Aluminum profile aging treatment device

Abstract

This invention discloses an aging treatment device for aluminum profiles, comprising a base, an aging chamber and a hot air blower fixedly installed on both sides of the top of the base, respectively, a first housing fixedly installed at the center of one side of the aging chamber, a first motor fixedly installed inside the first housing, and a rotating seat disposed at the center of one side of the aging chamber. This aluminum profile aging treatment device, through the mutual cooperation of the first motor, rotating seat, internal gear ring, spur gear, transmission rod, first rotating rod, second rotating rod, first bevel gear and second bevel gear, fixes the aluminum profile on the rotating seat, controls the first motor to drive the rotating seat to rotate, and simultaneously, the spur gear performs circular motion inside the internal gear ring, and drives the fixed aluminum profile to rotate through the meshing transmission of the first bevel gear and the second bevel gear. This ensures uniform heating of all parts of the aluminum profile, thereby avoiding problems such as uneven mechanical properties, cracking, and deformation caused by uneven heating.

Description

Technical Field

[0001] This invention relates to the field of aluminum profile aging treatment technology, specifically to an aluminum profile aging treatment device. Background Technology

[0002] Aluminum profiles are metal materials that have undergone processes such as heating, extrusion, straightening, and aging. To ensure the quality of aluminum profiles, aging treatment is used during the production process to stabilize the shape and size of the aluminum profiles, improve their strength and hardness, and reduce the internal stress generated by quenching. Aluminum profiles that have not undergone aging treatment cannot be used because their hardness is too low and cannot meet the requirements. Aging treatment is divided into natural aging and artificial aging. Among them, artificial aging can more effectively prevent aluminum profiles from deforming or cracking and improve their mechanical properties.

[0003] Existing aluminum profile aging treatment devices mostly involve directly placing or fixing the aluminum profiles within the device during the heating process. Since the profiles cannot be rotated during heating, this leads to uneven heating, affecting the mechanical properties and dimensional stability of the aluminum profiles, thus impacting their performance and lifespan. Furthermore, after treatment, workers need to open the device and remove the profiles, resulting in heat loss, high energy consumption in subsequent use, reduced work efficiency, and an inability to meet market demands. Therefore, we propose an aluminum profile aging treatment device. Summary of the Invention

[0004] The purpose of this invention is to provide an aluminum profile aging treatment device to solve the problems mentioned in the background art. In most existing aluminum profile aging treatment devices, the aluminum profiles are directly placed or fixed in the device during the heating process. Since the aluminum profiles cannot be rotated during heating, this leads to uneven heating, which affects the mechanical properties and dimensional stability of the aluminum profiles, thus affecting their performance and lifespan. At the same time, after the aluminum profiles are treated, the workers need to open the device and remove the aluminum profiles, which leads to heat loss from the device, high energy consumption in subsequent use, reduced work efficiency, and inability to meet market demands.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an aging treatment device for aluminum profiles, comprising a base, an aging chamber and a hot air blower respectively fixedly installed on both sides of the top of the base, a first housing fixedly installed at the center of one side of the aging chamber, a first motor fixedly installed inside the first housing, a rotating seat arranged at the center of one side of the aging chamber, an internal gear ring fixedly installed at the center of one side of the aging chamber, a spur gear meshing with the inner wall of the internal gear ring, a transmission rod movably connected to the rotating seat via a bearing fixedly installed at the bottom of one side of the rotating seat, one end of the transmission rod penetrating into the interior of the internal gear ring and fixedly connected to the center of one side of the spur gear, the other end of the transmission rod penetrating into the exterior of the rotating seat and fixedly installed with a first bevel gear, a first rotating rod and a second rotating rod respectively arranged on the top and bottom sides of the inner wall of the rotating seat, a second bevel gear fixedly installed at the bottom of the surface of the second rotating rod, the first bevel gear meshing with the second bevel gear, and clamping frames fixedly installed at the bottom and top of the two first rotating rods and the second rotating rod arranged vertically.

[0006] A support frame is fixedly installed at the center of the top of the aging chamber. A second housing is fixedly installed at the bottom of the support frame. A second motor is fixedly installed inside the second housing. The second motor is fixedly connected to a second spindle through its bottom output end. The bottom of the second spindle passes through the outside of the second housing and the support frame and is fixedly connected to a threaded rod. A groove is formed at the bottom of the aging chamber corresponding to the lower end of the threaded rod. A baffle plate is provided inside the aging chamber. The upper end of the baffle plate extends to the outside of the groove. Cover plates are fixedly installed at the bottom and top of the baffle plate. A blower hood is fixedly installed at the center of the other side of the inner wall of the aging chamber. A hot air blower is fixedly connected to a hot air pipe through its output end on one side. One end of the hot air pipe passes through the inside of the aging chamber and is fixedly connected to one side of the blower hood.

[0007] Compared with the prior art, the beneficial effects of the present invention are:

[0008] This aluminum profile aging treatment device, through the coordinated operation of a first motor, a rotating seat, an internal gear ring, spur gears, a transmission rod, a first rotating rod, a second rotating rod, a first bevel gear, and a second bevel gear, fixes the aluminum profile on the rotating seat. The first motor then drives the rotating seat to rotate, while the spur gears rotate within the internal gear ring and, through the meshing of the first and second bevel gears, drive the fixed aluminum profile to rotate. This ensures uniform heating of all parts of the aluminum profile, avoiding problems such as uneven mechanical properties, cracking, and deformation caused by uneven heating. It improves the uniformity of the aluminum profile, resulting in superior mechanical properties and contributing to improved processing quality and efficiency. The support frame, second motor, threaded rod, groove, and baffle plate work together. After the aluminum profile is processed, the operator can first control the second motor to rotate the threaded rod, then lower the baffle plate to block the hot air inside the aging chamber, preventing heat loss to the outside. Simultaneously, it prevents cold air from entering the aging chamber, ensuring stable temperature of the aluminum profile during removal, reducing energy consumption, and meeting market demands. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of the present invention;

[0010] Figure 2 For the present invention Figure 1 A magnified view of part A in the diagram;

[0011] Figure 3 For the present invention Figure 1 A magnified view of part B in the diagram;

[0012] Figure 4 This is a side view of the internal gear ring and spur gear structure of the present invention;

[0013] Figure 5 This is a three-dimensional view of the barrier plate of the present invention;

[0014] Figure 6 This is the main view of the structure of the present invention.

[0015] In the diagram: 1. Base; 2. Aging chamber; 3. First housing; 4. First motor; 5. Rotary seat; 6. Internal gear ring; 7. Spur gear; 8. Transmission rod; 9. First rotating rod; 10. Second rotating rod; 11. First bevel gear; 12. Second bevel gear; 13. Clamping frame; 14. Adjusting screw; 15. Clamping plate; 16. First slide groove; 17. First slider; 18. Support frame; 19. Second housing; 20. Second motor; 21. Threaded rod; 22. Groove; 23. Barrier plate; 24. Internal threaded groove; 25. Second slide groove; 26. Second slider; 27. Cover plate; 28. Hot air blower; 29. ​​Hot air pipe; 30. Blower hood; 31. Sealing door. Detailed Implementation

[0016] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0017] Please see Figure 1-6 This invention provides a technical solution: an aging treatment device for aluminum profiles, comprising a base 1, an aging chamber 2 and a hot air blower 28 fixedly installed on both sides of the top of the base 1, a first housing 3 fixedly installed at the center of one side of the aging chamber 2, a first motor 4 fixedly installed inside the first housing 3, a rotating seat 5 disposed at the center of one side of the aging chamber 2, an internal gear ring 6 fixedly installed at the center of one side of the aging chamber 2, a spur gear 7 meshing with the inner wall of the internal gear ring 6, and a transmission rod 8 movably connected to the rotating seat 5 via a bearing fixedly installed at the bottom of one side of the rotating seat 5. One end of the transmission rod 8 passes through the interior of the internal gear ring 6 and is fixedly connected to the center of one side of the spur gear 7. The other end of the transmission rod 8 passes through the exterior of the rotating seat 5 and is fixedly installed with the first bevel gear 11. The top and bottom sides of the inner wall of the rotating seat 5 are respectively provided with a first rotating rod 9 and a second rotating rod 10. The bottom position of the surface of the second rotating rod 10 is fixedly installed with a second bevel gear 12. The first bevel gear 11 and the second bevel gear 12 are meshed and connected. The bottom and top of the two first rotating rods 9 and the second rotating rod 10 are fixedly installed with clamping frames 13.

[0018] A support frame 18 is fixedly installed at the center of the top of the aging chamber 2. A second housing 19 is fixedly installed at the bottom of the support frame 18. A second motor 20 is fixedly installed inside the second housing 19. The second motor 20 is fixedly connected to a second spindle through its bottom output end. The bottom of the second spindle passes through the outside of the second housing 19 and the support frame 18 and is fixedly connected to a threaded rod 21. A groove 22 is provided on the top of the aging chamber 2 corresponding to the lower end of the threaded rod 21. A baffle plate 23 is provided inside the aging chamber 2. The upper end of the baffle plate 23 extends to the outside of the groove 22. Cover plates 27 are fixedly installed at the bottom and top of the baffle plate 23. A blower hood 30 is fixedly installed at the center of the other side of the inner wall of the aging chamber 2. A hot air blower 28 is fixedly connected to a hot air pipe 29 through its output end on one side. One end of the hot air pipe 29 passes through the inside of the aging chamber 2 and is fixedly connected to one side of the blower hood 30.

[0019] The first motor 4 is fixedly connected to the first spindle through its output end on one side. One end of the first spindle passes through the interior of the first housing 3 and the aging chamber 2 in sequence and is fixedly connected to the center of one side of the rotating seat 5. The first motor 4 drives the rotating seat 5 to rotate through the first spindle.

[0020] The top and bottom of the first rotating rod 9 and the second rotating rod 10 are respectively movably connected to bearings fixedly installed on one side of the top and bottom of the inner wall of the rotating seat 5, so as to provide rotational support for the first rotating rod 9 and the second rotating rod 10.

[0021] Two clamping frames 13 are arranged symmetrically, one above the other. An adjusting screw 14 is threaded to the center of one side of each clamping frame 13. One side of the adjusting screw 14 extends to the outside of the clamping frame 13. A clamping plate 15 is provided at one end of the adjusting screw 14. One side of the adjusting screw 14 is movably connected to a bearing fixedly installed at the center of one side of the clamping plate 15. A first slider 17 is fixedly connected to the center of the bottom of the clamping plate 15. A first groove 16 is formed at the center of the bottom of the inner wall of the clamping frame 13. The bottom of the first slider 17 extends into the interior of the first groove 16 and slides in connection with the inner wall of the first groove 16. By rotating the adjusting screw 14, the clamping plate 15 can be moved. The two clamping plates 15 can clamp and fix both ends of the aluminum profile. During the movement of the clamping plates 15, the first slider 17 moves inside the first groove 16, thereby ensuring that the clamping plates 15 do not rotate simultaneously with the adjusting screw 14, which facilitates operation.

[0022] The center of both sides of the barrier plate 23 is provided with a second sliding groove 25. The two sides of the inner wall of the groove 22 are fixedly connected with a second slider 26. The opposite side of the two second sliders 26 respectively penetrates into the interior of the two second sliding grooves 25 and slides in contact with the inner wall of the second sliding grooves 25, ensuring the stability of the barrier plate 23 when moving vertically.

[0023] The bottom of the threaded rod 21 passes through the cover plate 27 and the baffle plate 23 in sequence and is threadedly connected to the internal threaded groove 24 opened on the inner wall of the baffle plate 23. The bottom of the cover plate 27 located at the bottom contacts the inner bottom of the aging chamber 2, and the bottom of the cover plate 27 located at the top contacts the top of the aging chamber 2. The baffle plate 23 will rise and fall with the forward and reverse rotation of the threaded rod 21. The cover plate 27 can block the groove 22 to prevent heat from being lost through the groove 22.

[0024] A sealing door 31 is movably installed on one side of the front surface of the aging chamber 2. A locking handle is movably installed in the center of one side of the front surface of the sealing door 31. The aluminum profile can be fixed or removed by opening the sealing door 31.

[0025] In use, open the sealing door 31 and push the clamping plate 15 by rotating the adjusting screw 14 to fix both ends of the aluminum profile to the clamping frame 13. At this time, the barrier plate 23 is in the open state. Then, turn on the hot air blower 28 to heat the inside of the aging chamber 2, and then start the first motor 4. The first motor 4 drives the rotating seat 5 to rotate. During the rotation of the rotating seat 5, the spur gear 7 drives the inner wall of the internal gear ring 6 to move around the inner wall of the internal gear ring 6 through the transmission rod 8. When the spur gear 7 meshes with the inner wall of the internal gear ring 6, the spur gear 7 rotates itself. At this time, the spur gear 7 drives the first bevel gear 11 to mesh with the second bevel gear 12 and rotate through the transmission rod 8. The second bevel gear 12 drives the second rotating rod 10 to rotate. Since the two ends of the aluminum profile are fixed, the aluminum profile is heated evenly in the two rotation states. After the processing is completed, the second motor 20 is controlled to drive the threaded rod 21 to rotate. At this time, the baffle plate 23 moves vertically downward with the rotation of the threaded rod 21, thereby blocking the heat and preventing the heat loss when the staff opens the sealing door 31 to take out the aluminum profile.

[0026] In summary, this aluminum profile aging treatment device, through the mutual cooperation of the first motor 4, rotating seat 5, internal gear ring 6, spur gear 7, transmission rod 8, first rotating rod 9, second rotating rod 10, first bevel gear 11, and second bevel gear 12, fixes the aluminum profile on the rotating seat 5. The first motor 4 drives the rotating seat 5 to rotate, while the spur gear 7 performs circular motion inside the internal gear ring 6 and drives the fixed aluminum profile to rotate through the meshing transmission of the first bevel gear 11 and second bevel gear 12. This ensures uniform heating of all parts of the aluminum profile, thus avoiding uneven mechanical properties and cracking caused by uneven heating. To address issues such as cracking and deformation, the uniformity of aluminum profiles is improved, resulting in superior mechanical properties. This contributes to enhanced processing quality and efficiency. The coordinated operation of the support frame 18, second motor 20, threaded rod 21, groove 22, and baffle plate 23 allows workers to control the second motor 20 to rotate the threaded rod 21 after processing, thereby lowering the baffle plate 23. This blocks the heat from the aging chamber 2, preventing heat loss to the outside and preventing cold air from entering. This ensures stable temperature of the aluminum profile during removal, reduces energy consumption, and meets market demands.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device that controls servo motors, contact sensors, processors, alarm modules, and drive modules. All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, and will not be described in detail here.

[0029] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aging treatment device for aluminum profiles, comprising a base (1), characterized in that: An aging chamber (2) and a hot air blower (28) are fixedly installed on both sides of the top of the base (1). A first housing (3) is fixedly installed at the center of one side of the aging chamber (2). A first motor (4) is fixedly installed inside the first housing (3). A rotating seat (5) is provided at the center of one side of the aging chamber (2). An internal gear ring (6) is fixedly installed at the center of one side of the aging chamber (2). A spur gear (7) is meshed with the inner wall of the internal gear ring (6). A transmission rod (8) is movably connected to the rotating seat (5) through a bearing fixedly installed at the bottom of one side. One end of the transmission rod (8) passes through to... The internal gear ring (6) is fixedly connected to the center of one side of the spur gear (7). The other end of the transmission rod (8) extends through to the outside of the rotating seat (5) and is fixedly installed with a first bevel gear (11). The top and bottom sides of the inner wall of the rotating seat (5) are respectively provided with a first rotating rod (9) and a second rotating rod (10). A second bevel gear (12) is fixedly installed on the bottom side of the surface of the second rotating rod (10). The first bevel gear (11) and the second bevel gear (12) are meshed and connected. The bottom and top of the two first rotating rods (9) and the second rotating rod (10) are fixedly installed with clamping frames (13). A support frame (18) is fixedly installed at the center of the top of the aging chamber (2). A second housing (19) is fixedly installed at the bottom of the support frame (18). A second motor (20) is fixedly installed inside the second housing (19). The second motor (20) is fixedly connected to a second spindle through its bottom output end. The bottom of the second spindle passes through the outside of the second housing (19) and the support frame (18) and is fixedly connected to a threaded rod (21). A recess is opened at the top of the aging chamber (2) corresponding to the lower end of the threaded rod (21). The groove (22) is provided with a baffle plate (23) inside the aging chamber (2). The upper end of the baffle plate (23) extends through to the outside of the groove (22). The bottom and top of the baffle plate (23) are fixedly installed with cover plates (27). A blower hood (30) is fixedly installed at the center of the other side of the inner wall of the aging chamber (2). The hot air blower (28) is fixedly connected to a hot air pipe (29) through its output end on one side. One end of the hot air pipe (29) extends through to the inside of the aging chamber (2) and is fixedly connected to one side of the blower hood (30).

2. The aging treatment device for aluminum profiles according to claim 1, characterized in that: The first motor (4) is fixedly connected to the first spindle through its output end on one side. One end of the first spindle passes through the interior of the first housing (3) and the aging chamber (2) in sequence and is fixedly connected to the center of one side of the rotating seat (5).

3. The aging treatment device for aluminum profiles according to claim 1, characterized in that: The top and bottom of the first rotating rod (9) and the second rotating rod (10) are respectively movably connected to bearings fixedly installed on the top and bottom sides of the inner wall of the rotating seat (5).

4. The aging treatment device for aluminum profiles according to claim 1, characterized in that: Two clamping frames (13) are arranged symmetrically on top of each other. An adjusting screw (14) is threaded to the center of one side of the clamping frame (13). One side of the adjusting screw (14) extends to the outside of the clamping frame (13). A clamping plate (15) is provided at one end of the adjusting screw (14). One side of the adjusting screw (14) is movably connected to a bearing fixedly installed at the center of one side of the clamping plate (15). A first slider (17) is fixedly connected to the center of the bottom of the clamping plate (15). A first groove (16) is opened at the center of the bottom of the inner wall of the clamping frame (13). The bottom of the first slider (17) extends into the interior of the first groove (16) and slides in connection with the inner wall of the first groove (16).

5. The aging treatment device for aluminum profiles according to claim 1, characterized in that: The center of both sides of the barrier plate (23) is provided with a second sliding groove (25), and the inner walls of the groove (22) are fixedly connected with a second slider (26). The opposite side of the two second sliders (26) respectively penetrates into the interior of the two second sliding grooves (25) and slides in contact with the inner wall of the second sliding groove (25).

6. The aging treatment device for aluminum profiles according to claim 1, characterized in that: The bottom of the threaded rod (21) passes through the cover plate (27) and the barrier plate (23) in sequence and is threadedly connected to the internal thread groove (24) opened on the inner wall of the barrier plate (23). The bottom of the cover plate (27) located at the bottom contacts the inner bottom of the aging chamber (2), and the bottom of the cover plate (27) located at the top contacts the top of the aging chamber (2).

7. The aging treatment device for aluminum profiles according to claim 1, characterized in that: A sealing door (31) is movably installed on one side of the front surface of the aging chamber (2), and a lock handle is movably installed at the center of one side of the front surface of the sealing door (31).

Images