Heat exchange assembly and air conditioner
By designing a drainage groove on the bracket in the air conditioning heat exchange component, the problem of no drainage path for condensate was solved, enabling timely drainage of condensate, improving heat exchange performance and reducing costs.
Patent Information
- Application Number
- CN202311394905.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-26
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2043-10-26
AI Technical Summary
The condensate produced by the heat exchanger in the air conditioner during dehumidification has no effective drainage path, which affects the heat exchange performance of the unit.
Design a heat exchange assembly including a first heat exchanger, a first water receiving pan and a bracket. The bracket is provided with a drain groove for receiving and timely draining condensate. The bracket also supports the heat exchanger, reducing the number of additional parts.
It effectively prevents condensate from splashing or overflowing, improves heat exchange performance, reduces the number of parts, lowers costs, and increases production efficiency.
Smart Images

Figure CN117190485B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present disclosure relates to the technical field of heat exchange, and in particular, to a heat exchange assembly and an air conditioner. BACKGROUND
[0002] With the improvement of living standards, people's performance requirements for air conditioners are not limited to simply adjusting temperature, such as pure cooling or pure heating, but also have many optimization requirements for body feeling, such as temperature control and dehumidification, cooling without dryness, comfortable wind, etc. In some related technologies, when the heat exchanger in the air conditioner dehumidifies, the condensate water generated is collected by a water pan. In the case that there is a large amount of condensate water in the water pan, there is no discharge path, which affects the heat exchange performance of the unit. SUMMARY
[0003] Some embodiments of the present disclosure provide a heat exchange assembly and an air conditioner to alleviate the problem of no discharge path for condensate water.
[0004] In one aspect of the present disclosure, a heat exchange assembly is provided, comprising:
[0005] a first heat exchanger;
[0006] a first water pan arranged below the first heat exchanger, the first water pan being configured to receive condensate water dripping from the first heat exchanger; and
[0007] a support arranged at an end of the first heat exchanger, the support being configured to support the first heat exchanger, the support being provided with a drain groove, the drain groove being in communication with the first water pan.
[0008] In some embodiments, the heat exchange assembly further comprises a second heat exchanger, an end of the second heat exchanger being connected to the support, the support being further configured to support the second heat exchanger.
[0009] In some embodiments, the second heat exchanger is arranged below the first water pan, and the drain groove extends from the first water pan to below the second heat exchanger.
[0010] In some embodiments, in the direction of the airflow to the first heat exchanger, the drain groove extends first in a downstream direction and then in an upstream direction from the first water pan.
[0011] In some embodiments, the heat exchange assembly further comprises a second heat exchanger arranged below the first heat exchanger, an end of the second heat exchanger being connected to the support, and a starting point of the drain groove extending in the upstream direction is lower than a first heat exchange tube closest to the drain groove among a plurality of heat exchange tubes located at the lowermost position of the second heat exchanger.
[0012] In some embodiments, the drain groove comprises a first groove section, a second groove section and a third groove section, the first groove section is communicated with the first water pan and extends downwardly in a downstream direction, the second groove section is communicated with the first groove section and extends vertically, and the third groove section is communicated with the second groove section and extends downwardly in an upstream direction.
[0013] In some embodiments, the heat exchange assembly further comprises a second heat exchanger and a second water pan, the second heat exchanger is arranged below the first water pan, the second water pan is arranged below the second heat exchanger, and the drain end of the drain groove extends to a middle region of the second water pan.
[0014] In some embodiments, the drain groove comprises a plurality of groove sections communicated in sequence, and adjacent two groove sections are connected by an arc-shaped structure.
[0015] In some embodiments, the support comprises:
[0016] a first support connected to an end of the first heat exchanger; and
[0017] a second support arranged below the first support and connected to an end of the second heat exchanger.
[0018] In some embodiments, the support further comprises a third support arranged between the first support and the second support, and the third support is connected to an end of the first water pan.
[0019] In some embodiments, the drain groove is arranged between the third support and the second support.
[0020] In some embodiments, the first heat exchanger and the second heat exchanger are arranged obliquely, the first support is provided with a first inclined edge connected to the first heat exchanger on a side adjacent to the second support, and the second support is provided with a second inclined edge connected to the second heat exchanger on a side adjacent to the first heat exchanger.
[0021] In some embodiments, the support comprises a support plate, a groove bottom of the drain groove is lower than a plate surface of the support plate, and two baffle plates are arranged on the support plate, and the drain groove is formed between the two baffle plates.
[0022] In some embodiments, the baffle plates have a height higher than the plate surface of the support and lower than a maximum thickness of the support.
[0023] In one aspect of the present disclosure, an air conditioner is provided, comprising the above-mentioned heat exchange assembly.
[0024] Based on the above technical solutions, the present disclosure has at least the following beneficial effects:
[0025] In some embodiments, the condensed water dripping from the first heat exchanger is received by the first water pan, so as to prevent the condensed water dripping from the first heat exchanger from splashing onto other components. The water drainage groove is arranged on the support, so as to timely drain the condensed water in the first water pan, prevent the condensed water in the first water pan from overflowing to other components, and affect the heat exchange performance of the unit. The water drainage groove is arranged on the support for supporting the first heat exchanger, so that an additional drainage member is no longer needed to guide and drain water, thereby reducing the number of components, lowering the cost, and improving the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0026] The accompanying drawings, which are included to provide a further understanding of the present disclosure and constitute a part of the present disclosure, illustrate the illustrative embodiments of the present disclosure and serve to explain the present disclosure, and do not constitute an improper limitation on the present disclosure. In the drawings:
[0027] Figure 1 FIG. 1 is a schematic diagram of a perspective structure of a heat exchanger assembly according to some embodiments of the present disclosure;
[0028] Figure 2 FIG. 2 is a schematic diagram of a side view of a heat exchanger assembly according to some embodiments of the present disclosure;
[0029] Figure 3 FIG. 3 is a schematic diagram of a first view of a support according to some embodiments of the present disclosure;
[0030] Figure 4 FIG. 4 is a schematic diagram of a second view of a support according to some embodiments of the present disclosure;
[0031] Figure 5 FIG. 5 is a schematic diagram of a support plate of a support provided with a baffle to form a water drainage groove according to some embodiments of the present disclosure;
[0032] Figure 6 FIG. 6 is an enlarged schematic diagram of a water drainage groove according to some embodiments of the present disclosure;
[0033] Figure 7 FIG. 7 is a schematic diagram of a first water pan according to some embodiments of the present disclosure; Figure 5
[0034] FIG. 8 is a schematic diagram of a partial structure B of FIG. 7 according to some embodiments of the present disclosure; Figure 8
[0035] FIG. 9 is a schematic diagram of a partial structure B of FIG. 7 according to some embodiments of the present disclosure; Figure 9 Figure 8
[0036] Reference signs in the drawings are explained as follows:
[0037] 1 - first heat exchanger; 11 - first side plate; 2 - second heat exchanger; 21 - second side plate; 22 - first heat exchange tube; 3 - first water pan; 31 - notch; 4 - second water pan; 5 - bracket; 51 - first support; 511 - first bevel; 52 - second support; 521 - second bevel; 53 - third support; 54 - drainage groove; 541 - first groove section; 542 - second groove section; 543 - third groove section; 544 - groove bottom; 545 - baffle; 55 - rib plate; 56 - support plate; 561 - plate surface; 57 - side plate.
[0038] It should be understood that the dimensions of the various parts shown in the drawings are not necessarily to scale. Also, like reference numerals are used to denote like parts throughout the several views. DETAILED DESCRIPTION
[0039] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative in nature and is in no way intended to limit the disclosure, its application or uses. The disclosure can be implemented in numerous different forms, not just the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and fully convey the scope of the disclosure to those skilled in the art. It should be noted that the relative arrangement of components and steps set forth in these embodiments, the components of the materials, numerical expressions, and numerical values are to be interpreted as merely exemplary, rather than limiting, unless otherwise specifically stated.
[0040] The terms "first", "second", and similar terms used in the present disclosure do not denote any order, quantity, or importance, but are used to distinguish different parts. The terms "comprise", "include" or "contain" and similar terms mean that the elements before the word encompass the elements listed after the word, and do not exclude the possibility of also encompassing other elements. "Up", "down", "left", "right", and the like are used only to indicate relative positional relationships, and when the absolute position of the described object changes, the relative positional relationship can also change accordingly.
[0041] In the present disclosure, when it is described that a specific device is located between a first device and a second device, there can be an intervening device between the specific device and the first device or the second device, or there can be no intervening device. When it is described that a specific device is connected to other devices, the specific device can be directly connected to the other devices without an intervening device, or can not be directly connected to the other devices with an intervening device.
[0042] All terms used in the present disclosure, including technical or scientific terms, have the same meanings as those understood by a person having ordinary knowledge in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms such as those defined in commonly used dictionaries should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and should not be interpreted in an idealized or overly formal sense, unless expressly so defined herein.
[0043] Techniques, methods, and devices known to those of ordinary skill in the relevant art can not be discussed in detail herein, but should be considered as part of the description, where appropriate.
[0044] Reference Figure 1 and Figure 2 In some embodiments, the heat exchange assembly comprises a first heat exchanger 1, a first water pan 3, and a support 5.
[0045] The first water pan 3 is arranged below the first heat exchanger 1, and the first water pan 3 is configured to receive the condensed water dripping from the first heat exchanger 1.
[0046] The support 5 is arranged at the end of the first heat exchanger 1, and the support 5 is configured to support the first heat exchanger 1. The support 5 is provided with a drainage groove 54, and the drainage groove 54 is in communication with the first water pan 3.
[0047] In the above embodiments, the condensed water dripping from the first heat exchanger 1 is received by the first water pan 3, preventing the condensed water dripping from the first heat exchanger 1 from splashing onto other components. The drainage groove 54 is provided on the support 5, and the condensed water in the first water pan 3 can be drained in time through the drainage groove 54, preventing the condensed water in the first water pan 3 from overflowing to other components due to lack of a drainage path, thereby affecting the heat exchange performance of the unit. The drainage groove 54 is arranged on the support 5 for supporting the first heat exchanger 1, and the condensate water flows along the drainage groove 54 on the support 5 by utilizing the adsorption characteristics of the condensed water, rather than flowing through other paths, thereby draining the condensed water. There is no need to additionally provide a drainage device to guide the drainage, which can reduce the number of components, reduce costs, and improve production efficiency.
[0048] In the embodiments of the present disclosure, the end of the first heat exchanger 1 refers to the end between the air inlet side and the air outlet side of the first heat exchanger 1. Alternatively, the end of the first heat exchanger 1 refers to the end in the length direction of the first heat exchanger 1.
[0049] In the embodiments of the present disclosure, the end of the second heat exchanger 2 refers to the two ends between the air inlet side and the air outlet side of the second heat exchanger 2. Alternatively, the end of the second heat exchanger 2 refers to the end in the length direction of the second heat exchanger 2.
[0050] In the embodiments of the present disclosure, the end of the first water pan 3 refers to the end in the length direction of the first water pan 3.
[0051] In some embodiments, the drainage groove 54 on the bracket 5 is integrally processed in the process of processing the bracket 5, and the drainage groove 54 can effectively drain the condensed water without the need to set other components.
[0052] In some embodiments, the bracket 5 is an injection molding part.
[0053] In some embodiments, the drainage groove 54 extends downward to the first water pan 3.
[0054] In the above-mentioned embodiments, according to the action of gravity, water will naturally flow from high to low, and the condensed water can be drained along the drainage groove 54 on the bracket 5.
[0055] In some embodiments, the drainage groove 54 can be formed by the baffle 545 provided on the bracket 5, and the baffle 545 is provided to form the drainage groove 54 and also serves as a rib plate of the bracket 5 to improve the strength of the bracket 5.
[0056] In some embodiments, the heat exchange assembly further comprises a shell, and the first heat exchanger 1 and the first water pan 3 are both fixed in the shell through the bracket 5. Therefore, the bracket 5 has the functions of fixing and supporting the first heat exchanger 1 and the first water pan 3, and also has the function of draining water.
[0057] Reference Figure 2 In some embodiments, the first heat exchanger 1 comprises a first side plate 11, the first side plate 11 is arranged at the end of the first heat exchanger 1, and the first side plate 11 is connected to the bracket 5.
[0058] In some embodiments, the first heat exchanger 1 comprises a plurality of heat exchange pipes.
[0059] In some embodiments, the heat exchange assembly further comprises a second heat exchanger 2, an end of the second heat exchanger 2 is connected to the bracket 5, and the bracket 5 is further configured to support the second heat exchanger 2.
[0060] In the above-mentioned embodiments, the bracket 5 is used to support the first heat exchanger 1 and the second heat exchanger 2 at the same time, and the bracket 5 is also provided with the drainage groove 54, which can timely drain the condensed water in the first water pan 3, thereby relieving the influence of the condensed water on other components, for example, preventing the condensed water from being retained in the first heat exchanger 1 to affect the dehumidification rate of the first heat exchanger 1, and preventing the condensed water from falling into the second heat exchanger 2 to delay the heat exchange effect of the second heat exchanger 2.
[0061] Reference Figure 2In some embodiments, the second heat exchanger 2 comprises a second side plate 21 arranged at the end of the second heat exchanger 2, and the second side plate 21 is connected to the support 5.
[0062] In some embodiments, the second heat exchanger 2 comprises a plurality of heat exchange pipes.
[0063] In some embodiments, the second heat exchanger 2 is arranged below the first water pan 3, and the first water pan 3 is arranged between the first heat exchanger 1 and the second heat exchanger 2. The drain groove 54 extends from the first water pan 3 to below the second heat exchanger 2.
[0064] In the above embodiments, the first heat exchanger 1 is located at the top, the second heat exchanger 2 is located at the bottom, and the first water pan 3 is placed between the first heat exchanger 1 and the second heat exchanger 2. The first water pan 3 is used to collect and store the condensed water generated by the first heat exchanger 1, and the condensed water in the first water pan 3 is smoothly drained along the drain groove 54 on the support 5; it can prevent the condensed water generated by the first heat exchanger 1 from falling onto the second heat exchanger 2, affecting the heat exchange and dehumidification effect of the second heat exchanger 2.
[0065] In some embodiments, one of the same ends of the first heat exchanger 1 and the second heat exchanger 2 is provided with a support, and the other same end is provided with another support. The first heat exchanger 1 and the second heat exchanger 2 are arranged in an upper and lower manner, and the two ends of the first heat exchanger 1 and the second heat exchanger 2 are respectively provided with a support 5. The first heat exchanger 1 and the second heat exchanger 2 are supported by the supports 5 arranged at the two ends, and are fixed in the shell by the supports 5.
[0066] In some embodiments, the first heat exchanger 1 and the second heat exchanger 2 are arranged symmetrically.
[0067] In some embodiments, along the direction of the wind flowing to the first heat exchanger 1, the drain groove 54 extends first in the downstream direction from the first water pan 3, and then extends in the upstream direction.
[0068] In the above embodiments, the drain groove 54 extends first in the downstream direction from the first water pan 3, which can smoothly guide the condensed water out along the flow direction of the wind. However, if the condensed water continues to extend in the downstream direction, it will be too close to the air outlet part of the heat exchange assembly, causing condensation problems in the air outlet part of the heat exchange assembly. Therefore, the drain groove 54 is arranged in a turning structure, which extends first in the downstream direction from the first water pan 3, and then extends in the upstream direction, away from the air outlet part of the heat exchanger assembly, to avoid being too close to the air outlet part of the heat exchange assembly and causing condensation problems.
[0069] Reference Figure 2In some embodiments, the heat exchange assembly further comprises a second heat exchanger 2 arranged below the first heat exchanger 1, and the end of the second heat exchanger 2 is connected to the support 5, and the starting point C of the water drainage groove 54 extending in the upstream direction is lower than the first heat exchange tube 22 closest to the water drainage groove 54 among the plurality of heat exchange tubes at the lowermost position of the second heat exchanger 2.
[0070] In the above embodiment, the starting point C of the water drainage groove 54 extending in the upstream direction is lower than the first heat exchange tube 22 closest to the water drainage groove 54 among the plurality of heat exchange tubes at the lowermost position of the second heat exchanger 2, so that the water drainage groove 54 avoids the first heat exchange tube 22 closest to the water drainage groove 54 among the plurality of heat exchange tubes at the lowermost position of the second heat exchanger 2, and prevents the baffle 545 of the water drainage groove 54 from shielding the first heat exchange tube 22, thereby affecting the air outlet of the second heat exchanger 2.
[0071] In some embodiments, when the unit is in the refrigeration mode, the first heat exchanger 1 and the second heat exchanger 2 simultaneously refrigerate, and when the unit is in the heating mode, the first heat exchanger 1 and the second heat exchanger 2 simultaneously heat.
[0072] Reference Figure 6 In some embodiments, the water drainage groove 54 comprises a first groove section 541, a second groove section 542, and a third groove section 543, the first groove section 541 is in communication with the first water pan 3 and extends downwardly in the downstream direction, the second groove section 542 is in communication with the first groove section 541 and extends vertically, and the third groove section 543 is in communication with the second groove section 542 and extends downwardly in the upstream direction.
[0073] In the above embodiment, the first groove section 541 is in communication with the first water pan 3 and extends downwardly in the downstream direction, which is consistent with the flow direction of the air flow, thereby facilitating the drainage of the condensed water in the first water pan 3, the second groove section 542 is in communication with the first groove section 541 and extends vertically, which can utilize gravity to more quickly drain the condensed water and alleviate the risk of the condensed water overflowing the first water pan 3, and the third groove section 543 is in communication with the second groove section 542 and extends downwardly in the upstream direction, which can alleviate the problem that if the condensed water continues to flow vertically downward, the condensed water drainage position is too close to the air outlet of the heat exchange assembly, and condensation is easily generated at the air outlet.
[0074] In some embodiments, the heat exchange assembly further comprises a second heat exchanger 2 and a second water pan 4, the second heat exchanger 2 is arranged below the first water pan 3, the second water pan 4 is arranged below the second heat exchanger 2, and the drainage end of the water drainage groove 54 extends to the middle region of the second water pan 4.
[0075] In the above embodiment, along the direction of the air flow to the first heat exchanger 1, the drainage groove 54 extends first in the downstream direction and then in the upstream direction from the first water pan 3. The drainage groove 54 is arranged in a change direction structure, so that the condensed water is discharged to the middle region of the second water pan 4, avoiding the formation of condensation in the air exhaust part of the heat exchange assembly and the edge part of the second water pan 4, and also avoiding the overflow or splashing of the condensed water in the second water pan 4.
[0076] In some embodiments, the second water pan 4 comprises a foam water pan.
[0077] In some embodiments, the drainage groove 54 comprises a plurality of groove sections sequentially connected, and adjacent two groove sections are connected through an arc-shaped structure.
[0078] In the above embodiment, the drainage groove 54 is arranged in a change direction structure, along the direction of the air flow to the first heat exchanger 1, the drainage groove 54 extends first in the downstream direction and then in the upstream direction from the first water pan 3, and adjacent two groove sections are connected through an arc-shaped structure, which can facilitate the smooth discharge of condensed water.
[0079] Reference Figure 3 and Figure 4 In some embodiments, the support 5 comprises a first support 51 and a second support 52.
[0080] The first support 51 is connected to the end of the first heat exchanger 1.
[0081] The second support 52 is arranged below the first support 51 and is connected to the end of the second heat exchanger 2.
[0082] In the above embodiment, the support 5 arranged at the end of the first heat exchanger 1 and the second heat exchanger 2 is a whole support, which fixes the two heat exchangers at the same time. The support 5 is also provided with a drainage groove 54 for discharging the condensed water in the first water pan 3, so that it is no longer necessary to additionally arrange a drainage member to guide the drainage, reducing the number of parts, reducing the cost, and improving the production efficiency.
[0083] In some embodiments, the support 5 further comprises a third support 53, which is arranged between the first support 51 and the second support 52, and is connected to the end of the first water pan 3.
[0084] In the above embodiment, the support 5 arranged at the end of the first heat exchanger 1 and the second heat exchanger 2 is a whole support, which fixes the two heat exchangers and the first water pan 3 at the same time. The support 5 is also provided with a drainage groove 54 for discharging the condensed water in the first water pan 3, so that it is no longer necessary to additionally arrange a drainage member to guide the drainage, reducing the number of parts, reducing the cost, and improving the production efficiency.
[0085] In some embodiments, the third support 53 and the second support 52 are provided with a drain groove 54.
[0086] In the above embodiments, the third support 53 and the second support 52 are provided with the drain groove 54, which can guide the condensed water downward from top to bottom, facilitating the discharge of the condensed water in the first water pan 3.
[0087] In some embodiments, the first heat exchanger 1 and the second heat exchanger 2 are arranged obliquely, the first support 51 is provided with a first inclined edge 511 connected with the first heat exchanger 1 on one side adjacent to the second support 52, and the second support 52 is provided with a second inclined edge 512 connected with the second heat exchanger 2 on one side adjacent to the first heat exchanger 1.
[0088] In the above embodiments, the first inclined edge 511 on one side of the first support 51 adjacent to the second support 52 is connected with the first heat exchanger 1, and the second inclined edge 512 on one side of the second support 52 adjacent to the first heat exchanger 1 is connected with the second heat exchanger 2, and the bracket 5 is in a "W" shape, which is simple and compact in structure and facilitates the fixation of the first heat exchanger 1 and the second heat exchanger 2 at the same time.
[0089] In some embodiments, the bracket 5 has a drain groove 54 in the middle and lower part.
[0090] Reference Figure 5 and Figure 7 In some embodiments, the bracket 5 includes a support plate 56, the bottom 544 of the drain groove 54 is lower than the plate surface 561 of the support plate 56, and the support plate 56 is provided with two baffles 545, and the drain groove 54 is formed between the two baffles 545.
[0091] In the above embodiments, the bottom 544 of the drain groove 54 is lower than the plate surface 561 of the support plate 56, which facilitates the introduction of the condensed water in the first water pan 3 to the drain groove 54, and the baffles 545 arranged on both sides of the drain groove 54 are used to guide the condensed water and prevent the condensed water from overflowing or splashing out of the drain groove 54.
[0092] In some embodiments, the distance between the bottom 544 of the drain groove 54 and the plate surface 561 of the support plate 56 is greater than or equal to 0.3 mm and less than or equal to 0.45 mm.
[0093] The height difference between the bottom 544 of the drain groove 54 and the plate surface 561 of the support plate 56 can enable the condensed water to flow normally into the drain groove 54 when the height of the baffle 545 is low.
[0094] Reference Figure 4 and Figure 5 In some embodiments, the height of the baffle 545 is higher than the plate surface 561 of the bracket 5 and lower than the maximum thickness D of the bracket 5.
[0095] In the above embodiments, the height of the baffle 545 is higher than the plate surface 561 of the bracket 5, which can form a drainage groove 54, so that the condensed water can flow smoothly into the drainage groove 54, and can also prevent the condensed water from splashing onto other components and sheet metal parts, thereby alleviating the problem of condensation; and the condensed water will not splash onto the second heat exchanger 2 (including the heat exchange pipes), thereby affecting the heat exchange effect of the second heat exchanger 2. The height of the baffle 545 is lower than the maximum thickness D of the bracket 5, which can prevent the baffle 545 from blocking the wind, and can prevent the influence on the pipeline installation position and reduce the difficulty of mold processing.
[0096] Reference Figure 3 、 Figure 4 and Figure 5 In some embodiments, the bracket 5 includes a support plate 56, the edge of the support plate 56 is provided with a side plate 57 which is substantially perpendicular to the support plate 56 and extends away from the support plate 56, the side plate 57 is arranged on the plate surface 561 of the support plate 56, and the plate surface 561 inside the side plate 57 is provided with a rib plate 55 for strengthening the strength of the bracket 5.
[0097] The maximum thickness D of the bracket 5 is substantially equal to the thickness of the support plate 56 and the height of the side plate 57.
[0098] In the embodiments of the present disclosure, the height of the baffle 545 refers to the distance from the side edge of the baffle 545 connected to the support plate 56 to the side edge away from the support plate 56. Similarly, the height of the rib plate 55 refers to the distance from the side edge of the rib plate 55 connected to the support plate 56 to the side edge away from the support plate 56.
[0099] In some embodiments, the drainage groove 54 is arranged on the bracket 5, and baffles 545 are arranged on both sides of the drainage groove 54. The baffles 545 also have the effect of reinforcing ribs, which are used to improve the strength of the bracket 5. Moreover, the baffles 545 of the drainage groove 54 are also connected to multiple rib plates 55, which greatly improves the strength of the drainage groove 54 and prevents the baffles 545 of the drainage groove 54 from breaking.
[0100] In some embodiments, the height of the baffle 545 is higher than the height of the rib plate 55, so that the condensed water flows into the drainage groove 54 more smoothly; and the baffle 545 can also serve as a reinforcing rib to strengthen the strength of the bracket 5.
[0101] In some embodiments, the height of the rib plate 55 is greater than or equal to 3 mm and less than 21 mm.
[0102] Since the height of the rib plate 55 is generally 2 mm, the baffle 545 is at least 1 mm higher than the rib plate 55. The maximum thickness D of the bracket 5 is 21 mm, and the height of the baffle 545 is less than or equal to the maximum thickness D of the bracket 5.
[0103] In some embodiments, the drainage groove 54 adopts a draft + fillet design.
[0104] The entire bracket 5 is an injection molded part. The drainage channel 54 adopts a draft mold design with rounded corners. The draft mold design makes the bracket 5 easier and more convenient to demold, while the rounded corner design makes the drainage channel 54 stronger and prevents it from breaking under stress. Both designs ensure that the bracket 5 and the drainage channel 54 can be machined as a single piece during production, without the need to add other parts to drain water, thus reducing the number of parts, reducing labor costs, and improving production efficiency.
[0105] In some embodiments, both the first heat exchanger 1 and the second heat exchanger 2 can be fixed to the bracket 5 by screws, for example, fixed to... Figure 4 The bracket 5 shown is fixed securely on its first inclined side 511 and second inclined side 521, and the method is simple and easy to use for production operations.
[0106] In some embodiments, the bracket 5 is close to the shell and the second water receiving tray 4, which can simultaneously support the unit structure and play a decisive role in the drop and trampling tests of the unit.
[0107] refer to Figure 8 and Figure 9 The first water receiving tray 3 has a notch 31 at its end, which connects the first water receiving tray 3 and the drain trough 54. The notch 31 at the end of the first water receiving tray 3 allows condensate to flow out smoothly.
[0108] In some embodiments, the first water receiving tray 3 may have a notch 31 at one end and be closed at the other end. Alternatively, both ends of the first water receiving tray 3 may have notches 31.
[0109] If a notch 31 is provided at one end of the first water receiving tray 3, a drainage groove 54 is provided on the bracket 5 at that end of the first water receiving tray 3. Condensate can only be discharged from the end of the first water receiving tray 3 with the notch 31, which is low cost.
[0110] The first water receiving tray 3 has notches 31 at both ends, and drainage grooves 54 are provided on the supports 5 at both ends of the first water receiving tray 3, so that water can be drained from both ends and the drainage rate is high.
[0111] In some embodiments, the first drip tray 3 is an injection molded part.
[0112] In some embodiments, the width of the notch 31 in the first water receiving tray 3 is slightly smaller than the width of the inside of the drain groove 54 of the bracket 5, so as to ensure that all the condensate flows into the drain groove 54 and prevents the condensate from overflowing.
[0113] In some embodiments, the first heat exchanger 1 and the second heat exchanger 2 are symmetrically arranged, the first heat exchanger 1 is above the second heat exchanger 2, the first heat exchanger 1 and the second heat exchanger 2 are both arranged obliquely, the bottom of the first heat exchanger 1 is adjacent to the top of the second heat exchanger 2, and the top of the first heat exchanger 1 and the bottom of the second heat exchanger 2 are both inclined upstream. A first water pan 3 is arranged between the first heat exchanger 1 and the second heat exchanger 2. A second water pan 4 is arranged below the second heat exchanger 2.
[0114] When the first heat exchanger 1 is normally working, the condensed water enters the first water pan 3 along the fins. Since the end of the first water pan 3 is provided with a notch 31, the condensed water can smoothly pass through the notch 31 and enter the drainage groove 54 on the support 5. By using the adsorption characteristics of the condensed water itself, the condensed water will flow along the drainage groove 54 on the support 5 and will not flow through other paths, so as to drain the condensed water. At the same time, by using the gravity effect, the water will naturally flow from high to low, so as to meet the requirement that the condensed water will finally be drained along the drainage groove 54 on the support 5. Finally, the condensed water will flow into the second water pan 4 and be normally drained from the unit along with the work of the liquid level switch-water pump.
[0115] Some embodiments of the present disclosure also provide an air conditioner comprising the heat exchange assembly in any of the above embodiments.
[0116] Since the air conditioner comprises the heat exchange assembly in any of the above embodiments, the air conditioner has the beneficial effects of the heat exchange assembly.
[0117] In some embodiments, the air conditioner comprises a temperature control and dehumidification air pipe machine.
[0118] In some embodiments, the heat exchange assembly is an indoor heat exchange assembly of the air conditioner.
[0119] In some embodiments, the heat exchange assembly comprises the first heat exchanger 1 and the second heat exchanger 2, and the first heat exchanger 1 is arranged above the second heat exchanger 2.
[0120] In the temperature control and dehumidification mode, the first heat exchanger 1 is used for dehumidification, and the second heat exchanger 2 is used for heat exchange.
[0121] When the condensed water generated by the first heat exchanger 1 drops onto the second heat exchanger 2, it will affect the heat exchange effect of the second heat exchanger 2, so the first water pan 3 is arranged to receive the condensed water. The drainage groove 54 is arranged on the support 5, and the condensed water in the first water pan 3 is drained through the support 5, which can reduce the parts of the unit, does not need to fix a drainage device for drainage, completes the miniaturization of the shell design, and reduces the assembly efficiency of production. Finally, the condensed water generated by the first heat exchanger 1 and the second heat exchanger 2 flows into the second water pan 4 together. When the water level in the second water pan 4 exceeds the working height of the liquid level switch, the water in the second water pan 4 is pumped out through the drainage pipe connected with the water pump.
[0122] Based on the above-mentioned embodiments of the present disclosure, the technical features of one of the embodiments can be beneficially combined with one or more of the other embodiments without explicit negation or conflict.
[0123] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood that the above examples are only for illustration and not intended to limit the scope of the present disclosure. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent replacements can be made to some technical features without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims
1. A heat exchange component, characterized in that, include: First heat exchanger (1); The first water receiving tray (3) is located below the first heat exchanger (1) and is configured to receive the condensate dripping from the first heat exchanger (1). A bracket (5) is provided at the end of the first heat exchanger (1). The bracket (5) is configured to support the first heat exchanger (1). A drain groove (54) is provided on the bracket (5). The drain groove (54) is connected to the first water receiving tray (3). A second heat exchanger (2) is disposed below the first water receiving tray (3), and the end of the second heat exchanger (2) is connected to the bracket (5), the bracket (5) being further configured to support the second heat exchanger (2); and The second water receiving tray (4) is located below the second heat exchanger (2); The drainage trough (54) extends from the first water receiving pan (3) to the second water receiving pan (4); the drainage trough (54) includes a first trough section (541), a second trough section (542) and a third trough section (543). The first trough section (541) is connected to the first water receiving pan (3) and extends downward in a downstream direction along the airflow toward the first heat exchanger (1). The second trough section (542) is connected to the first trough section (541) and extends vertically. The third trough section (543) is connected to the second trough section (542) and extends downward in a upstream direction along the airflow toward the first heat exchanger (1).
2. The heat exchange assembly according to claim 1, characterized in that, The starting point (C) of the drainage channel (54) extending upstream is lower than the first heat exchange tube (22) of the lowermost heat exchange tubes in the second heat exchanger (2) that is closest to the drainage channel (54).
3. The heat exchange assembly according to claim 1, characterized in that, The drain end of the drain trough (54) extends to the middle area of the second water receiving tray (4).
4. The heat exchange assembly according to claim 1, characterized in that, The drainage channel (54) includes multiple interconnected channel segments, with adjacent channel segments connected by an arc-shaped transition structure.
5. The heat exchange assembly according to claim 1, characterized in that, The support (5) includes: The first support member (51) is connected to the end of the first heat exchanger (1); and The second support member (52) is located below the first support member (51) and is connected to the end of the second heat exchanger (2).
6. The heat exchange assembly according to claim 5, characterized in that, The bracket (5) also includes a third support member (53), which is located between the first support member (51) and the second support member (52) and is connected to the end of the first water receiving tray (3).
7. The heat exchange assembly according to claim 6, characterized in that, The drainage channel (54) is provided on the third support member (53) and the second support member (52).
8. The heat exchange assembly according to claim 5, characterized in that, The first heat exchanger (1) and the second heat exchanger (2) are inclined. The first support member (51) has a first inclined side (511) connected to the first heat exchanger (1) on the side adjacent to the second support member (52). The second support member (52) has a second inclined side (512) connected to the second heat exchanger (2) on the side adjacent to the first heat exchanger (1).
9. The heat exchange assembly according to claim 1, characterized in that, The bracket (5) includes a support plate (56), the bottom (544) of the drainage groove (54) is lower than the plate surface (561) of the support plate (56), and two baffles (545) are provided on the support plate (56), forming the drainage groove (54) between the two baffles (545).
10. The heat exchange assembly according to claim 9, characterized in that, The height of the baffle (545) is higher than the plate surface (561) of the bracket (5) and lower than the maximum thickness (D) of the bracket (5).
11. An air conditioner, characterized in that, Includes the heat exchange assembly according to any one of claims 1 to 10.
Citation Information
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