A cover plate belt dismounting tool

By designing a cover belt disassembly tool with a channel steel bracket, lifting components, and angle adjustment components, the problem of time-consuming and labor-intensive cover belt replacement for carding machines was solved, enabling fast and safe belt replacement by a single person, thus improving maintenance efficiency and stability.

CN117182849BActive Publication Date: 2025-12-16安庆新维智能纺织科技有限公司
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Patent Information

Application Number
CN202311083764.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-24
Publication Date
2025-12-16
Estimated Expiration
2043-08-24

AI Technical Summary

Technical Problem

In the existing technology, replacing the carding machine cover belt requires two people to work together, which is time-consuming, labor-intensive, and poses safety hazards.

Method used

A cover plate belt disassembly tool was designed, comprising a channel steel bracket, a lifting assembly, and an angle adjustment assembly. It utilizes screws and hooks to enable a single person to quickly lift the support foot, and improves stability and safety through support parts and anti-tipping components.

Benefits of technology

It enables a single person to quickly and easily replace the cover belt, improving labor efficiency, reducing labor intensity, and enhancing the safety and stability of the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a cover plate belt dismounting tool, which comprises a channel steel support, a lifting assembly for lifting a supporting leg and an angle adjusting assembly for changing the angle of the lifting assembly are arranged on the channel steel support; the lifting assembly comprises a screw rod, a rotating handle is fixedly installed at the top end of the screw rod, and a lifting hook is rotatably arranged at the bottom end of the screw rod; the angle adjusting assembly comprises a fixed seat fixedly installed on the channel steel support, and a ball head is rotatably arranged in the fixed seat. According to the application, the maintenance personnel can quickly and easily complete the lifting work of the rear supporting leg height, and the belt replacement efficiency is improved; meanwhile, the supporting part and the anti-toppling assembly arranged on the channel steel support can improve the stability of the lifting work, and can automatically reset after the belt replacement is completed, so that the maintenance personnel can directly take down the dismounting tool from the equipment cover shell.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of textile equipment, and particularly relates to a cover plate belt dismounting tool. BACKGROUND

[0002] The cover plate belt of a carding machine needs to be replaced after long-term use and wear, and the rear supporting leg needs to be dismounted and lifted during replacement. Since the lifted part is heavy, two people need to stand above the equipment cover shell during maintenance, a rope is used to lift the rear supporting leg to form a gap, and then the belt is replaced by being threaded through the gap between the supporting leg and the curved rail, so that the whole replacement process is time-consuming and laborious. SUMMARY

[0003] The present application aims at the above-mentioned deficiencies, and provides a cover plate belt dismounting tool, which can reduce labor and labor intensity and improve labor efficiency.

[0004] To solve the above technical problems, the present application adopts the following technical scheme: a cover plate belt dismounting tool, comprising a channel steel support, a lifting assembly for lifting a supporting leg and an angle adjusting assembly for changing the angle of the lifting assembly are arranged on the channel steel support; the lifting assembly comprises a screw rod, a rotating handle is fixedly installed at the top end of the screw rod, and a hook is rotatably arranged at the bottom end of the screw rod; the angle adjusting assembly comprises a fixed seat fixedly installed on the channel steel support, a ball head is rotatably arranged in the fixed seat, a first ball is arranged between the fixed seat and the ball head, recesses for the movement of the first ball are formed in the fixed seat and the ball head, the two recesses are both semicylindrical grooves, the radius of the recess is not greater than the diameter of the first ball and not less than the radius of the first ball, the height of the recess is greater than the diameter of the first ball, and the screw rod is threadedly installed on the ball head.

[0005] Further, two supporting parts are arranged, a sink is arranged on the bottom of the channel steel support for the placement of the supporting part, and an anti-toppling assembly is arranged between the channel steel support and the supporting part in the sink; the supporting part comprises a supporting plate, a first spring is arranged between the top of the supporting plate and the channel steel support, and the sum of the heights of the first spring and the supporting plate is greater than the groove depth of the sink when the channel steel support is not stressed; the anti-toppling assembly comprises a guide plate arranged on the side of the two supporting plates facing each other, a hooking plate capable of reciprocating along the guide plate is sleeved on the guide plate, a linkage plate is arranged between the top of the hooking plate and the channel steel support, and the hooking plate and the channel steel support are both rotatably connected with the linkage plate.

[0006] Further, a plurality of first limiting plates for limiting the movement direction of the supporting plate are arranged in the sink, the first limiting plates are fixedly connected with the channel steel support, the number of each group of the first limiting plates is two, and the two first limiting plates are distributed on the left and right sides of the supporting plate, and the distance between the two first limiting plates is equal to the thickness of the supporting plate.

[0007] Further, the guide plate is provided with a second limiting plate at one end away from the support plate to limit the sliding length of the hooking plate.

[0008] Further, the hooking plate comprises a vertical plate, the vertical plate is provided with a horizontal plate at one side away from the lifting assembly, a through hole matched with the guide plate is formed in the vertical plate, and a second ball is embedded in the vertical plate in the through hole.

[0009] Further, the bottom of the support plate is provided with a third ball to reduce the moving resistance of the support plate.

[0010] Further, the screw rod is provided with an extension assembly to push the hook away from the screw rod.

[0011] Further, the extension assembly comprises a central rod capable of reciprocating in the screw rod, the height of the central rod is greater than the height of the screw rod, one end of the central rod is rotationally connected with the hook, and the other end is fixedly connected with an end plate.

[0012] Further, a second spring is arranged between the end plate and the handle to push the end plate back to the original position, a linkage block is arranged on the outer circumferential wall of the central rod to link the central rod and the screw rod, a first sliding groove and a plurality of second sliding grooves are formed in the screw rod to allow the linkage block to move up and down, and a rotating groove is formed in the screw rod to allow the linkage block to rotate around the central rod axis, and the rotating groove is communicated with the second sliding groove and the first sliding groove.

[0013] The beneficial effects of the present application are embodied in:

[0014] According to the present application, the lifting assembly and the angle adjusting assembly are arranged on the channel steel support, so that the maintenance personnel can quickly and easily complete the lifting work of the rear supporting leg, improve the replacement efficiency of the belt, and automatically complete the resetting after the belt is replaced, so that the maintenance personnel can directly take off the dismounting tool from the equipment cover. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a perspective view of the present application;

[0016] Figure 2 is a partial sectional view of the present application;

[0017] Figure 3 is Figure 2 is a partial enlarged view of A shown in the figure;

[0018] Figure 4 is a structure view of the lifting assembly and the angle adjusting assembly;

[0019] Figure 5Figure 8 is an installation view of the support plate and the third ball;

[0020] Figure 6 Figure 9 is a structural view of the hooking plate;

[0021] Figure 7 Figure 10 is an internal view of the angle adjusting assembly;

[0022] Figure 8 Figure 11 is a partial view of the extension assembly;

[0023] Figure 9 Figure 12 is a longitudinal partial sectional view of the screw rod;

[0024] Figure 10 Figure 13 is a transverse partial sectional view of the screw rod.

[0025] In the drawings:

[0026] 1, channel steel support; 2, support part; 21, support plate; 211, third ball; 22, first spring; 3, sink; 4, anti-toppling assembly; 41, guide plate; 42, hooking plate; 421, vertical plate; 422, horizontal plate; 423, through hole; 424, second ball; 43, linkage plate; 5, lifting assembly; 51, screw rod; 511, first sliding groove; 512, second sliding groove; 513, rotating groove; 52, handle; 53, hook; 6, angle adjusting assembly; 61, fixed seat; 62, ball head; 63, first ball; 64, groove; 7, first limiting plate; 8, second limiting plate; 9, extension assembly; 91, center rod; 92, end plate; 93, second spring; 94, linkage block. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. The embodiments in the present application and the features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0028] Please refer to Figures 1-10The application discloses a cover plate belt dismounting tool, which comprises a channel steel support 1, a lifting assembly 5 for lifting a supporting leg and an angle adjusting assembly 6 for changing the angle of the lifting assembly 5 are arranged on the channel steel support 1; the lifting assembly 5 comprises a screw rod 51, a rotating handle 52 is fixedly installed at the top end of the screw rod 51, and a lifting hook 53 is rotatably arranged at the bottom end of the screw rod 51; the angle adjusting assembly 6 comprises a fixed seat 61 fixedly installed on the channel steel support 1, a ball head 62 is rotatably arranged in the fixed seat 61, a first ball 63 is arranged between the fixed seat 61 and the ball head 62, recesses 64 for the movement of the first ball 63 are formed in the fixed seat 61 and the ball head 62, the two recesses 64 are both semicylindrical grooves, the radius of the recess 64 is not greater than the diameter of the first ball 63 and not less than the radius of the first ball 63, the height of the recess 64 is greater than the diameter of the first ball 63, and the screw rod 51 is threadedly installed on the ball head 62.

[0029] In the application, the channel steel support 1 provided with the lifting assembly 5 and the angle adjusting assembly 6 is placed above a device cover shell, one end of the lifting assembly 5 is inserted into the device cover shell through a maintenance opening in the top of the device cover shell, the rear supporting leg to be hooked is found, the screw rod 51 is driven by using the mobility between the ball head 62 and the fixed seat 61, the lifting hook 53 is connected with the rear supporting leg (a lifting ring can also be installed on the rear supporting leg and matched with the lifting hook 53), then the rotating handle 52 is rotated to drive the screw rod 51 to rotate, the ball head 62 is limited by the first ball 63 and cannot rotate with the screw rod 51, the screw rod 51 drives the lifting hook 53 to ascend, so that the rear supporting leg can be easily lifted by one person, and another person can complete the replacement of the belt below.

[0030] In an embodiment, two supporting parts 2 are further included, a sinking groove 3 for placing the supporting part 2 is arranged at the bottom of the channel steel support 1, and an anti-toppling assembly 4 located in the sinking groove 3 is arranged between the channel steel support 1 and the supporting part 2; the supporting part 2 comprises a supporting plate 21, a first spring 22 is arranged between the top of the supporting plate 21 and the channel steel support 1, and the sum of the height of the first spring 22 and the supporting plate 21 is greater than the groove depth of the sinking groove 3 when the channel steel support 1 is not stressed; the anti-toppling assembly 4 comprises a guide plate 41 arranged on the side of the two supporting plates 21 facing each other, the guide plate 41 is sleeved with a hooking plate 42 capable of reciprocating sliding along the guide plate 41, a linkage plate 43 is arranged between the top of the hooking plate 42 and the channel steel support 1, and the hooking plate 42 and the channel steel support 1 are both rotationally connected with the linkage plate 43.

[0031] In this way, by adding the support part 2 and the anti-toppling assembly 4 to the channel steel support 1, when the channel steel support 1 is not subjected to external force, the support part 2 supports the channel steel support 1, so that the channel steel support 1 is suspended, when the channel steel support 1 is lifted, the channel steel support 1 is pressed downward to overcome the thrust of the first spring 22, thereby driving the linkage plate 43 to push the hooking plate 42 to move along the guide plate 41 to one side of the support plate 21, so that the hooking plate 42 is hooked on the equipment cover, thereby avoiding the toppling problem caused by the gravity center deviation during lifting, and improving the safety of the maintenance process.

[0032] Preferably, different support parts 2 with different intervals are arranged for different types of carding machines to adapt to different widths of the maintenance opening on the equipment cover.

[0033] In an embodiment, a plurality of first limiting plates 7 limiting the moving direction of the support plate 21 are arranged in the sink 3, and the first limiting plates 7 are fixedly connected with the channel steel support 1, the number of each group of first limiting plates 7 is two, and the two first limiting plates 7 are distributed on the left and right sides of the support plate 21, and the interval between the two first limiting plates 7 is equal to the thickness of the support plate 21.

[0034] In this way, by limiting the moving direction through the first limiting plate 7, the stability of the channel steel support 1 during the lifting and lowering process is improved.

[0035] In an embodiment, a second limiting plate 8 limiting the sliding length of the hooking plate 42 is arranged at the end of the guide plate 41 away from the support plate 21.

[0036] In this way, by preventing the hooking plate 42 from separating from the guide plate 41 through the second limiting plate 8, it is ensured that the hooking plate 42 can be stably hooked on the equipment cover during use.

[0037] In an embodiment, the hooking plate 42 comprises a vertical plate 421, the vertical plate 421 is provided with a horizontal plate 422 away from the lifting assembly 5, the vertical plate 421 is provided with a through hole 423 matched with the guide plate 41, and the through hole 423 is provided with a second ball 424 embedded in the vertical plate 421.

[0038] In this way, the second ball 424 is used to reduce the friction of the vertical plate 421 moving on the guide plate 41.

[0039] In an embodiment, the bottom of the support plate 21 is provided with a third ball 211 for reducing the moving resistance of the support plate 21.

[0040] In this way, the third ball 211 is used to make the support plate 21 slide on the equipment cover, when the placement position of the channel steel support 1 deviates from the hooking point, the support plate 21 can drive the channel steel support 1 to move to the optimal lifting position under the influence of the gravity of the equipment when being hooked.

[0041] Preferably, the distance between the horizontal plate 422 and the third rolling ball 211 is not less than the thickness of the equipment cover, so as to avoid the situation that the horizontal plate 422 of the hooking plate 42 cannot be moved to the lower side of the equipment cover to complete the hooking.

[0042] In an embodiment, the screw rod 51 is provided with an extension assembly 9 for pushing the hook 53 away from the screw rod 51.

[0043] In this way, when there is a certain distance between the hook 53 and the rear supporting leg, the hook 53 can be connected to the rear supporting leg by the extension assembly 9, so that the maintenance personnel do not need to rotate the screw rod 51 to make the hook 53 close to the rear supporting leg, and the maintenance and replacement efficiency can be improved.

[0044] In an embodiment, the extension assembly 9 includes a center rod 91 capable of reciprocating in the screw rod 51, the height of the center rod 91 is greater than the height of the screw rod 51, one end of the center rod 91 is rotationally connected with the hook 53, and the other end is fixedly connected with an end plate 92.

[0045] The end plate 92 and the handle 52 are provided with a second spring 93 for pushing the end plate 92 to reset, the outer circumferential wall of the center rod 91 is provided with a linkage block 94 for linking the center rod 91 and the screw rod 51, the screw rod 51 is provided with a first sliding groove 511 and a plurality of second sliding grooves 512 for the up-and-down movement of the linkage block 94, and the screw rod 51 is further provided with a rotating groove 513 for the rotation of the linkage block 94 around the axis of the center rod 91, and the rotating groove 513 is communicated with the second sliding grooves 512 and the first sliding groove 511.

[0046] In this way, according to the distance between the hook 53 and the rear supporting leg, the maintenance personnel pushes the center rod 91 to move downward by a certain length, so that the linkage block 94 moves to the intersection point of the first sliding groove 511 and the rotating groove 513, then the center rod 91 is rotated, so that the linkage block 94 enters the rotating groove 513 and rotates along the rotating groove 513 until it cannot continue to rotate, then the second spring 93 pushes the end plate 92 to rise, so as to drive the linkage block 94 installed on the center rod 91 to be clamped into the second sliding groove 512, so that the center rod 91 can rotate together with the screw rod 51, at this time, the adjustment of the position of the hook 53 is completed, then the hook 53 can be connected with the rear supporting leg, and the screw rod 51 is rotated to lift the rear supporting leg.

[0047] Preferably, an indicating groove corresponding to the position of the rotating groove 513 is formed on the outer wall of the center rod 91, so as to facilitate the operator to judge whether the center rod 91 is pushed to the right position.

[0048] It should be noted that if the embodiments of the present application involve directionality indication (such as up, down, left, right, front, back, etc.), the directionality indication is only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directionality indication also changes accordingly.

[0049] In addition, if the embodiments of the present application involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of a person skilled in the art, and when the combination of technical solutions contradicts each other or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the protection scope of the present application.

[0050] In addition, "a plurality of" means two or more.

[0051] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A tool for disassembling a cover plate belt, characterized in that: The system includes a channel steel support (1), on which a lifting assembly (5) for raising the support feet and an angle adjustment assembly (6) for changing the angle of the lifting assembly (5) are provided; the lifting assembly (5) includes a screw (51), a handle (52) is fixedly installed at the top of the screw (51), and a hook (53) is rotatably provided at the bottom of the screw (51); the angle adjustment assembly (6) includes a fixed seat (61) fixedly installed on the channel steel support (1), and a ball head (63) is rotatably provided inside the fixed seat (61). 2) A first ball (63) is provided between the fixed seat (61) and the ball head (62). The fixed seat (61) and the ball head (62) are both provided with grooves (64) for the first ball (63) to move. Both grooves (64) are semi-cylindrical grooves. The radius of the groove (64) is not greater than the diameter of the first ball (63) and not less than the radius of the first ball (63). The height of the groove (64) is greater than the diameter of the first ball (63). The screw (51) is threaded onto the ball head (62). It also includes two support parts (2), and the bottom of the channel steel bracket (1) is provided with a sinkhole (3) for the support parts (2) to be placed. An anti-tipping component (4) is provided between the channel steel bracket (1) and the support parts (2) and located in the sinkhole (3); the support part (2) includes a support plate (21), and a first spring (22) is provided between the top of the support plate (21) and the channel steel bracket (1). When the channel steel bracket (1) is not under force, the sum of the heights of the first spring (22) and the support plate (21) is greater than the depth of the sinkhole (3); the anti-tipping component (4) is provided in the sinkhole (3). The inverting component (4) includes a guide plate (41) disposed on one side of the two support plates (21) facing each other. The guide plate (41) is covered with a hook plate (42) that can slide back and forth along the guide plate (41). The hook plate (42) includes a vertical plate (421). A horizontal plate (422) is disposed on the side of the vertical plate (421) away from the lifting component (5). A linkage plate (43) is provided between the top of the hook plate (42) and the channel steel bracket (1). The hook plate (42) and the channel steel bracket (1) are rotatably connected to the linkage plate (43).

2. The cover plate belt disassembly tool according to claim 1, characterized in that: The settling trough (3) is provided with multiple sets of first limiting plates (7) that restrict the movement direction of the support plate (21). The first limiting plates (7) are fixedly connected to the channel steel bracket (1). Each set of first limiting plates (7) consists of two plates, which are distributed on the left and right sides of the support plate (21). The distance between the two first limiting plates (7) is equal to the thickness of the support plate (21).

3. The cover plate belt disassembly tool according to claim 1, characterized in that: The guide plate (41) is provided with a second limiting plate (8) at the end away from the support plate (21) to limit the sliding length of the hook plate (42).

4. The cover plate belt disassembly tool according to claim 1, characterized in that: The vertical plate (421) has a through hole (423) that is compatible with the guide plate (41), and a second ball bearing (424) is embedded in the vertical plate (421) in the through hole (423).

5. The cover plate belt disassembly tool according to claim 1, characterized in that: The bottom of the support plate (21) is provided with a third ball bearing (211) for reducing the moving resistance of the support plate (21).

6. The cover plate belt disassembly tool according to claim 1, characterized in that: The screw (51) is provided with an extension assembly (9) for pushing the hook (53) away from the screw (51).

7. The cover plate belt disassembly tool according to claim 6, characterized in that: The extension assembly (9) includes a central rod (91) that can reciprocate within a screw (51). The height of the central rod (91) is greater than the height of the screw (51). One end of the central rod (91) is rotatably connected to a hook (53), and the other end is fixedly connected to an end plate (92).

8. The cover plate belt disassembly tool according to claim 7, characterized in that: A second spring (93) is provided between the end plate (92) and the handle (52) to push the end plate (92) to reset. A linkage block (94) for linking the central rod (91) and the screw (51) is provided on the outer peripheral wall of the central rod (91). A first slide groove (511) and multiple second slide grooves (512) are provided in the screw (51) for the linkage block (94) to move up and down. A rotating groove (513) is also provided in the screw (51) for the linkage block (94) to rotate around the axis of the central rod (91). The rotating groove (513) connects the second slide groove (512) and the first slide groove (511).

Citation Information

Patent Citations

  • Cover plate belt dismounting tool

    CN220807259U