Full-automatic container chassis loading system

By designing a fully automatic container chassis loading system and utilizing components such as ground rails, three-dimensional storage racks and RGV vehicles, fully automated loading of container chassis can be achieved, solving the problem of low intelligence level and improving production efficiency and safety.

CN117184708BActive Publication Date: 2025-10-10NANJING FORESTRY UNIV +1
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Patent Information

Application Number
CN202211643802.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-20
Publication Date
2025-10-10
Estimated Expiration
2042-12-20

AI Technical Summary

Technical Problem

The existing container chassis loading process has a low level of intelligence and is only semi-automated or purely manual, and cannot be fully automated.

Method used

A fully automatic container chassis loading system was designed, which includes ground rails, three-dimensional storage racks, RGV vehicles, telescopic cantilever beam trusses, chain conveyor mechanisms and welding manipulators. The coordinated work of these components enables automatic transportation and loading of beams and troughs.

Benefits of technology

The fully automated transportation of container chassis beams and troughs from inventory to welding is realized, saving labor, reducing safety hazards, and improving production efficiency and capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of full-automatic container chassis feeding system, including ground rail and stereoscopic storage rack, ground rail is located in the outside ground of stereoscopic storage rack, stereoscopic storage rack includes lower area and upper area, lower area outside is equipped with work area, long RGV car and four lifting RGV cars are equipped on the ground rail at work area, RGV transport vehicle is equipped on the ground rail of stereoscopic storage rack side away from work area, the top and outside of stereoscopic storage rack are equipped with top truss, telescopic cantilever beam truss is equipped on the inner wall of stereoscopic storage rack between lower area and upper area, the top of upper area is equipped with chain type conveying mechanism, work area outside is equipped with multiple welding manipulators.Container chassis each beam and groove are realized full automation in conveying process from inventory to welding, and can also be used for different models of container chassis before welding process feeding, save labor, reduce security risks, improve the transport speed of container processing, improve the production efficiency and capacity of container production line.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of container manufacturing, in particular to a full-automatic container chassis feeding system. BACKGROUND

[0002] A container is a kind of tool for loading and transporting packaged or unpackaged goods, and facilitating loading and unloading by mechanical equipment. Container transportation is an important transportation mode in the process of multimodal transport of domestic and international trade goods. Due to the advantages of container transportation, such as high standardization, good sealing, low damage rate, intensification, large scale, linerization, low cost, good quality, etc., the safety and efficiency of goods transportation are greatly improved, and it is widely used in domestic and international transportation industry. With the high concentration of global container manufacturing industry in China and the positive promotion of Internet of Things to transportation industry under big data, new and higher requirements for intelligentization in the process of container manufacturing are put forward.

[0003] In the prior art, the required bottom side beam stack, bottom cross beam stack, non-standard bottom cross beam stack, bottom side beam reinforcement plate stack, fork groove stack and goose neck beam stack are first transported to the vicinity of the container chassis station by the RGV car, and then manually stacked on the beam stacking table beside the feeding table by the truss. Finally, the beams on the beam stacking table are hoisted on the feeding table by manual and truss cooperative operation according to the required amount each time, and after feeding, the RGV car coming from the feeding table transports various beams on the feeding table to the next process station, and the empty feeding table continues to circulate feeding. When the material on the stacking table is not much, feeding is carried out again to ensure uninterrupted feeding. The main disadvantage of the prior art is that the intelligentization degree is not high, and it is only semi-automatic or manual operation. In the feeding, stacking and feeding process, full automation cannot be realized. In view of the above problems, the present application provides a full-automatic container chassis feeding system to solve the above problems. SUMMARY

[0004] In order to solve the problem that the prior art mainly has the disadvantage of low intelligentization degree, and is only semi-automatic or manual operation, and full automation cannot be realized in the feeding, stacking and feeding process; the purpose of the present application is to provide a full-automatic container chassis feeding system.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: a fully automatic container chassis loading system, comprising a ground rail and a three-dimensional storage rack, wherein the ground rail is arranged on the outer ground of the three-dimensional storage rack, the three-dimensional storage rack comprises a lower area and an upper area, the upper area is located on the top of the lower area, a working area is provided outside the lower area, a long RGV car and a four-lift RGV car are provided on the ground rail at the working area, an RGV transport car is provided on the ground rail on the side of the three-dimensional storage rack away from the working area, a top truss is provided on the top and outside of the three-dimensional storage rack, a telescopic cantilever beam truss is provided on the inner wall of the three-dimensional storage rack between the lower area and the upper area, a chain conveying mechanism is provided on the top of the upper area, and a plurality of welding manipulators are provided outside the working area.

[0006] In a preferred implementation case, the three-dimensional storage rack is provided with a first storage area and a second storage area, the first storage area and the second storage area are arranged side by side, and the first storage area and the second storage area are both provided with a lower area and an upper area, two bottom beam stacks are provided in the lower area on the side where the first storage area and the second storage area are close to each other, and a non-standard bottom beam stack is provided in the lower area on the side of the first storage area away from the second storage area.

[0007] In a preferred implementation case, a fork groove stack group is provided on the ground of the second storage area away from the first storage area, a gooseneck groove stack group is provided on the ground outside the fork groove stack group, and four bottom side beam stack groups are provided on the chain conveyor mechanism at the top of the first storage area and the second storage area.

[0008] In a preferred embodiment, the long RGV vehicle includes a long base frame, which is mounted on a ground rail via rollers. A long top frame is provided on the top of the long base frame, and a plurality of long scissor frames are installed between the long top frame and the long base frame.

[0009] In a preferred embodiment, the four-lift RGV vehicle includes a short chassis, which is mounted on a ground rail via rollers. Four loading platforms are provided on the top of the short chassis, and a second scissor-type telescopic frame is provided between the bottom of the four loading platforms and the short chassis.

[0010] In a preferred embodiment, the short base frame is located on the ground rail at the bottom of the working area, the four loading platforms are evenly distributed on the top of the short base frame, and the bottom ends of the second scissor-type telescopic frame are installed on screws with opposite spiral directions.

[0011] In a preferred implementation case, the telescopic cantilever beam truss includes a fixed beam, fixed beams are fixedly installed on the inner walls of the three-dimensional storage racks at the top of both sides of the lower area, and extended arm beams are slidably clamped in the fixed beams, and both ends of the extended arm beams are rotatably clamped with a rotating shaft, and a rolling wheel is installed on the rotating shaft, and the rolling wheel is rotatably clamped in the inner wall of the fixed beam, and two Y-axis walking frames are fixedly installed between the two extended arm beams, and an X-axis walking frame is slidably provided on the Y-axis walking frame, and a plurality of first manipulator frames are installed on the bottom of the X-axis walking frame through a first scissors-type telescopic frame, and a first electromagnetic suction cup is installed at both ends of the first manipulator frame.

[0012] In a preferred implementation case, rollers for clamping the Y-axis walking frame are installed at both ends of the X-axis walking frame, motors connected to the rollers are installed on the extended arm beam and the X-axis walking frame, and the number of the first manipulator frames is eight evenly distributed.

[0013] In a preferred embodiment, the top truss includes a column, which is fixedly installed on the ground, a hanging beam is fixedly installed on the top of the column, a traveling beam is installed between the bottoms of the hanging beam, an electric hoist is installed on the traveling beam, a second manipulator frame is installed at the bottom of the electric hoist, and second electromagnetic suction cups are installed at both ends of the second manipulator frame.

[0014] In a preferred implementation case, the chain conveyor mechanism includes a lifting frame, a lifting frame is installed on one side of the upper area close to the working area, and a fixed frame is installed on the other side of the upper area, multiple transmission shafts are rotatably sleeved on the lifting frame and the fixed frame, a chain sprocket set is installed on the transmission shaft, side fixing frames are fixedly installed at both ends of the lifting frame and the fixed frame, and a lifting frame is installed on the top of the lifting frame through a cylinder.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The system enables full automation of the transportation process from inventory to before welding for the beams and troughs of the container chassis. It can also be used for loading different types of container chassis before welding, saving labor, reducing safety hazards, increasing the transportation speed of container processing, and improving the production efficiency and capacity of the container production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic structural diagram of the present invention when loading materials onto a 20-foot container chassis.

[0019] Figure 2 For the present invention Figure 1 Enlarged structural diagram at point A in the middle.

[0020] Figure 3 This is a schematic diagram of the telescopic cantilever beam truss structure of the present invention.

[0021] Figure 4 This is a schematic diagram of the top truss structure of the present invention.

[0022] Figure 5 This is a structural diagram of a four-lift RGV vehicle according to the present invention.

[0023] Figure 6 It is a structural schematic diagram of the chain conveyor mechanism of the present invention.

[0024] Figure 7 This is a schematic diagram of the loading structure on a 40-foot container chassis according to the present invention.

[0025] Figure 8 This is a schematic diagram of the loading structure on a 20-foot non-standard container chassis of the present invention.

[0026] In the figure: 1. Ground rail; 2. Three-dimensional storage rack; 21. First storage area; 22. Second storage area; 23. Lower area; 24. Upper area; 25. Working area; 3. RGV transport vehicle; 4. Long RGV vehicle; 41. Long base frame; 42. Long scissor frame; 43. Long top frame; 5. Four-lift RGV vehicle; 51. Short base frame; 52. Second scissor-type telescopic frame; 53. Loading platform; 6. Top truss; 61. Column; 62. Lifting beam; 63. Traveling beam; 64. Electric hoist; 65. Second manipulator frame; 66. Second electromagnetic suction cup; 7. Chain transmission mechanism; 71. Chain sprocket assembly; 72. Lifting frame; 73 , lifting frame; 74, fixed frame; 75, transmission shaft; 76, side fixed frame; 8, telescopic cantilever beam truss; 81, fixed beam; 82, extended arm beam; 83, rolling wheel; 84, rotating shaft; 85, first manipulator frame; 86, first electromagnetic suction cup; 87, X-axis walking frame; 88, first scissor-type telescopic frame; 89, Y-axis walking frame; 9, fork groove stack group; 10, gooseneck groove stack group; 11, bottom beam stack group; 12, non-standard bottom beam stack group; 13, bottom side beam stack group; 14, welding manipulator; 15, fork groove; 16, bottom beam; 17, bottom side beam; 18, long bottom side beam stack group; 19, bottom side beam reinforcement plate DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Example 1: Figure 1-6 As shown, the present invention provides a fully automatic container chassis loading system, including a ground rail 1 and a three-dimensional storage rack 2, wherein the ground rail 1 is arranged on the outer ground of the three-dimensional storage rack 2, the three-dimensional storage rack 2 includes a lower area 23 and an upper area 24, the upper area 24 is located at the top of the lower area 23, and a working area 25 is provided outside the lower area 23. A long RGV car 4 and a four-lift RGV car 5 are provided on the ground rail 1 at the working area 25, and an RGV transport car 3 is provided on the ground rail 1 on the side of the three-dimensional storage rack 2 away from the working area 25. A top truss 6 is provided on the top and outside of the three-dimensional storage rack 2, a telescopic cantilever beam truss 8 is provided on the inner wall of the three-dimensional storage rack 2 between the lower area 23 and the upper area 24, a chain conveying mechanism 7 is provided on the top of the upper area 24, and a plurality of welding manipulators 14 are provided outside the working area 25.

[0029] Through the above technical solution, the RGV transport vehicle 3 moves on the ground rail 1 to transport the bottom beam stack 11, the bottom side beam stack 13, the non-standard bottom beam stack 12 and the fork groove stack 9, and transports each stack to the designated location. The fork groove 15 is placed in sequence in the working area 25 by the four-lift RGV vehicle 5, the telescopic cantilever truss 8 places the bottom beam 16 in the working area, and the top truss 6 places the bottom side beam 17. The long RGV vehicle 4 is used to move the parts on the working area 25, and the automatic loading process of the chassis of two 20-foot containers is realized at the same time.

[0030] In a preferred embodiment, the three-dimensional storage rack 2 is provided with a first storage area 21 and a second storage area 22, the first storage area 21 and the second storage area 22 are arranged side by side, and the first storage area 21 and the second storage area 22 are both provided with a lower area 23 and an upper area 24, two bottom beam stacks 11 are provided in the lower area 23 on the side where the first storage area 21 and the second storage area 22 are close to each other, and a non-standard bottom beam stack 12 is provided in the lower area 23 on the side where the first storage area 21 is away from the second storage area 22.

[0031] In a preferred implementation case, a fork groove stack group 9 is provided on the ground of the second storage area 22 away from the first storage area 21, a gooseneck groove stack group 10 is provided on the ground outside the fork groove stack group 9, and four bottom side beam stack groups 13 are provided on the chain conveyor mechanism 7 at the top of the first storage area 21 and the second storage area 22.

[0032] Through the above technical solution, the first storage area 21 and the second storage area 22 are both provided with a lower area 23 and an upper area 24, realizing the dual use and dual backup of the bottom cross beam stack group 11 and the four use and four backup of the bottom side beam stack group 13.

[0033] In a preferred embodiment, the long RGV vehicle 4 includes a long base frame 41, which is mounted on the ground rail 1 through rollers. A long top frame 43 is provided on the top of the long base frame 41, and multiple groups of long scissor frames 42 are installed between the long top frame 43 and the long base frame 41.

[0034] In a preferred embodiment, the four-lift RGV vehicle 5 includes a short base frame 51, which is mounted on the ground rail 1 through rollers. Four loading platforms 53 are provided on the top of the short base frame 51, and a second scissor-type telescopic frame 52 is provided between the bottom of the four loading platforms 53 and the short base frame 51.

[0035] The short chassis 51 moves along the ground rail 1 , and the second scissor-type telescopic frame 52 drives the loading platform 53 to move up and down, and the fork groove 15 is placed on the working area 25 by the descent of the four loading platforms 53 .

[0036] In a preferred embodiment, the short base frame 51 is located on the ground rail 1 at the bottom of the working area 25, the four loading platforms 53 are evenly distributed on the top of the short base frame 51, and the bottom ends of the second scissor-type telescopic frame 52 are installed on screws with opposite spiral directions.

[0037] In a preferred embodiment, the telescopic cantilever beam truss 8 includes a fixed beam 81, and fixed beams 81 are fixedly installed on the inner walls of the three-dimensional storage racks 2 at the top of both sides of the lower area 23. The fixed beams 81 are slidably clamped with extended arm beams 82, and both ends of the extended arm beams 82 are rotatably clamped with a rotating shaft 84, and a rolling wheel 83 is installed on the rotating shaft 84. The rolling wheel 83 is rotatably clamped in the inner wall of the fixed beam 81, and two Y-axis walking frames 89 are fixedly installed between the two extended arm beams 82. An X-axis walking frame 87 is slidably provided on the Y-axis walking frame 89, and a plurality of first manipulator frames 85 are installed at the bottom of the X-axis walking frame 87 through a first scissors-type telescopic frame 88, and a first electromagnetic suction cup 86 is installed at both ends of the first manipulator frame 85.

[0038] In a preferred embodiment, rollers for clamping the Y-axis walking frame 89 are installed at both ends of the X-axis walking frame 87, motors connected to the rollers are installed on the extended arm beam 82 and the X-axis walking frame 87, and the number of the first manipulator frames 85 is eight evenly distributed.

[0039] The first manipulator frame 85 is driven to rise and fall by the first scissor-type telescopic frame 88, thereby adsorbing the bottom beam 16 and the non-standard bottom beam. The movement of the beam is realized by the movement of the X-axis walking frame 87 and the extension arm beam 82, and the loading is realized.

[0040] In a preferred embodiment, the top truss 6 includes a column 61, which is fixedly installed on the ground. A hanging beam 62 is fixedly installed on the top of the column 61, and a traveling beam 63 is installed between the bottoms of the hanging beam 62. An electric hoist 64 is installed on the traveling beam 63, and a second manipulator frame 65 is installed at the bottom of the electric hoist 64. Second electromagnetic suction cups 66 are installed at both ends of the second manipulator frame 65.

[0041] Through the above technical solution, the second electromagnetic suction cup 66 is able to load the fork groove 15 and the bottom side beam 17 by moving and extending the electric hoist 64 .

[0042] In a preferred embodiment, the chain conveyor mechanism 7 includes a lifting frame 72, a lifting frame 72 is installed on one side of the upper area 24 close to the working area 25, and a fixed frame 74 is installed on the other side of the upper area 24, and a plurality of transmission shafts 75 are rotatably sleeved on the lifting frame 72 and the fixed frame 74, and a chain sprocket set 71 is installed on the transmission shaft 75, and side fixing frames 76 are fixedly installed at both ends of the lifting frame 72 and the fixed frame 74, and a lifting frame 73 is installed on the top of the lifting frame 72 through a cylinder.

[0043] Through the above technical solution, the loading operation of each beam and trough in the working area and the replenishing operation of each stack are carried out simultaneously. During the loading operation, the top truss 6 on the top of the fork slot stack 9 simultaneously lifts four fork slots 15 and transports them to the four loading platforms 53 of the four-lift RGV vehicle 5. The four-lift RGV vehicle 5 moves to the working area 25, and then the second scissor-type telescopic frame 52 shrinks in sequence to place the four fork slots 15 on the working area 25 in sequence. After placement, it returns to the initial position to prepare for the next transportation; the telescopic cantilever beam truss 8 at the two bottom beam stacks 11 in the first storage area 21 or the second storage area 22 lifts eight bottom beams 16, and places four in a group on both sides of a fork slot 15 in the working area 25 twice, and then Repeat the operation, lift four bottom beams 16 respectively and place them on the other side of another fork groove 15 on the working area 25, and the top truss 6 at the top of the upper area 24 transports two pairs of four bottom side beams 17 to the working area 25 at one time, and is located on both sides of the fork groove 15 and the bottom beam 16. The long RGV car 4 moves to the bottom of the working area 25, lifts and transports each beam and groove to the welding manipulator 14. During the transportation process, the retractable truss above the non-standard bottom beam stack 12 will pre-lift the four non-standard bottom beams to the predetermined position and place them on the walking RGV car in turn, completing the entire loading process. During the loading operation, the mutual coordination of the actions of each mechanism is optimized through the PLC control system to achieve the best operating efficiency.

[0044] During the replenishment operation of each beam pile group and trough pile group, when the two bottom cross beam pile groups 11 are used up synchronously, the other two spare bottom cross beam pile groups 11 are activated, and the two empty RGV transport vehicles 3 transport the empty bottom frames of the used bottom beam pile groups to the cargo warehouse for loading the bottom beam pile groups, and then transport them to the work station for spare rotation. If the cargo warehouse is far away, two more RGV transport vehicles are needed to load them in advance for replenishment; when the non-standard bottom beam pile group is used up, the empty RGV transport vehicle waiting in advance immediately enters the work station to take away the empty bottom frames, and at the same time another fully loaded RGV transport vehicle enters the work station to replenish the non-standard bottom beam pile group; when the four bottom side beam pile groups are used up, the four spare pile groups are activated, the front-section liftable chain conveyor mechanism 7 descends to the lower area, and the four empty bottom frames are simultaneously transported to the rear-section fixed chain conveyor mechanism The lower layer of the RGV transport vehicle waits for transportation, and then the front-end liftable chain conveyor mechanism is raised to the upper work station, and the front and rear chain conveyor mechanisms are started to move the spare bottom side beam stack from the rear work station to the front work station, and then the bottom side beam stack on the waiting four fully loaded RGV transport vehicles is transported to the rear chain conveyor mechanism, of which two vehicles run at the same time. At the end of each group of transportation, the RGV transport vehicle lifting mechanism stops during the descent process and takes away the empty bottom frame on the lower layer, completing the rotation and replenishment of the bottom side beam stack; when the fork slot stack on the right side of the three-dimensional storage rack is used up, two RGV transport vehicles are used to take out the empty frame and replenish the material respectively. The entire replenishment operation process also needs to be precisely designed by the PLC control system to avoid spatial intersection of the mechanism, achieve optimal time intersection, and achieve optimal operating efficiency.

[0045] Example 2: Figure 7 As shown, the present invention provides a fully automatic container chassis loading system. The difference from Example 1 is that when loading a 40-foot container chassis, a long bottom side beam stack 18 is placed on the chain conveyor mechanism 7 of the upper area 24 to transport the long bottom side beams of the 40-foot container. The remaining structures are similar, and the chassis loading of a 40-foot container is realized.

[0046] Working principle: The loading operation of each beam and trough in the working area is carried out simultaneously with the replenishing operation of each stack. During the loading operation, the top truss 6 on the top of the gooseneck trough stack 10 lifts a gooseneck trough and transports it to the four loading platforms 53 of the four-lift RGV car 5. The four-lift RGV car 5 moves to the working area 25, and then the second scissor-type telescopic frame 52 shrinks at the same time to place a gooseneck trough at the leftmost end of the working area 25. After placement, it returns to the initial workstation to prepare for the next transportation; the telescopic cantilever beam trusses 8 at the two bottom beam stacks 11 in the first storage area 21 or the second storage area 22 each lift a group of seven bottom beams 16, and place them at intervals on the working area 25, and then repeat the operation to lift each one. Seven bottom cross beams 16 are placed on one side of the previous batch of bottom cross beams 16 in the working area 25. The top truss 6 at the top of the upper area 24 transports a pair of two long bottom side beams in the long bottom side beam stack 18 to the working area 25 at the same time, and is located on both sides of the gooseneck trough and the bottom cross beam 16. The long RGV car 4 moves to the bottom of the working area 25, rises and transports the beams and troughs to the next process, completing the entire loading process of the 40-foot container chassis. During the loading operation, the mutual coordination of the actions of each mechanism is optimally designed through the PLC control system to achieve the best operating efficiency, and a spare stack is set up, so that after the stack is loaded, the spare stack is activated synchronously and the empty stack is replenished to achieve continuous automatic loading.

[0047] Example 3: Figure 8 As shown, the present invention provides a fully automatic container chassis loading system, which is different from Example 1 and Example 2 in that, when loading a 20-foot non-standard container chassis, three groups of bottom side beam reinforcement plates 19 are placed in the lower area 23 of the first storage area 21, and the bottom cross beam group is placed in the second storage area 22. The rest of the structure is similar, which meets the requirements of chassis loading of a 20-foot non-standard container and pre-welding between the bottom side beam reinforcement plates 19.

[0048] Working principle: The loading operation of each beam and trough in the working area is carried out simultaneously with the replenishment operation of each stack. During the loading operation, the top truss 6 on the top of the fork trough stack 9 lifts two fork troughs and transports them to the two loading platforms 53 in the four-lift RGV vehicle 5. The four-lift RGV vehicle 5 moves to the working area 25, and then the second scissor-type telescopic frame 52 shrinks in sequence to place the two fork troughs at the right end of the working area 25. After placement, it returns to the initial position to prepare for the next transportation; the three groups of bottom side beam reinforcement plates 19 in the first storage area 21 and the two bottom cross beam stacks 11 in the second storage area 22 each lift two bottom side beam reinforcement plates 19 and a group of seven bottom cross beams 16. They are placed on the left and right sides of the fork slots in the work area 25, and the operation is repeated twice. The required bottom side beam reinforcement plates 19 and bottom cross beams 16 are placed on one side of the previous batch of bottom side beam reinforcement plates 19 and the other side of the fork slots in the work area 25. The top truss 6 at the top of the upper area 24 transports a pair of two bottom side beams in the bottom side beam stack 17 to the work area 25 at one time and is located on both sides of the fork slots and bottom cross beams 16. The welding robot 14 pre-welds each bottom side beam reinforcement plate 19. The long RGV car 4 moves to the bottom of the work area 25, lifts up, and transports each beam and slot to the next process, completing the entire loading of the 20-foot non-standard container chassis and the pre-welding of the bottom side beam reinforcement plates 19. During the loading operation, the mutual coordination of the actions of each mechanism is optimized through the PLC control system to achieve the best operating efficiency, and a spare stack is set up. After the stack is loaded, the spare stack is synchronously activated and the empty stack is replenished to achieve continuous automatic loading.

[0049] Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to include such changes and modifications.

Claims

1. A fully automatic container chassis loading system, comprising a floor rail (1) and a three-dimensional storage rack (2), characterized in that: The ground rail (1) is arranged on the outer ground of the stereoscopic storage rack (2); the stereoscopic storage rack (2) comprises a lower area (23) and an upper area (24); the upper area (24) is located at the top of the lower area (23); a working area (25) is arranged outside the lower area (23); a long RGV car (4) and a four-lifting RGV car (5) are arranged on the ground rail (1) at the working area (25); an RGV transport car (3) is arranged on the ground rail (1) on the side of the stereoscopic storage rack (2) away from the working area (25); a top truss (6) is arranged on the top of the stereoscopic storage rack (2); a telescopic cantilever beam truss (8) is arranged on the inner wall of the stereoscopic storage rack (2) between the lower area (23) and the upper area (24); a chain conveying mechanism (7) is arranged on the top of the upper area (24); and a plurality of welding manipulators (14) are arranged outside the working area (25); The three-dimensional storage rack (2) is provided with a first storage area (21) and a second storage area (22), the first storage area (21) and the second storage area (22) are arranged in parallel, and the first storage area (21) and the second storage area (22) are both provided with a lower layer area (23) and an upper layer area (24), two bottom cross beam stacks (11) are provided in the lower layer area (23) on the side where the first storage area (21) and the second storage area (22) are close to each other, and a non-standard bottom cross beam stack (12) is provided in the lower layer area (23) on the side where the first storage area (21) is away from the second storage area (22); A fork groove stack group (9) is provided on the ground of the second storage area (22) away from the first storage area (21), a gooseneck groove stack group (10) is provided on the ground outside the fork groove stack group (9), and four bottom side beam stack groups (13) are provided on the chain conveyor mechanism (7) at the top of the first storage area (21) and the second storage area (22); The four-lift RGV vehicle (5) includes a short base frame (51), which is mounted on a ground rail (1) via rollers. Four loading platforms (53) are provided on the top of the short base frame (51), and a second scissor-type telescopic frame (52) is provided between the bottom of the four loading platforms (53) and the short base frame (51).

2. The fully automatic container chassis loading system according to claim 1, characterized in that: The long RGV vehicle (4) comprises a long base frame (41), the long base frame (41) is mounted on a ground rail (1) via rollers, a long top frame (43) is provided on the top of the long base frame (41), and a plurality of long scissor frames (42) are mounted between the long top frame (43) and the long base frame (41).

3. The fully automatic container chassis loading system according to claim 1, characterized in that: The short base frame (51) is located on the ground rail (1) at the bottom of the working area (25), the four loading platforms (53) are evenly distributed on the top of the short base frame (51), and the bottom ends of the second scissor-type telescopic frame (52) are installed on screws with opposite spiral directions.

4. The fully automatic container chassis loading system according to claim 1, characterized in that: The telescopic cantilever beam truss (8) comprises a fixed beam (81), and the inner walls of the three-dimensional storage rack (2) at the top of both sides of the lower area (23) are fixedly installed with fixed beams (81), and the fixed beams (81) are slidably connected with an extended arm beam (82) in the fixed beam (81), and both ends of the extended arm beam (82) are rotatably connected with a rotating shaft (84), and a rolling wheel (83) is installed on the rotating shaft (84), and the rolling wheel (83) is rotatably connected to the inner wall of the fixed beam (81), and two Y-axis walking frames (89) are fixedly installed between the two extended arm beams (82), and an X-axis walking frame (87) is slidably provided on the Y-axis walking frame (89), and a plurality of first manipulator frames (85) are installed at the bottom of the X-axis walking frame (87) through a first scissor-type telescopic frame (88), and both ends of the first manipulator frame (85) are installed with a first electromagnetic suction cup (86).

5. The fully automatic container chassis loading system according to claim 4, characterized in that: Both ends of the X-axis walking frame (87) are equipped with rollers that are clamped to the Y-axis walking frame (89), and motors connected to the rollers are installed on the extended arm beam (82) and the X-axis walking frame (87). The number of the first manipulator frames (85) is evenly distributed, eight.

6. The fully automatic container chassis loading system according to claim 1, characterized in that: The top truss (6) includes a column (61), the column (61) is fixedly installed on the ground, a hanging beam (62) is fixedly installed on the top of the column (61), a traveling beam (63) is installed between the bottoms of the hanging beam (62), an electric hoist (64) is installed on the traveling beam (63), a second manipulator frame (65) is installed at the bottom of the electric hoist (64), and second electromagnetic suction cups (66) are installed at both ends of the second manipulator frame (65).

7. The fully automatic container chassis loading system according to claim 1, characterized in that: The chain conveying mechanism (7) comprises a lifting frame (72), a lifting frame (72) being installed on one side of the upper area (24) close to the working area (25), and a fixed frame (74) being installed on the other side of the upper area (24), a plurality of transmission shafts (75) being rotatably sleeved on the lifting frame (72) and the fixed frame (74), a chain sprocket group (71) being installed on the transmission shaft (75), side fixing frames (76) being fixedly installed at both ends of the lifting frame (72) and the fixed frame (74), and a lifting frame (73) being installed on the top of the lifting frame (72) via a cylinder.

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