Steel tube bundle buckle type connecting structure and wall limb assembly construction technology
By using a steel pipe bundle snap-fit connection structure, which employs a sawtooth design and snap-fit method to connect the steel pipe bundles, the problems of unstable and uneven connections in prefabricated buildings are solved. This achieves efficient and safe steel pipe bundle connections, and is suitable for rapid construction and integrated insulation and decoration of prefabricated buildings.
Patent Information
- Application Number
- CN202311402264.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-27
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-10-27
AI Technical Summary
In existing prefabricated buildings, the connection performance of steel pipe bundles is poor, which affects the safety and overall performance of the structure. Furthermore, the unevenness of the connection is not conducive to the integrated design of thermal insulation and decoration.
The steel pipe bundle fastening connection structure is adopted, including first and second layer steel plate fasteners, connecting cover plates and floor slab support plates. The steel pipe bundles are connected by a sawtooth design and a snap-fit method. The combination of horizontal and vertical fasteners and steel bars ensures the stability and integrity of the connection.
It improves the safety and integrity of steel pipe bundle connections, ensures smooth joints, and is suitable for rapid construction and integrated insulation and decoration of prefabricated buildings, thereby enhancing the safety performance and construction efficiency of buildings.
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Figure CN117188623B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of building engineering, and particularly relates to a steel pipe bundle buckle type connecting structure and wall limb assembly construction process. BACKGROUND
[0002] With the vigorous development of residential industrialization and building industrialization, building construction is moving towards the development stage of green energy saving, low cost and high quality. The steel pipe bundle concrete structure not only has the characteristics of good stability of steel components, light structure dead weight and good seismic performance, but also can be produced by industrial production line, has high industrialization degree and fast installation and construction speed. In the steel pipe bundle concrete structure, the hollow lattice type steel pipe bundle is both a cast-in-place concrete form and a load-bearing structure, and is a new building form more suitable for assembly type structure. The hollow lattice type steel pipe bundle is integrated and processed, then assembled at the construction site, and finally connected together by cast-in-place concrete to form an assembly type structure, which is equivalent to a cast-in-place structure, and has fast construction, so that the building form has good application prospect.
[0003] The existing assembly type building has insufficient design refinement, cooperation and completion degree, and more bolts are used for fixing at the connecting position, so that the in-plane surface of the connecting position is not flat, and there are protrusions or other excess components, which are not conducive to the design of structure, thermal insulation and decoration integration. In addition, the vertical segmentation position of the assembly type structure is usually at the floor, and the next layer is installed after the floor concrete cast-in-place curing, although the construction is convenient, but the weak connection position is located at the position with large stress, resulting in poor connection performance between the vertical components, and the overall performance of the assembly type structure and the safety performance of the building depend on the firmness of the connection. If the vertical segmentation position of the assembly type structure is arranged at a position other than the floor, the interlayer position has small stress, not only enhances the reliability of the floor support plate connection, but also simplifies the connection structure, and also enhances the safety performance of the building.
[0004] Therefore, the application provides a steel pipe bundle buckle type connecting structure and wall limb assembly construction process, which is suitable for the assembly type steel pipe bundle concrete structure segmented at the interlayer, the steel pipe bundles are connected through buckles, connecting cover plates or buckling plates, has convenient and reliable connection, flat surface at the connecting position of the steel pipe bundle, and is conducive to the internal concrete pouring into one body. SUMMARY
[0005] In view of the deficiencies of the prior art, the application aims to solve the technical problem of providing a steel pipe bundle buckle type connecting structure and wall limb assembly construction process.
[0006] The technical scheme adopted by the application to solve the technical problem is as follows:
[0007] The application relates to a steel pipe bundle buckle connecting structure, characterized in that the connecting structure comprises a first layer of steel plate buckles, a second layer of steel plate buckles and a connecting cover plate; holes are uniformly arranged on vertical steel plates of the steel pipe bundle, and the vertical steel plates at left and right ends are in a sawtooth shape; a groove is arranged on the periphery of a side panel of the steel pipe bundle, so that the periphery of the side panel is in a sawtooth shape; when the steel pipe bundle is connected leftward and / or upward, the hole parts of the adjacent vertical steel plates of the two steel pipe bundles are connected through the first layer of steel plate buckles, and the non-hole parts are connected through the second layer of steel plate buckles; the connecting cover plate is arranged at the connecting position of the adjacent side panels and is welded with the second layer of steel plate buckles.
[0008] Or the connecting structure comprises steel bars, horizontal buckling plates and vertical buckling plates; when the steel pipe bundle is connected leftward, the left and right ends of the vertical steel plates of the steel pipe bundle are not provided with vertical steel plates, the inner sides of the left and right ends of the side panels of the steel pipe bundle are connected with the horizontal buckling plates and the horizontal buckling plates extend out of the steel pipe bundle, the horizontal buckling plates at the connecting positions of the left and right steel pipe bundles are embedded into the cavities of the other steel pipe bundles, and the steel bars are vertically inserted on the horizontal buckling plates in the same column; when the steel pipe bundle is connected upward, a plurality of vertical buckling plates are arranged in the cavities at the connecting positions of the upper and lower steel pipe bundles and are connected with the upper and lower steel pipe bundles, and the steel bars are horizontally inserted on all the vertical buckling plates or a plurality of pegs are arranged on the non-welded surfaces of the vertical buckling plates.
[0009] Further, the connecting structure further comprises a floor slab supporting plate; the left and right ends of the floor slab supporting plate are respectively provided with wedge-shaped steel plates, and a plurality of L-shaped ribs are distributed on the floor slab supporting plate, and the height of the L-shaped ribs matches the thickness of the fabricated floor slab.
[0010] Further, the connecting cover plate is provided with sawteeth matching the grooves of the side panels, the inner side of the connecting cover plate is provided with a plurality of pegs, and vertical ribs are arranged between the two second layer steel plate buckles in the same column.
[0011] Further, the connecting cover plate is divided into a cross-shaped connecting cover plate, a horizontal connecting cover plate, a vertical connecting cover plate and an L-shaped connecting cover plate; the cross-shaped connecting cover plate is used for simultaneously connecting the steel pipe bundle leftward and upward, the second layer steel plate buckles are arranged on the left and right symmetry lines of the cross-shaped connecting cover plate and on the left and right sides; the horizontal connecting cover plate is used for connecting the steel pipe bundle leftward, the left and right ends of the horizontal connecting cover plate are symmetrically provided with sawteeth, the second layer steel plate buckles and the vertical ribs are arranged on the left and right symmetry lines of the horizontal connecting cover plate; the vertical connecting cover plate is used for connecting the steel pipe bundle upward, the second layer steel plate buckles are symmetrically arranged on the upper and lower ends of the vertical connecting cover plate; the L-shaped connecting cover plate is used for connecting the steel pipe bundle longitudinally and horizontally, the second layer steel plate buckles are symmetrically arranged on the upper and lower ends of the L-shaped connecting cover plate, and the sawteeth at the longitudinal and horizontal junctions of the L-shaped connecting cover plate are only kept complete in one of the longitudinal and horizontal directions and the sawteeth in the other direction are cut.
[0012] Further, the first layer steel plate fastener and the second layer steel plate fastener are provided with a clamping groove, and the width of the clamping groove is the thickness of one vertical steel plate when connecting the upper and lower steel pipe bundles, and the width of the clamping groove is the thickness of two vertical steel plates when connecting the left and right steel pipe bundles.
[0013] A wall limb assembly construction process based on the steel pipe bundle fastening connection structure, characterized in that it comprises the following contents:
[0014] S1, prefabricating a steel pipe bundle, the cutting position of the upper and lower steel pipe bundles is located at a non-floor position and at the middle position of the vertical steel plate hole; the vertical steel plates at the left and right ends of the steel pipe bundle are cut at the inner edge position of the hole, so that the vertical steel plates at the left and right ends are sawtooth-shaped; grooves are opened at the four peripheral edges of the side panel of the steel pipe bundle, so that the four peripheral edges of the panel are sawtooth-shaped;
[0015] S2, installing a floor support plate at the floor position of the steel pipe bundle, the wedge-shaped steel plates at the left and right ends of the floor support plate are inserted horizontally into the cavities at the left and right ends of the steel pipe bundle and are welded together with the vertical steel plates, the L-shaped ribs at the left and right ends of the floor support plate are inserted vertically into the cavities at the left and right ends of the steel pipe bundle through the grooves of the panel and are welded together with the corresponding vertical steel plates, and the end portions of the remaining L-shaped ribs are welded together with the panel;
[0016] S3, selecting a shape-matched connecting cover plate according to the installation position, welding a second layer steel plate fastener at the inner side of the connecting cover plate, welding a vertical rib between the two second layer steel plate fasteners in the same column on the connecting cover plate, and welding a bolt at the inner side of the connecting cover plate;
[0017] S4, connecting the hole parts of the adjacent vertical steel plates of the two steel pipe bundles through the first layer steel plate fastener and connecting the non-hole parts through the second layer steel plate fastener; covering the connecting cover plate on the connecting part of the adjacent panels;
[0018] S5, installing a cast-in-place layer of the assembly type floor below the L-shaped ribs of the floor support plate and configuring anchor steel bars, and then casting concrete in the steel pipe bundle and the cast-in-place layer of the assembly type floor, so that the steel pipe bundle, the first layer steel plate fastener, the second layer steel plate fastener, the connecting cover plate, and the floor support plate are connected with the cast-in-place concrete as a whole, forming an assembly type wall limb.
[0019] A wall limb assembly construction process based on the steel pipe bundle fastening connection structure, characterized in that,
[0020] S1, prefabricating a steel pipe bundle, the vertical steel plates at the left and right ends of the steel pipe bundle need to be cut off when connecting the left and right steel pipe bundles;
[0021] S2, welding horizontal buckling plates on the inner side of the left and right ends of the left and right steel pipe bundle panels, and the horizontal buckling plates extend to a part outside the steel pipe bundle, holes are opened on the horizontal buckling plates, and the horizontal buckling plates are distributed in the left and right steel pipe bundle panels in an up-down staggered manner; when the left and right steel pipe bundles are connected, the horizontal buckling plates at the connection of the left and right steel pipe bundles are embedded into the cavities of the other steel pipe bundle, so that the holes of the horizontal buckling plates in the same column are aligned and the panels of the left and right steel pipe bundles are tightly arranged together; and the steel bars are vertically inserted into the holes of the horizontal buckling plates in the same column;
[0022] If a plurality of vertical buckling plate arrays are arranged in the cavities at the connection of the upper and lower steel pipe bundles and the holes of all the vertical buckling plates are aligned, one end of the vertical buckling plate is welded to the steel pipe bundle, the other end is provided with holes arranged in the same row as the vertical steel plates of the steel pipe bundle, and the steel bars are horizontally inserted into the holes of all the vertical buckling plates; or a plurality of pegs are welded on the non-welding surface of the vertical buckling plate and the steel pipe bundle, and a plurality of vertical buckling plate arrays are arranged in the cavities at the connection of the upper and lower steel pipe bundles;
[0023] S3, casting in-situ concrete in the steel pipe bundle, so that the steel pipe bundle, the horizontal buckling plate, the vertical buckling plate, the steel bar or the peg and the cast-in-situ concrete are connected as a whole to form a fabricated wall limb.
[0024] Compared with the prior art, the beneficial effects of the present application are as follows:
[0025] 1. In order to improve the safety performance of the fabricated wall limb, the segmented positions of the upper and lower steel pipe bundles are arranged at non-floor positions to reduce the stress at the interlayer position; in order to realize the connection between the steel pipe bundles, a buckling connection structure is designed, the steel pipe bundles are connected through buckling or plug buckling, the use of bolts is avoided, the surface flatness of the connection of the steel pipe bundles is ensured, the steel pipe bundle can be used as a force-bearing component and can be directly used as a formwork, the surface is free of any protrusions and excess components, which is conducive to forming a cavity demoulding formwork thermal insulation and decoration integrated structure. The steel pipe bundle and the connecting piece are prefabricated in a factory, the steel pipe bundle does not need to be poured with concrete, the self-weight of the component is light during transportation and hoisting, and the on-site assembly and connection are simple.
[0026] 2、The design of the connecting cover plate considers the convenience of field installation according to the different height and span of the steel pipe bundle, and can be divided into several identical cover plate units along the axial direction. The connecting cover plates are staggered in sawtooth shape, which strengthens the connection between the connecting cover plate and the steel pipe bundle panel; the connecting cover plate is welded with vertical ribs between the second layer of steel plate fasteners in the same column, which can make up for the steel loss after cutting the vertical steel plate at the left and right ends of the steel pipe bundle; the connecting cover plate and the steel pipe bundle panel are in the same vertical plane, and after installing the temporary lateral support, the cast-in-place concrete is poured, and the bolts arranged inside the connecting cover plate make the structure and the cast-in-place concrete become one, which can ensure the safety and integrity of the connection between the steel pipe bundles, and is beneficial to speed up the construction progress and improve the construction quality. The cross-shaped connecting cover plate is used at the left and right connections and the upper and lower connections of the steel pipe bundle, which ensures the integrity of the four connection points of the steel pipe bundle. The L-shaped connecting cover plate is used at the longitudinal and transverse connections of the steel pipe bundle, which not only solves the vertical connection problem of the L-shaped steel pipe bundle, but also compensates for the hole problem at the corner due to the inability to use vertical connection fasteners during installation.
[0027] 3、The length of the single steel plate fastener and the double steel plate fastener matches the edge width of the vertical steel plate opening of the steel pipe bundle, and after being buckled into the fastener, the edge position of the vertical steel plate opening is completely connected together by the fastener, ensuring the stability of the left, right and upper and lower connections, and preventing the fastener from falling off during assembly. After pouring the concrete, the fastener, the connecting cover plate and the steel pipe bundle are connected as a whole. The use of steel plate fasteners and connecting cover plates to connect the steel pipe bundle improves the steel ratio at the connection, ensures the strength and stiffness of the connection, and integrates the shear wall with the steel pipe bundle after pouring the concrete on site, which is beneficial to ensure the integrity and safety of the structure.
[0028] 4、The side of the steel pipe bundle floor is provided with a floor support plate perpendicular to the steel pipe bundle, which serves as a support for the assembled floor. An L-shaped rib is welded on the floor support plate, and the height of the L-shaped rib matches the thickness of the assembled floor. The floor support plate is connected to the vertical steel plate at the slot of the steel pipe bundle panel using a wedge-shaped steel plate, and the connection between the floor support plate and the steel pipe bundle is strengthened. The L-shaped rib on the floor support plate is extended and welded with the vertical steel plate of the steel pipe bundle at the slot of the steel pipe bundle, and there is no gap between the two adjacent floor support plates during the horizontal assembly of the steel pipe bundle. During the pouring of the concrete on site, the floor reinforcement can be inserted into the L-shaped rib to realize the anchoring function of the floor reinforcement. The steel pipe bundle, floor support plate, L-shaped rib and assembled floor form a whole, ensuring the safety and reliability of the connection between the floor and the vertical steel pipe bundle concrete member.
[0029] 5. The connecting mode of horizontal or vertical buckling plate is adopted to solve the connection of steel pipe bundle, the horizontal buckling plate is staggered up and down on the left and right steel pipe bundles to facilitate the site pouring of concrete, the welding end of the horizontal buckling plate is alternately arranged in the left and right steel pipe bundles to ensure the integrity of the connection after the steel bar is inserted into the hole of the horizontal buckling plate, the vertical steel plate of the steel pipe bundle, and the vertical buckling plate is inserted into the hole on one side of the steel bar in the upper and lower steel pipe bundles, and the hole of the vertical steel plate of the steel pipe bundle should ensure that the horizontal steel bar can be inserted, or the non-welding side of the vertical buckling plate is welded with a bolt, to ensure the integrity of the connection of the upper and lower steel pipe bundles; the intersecting part of the steel bars connected by the horizontal buckling plate or the vertical buckling plate should be overlapped, so as to ensure the safety of the whole structure of the steel pipe bundle concrete.
[0030] 6. When the steel pipe bundle is longitudinally and transversely connected, the steel pipe bundle can be prefabricated into L-shaped, cross-shaped, T-shaped, Z-shaped or C-shaped shapes, and the production and connection refer to the L-shaped steel pipe bundle; when the site is spliced, first, the accurate fixing of the hollow lattice type steel pipe bundle yin and yang corner parts is ensured, then the installation is gradually installed from one end to the other end, which is convenient for the connection with the adjacent wall body, so that the construction is more convenient and fast, so that the steel pipe bundle buckling connection structure of the present application solves the steel connection problem of the prefabricated building construction site, and the connection is reliable and convenient, then the commercial concrete is uniformly layered and poured, which is equivalent to the cast-in-place structure, so that the level of building industrialization is improved. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is the explosion drawing of the connecting structure and the steel pipe bundle of example 1;
[0032] Figure 2 It is the structure schematic view of the wall limb formed by the connecting structure and the steel pipe bundle of example 1;
[0033] Figure 3 It is the structure schematic view of the first layer steel plate fastener of the present application;
[0034] Figure 4 It is the structure schematic view of the cross-shaped cover plate of the present application;
[0035] Figure 5 It is the structure schematic view of the horizontal connection cover plate of the present application;
[0036] Figure 6 It is the structure schematic view of the vertical connection cover plate of the present application;
[0037] Figure 7 It is the structure schematic view of the L-shaped connection cover plate of the present application;
[0038] Figure 8 It is the structure schematic view of the floor plate support plate of the present application;
[0039] Figure 9 It is the structure schematic view of the L-shaped floor plate support plate of the present application;
[0040] Figure 10 An exploded view of one connection structure of Example 2 and a steel pipe bundle;
[0041] Figure 11 An exploded view of another connection structure of Example 2 and a steel pipe bundle;
[0042] Wherein, 1, steel pipe bundle; 2, panel; 3, vertical steel plate; 4, first layer steel plate fastener; 5, second layer steel plate fastener; 6, connecting cover plate; 7, vertical rib; 8, floor support plate; 9, L-shaped rib; 10, wedge-shaped steel plate; 11, first stud; 12, L-shaped steel pipe bundle; 13, second stud; 14, steel bar; 15, horizontal fastening plate; 16, vertical fastening plate. DETAILED DESCRIPTION
[0043] The specific embodiments of the present application are given below, which are only used to further illustrate the technical solutions of the present application, and do not limit the protection scope of the present application.
[0044] Example 1
[0045] The steel pipe bundle fastening connection structure of the present embodiment comprises a first layer steel plate fastener 4, a second layer steel plate fastener 5, a connecting cover plate 6 and a floor support plate 8; the first layer steel plate fastener 4 and the second layer steel plate fastener 5 are respectively used for the connection of the hole part and the non-hole part of the adjacent vertical steel plate 3 when the steel pipe bundle is connected left and right or up and down, the connecting cover plate 6 is used for connecting the panels of two adjacent steel pipe bundles; the floor support plate 8 is connected with the steel pipe bundle at the floor, and is used for supporting the fabricated floor.
[0046] Reference is made to Figures 1-8The holes are evenly opened on each vertical steel plate 3 of the steel pipe bundle 1, the upper and lower steel pipe bundle 1 cutting positions are located at non-floor positions and the middle positions of the hole opening of the vertical steel plate 3; the vertical steel plate 3 at the left and right ends of the steel pipe bundle 1 is cut at the inner edge position of the hole, so that the vertical steel plate 3 at the left and right ends is in a sawtooth shape; the four peripheral edges of one side panel 2 of the steel pipe bundle 1 are slotted, so that the four peripheries of the panel 2 are in a sawtooth shape, and the width of the slot is matched with the sawtooth width of the connecting cover plate 6; when the steel pipe bundle 1 is connected left and right and / or up and down, the hole opening positions of the adjacent vertical steel plates 3 of the two steel pipe bundles 1 are connected by the first layer steel plate fastener 4, that is, the first layer steel plate fastener 4 is clamped at the edges of the hole openings of the adjacent vertical steel plates 3, and the non-hole opening positions are connected by the second layer steel plate fastener 5, that is, the second layer steel plate fastener 5 is clamped on the sawtooth of the adjacent vertical steel plate 3; the connecting cover plate 6 is covered at the connection of the adjacent panels 2, the sawtooth of the connecting cover plate 6 is matched with the slot of the panel 2, and the connecting cover plate 6 is welded with the second layer steel plate fastener 5; the floor support plate 8 is installed at the floor position of the steel pipe bundle 1, the wedge-shaped steel plate 10 at the left and right ends of the floor support plate 8 is horizontally inserted into the cavity at the left and right ends of the steel pipe bundle 1 and welded with the vertical steel plate 3; the floor support plate 8 is distributed with a plurality of L-shaped ribs 9, the height of the L-shaped rib 9 is matched with the thickness of the fabricated floor, the two L-shaped ribs 9 at the left and right ends of the floor support plate 8 are respectively vertically inserted into the cavity at the left and right ends of the steel pipe bundle 1 through the slot of the panel 2 and welded with the corresponding vertical steel plate 3, and the end portions of the remaining L-shaped ribs 9 are welded with the panel 2; the steel pipe bundle 1, the first layer steel plate fastener 4, the second layer steel plate fastener 5, the connecting cover plate 6 and the floor support plate 8 are connected with the cast-in-place concrete as a whole by pouring concrete on site, to form a fabricated wall limb.
[0047] Referring to Figures 3-7 The first layer steel plate fastener 4 and the second layer steel plate fastener 5 are provided with clamping grooves, so that the end face of the steel plate fastener is in a U shape, the width of the clamping groove is matched with the thickness of the connected vertical steel plate 3, the width of the clamping groove of the first layer steel plate fastener 4 and the second layer steel plate fastener 5 is one thickness of the vertical steel plate 3 when the steel pipe bundle is connected up and down, and the width of the clamping groove of the first layer steel plate fastener 4 and the second layer steel plate fastener 5 is two thicknesses of the vertical steel plate 3 when the steel pipe bundle is connected left and right.
[0048] The connecting cover plate 6 is distributed with sawteeth, the size and position of the sawteeth are matched with the slot of the panel 2 of the steel pipe bundle 1 and are in the same horizontal plane; a plurality of first pegs 11 are arranged on the inner side of the connecting cover plate 6, the first peg 11 is connected with the cast-in-place concrete as a whole to enhance the connection performance of the connecting cover plate 6 and the cast-in-place concrete; the connecting cover plate 6 is provided with a vertical rib 7 between two second layer steel plate fasteners 5 in the same column, for making up the steel loss of the vertical steel plate 3 at the cutting edge position of the hole opening. Referring to Figure 4When the connecting cover plate 6 is used for the vertical connection of the steel pipe bundle 1, the connecting cover plate 6 is a vertical connecting cover plate, and the second layer steel plate fasteners 5 are symmetrically arranged at the upper and lower ends of the vertical connecting cover plate. Vertical ribs 7 are arranged between two second layer steel plate fasteners 5 in the same column. See Figure 5 When the connecting cover plate 6 is used for the horizontal connection of the steel pipe bundle 1, the connecting cover plate 6 is a horizontal connecting cover plate, and the left and right ends of the horizontal connecting cover plate are symmetrically distributed with sawteeth. The second layer steel plate fasteners 5 and the vertical ribs 7 are distributed on the left and right symmetry lines of the horizontal connecting cover plate. See Figure 6 When the connecting cover plate 6 is used for the vertical connection of the steel pipe bundle 1, the connecting cover plate 6 is a vertical connecting cover plate, and the second layer steel plate fasteners 5 are symmetrically arranged at the upper and lower ends of the vertical connecting cover plate. Vertical ribs 7 are arranged between two second layer steel plate fasteners 5 in the same column. See Figure 7 When the connecting cover plate 6 is used for the vertical connection of the steel pipe bundle 1, the connecting cover plate 6 is a vertical connecting cover plate, and the second layer steel plate fasteners 5 are symmetrically arranged at the upper and lower ends of the vertical connecting cover plate. Vertical ribs 7 are arranged between two second layer steel plate fasteners 5 in the same column. See Figure 9 When the connecting cover plate 6 is used for the vertical connection of the steel pipe bundle 1, the connecting cover plate 6 is a vertical connecting cover plate, and the second layer steel plate fasteners 5 are symmetrically arranged at the upper and lower ends of the vertical connecting cover plate. Vertical ribs 7 are arranged between two second layer steel plate fasteners 5 in the same column. See
[0049] Based on the wall limb assembly construction technology of the steel pipe bundle fastening connection structure, the following contents are included:
[0050] S1, prefabricate the steel pipe bundle, the cutting position of the upper and lower steel pipe bundles is located at a non-floor position; uniformly open holes on each vertical steel plate 3 of the steel pipe bundle 1, and the cutting position of the upper and lower steel pipe bundles is located at the middle position of the hole opening of the vertical steel plate 3; the vertical steel plate 3 at the left and right ends of the steel pipe bundle 1 is cut at the inner edge position of the hole opening, so that the vertical steel plate 3 at the left and right ends is sawtooth-shaped; cut a part of the one side panel 2 of the steel pipe bundle 1, and uniformly open slots to make the four edges sawtooth-shaped;
[0051] S2, install the floor support plate 8 at the floor position of the steel pipe bundle 1, horizontally insert the wedge-shaped steel plate 10 at the left and right ends of the floor support plate 8 into the cavity at the left and right ends of the steel pipe bundle 1, and weld it with the vertical steel plate 3, vertically insert the L-shaped rib 9 at the left and right ends of the floor support plate 8 into the cavity at the left and right ends of the steel pipe bundle 1 through the slot of the panel 2, and weld it with the corresponding vertical steel plate 3, and the end part of the remaining L-shaped rib 9 is welded with the panel 2;
[0052] S3, select a shape matching connecting cover plate 6 according to the installation position, weld the second layer of steel plate fastener 5 on the inner side of the connecting cover plate 6, and weld the vertical rib 7 between the two second layer of steel plate fasteners 5 on the connecting cover plate 6; the inner side of the connecting cover plate 6 is welded with the first stud 11;
[0053] S4, the first layer of steel plate fastener 4 is buckled at the opening position of the adjacent vertical steel plate 3 of the two steel pipe bundles 1, and the second layer of steel plate fastener 5 is buckled at the non-opening position; the connecting cover plate 6 is covered at the connecting position of the adjacent panel 2;
[0054] S5, install the cast-in-place layer of the fabricated floor under the L-shaped rib 9 of the floor support plate 8 and configure the anchoring steel bars, then pour concrete in the steel pipe bundle 1 and the cast-in-place layer of the fabricated floor, so that the steel pipe bundle 1, the first layer of steel plate fastener 4, the second layer of steel plate fastener 5, the connecting cover plate 6 and the floor support plate 8 are connected with the cast-in-place concrete as a whole, forming a fabricated wall limb.
[0055] Embodiment 2
[0056] Referring to Figures 10-11 , the steel pipe bundle fastener connection structure of the embodiment includes a second stud 13, a steel bar 14, a horizontal fastener plate 15 and a vertical fastener plate 16;
[0057] When the steel pipe bundle 1 is connected left and right, the left and right end portions of the steel pipe bundle 1 are not provided with vertical steel plates 3, i.e. the left and right ends of the steel pipe bundle 1 are open, so that the cross section of a frame of steel pipes at the left and right ends of the steel pipe bundle 1 is in the shape of U; the inner side of the side panel 2 of the steel pipe bundle 1 at the opening position is welded with a plurality of horizontal fastener plates 15, the horizontal fastener plates 15 extend to the outside of the steel pipe bundle 1, the horizontal fastener plates 15 at the left and right steel pipe bundle connecting positions are distributed staggeredly, the horizontal fastener plates 15 are provided with holes; when connected, the horizontal fastener plates 15 at the left and right steel pipe bundle connecting positions are embedded into the cavity of the other steel pipe bundle 1, the steel bars 14 are vertically inserted into the holes of the horizontal fastener plates 15 in the same column, and are overlapped at the intersection of the steel bars 14. When the steel pipe bundle 1 is connected up and down, a plurality of vertical fastener plates 16 are simultaneously located in the cavities at the connecting positions of the upper and lower steel pipe bundles 1, one end of the vertical fastener plate 16 is welded with the vertical steel plate 3 of the steel pipe bundle 1, the other end is provided with holes in the same row as the vertical steel plate 3 of the steel pipe bundle 1, the steel bars 14 are horizontally inserted into the holes of all the vertical fastener plates 16, and are overlapped at the intersection of the steel bars 14; or, a plurality of second studs 13 are welded on the non-welding end of the vertical fastener plate 16, the connection performance between the vertical steel plate 16 and the cast-in-place concrete is enhanced through the second studs 13; the horizontal fastener plate 15, the vertical fastener plate 16, the steel bar 14 (or the second stud 13), the steel pipe bundle and the cast-in-place concrete are connected as a whole through the cast-in-place concrete, forming a fabricated wall limb.
[0058] When the steel pipe bundle is connected longitudinally and transversely, the L-shaped steel pipe bundle 12 or the steel pipe bundle in the shape of cross, T or Z is prefabricated in the factory, the intersecting parts of the steel bars 14 connected by the horizontal buckling plates 15 or the vertical buckling plates 16 are not in the same plane, the accurate fixing of the male and female corner parts of the steel pipe bundle is ensured first when the steel pipe bundle is spliced on site, and then the gradual installation from one end to the other end is implemented.
[0059] The wall limb assembly construction process based on the steel pipe bundle buckling connection structure comprises the following contents:
[0060] S1, the steel pipe bundle is prefabricated, the vertical steel plates at the left and right ends of the steel pipe bundle need to be cut off when the steel pipe bundle is connected left and right, and the vertical steel plates at the left and right ends of the steel pipe bundle do not need to be cut off when the steel pipe bundle is connected up and down;
[0061] S2, the horizontal buckling plates 15 are welded on the inner sides of the left and right ends of the left and right steel pipe bundle panels and extend to a part outside the steel pipe bundle 1, holes are opened on the horizontal buckling plates 15, and the horizontal buckling plates 15 are distributed up and down in the left and right steel pipe bundle panels; when the left and right steel pipe bundles are connected, the horizontal buckling plates 15 at the connection parts of the left and right steel pipe bundles are embedded into the cavities of the other steel pipe bundles 1, so that the holes of the horizontal buckling plates 15 in the same column are aligned and the panels of the left and right steel pipe bundles are close together; the steel bars 14 are vertically inserted and installed in the holes of the horizontal buckling plates 15 in the same column;
[0062] Holes are opened on the vertical buckling plates 16, a plurality of vertical buckling plates 16 are arranged in the cavities at the connection parts of the upper and lower steel pipe bundles, one end is welded together with the steel pipe bundle 1, the other end is provided with holes in the same row with the vertical steel plates 3 of the steel pipe bundle 1, and the holes of all the vertical buckling plates 16 are aligned, and the steel bars 14 are horizontally inserted and installed in the holes of all the vertical buckling plates 16; or a plurality of second nails 13 are welded on the non-welding end of the vertical buckling plate 16, and a plurality of vertical buckling plates 16 are arranged in the cavities at the connection parts of the upper and lower steel pipe bundles.
[0063] S3, the concrete is cast on site in the steel pipe bundle, so that the steel pipe bundle, the horizontal buckling plates 15, the vertical buckling plates 16, the steel bars 14 (or the second nails 13) and the cast-in-place concrete are connected as a whole to form an assembly type wall limb.
[0064] The unmentioned parts of the application are applicable to the prior art.
Claims
1. A steel pipe bundle buckle type connecting structure, characterized by, The connecting structure comprises a first layer of steel plate fasteners, a second layer of steel plate fasteners and a connecting cover plate; the vertical steel plates of the steel pipe bundle are uniformly holed, and the vertical steel plates at the left and right ends are zigzag; the four peripheral edges of the side panel of the steel pipe bundle are provided with grooves, so that the four peripheral edges of the side panel are zigzag; when the steel pipe bundles are connected left and right and / or up and down, the holed parts of the adjacent vertical steel plates of the two steel pipe bundles are connected by the first layer of steel plate fasteners, and the non-holed parts are connected by the second layer of steel plate fasteners; the connecting cover plate is covered at the connecting part of the adjacent side panels and is welded together with the second layer of steel plate fasteners; Or the connecting structure comprises steel bars, horizontal fastening plates and vertical fastening plates; when the steel pipe bundles are connected left and right, the left and right ends of the steel pipe bundle are not provided with vertical steel plates, the inner sides of the left and right ends of the side panel of the steel pipe bundle are connected with the horizontal fastening plates and the horizontal fastening plates extend out of the steel pipe bundle, the horizontal fastening plates at the connecting part of the left and right steel pipe bundles are embedded into the cavity of the other steel pipe bundle, and the steel bars are vertically inserted on the horizontal fastening plates in the same column; when the steel pipe bundles are connected up and down, a plurality of vertical fastening plates are arranged in the cavities at the connecting part of the upper and lower steel pipe bundles and are connected together with the upper and lower steel pipe bundles, and the steel bars are horizontally inserted on all the vertical fastening plates or a plurality of pegs are arranged on the non-welded surface of the vertical fastening plates.
2. The steel tube bundle clamp connection structure according to claim 1, characterized by The connecting structure further comprises a floor supporting plate; the left and right ends of the floor supporting plate are respectively provided with wedge-shaped steel plates, and a plurality of L-shaped ribs are distributed on the floor supporting plate, and the height of the L-shaped rib matches the thickness of the prefabricated floor.
3. The steel tube bundle clamp connection structure according to claim 1, characterized by The connecting cover plate is provided with zigzags matching the grooves of the side panel on the inner side of the connecting cover plate, and a plurality of pegs are distributed on the inner side of the connecting cover plate; the connecting cover plate is provided with a vertical rib at the position between the two second layer steel plate fasteners in the same column.
4. The steel tube bundle clamp-on connection structure according to claim 3, characterized by The connecting cover plate is divided into a cross-shaped connecting cover plate, a horizontal connecting cover plate, a vertical connecting cover plate and an L-shaped connecting cover plate; the cross-shaped connecting cover plate is used for connecting the steel pipe bundles up and down and left and right at the same time, the second layer steel plate fasteners are located on the left and right symmetry lines of the cross-shaped connecting cover plate and on the left and right sides; the horizontal connecting cover plate is used for connecting the steel pipe bundles left and right, the left and right ends of the horizontal connecting cover plate are symmetrically provided with zigzags, and the second layer steel plate fasteners and the vertical rib are distributed on the left and right symmetry lines of the horizontal connecting cover plate; the vertical connecting cover plate is used for connecting the steel pipe bundles up and down, and the second layer steel plate fasteners are symmetrically distributed on the upper and lower ends of the vertical connecting cover plate; the L-shaped connecting cover plate is used for connecting the steel pipe bundles longitudinally and transversely, the second layer steel plate fasteners are symmetrically arranged on the upper and lower ends of the L-shaped connecting cover plate, and the zigzags of the L-shaped connecting cover plate at the longitudinal and transverse junctions are only kept complete in one of the longitudinal and transverse directions, and the zigzags in the other direction are cut off.
5. The steel tube bundle clamp connection structure according to claim 1, characterized by The first layer steel plate fasteners and the second layer steel plate fasteners are both provided with clamping grooves, and the width of the clamping groove is the thickness of one vertical steel plate when connecting the upper and lower steel pipe bundles, and the width of the clamping groove is the thickness of two vertical steel plates when connecting the left and right steel pipe bundles.
6. A wall column assembly construction process based on the steel pipe bundle buckle type connection structure according to claim 1, characterized in that, The following is included: S1, prefabricated steel pipe bundle, the cutting position of the upper and lower steel pipe bundles is located at a non-floor position and at the middle position of the holed vertical steel plate; the vertical steel plates at the left and right ends of the steel pipe bundle are cut at the inner edge position of the holed part, so that the vertical steel plates at the left and right ends are zigzag; grooves are formed on the four peripheral edges of the side panel of the steel pipe bundle, so that the four peripheral edges of the side panel are zigzag; S2, install the floor support plate at the floor of the steel pipe bundle, horizontally insert the wedge-shaped steel plates at the left and right ends of the floor support plate into the cavities at the left and right ends of the steel pipe bundle and weld them together with the vertical steel plates, vertically insert the L-shaped ribs at the left and right ends of the floor support plate into the cavities at the left and right ends of the steel pipe bundle through the slots of the face plate and weld them together with the corresponding vertical steel plates, and weld the ends of the remaining L-shaped ribs with the face plate; S3, select a shape-matched connecting cover plate according to the installation position, weld the second layer of steel plate fasteners on the inner side of the connecting cover plate, weld vertical ribs between two second layer steel plate fasteners in the same column on the connecting cover plate, and weld the dowels on the inner side of the connecting cover plate; S4, connect the hole parts of the adjacent vertical steel plates of the two steel pipe bundles through the first layer of steel plate fasteners, and connect the non-hole parts through the second layer of steel plate fasteners; cover the connecting cover plate on the connection part of the adjacent face plates; S5, install the cast-in-place layer of the fabricated floor below the L-shaped ribs of the floor support plate and configure the anchoring steel bars, then cast the concrete in the steel pipe bundle and the cast-in-place layer of the fabricated floor, so that the steel pipe bundle, the first layer of steel plate fasteners, the second layer of steel plate fasteners, the connecting cover plate and the floor support plate are connected with the cast-in-place concrete as a whole to form a fabricated wall stem.
7. A wall stem assembly construction process based on the steel pipe bundle fastener connection structure of claim 1, characterized in that, S1, precast the steel pipe bundle, and cut off the vertical steel plates at the left and right ends of the steel pipe bundle when connecting the left and right steel pipe bundles; S2, weld horizontal fasteners on the inner sides of the left and right face plates of the left and right steel pipe bundles and extend the horizontal fasteners to a part outside the steel pipe bundle, open holes in the horizontal fasteners, and distribute the horizontal fasteners in the left and right steel pipe bundles up and down; when connecting the left and right steel pipe bundles, embed the horizontal fasteners at the connection part of the left and right steel pipe bundles into the cavity of the other steel pipe bundle, so that the holes of the horizontal fasteners in the same column are aligned and the face plates of the left and right steel pipe bundles are tightly adjacent; vertically insert the steel bars into the holes of the horizontal fasteners in the same column; arrange a plurality of vertical fasteners in the cavities at the connection part of the upper and lower steel pipe bundles and align the holes of all the vertical fasteners, weld one end of the vertical fastener with the steel pipe bundle and provide holes in the same row as the vertical steel plate of the steel pipe bundle at the other end, and horizontally insert the steel bars into the holes of all the vertical fasteners; or weld a plurality of dowels on the non-welding surface of the vertical fastener and the steel pipe bundle, and arrange a plurality of vertical fasteners in the cavities at the connection part of the upper and lower steel pipe bundles; S3, cast the concrete in the steel pipe bundle to connect the steel pipe bundle, the horizontal fastener, the vertical fastener, the steel bar or the dowel with the cast-in-place concrete as a whole to form a fabricated wall stem.
Citation Information
Patent Citations
Fabricated composite shear wall and connection structure with steel beams and floors thereof
CN108193800A
Insulation and decoration integrated large-opening shear wall assembly connection structure and construction process
CN116771006A