Knit garment steaming apparatus

Abstract

The application discloses a kind of knitted goods steam setting equipment, its structure includes conveying frame, conducting roller, machine shell, dust removal mechanism, steam box, setting mechanism, conveying frame is fixedly installed on the upper end of workbench, and conducting roller is installed in conveying frame inside, by the electrostatic device work in the collection shell, so that the electrostatic of adsorption rod is carried, electrostatic adsorption is carried out to floating lint, improve the effect that the floating lint on the surface of knitted goods cloth is concentratedly collected;In the process of extrusion setting, the rotating roller can be received in the constant-temperature plate, to avoid the rotating roller to produce mark on the surface of knitted goods cloth, while the knitted goods cloth is moved, by the rolling of rotating roller, the mark left by constant-temperature plate on the surface of knitted goods cloth can be rolled flat, avoid leaving mark on the knitted goods cloth, improve the effect that the knitted goods cloth is overall flat and setting.

Description

Technical Field

[0001] This invention relates to the field of knitwear, and more specifically, to a steam setting device for knitwear. Background Technology

[0002] Knitted products are called textiles, which can be divided into three categories according to their use: clothing textiles, decorative textiles, and industrial products. After the raw fabric of knitted products is produced, it needs to be steam-set to flatten and shape the knitted fabric as a whole, so as to avoid wrinkles during the storage process, which would affect the subsequent cutting and use.

[0003] However, steam setting equipment for knitted fabrics has the following shortcomings in the process of smoothing and setting knitted fabrics: The high temperature of steam is conducted to the pressure plate, which then presses down on the knitted fabric to set it. Before setting, the surface of the knitted fabric is prone to absorbing lint. While the dust removal fan blows the lint away, it tends to float back onto the surface, reducing the effectiveness of lint removal. This results in lint being directly imprinted on the knitted fabric surface during setting. Furthermore, the square structure of the pressure plate means that its edges can leave marks on the knitted fabric during pressing, further reducing the overall smoothness and setting effect. Summary of the Invention

[0004] The technical solution adopted by the present invention to achieve the technical objective is: a steam setting device for knitted fabrics, the structure of which includes a worktable, a roll unwinding roller, a setting host, and a control panel. The roll unwinding roller is installed on the right side of the worktable, and the setting host is installed on the upper part of the worktable. The control panel is installed on the front end of the setting host and is electrically connected to it.

[0005] As a further improvement of the present invention, the shaping host includes a conveyor frame, a guide roller, a housing, a dust removal mechanism, a steam box, and a shaping mechanism. The conveyor frame is fixedly installed on the upper end of the workbench, and a guide roller is installed inside the conveyor frame. The housing is installed on the upper end of the conveyor frame, and a dust removal mechanism is installed at the lower end inside the housing. The dust removal mechanism is located above the conveyor frame. The steam box is fixedly installed at the middle of the top of the housing, and the steam box is internally connected to the dust removal mechanism and the shaping mechanism. The shaping mechanism is located between the conveyor frame and the middle of the inner side of the housing. A control panel is installed on the front end face of the housing, and the control panel is electrically connected to the dust removal mechanism, the steam box, and the shaping mechanism. There are two dust removal mechanisms, which are symmetrically installed at the left and right ends inside the housing, and are respectively located on the left and right sides of the shaping mechanism.

[0006] As a further improvement of the application, the dust removal mechanism comprises an air inlet pipe, a jet mechanism, a support arm, and an adsorption mechanism, the lower end of the air inlet pipe is embedded in the middle end of the top of the jet mechanism, the jet mechanism is connected with the inside of the steam box through the air inlet pipe, the outer shaft of the jet mechanism is connected with one end of the support arm, and the other end of the support arm is fixedly installed on the left end of the adsorption mechanism, and the adsorption mechanism is fixedly installed inside the shell.

[0007] As a further improvement of the application, the jet mechanism comprises a communication pipe, a protrusion, a first connecting shaft, a blade, and a jet nozzle, the inside of the communication pipe is connected with the inside of the steam box through the air inlet pipe, the inner wall of the communication pipe is provided with a protrusion, the first connecting shaft is installed in the middle end of the inside of the communication pipe, the outer side of the first connecting shaft is welded with a blade, the jet nozzle is embedded in the bottom of the communication pipe and is connected through, the outer shaft of the communication pipe is connected with one end of the support arm, the jet nozzle is provided with thirty, and three are a group, and the three in each group are arc-shaped and equidistantly distributed on the bottom of the communication pipe.

[0008] As a further improvement of the application, the adsorption mechanism comprises a collection shell, an electrostatic device, an adsorption rod, a filter plate, and a scraping ring, the collection shell is fixedly installed inside the shell, the electrostatic device is installed at the upper end of the inside of the collection shell, the adsorption rod is electrically connected and provided at the lower end of the electrostatic device, the adsorption rod penetrates through the inside of the filter plate and the scraping ring in a clearance fit, the scraping ring is arranged at the bottom of the filter plate, the filter plate is installed in the inside of the collection shell in a clearance fit, the lower end of the collection shell is in an inclined state with the left higher and the right lower, and five adsorption rods gradually increasing from left to right are installed in the inside at equal intervals, the scraping ring is provided with five, respectively connected with the five adsorption rods in a clearance fit, and the scraping ring is in a cavity structure with the upper end narrower.

[0009] As a further improvement of the application, the shaping mechanism comprises a cylinder, a fixed pipe, an extension pipe, a fixed table, and a pressing plate mechanism, the cylinder is fixedly installed at the upper middle part of the inner side of the shell, the upper end of the fixed pipe is connected with the bottom of the steam box in a through manner, the upper end of the extension pipe is installed in the inside of the lower end of the fixed pipe in a clearance fit, the lower end of the extension pipe is connected with the inside of the pressing plate mechanism in a through manner, the fixed table is fixedly installed on the inner side of the conveying frame, the pressing plate mechanism is provided with two and symmetrically installed on the lower end of the cylinder and the upper end of the fixed table, and the fixed pipe and the extension pipe are both provided with two and symmetrically installed.

[0010] As a further improvement of the present application, the pressing plate mechanism comprises a plate body, a thermostat plate, a rotating roller, a second connecting shaft, a spring sliding rail, the middle part of the upper end of the plate body is welded with the output end of the air cylinder bottom, and the bottom surface of the plate body is provided with a thermostat plate, the rotating roller is installed in the lower end of the thermostat plate through the second connecting shaft, and the second connecting shaft is slidingly installed in the spring sliding rail, the spring sliding rail is fixedly installed in the plate body, the thermostat plate is throughly connected with the lower end of the extension pipe, and the rotating roller is provided with eleven, which are transversely and equidistantly distributed in the plate body and the lower end of the thermostat plate.

[0011] The present application has the following advantages:

[0012] 1. The blades rotate in the communicating pipe to cool the steam, and the cooled steam is sprayed from the lower end of the jet nozzle under the guidance of the protruding block to the surface of the knitted fabric at the lower end, which not only removes the lint on the surface of the knitted fabric, but also preheats the knitted fabric before steam setting to avoid shrinkage of the knitted fabric caused by direct high-temperature steam setting;

[0013] 2. The electrostatic device in the collecting shell works to make the adsorption rod carry static electricity to electrostatically adsorb the floating lint, improve the effect of concentrating the floating lint on the surface of the knitted fabric, and pull out the filter plate from the collecting shell after work to make the scraping ring scrape off the lint on the surface of the adsorption rod, thereby improving the amount of electrostatic adsorption of the lint on the surface of the adsorption rod in the next work;

[0014] 3. The air cylinder drives the upper end of the pressing plate mechanism to move downward, and the extension pipe extends in the fixed pipe to ensure that the steam generated in the steam box is always highly sealed and conducted to the inside of the pressing plate mechanism during the downward movement of the upper end of the pressing plate mechanism, so that the two pressing plate mechanisms can vertically move downward to flatly press and set the knitted fabric;

[0015] 4. The rotating roller can be retracted into the thermostat plate during the pressing and setting process to avoid leaving marks on the surface of the knitted fabric, and the knitted fabric can be rolled by the rotating roller during movement to roll the marks left by the thermostat plate on the surface of the knitted fabric, thereby avoiding leaving marks on the knitted fabric and improving the overall flat setting effect of the knitted fabric. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of the knitted fabric steam setting equipment.

[0017] Figure 2 It is an internal structure schematic view of the setting host.

[0018] Figure 3 It is a three-dimensional structure diagram of the dust removal mechanism of the application.

[0019] Figure 4 It is a schematic diagram of the internal structure of the air injection mechanism of the application.

[0020] Figure 5 It is a schematic diagram of the internal structure of the adsorption mechanism of the application.

[0021] Figure 6 It is a schematic diagram of the structure of the shaping mechanism of the application.

[0022] Figure 7 It is a schematic diagram of the internal structure and partial enlargement of the pressing plate mechanism of the application.

[0023] In the figure: workbench-1, unwinding roller-2, shaping main machine-3, control panel-4, conveying frame-31, conducting roller-32, machine shell-33, dust removal mechanism-34, steam box-35, shaping mechanism-36, air inlet pipe-34a, air injection mechanism-34b, support arm-34c, adsorption mechanism-34d, communication pipe-b1, protruding block-b2, first connecting shaft-b3, blade-b4, air injection nozzle-b5, collection shell-d1, electrostatic device-d2, adsorption rod-d3, filter plate-d4, scraping ring-d5, air cylinder-36a, fixed pipe-36b, extension pipe-36c, fixed table-36d, pressing plate mechanism-36e, plate body-e1, constant temperature plate-e2, rotating roller-e3, second connecting shaft-e4, spring sliding rail-e5. DETAILED DESCRIPTION

[0024] The application will be further described below in combination with the drawings:

[0025] Example 1:

[0026] As shown in the drawings: Figure 1 to the drawings: Figure 5 As shown:

[0027] The application is a kind of knitted fabric steam shaping equipment, the structure includes workbench 1, unwinding roller 2, shaping main machine 3, control panel 4, the workbench 1 right side is installed with unwinding roller 2, and the workbench 1 upper end is installed with shaping main machine 3, the shaping main machine 3 front end surface is installed with control panel 4 and is electrically connected.

[0028] The shaping host 3 comprises a conveying frame 31, a conducting roller 32, a casing 33, a dust removal mechanism 34, a steam box 35 and a shaping mechanism 36. The conveying frame 31 is fixedly installed on the upper end of the workbench 1, and the conducting roller 32 is installed on the inner side of the conveying frame 31. The casing 33 is installed on the upper end of the conveying frame 31, and the dust removal mechanism 34 is installed on the inner bottom of the casing 33. The dust removal mechanism 34 is located above the conveying frame 31. The steam box 35 is fixedly installed on the top middle end of the casing 33, and is connected with the dust removal mechanism 34 and the shaping mechanism 36. The shaping mechanism 36 is located between the inner middle end of the conveying frame 31 and the casing 33. The control panel 4 is installed on the front end face of the casing 33, and is electrically connected with the dust removal mechanism 34, the steam box 35 and the shaping mechanism 36.

[0029] The dust removal mechanism 34 is provided with two symmetrical dust removal mechanisms 34 installed on the left and right ends of the casing 33, and is located on the left and right sides of the shaping mechanism 36. The two dust removal mechanisms 34 can perform twice dust removal work on the knitted fabric before and after shaping, thereby improving the cleanliness of the knitted fabric before and after shaping.

[0030] The dust removal mechanism 34 comprises an air inlet pipe 34a, a jet mechanism 34b, a support arm 34c and a suction mechanism 34d. The lower end of the air inlet pipe 34a is embedded in the top middle end of the jet mechanism 34b, and the jet mechanism 34b is connected with the inner part of the steam box 35 through the air inlet pipe 34a. The outer side shaft of the jet mechanism 34b is connected with one end of the support arm 34c, and the other end of the support arm 34c is fixedly installed on the left end of the suction mechanism 34d. The suction mechanism 34d is fixedly installed in the casing 33.

[0031] The jet mechanism 34b comprises a communication pipe b1, a protrusion b2, a first connecting shaft b3, a blade b4 and a jet nozzle b5. The inner part of the communication pipe b1 is connected with the inner part of the steam box 35 through the air inlet pipe 34a, and the inner wall of the communication pipe b1 is provided with the protrusion b2. The first connecting shaft b3 is installed in the middle end of the communication pipe b1, and the outer side of the first connecting shaft b3 is welded with the blade b4. The jet nozzle b5 is embedded in the bottom of the communication pipe b1 and is connected through. The outer side shaft of the communication pipe b1 is connected with one end of the support arm 34c.

[0032] The jet nozzle b5 is provided with thirty jet nozzles, and three jet nozzles are a group. The three jet nozzles of each group are arc-shaped and equidistantly distributed at the bottom of the communication pipe b1. The steam entering the inner part of the communication pipe b1 can be compressed by the jet nozzle b5, so as to be sprayed on the surface of the knitted fabric at the lower end. The lint on the surface of the knitted fabric can be removed, and the knitted fabric can be preheated before steam shaping, so as to avoid the knitted fabric from being directly subjected to high-temperature steam shaping and being easily shrunk.

[0033] The adsorption mechanism 34d includes a collection shell d1, an electrostatic device d2, an adsorption rod d3, a filter plate d4 and a scraping ring d5, the collection shell d1 is fixedly installed inside the machine shell 33, and the electrostatic device d2 is installed at the upper end inside the collection shell d1, the electrostatic device d2 is provided with the adsorption rod d3 at the lower end and is electrically connected, the adsorption rod d3 penetrates through the inside of the filter plate d4 and the scraping ring d5 in a clearance fit, and the scraping ring d5 is arranged at the bottom of the filter plate d4, and the filter plate d4 is installed inside the collection shell d1 in a clearance fit;

[0034] The lower end of the collection shell d1 is in an inclined state with the right end being lower than the left end, and five adsorption rods d3 gradually increasing from left to right are installed at equal intervals inside the collection shell d1, the structure of the five adsorption rods d3 and the collection shell d1 improves the effect of collecting the floating lint on the surface of the knitted fabric, the scraping ring d5 is provided with five scraping rings d5 connected with the five adsorption rods d3 in a clearance fit, and the scraping ring d5 is in a cavity structure with the upper end being narrower than the lower end, when the filter plate d4 is pulled out from the inside of the collection shell d1, the scraping ring d5 can scrape off the lint adsorbed on the surface of the adsorption rod d3, and the amount of electrostatic adsorption of the adsorption rod d3 on the lint is improved.

[0035] The specific use and effect of the embodiment are as follows:

[0036] In the application, when the knitted fabric is steam set, the knitted fabric is unwound by the unwinding roller 2, and then is conducted into the machine shell 33 through the conducting roller 32 inside the conveying frame 31, steam is discharged into the communication pipe b1 through the air inlet pipe 34a by the work of the steam box 35, the air pressure of the steam in the communication pipe b1 extrudes the blade b4, the blade b4 rotates in the communication pipe b1 under the connection of the first connecting shaft b3, the steam is cooled to a certain extent, and the cooled steam is sprayed from the lower end of the air jet nozzle b5 under the guidance of the protrusion b2, and sprays the surface of the knitted fabric at the lower end, which not only removes the lint on the surface of the knitted fabric, but also preheats the knitted fabric before steam setting, avoids the knitted fabric from shrinking due to direct high-temperature steam setting, and the lint is sprayed from the surface of the knitted fabric and floats in the air, the electrostatic device d2 inside the collection shell d1 works at this time, the adsorption rod d3 carries static electricity, and the floating lint is electrostatically adsorbed, the effect of collecting the floating lint on the surface of the knitted fabric is improved, the filter plate d4 can be pulled out from the inside of the collection shell d1 after work, the scraping ring d5 can scrape off the lint adsorbed on the surface of the adsorption rod d3, and the amount of electrostatic adsorption of the adsorption rod d3 on the lint is improved.

[0037] Embodiment 2:

[0038] As shown in the accompanying drawings Figure 6 to the accompanying drawingsFigure 7 As shown:

[0039] The shaping mechanism 36 comprises a cylinder 36a, a fixed tube 36b, an extension tube 36c, a fixed table 36d, and a pressing plate mechanism 36e. The cylinder 36a is fixedly installed on the middle part of the upper side of the inside of the casing 33. The upper end of the fixed tube 36b is connected with the bottom of the steam box 35 in a through manner. The upper end of the extension tube 36c is installed in the inside of the lower end of the fixed tube 36b in a clearance fit. The lower end of the extension tube 36c is connected with the inside of the pressing plate mechanism 36e in a through manner. The fixed table 36d is fixedly installed on the inside of the conveying frame 31. The pressing plate mechanism 36e is provided with two and is symmetrically installed on the lower end of the cylinder 36a and the upper end of the fixed table 36d.

[0040] The cylinder 36a is started to enable the pressing plate mechanism 36e on the upper end to move vertically downward, so that the two pressing plate mechanisms 36e can flatten and extrude the knitted fabric for shaping. The fixed tube 36b and the extension tube 36c are each provided with two and are symmetrically installed on the left and right. The extension tube 36c is extended and contracted in the inside of the fixed tube 36b, which can ensure that the steam generated in the inside of the steam box 35 is always highly sealed and conducted to the inside of the pressing plate mechanism 36e during the up-and-down movement of the pressing plate mechanism 36e on the upper end, so as to extrude and shape the knitted fabric by steam.

[0041] The pressing plate mechanism 36e comprises a plate body e1, a constant temperature plate e2, a rotating roller e3, a second connecting shaft e4, and a spring sliding rail e5. The upper middle part of the plate body e1 is welded with the bottom output end of the cylinder 36a, and the bottom surface of the plate body e1 is provided with the constant temperature plate e2. The rotating roller e3 is installed in the inside of the lower end of the constant temperature plate e2 through the second connecting shaft e4, and the second connecting shaft e4 is slidingly installed in the inside of the spring sliding rail e5. The spring sliding rail e5 is fixedly installed in the inside of the plate body e1. The constant temperature plate e2 is connected with the lower end of the extension tube 36c in a through manner.

[0042] The rotating roller e3 is provided with eleven in total and is horizontally and equidistantly distributed in the inside of the lower end of the plate body e1 and the constant temperature plate e2. Through the cooperation of the second connecting shaft e4 and the spring sliding rail e5, the rotating roller e3 can be adjusted to rise and fall and rotate. When the plate body e1 and the constant temperature plate e2 extrude and shape the knitted fabric, the rotating roller e3 can be retracted into the inside of the constant temperature plate e2, so as to avoid leaving marks on the surface of the knitted fabric. At the same time, when the knitted fabric moves, the rotating roller e3 can roll the knitted fabric, so as to roll and flatten the marks left by the constant temperature plate e2 on the surface of the knitted fabric.

[0043] The specific use and effects of the embodiment are as follows:

[0044] In the application, the knitted fabric with removed lint enters the inside of the setting mechanism 36, at this time, the air cylinder 36a drives the upper end of the pressing plate mechanism 36e to move downward, and the extension pipe 36c extends inside the fixed pipe 36b, which can ensure that the steam generated in the steam box 35 is always highly sealed and conducted to the inside of the pressing plate mechanism 36e during the downward movement of the upper end of the pressing plate mechanism 36e, so as to steam extrusion set the knitted fabric. The upper end of the pressing plate mechanism 36e driven by the air cylinder 36a can move vertically downward, so that the two pressing plate mechanisms 36e can extrude and set the knitted fabric flat. The rotating roller e3 can be retracted into the constant temperature plate e2 during the extrusion setting process, so as to avoid leaving marks on the surface of the knitted fabric, and the knitted fabric can be rolled by the rotating roller e3 during movement, which can roll the marks left by the constant temperature plate e2 on the surface of the knitted fabric, so as to avoid leaving marks on the knitted fabric, and improve the overall flat setting effect of the knitted fabric.

[0045] The technical solutions of the application or the technical solutions inspired by the technical solutions of the application can achieve the above technical effects, and are within the protection scope of the application.

Claims

1. A steam setting device for knitted fabrics, comprising a workbench (1), an unwinding roller (2), a setting host (3), and a control panel (4), characterized in that: A roll unwinding roller (2) is installed on the right side of the workbench (1), and a shaping host (3) is installed on the upper end of the workbench (1). A control panel (4) is installed on the front end of the shaping host (3) and is electrically connected. The shaping host (3) includes a conveyor frame (31), a guide roller (32), a housing (33), a dust removal mechanism (34), a steam box (35), and a shaping mechanism (36). The conveyor frame (31) is fixedly installed on the upper end of the workbench (1), and a guide roller (32) is installed on the inner side of the conveyor frame (31). A housing (33) is installed on the upper end of the conveyor frame (31), and a dust removal mechanism (34) is installed on the lower end of the housing (33). The dust removal mechanism (34) is located above the conveyor frame (31). The steam box (35) is fixedly installed on the top middle of the housing (33), and the steam box (35) is connected to the dust removal mechanism (34) and the shaping mechanism (36) inside. The shaping mechanism (36) is located between the conveyor frame (31) and the inner middle of the housing (33). The front end of the housing (33) is equipped with a control panel (4), and the control panel (4) is electrically connected to the dust removal mechanism (34), the steam box (35) and the shaping mechanism (36). The dust removal mechanism (34) includes an air inlet pipe (34a), a jetting mechanism (34b), a support arm (34c) and an adsorption mechanism (34d). The lower end of the air inlet pipe (34a) is embedded in the top middle of the jetting mechanism (34b), and the jetting mechanism (34b) is connected to the inside of the steam box (35) through the air inlet pipe (34a). The outer axis of the jetting mechanism (34b) is connected to one end of the support arm (34c), and the other end of the support arm (34c) is fixedly installed on the left end of the adsorption mechanism (34d). The adsorption mechanism (34d) is fixedly installed inside the housing (33). The jet mechanism (34b) includes a connecting pipe (b1), a protrusion (b2), a first connecting shaft (b3), a blade (b4), and a jet nozzle (b5). The connecting pipe (b1) is internally connected to the steam box (35) through an air inlet pipe (34a), and the inner wall of the connecting pipe (b1) is provided with a protrusion (b2). The first connecting shaft (b3) is installed in the middle of the connecting pipe (b1), and a blade (b4) is welded to the outside of the first connecting shaft (b3). The jet nozzle (b5) is embedded in the bottom of the connecting pipe (b1) and is internally connected. The outer axis of the connecting pipe (b1) is connected to one end of the support arm (34c). The adsorption mechanism (34d) includes a collection shell (d1), an electrostatic device (d2), an adsorption rod (d3), a filter plate (d4), and a scraper ring (d5). The collection shell (d1) is fixedly installed inside the housing (33), and the electrostatic device (d2) is installed at the upper end of the collection shell (d1). The lower end of the electrostatic device (d2) is provided with an adsorption rod (d3) and is electrically connected. The adsorption rod (d3) passes through the filter plate (d4) and the scraper ring (d5) with a clearance fit. The scraper ring (d5) is located at the bottom of the filter plate (d4). The filter plate (d4) is installed inside the collection shell (d1) with a clearance fit. The shaping mechanism (36) includes a cylinder (36a), a fixed tube (36b), an extension tube (36c), a fixed platform (36d), and a pressure plate mechanism (36e). The cylinder (36a) is fixedly installed in the middle of the upper part of the inner side of the housing (33). The upper end of the fixed tube (36b) is connected to the bottom of the steam box (35). The upper end of the extension tube (36c) is installed inside the lower end of the fixed tube (36b) with a clearance fit. The lower end of the extension tube (36c) is connected to the inside of the pressure plate mechanism (36e). The fixed platform (36d) is fixedly installed inside the conveyor frame (31). There are two pressure plate mechanisms (36e), which are symmetrically installed at the lower end of the cylinder (36a) and the upper end of the fixed platform (36d). The pressure plate mechanism (36e) includes a plate body (e1), a constant temperature plate (e2), a rotating roller (e3), a second connecting shaft (e4), and a spring slide rail (e5). The upper middle part of the plate body (e1) is welded to the bottom output end of the cylinder (36a), and the constant temperature plate (e2) is provided on the bottom surface of the plate body (e1). The rotating roller (e3) is installed inside the lower end of the constant temperature plate (e2) through the second connecting shaft (e4), and the second connecting shaft (e4) is slidably installed inside the spring slide rail (e5). The spring slide rail (e5) is fixedly installed inside the plate body (e1), and the constant temperature plate (e2) is connected to the lower end of the extension tube (36c).

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