installation slots, and each secondary card mechanism has 66 installation slots, which can collect 198 pairs of smart cards. The card inlet is located at the bottom of each main and secondary card mechanism, and a lifting mechanism is provided at the bottom of the card inlet. Each time a main or secondary smart card enters the card inlet, the lifting mechanism will lift the main or secondary smart card that entered this time up one installation slot, so that the smart cards in the main and secondary card mechanisms will fill the gaps in sequence, realizing automatic card collection. When a smart card is placed in the installation slot at the top, the corresponding lifting mechanism at the bottom will stop lifting to avoid damaging the card collection component 10.

[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic batch card production device, characterized in that: Includes a frame (1), on which a first main conveying mechanism (12) and a second main conveying mechanism (13) are respectively provided on opposite sides of the top of the frame (1), and the feed end and discharge end of the first main conveying mechanism (12) and the second main conveying mechanism (13) are in opposite positions; A cleaning assembly (6) is provided between the discharge end of the first main conveyor (12) and the feed end of the second main conveyor (13); The top of the frame (1) is provided with a card dealing component (3), a read / write component (4) and a laser etching component (5) on the side near the first main conveying mechanism (12). The card dealing component (3), the read / write component (4) and the laser etching component (5) are arranged side by side in sequence along the positive Y-axis of the frame (1), and the card dealing component (3) is located on the side near the feed end of the first main conveying mechanism (12). The top of the frame (1) is provided with an OCR recognition component (8), a reserved encryption component (9) and a card receiving component (10) on the side near the second main conveying mechanism (13). The OCR recognition component (8), the reserved encryption component (9) and the card receiving component (10) are arranged side by side in the opposite direction of the Y-axis of the frame (1), and the OCR recognition component (8) is located on the side near the feeding end of the second main conveying mechanism (13). The card issuing component (3) is used to store the main smart card and the secondary smart card, and to issue the main smart card and the secondary smart card to the first main transmission mechanism (12); The read / write component (4) is used to read and write data on the sub-smart card; The laser etching component (5) is used to engrave the words on the front of the main smart card and to engrave the QR code on the back of the main smart card; The cleaning component (6) is used to clean the residue left after laser etching on the surface of the main smart sign. The OCR recognition component (8) is used to scan and recognize whether the QR code information on the main smart sign is correct; The reserved encryption component (9) is used to encrypt the secondary smart card; The card collecting component (10) is used to collect the main smart card with the correct QR code information and the encrypted secondary smart card; The first main conveying mechanism (12) and the second main conveying mechanism (13) are both embedded at the top of the frame (1). The first main conveying mechanism (12) and the second main conveying mechanism (13) both include a linear module one (21). The linear module one (21) is installed at the bottom of the inner wall of the frame (1). The top of the linear module one (21) is provided with a linear module two (22). The conveying directions of the linear module one (21) and the linear module two (22) are perpendicular. The top of the linear module two (22) is provided with two sets of electric grippers (23) horizontally. The first linear module (21) is used to drive the second linear module (22) to move along the Y-axis direction of the frame (1); The second linear module (22) is used to drive the two sets of electric grippers (23) to move along the X-axis direction of the frame (1); The two sets of electric grippers (23) are used to grip the main smart card and the secondary smart card, respectively; The card dealing component (3) includes a main card dealing component and three auxiliary card dealing components. The main card dealing component and the auxiliary card dealing components are arranged in parallel, and the card dispensing ports of the main card dealing component and the auxiliary card dealing components are all facing the side of the electric gripper (23). Both the main card dealing component and the auxiliary card dealing component are provided with mounting slots for storing smart cards; both the main card dealing component and the auxiliary card dealing component are provided with card dispensing ports at the bottom, and each time a set of main smart cards and a set of auxiliary smart cards are pushed out from the card dispensing ports, after the electric gripper (23) picks up the pushed-out smart cards, the smart cards in the main card dealing component and the auxiliary card dealing component fill the gaps downwards in sequence to realize automatic card dealing; The card collecting component (10) includes a main card mechanism and three sub-card mechanisms. Each main card mechanism and sub-card mechanism has an installation slot. The card inlet is located at the bottom of each main card mechanism and sub-card mechanism, and a lifting mechanism is provided at the bottom of the card inlet. Each time a main smart card or sub-smart card enters the card inlet, the lifting mechanism will lift the main smart card or sub-smart card that entered this time to one installation slot, so that the smart cards in the main card mechanism and sub-card mechanism fill the gaps in turn, realizing automatic card collecting. When a smart card is placed in the installation slot at the top, the corresponding lifting mechanism at the bottom will stop lifting to avoid damaging the card collecting component (10).

2. The automatic batch label making equipment according to claim 1, characterized in that: The read / write component (4) includes a first metal shield, which is installed on the top of the frame (1). The interior of the first metal shield is hollow. An opening is provided at one end of the first metal shield near the first main transmission mechanism (12). A first card reader is provided inside the first metal shield. The first card reader is used to read and write data to the NFC chip inside the sub-smart card.

3. The automatic batch label making equipment according to claim 1, characterized in that: The laser etching component (5) is configured as a laser etching machine, which is located at the top of the frame (1). The laser etching machine is equipped with a laser, an optical isolator, a galvanometer, a field lens, and a dust removal system. The laser, the optical isolator, and the galvanometer are arranged horizontally along the X-axis of the frame (1). The field lens is located directly below the galvanometer, and the dust removal system is located directly above the galvanometer.

4. The automatic batch label making equipment according to claim 1, characterized in that: The cleaning assembly (6) includes a housing (61), which is arranged parallel to the X-axis of the frame (1). The housing (61) is configured as a U-shaped frame. The two ends of the housing (61) correspond to the discharge end of the first main conveying mechanism (12) and the feed end of the second main conveying mechanism (13), respectively. A reciprocating conveying mechanism (62) is provided on the side of the housing (61) away from the card dealing assembly (3). A rotating card flipping mechanism (63) is provided on the reciprocating conveying mechanism (62). The reciprocating conveying mechanism (62) is used to drive the rotating card flipping mechanism (63) to reciprocate along the X-axis of the frame (1). The output end of the rotating flipping mechanism (63) is provided with a clamping block (64) through the inner wall of the housing (61). The clamping block (64) is provided with two slots for installing the main smart card and the sub-smart card respectively. The rotating flipping mechanism (63) is used to flip the main smart card and the sub-smart card 180°. The top of the housing (61) is provided with a fixing plate (65) via a vertical movement mechanism (66). The bottom of the fixing plate (65) is provided with four sets of rotating cleaning mechanisms (67). The four sets of rotating cleaning mechanisms (67) are arranged horizontally at intervals along the X-axis direction of the frame (1). The cleaning ends of the four sets of rotating cleaning mechanisms (67) penetrate through and extend into the interior of the housing (61) for cleaning the front and back of the main smart sign.

5. An automatic batch label-making device according to claim 1, characterized in that: It also includes a reserved single card issuing component (7), which is installed on the top of the frame (1) and is located on the side of the feed end near the second main conveying mechanism (13). A set of sub-card issuing mechanism is provided inside the reserved single card issuing component (7).

6. An automatic batch label-making device according to claim 1, characterized in that: The OCR recognition component (8) includes a protective cover, which is installed on the top of the frame (1). The inside of the protective cover is hollow. An opening is provided at one end of the protective cover near the second main conveying mechanism (13). A light source is provided at the top of the inner wall of the protective cover. Two sets of high-definition cameras are provided on the inner wall of the protective cover and below the light source. A rotating mechanism is provided on the inner wall of the protective cover and directly below the two sets of high-definition cameras.

7. An automatic batch label-making device according to claim 1, characterized in that: The reserved encryption component (9) includes a second metal shield, which is installed on the top of the frame (1). The interior of the second metal shield is hollow. An opening is provided at one end of the second metal shield near the second main transmission mechanism (13). Two sets of second card readers are provided inside the second metal shield. The two sets of second card readers are used to encrypt the NFC chip inside the sub-smart card.

8. An automatic batch card-making device according to claim 1, characterized in that: The main card mechanism and the sub-card mechanism are arranged in parallel, and the card inlets of the main card mechanism and the sub-card mechanism are both facing the side of the electric gripper (23); The bottom end of the card collecting component (10) is provided with a waste box component (11), which is located inside the frame (1).

Images