Full-automatic overturning and supporting system for work roll strip box grinding
By combining a shared base, bearing housing support, and a flipping mechanism, the interference problem during the bearing housing flipping process is solved, realizing automated and efficient processing of the work roller belt grinding, and improving processing accuracy and efficiency.
Patent Information
- Application Number
- CN202311399726.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-26
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2043-10-26
AI Technical Summary
In the existing technology, interference is prone to occur during the bearing housing flipping process, causing the bearing housing to collide with the grinding wheel head of the grinding machine, which cannot guarantee the processing accuracy of the work roll grinding. In addition, disassembling the bearing housing is time-consuming and labor-intensive.
By employing a shared base, bearing housing support, roller surface soft landing device, and box-turning mechanism, and interlocking with the second base drive assembly and electrical system, the bearing housing is automatically flipped and supported, avoiding interference and improving processing efficiency.
The process of grinding the work roll belt box has been automated, avoiding collisions and interference during the bearing box flipping process, improving processing accuracy and efficiency, and reducing labor costs.
Smart Images

Figure CN117226622B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of machine tools, in particular to a work roll with box grinding full-automatic overturning and supporting system. BACKGROUND
[0002] Rollers are generally divided into backup rolls and work rolls. In the finishing mill of a hot rolling mill, the backup rolls and work rolls are generally supported in bearing boxes and then installed in the rack. After a period of rolling work, the roll surface precision is reduced, which affects the rolling quality, and the roll needs to be removed from the rack for grinding correction on a roll grinder. The replacement frequency of hot rolling work rolls is very high, reaching about one hundred times a day. If each work roll is ground without a box, two people are needed to disassemble the bearing box of each roll for about an hour, which is time-consuming and labor-intensive, not only wasting labor costs, but also reducing the service life of the bearing. The bearing box of the work roll has a moderate size and can generally be ground online with the box. However, the bearing box of the work roll generally has a special shape. If the work roll with the bearing box in a natural state is placed on a roll grinder for grinding, interference between the bearing box and the grinder wheel frame will occur during the grinding process, and the work roll bearing box needs to be overturned by a certain angle. When the bearing box is overturned by a certain angle, it is no longer in the state of gravity, and if there is no cooperation of other mechanisms to constrain the bearing box, the bearing box will shake greatly during the grinding process, which cannot guarantee the processing precision of the work roll grinding.
[0003] In the prior art, the mechanism for restraining the bearing box during overturning is to set two oil cylinders below the bearing box body, and a connecting rod holding mechanism is formed between the two oil cylinders to hold the box body. When the workpiece bearing box has a large turning radius or the side of the bearing box has no support, the bearing box will collide and interfere with the holding mechanism fixed below the position of the bearing box body due to the constraints of the specifications and center height of the machine tool itself. Therefore, how to provide a device that can effectively hold and support to avoid various interferences during the overturning of the bearing box is a problem that needs to be solved by those skilled in the art. SUMMARY
[0004] Therefore, the present application provides a work roll with box grinding full-automatic overturning and supporting system, which can avoid various interferences during the overturning of the bearing box during the work roll with box grinding operation.
[0005] To achieve the above-mentioned purpose, the present application adopts the following technical solutions:
[0006] A work roll with box grinding full-automatic overturning and supporting system, comprising:
[0007] A shared base is arranged on the machine tool bed;
[0008] The bearing box support seat comprises a support seat first base, a sliding assembly, a support seat second base, a second base driving assembly, a bearing box support, a bearing box positioning oil cylinder and a support detection assembly, the support seat first base is arranged on the common base, the sliding assembly is arranged on the support seat first base, the support seat second base and the sliding assembly are in sliding connection, the second base driving assembly is arranged on the support seat first base, the second base driving assembly is used for driving the support seat second base to move along the sliding assembly, the bearing box support is arranged on the support seat second base, the bearing box positioning oil cylinder is arranged on one side of the bearing box support, and the support detection assembly is arranged on the support seat first base.
[0009] The roll surface soft landing device comprises a positioning support, a lifting assembly, a roll support and a soft landing detection assembly, the positioning support is arranged on the machine tool bed, the lifting assembly is arranged on the positioning support, the roll support is arranged on the lifting assembly, and the soft landing detection assembly is arranged on the positioning support and used for detecting the height position of the roll surface assisted by the roll surface soft landing device.
[0010] The box turnover mechanism comprises a guide rail housing, an arc-shaped turnover gear, a box turnover driving assembly, a box turnover support and a box turnover detection assembly, the guide rail housing is arranged on the common base, the box turnover driving assembly is arranged on the guide rail housing and used for driving the arc-shaped turnover gear to perform turnover movement, the box turnover support is arranged on the arc-shaped turnover gear, and the box turnover detection assembly is arranged on the guide rail housing and used for detecting the turnover position of the box.
[0011] Preferably, the second base driving assembly comprises an oil cylinder seat, a bearing box support moving oil cylinder and a pull rod seat, the sliding assembly comprises two heavy straight linear guide rail pairs, the two heavy straight linear guide rail pairs are mounted on the support seat first base, the oil cylinder seat is fixed between the two heavy straight linear guide rail pairs, the bearing box support moving oil cylinder is fixed on the oil cylinder seat, one end of the pull rod seat is connected with the support seat second base, and the other end of the pull rod seat is connected with a piston rod A of the bearing box support moving oil cylinder.
[0012] Preferably, telescopic guide rail protective covers are mounted on the support seat first base and the support seat second base through supports and used for protecting the two heavy straight linear guide rail pairs.
[0013] Preferably, the support detection assembly comprises a bearing box support first position detection switch and a bearing box support second position detection switch, the bearing box support first position detection switch is used for detecting the position of the bearing box support supporting the bearing box, and the bearing box support second position detection switch is used for detecting the position of the bearing box support away from the overturning area.
[0014] Preferably, the lifting assembly comprises a cylinder body, a piston rod B and a guide rod, the cylinder body is arranged on the positioning support, the piston rod B and the guide rod are arranged in the cylinder body, the cylinder body is used for driving the piston rod B to perform lifting movement, the guide rod is arranged on both sides of the piston rod B, and the top end of the piston rod B is provided with the roll support.
[0015] Preferably, the soft landing detection assembly comprises a soft landing first position detection switch, a soft landing second position detection switch and a soft landing third position detection switch, the soft landing first position detection switch is used for detecting the highest position setting of the roll surface soft landing device auxiliary supporting roll surface, the soft landing second position detection switch is used for detecting the intermediate position of the roll surface soft landing device auxiliary supporting roll surface, and is used for interlocking the overturning action of the overturning mechanism, and the soft landing third position detection switch is used for detecting the lowest position setting of the roll surface soft landing device auxiliary supporting roll surface.
[0016] Preferably, the overturning drive assembly comprises a motor, a speed reducer, a gear shaft and an idler, the motor and the speed reducer are arranged on the guide rail shell, the speed reducer is connected with the gear shaft, and the gear shaft is driven by the idler and the arc-shaped overturning gear through two-stage gear transmission.
[0017] Preferably, the overturning detection assembly comprises an overturning first detection switch, an overturning second detection switch and an overturning third detection switch, the overturning first detection switch is used for detecting the starting position of the forward overturning action or the ending position of the reverse overturning action of the overturning mechanism, the overturning second detection switch is used for positioning the motor starting deceleration position in the overturning action process of the overturning mechanism, and the overturning third detection switch is used for detecting the ending position of the forward overturning action or the starting position of the reverse overturning action of the overturning mechanism.
[0018] Preferably, the overturning mechanism further comprises an arc-shaped pressing plate, an upper copper slide rail, a lower copper slide rail and a side copper slide rail, the arc-shaped pressing plate is used for pressing the arc-shaped overturning gear, and the upper copper slide rail, the lower copper slide rail and the side copper slide rail are arranged between the guide rail shell and the arc-shaped overturning gear to reduce friction.
[0019] The present application has the following beneficial effects:
[0020] The application sets the second base driving assembly in the bearing box support seat structure, so that the bearing box support which produces the supporting effect on the bearing box and the bearing box positioning oil cylinder are away from the overturning area when the bearing box is overturned, avoiding the collision and interference caused in the overturning process; through the action interlocking between the electrical systems, the soft landing of the roll face of the hot rolling work roll with the box, the overturning and supporting of the bearing box are realized under the condition of lower machine center height, the trouble of assembling and disassembling the bearing box for roll grinding is avoided, the working roll grinding process automation is realized, and the processing efficiency is improved. The additional aspects and advantages of the application will be partly given in the following description, which will become obvious from the following description. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only show the embodiments of the application, and those skilled in the art can obtain other drawings according to the provided drawings without creative labor.
[0022] Figure 1 is the overall schematic view of the working roll with box grinding full-automatic overturning and supporting system of the application;
[0023] Figure 2 is the side view of the bearing box support seat of the application;
[0024] Figure 3 is the overall schematic view of the bearing box support seat of the application; Figure 2 is the sectional view of the C-C section of the application;
[0025] Figure 4 is the top view of the bearing box support seat of the application;
[0026] Figure 5 is the schematic view of the roll face soft landing device of the application;
[0027] Figure 6 is the overall schematic view of the box overturning mechanism of the application;
[0028] Figure 7 is the sectional view of the A-A section of the application; Figure 6
[0029] In the drawings, the following:
[0030] 1, bearing box support seat; 2, roll surface soft landing device; 3, box turning mechanism; 4, shared base; 100, support seat first base; 101, heavy straight linear guide pair; 102, bearing box support; 103, bearing box support moving oil cylinder; 104, bearing box support first position detection switch; 105, bearing box positioning oil cylinder; 106, support seat second base; 107, oil cylinder seat; 108, pull rod seat; 109, signaling plate; 110, guide rail protective cover; 111, bearing box; 112, bearing box support second position detection switch; 200, positioning support; 201, positioning support positioning block; 202, oil cylinder body; 203, piston rod B; 204, guide rod; 205, roll V-shaped support; 206, soft landing first position detection switch; 207, soft landing second position detection switch; 208, soft landing third position detection switch; 209, roll surface; 300, guide rail shell; 301, motor; 302, speed reducer; 303, gear shaft; 304, idler; 305, arc-shaped overturning gear; 306, arc-shaped pressing plate; 307, upper copper slide rail; 308, lower copper slide rail; 309, side copper slide rail; 310, box turning support; 311, box turning first detection switch; 312, box turning second detection switch; 313, box turning third detection switch. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0032] Reference is made to the accompanying drawings Figures 1-7 The present application discloses a work roll with box grinding full-automatic overturning and supporting system, comprising:
[0033] The shared base 4 is arranged on the machine tool bed;
[0034] The bearing box support seat 1 comprises a support seat first base 100, a sliding assembly, a support seat second base 106, a second base driving assembly, a bearing box support 102, a bearing box positioning oil cylinder 105 and a support detection assembly. The support seat first base 100 is arranged on the shared base 4. The sliding assembly is arranged on the support seat first base 100. The support seat second base 106 is in sliding connection with the sliding assembly. The second base driving assembly is arranged on the support seat first base 100. The second base driving assembly is used for driving the support seat second base 106 to move along the sliding assembly. The bearing box support 102 is arranged on the support seat second base 106. The bearing box positioning oil cylinder 105 is arranged on one side of the bearing box support 102. The support detection assembly is arranged on the support seat first base 100. Specifically, the support seat first base 100 is fixed on the shared base 4 by screws and keys. The bearing box positioning oil cylinder 105 is fixed in front of the bearing box support 102 by screws. The bearing box positioning oil cylinder 105 cooperates with the bearing box support 102 to fix the bearing box 111 after being turned over.
[0035] The roll surface soft landing device 2 comprises a positioning support 200, a lifting assembly, a roll support and a soft landing detection assembly. The positioning support 200 is arranged on the machine tool bed. The lifting assembly is arranged on the positioning support 200. The roll support is arranged on the lifting assembly. The soft landing detection assembly is arranged on the positioning support 200 and is used for detecting the height position of the roll surface assisted by the roll surface soft landing device 2. Specifically, the roll surface soft landing device 2 plays an auxiliary supporting role when the roll falls. The positioning support 200 is clamped and fixed on the bed guide rail by the positioning support positioning block 201. The oil cylinder body 202 is fixed on the top surface of the positioning support 200 by screws and keys. The roll support preferably adopts a roll V-shaped support 205. The roll V-shaped support 205 is provided with replaceable support blocks made of nylon at the upper front and rear positions. The support blocks can be replaced in time after being worn out.
[0036] The box turning mechanism 3 comprises a guide rail shell 300, an arc-shaped turning gear 305, a box turning driving assembly, a box turning support 310 and a box turning detection assembly. The guide rail shell 300 is arranged on the shared base 4. The box turning driving assembly is arranged on the guide rail shell 300 and is used for driving the arc-shaped turning gear 305 to perform turning movement. The box turning support 310 is arranged on the arc-shaped turning gear 305. The box turning detection assembly is arranged on the guide rail shell 300 and is used for detecting the turning position of the box. Specifically, the box turning mechanism 3 has the function of turning the bearing box 111. The guide rail shell 300 is fixed on the shared base 4 by screws and keys. The guide rail shell 300 is fixedly connected to the reduction box 302 through screws below the right side wall. The motor 301 is installed on the side of the reduction box 302 to drive the movement. The guide rail shell 300 is provided with a T-shaped cross-section arc-shaped structure above. The T-shaped cross-section arc-shaped structure is provided with an annular groove in the middle. The annular groove is provided with the arc-shaped turning gear 305.
[0037] In the embodiment, preferably, the second base driving assembly comprises a cylinder seat 107, a bearing box support moving cylinder 103 and a pull rod seat 108, the sliding assembly comprises two heavy linear guide rail pairs 101, the two heavy linear guide rail pairs 101 are installed on the support seat first base 100, the cylinder seat 107 is fixed between the two heavy linear guide rail pairs 101, the bearing box support moving cylinder 103 is fixed on the cylinder seat 107, one end of the pull rod seat 108 is connected with the support seat second base 106, and the other end of the pull rod seat 108 is connected with a piston rod A of the bearing box support moving cylinder 103; specifically, guide rails of the heavy linear guide rail pair 101 are fixed on the support seat first base 100 through screws, the upper part of a sliding block of the heavy linear guide rail pair 101 is fixedly connected with the bottom surface of the support seat second base 106, the piston movement direction of the bearing box support moving cylinder 103 is the same as the movement direction of the heavy linear guide rail pair 101, the cylinder seat 107 is fixed on the support seat first base 100 through screws and pins, the bearing box support moving cylinder 103 is fixed on the cylinder seat 107 through screws, the upper side of the pull rod seat 108 is fixed on the side wall of the support seat second base 106 through screws, the lower side of the pull rod seat 108 is fixedly connected with the piston rod A of the bearing box support moving cylinder 103 through a screw hole, and the bearing box support moving cylinder 103 drives the support seat second base 106 to move through the pull rod seat 108; the bearing box support 102 is fixed above the support seat second base 106 through screws.
[0038] In the embodiment, preferably, telescopic guide rail protective covers 110 are installed on the support seat first base 100 and the support seat second base 106 through supports to protect the two heavy linear guide rail pairs 101.
[0039] In the embodiment, preferably, the support detection assembly comprises a bearing box support first position detection switch 104 and a bearing box support second position detection switch 112, the bearing box support first position detection switch 104 is used for detecting the position at which the bearing box support 102 supports the bearing box 111, and the bearing box support second position detection switch 112 is used for detecting the position at which the bearing box support 102 leaves the overturning area; specifically, a signaling plate 109 is installed at a corresponding position below the support seat second base 106, the position of the bearing box support 102 is detected through contact signaling of the signaling plate 109 and the detection switch, the position of the bearing box support first position detection switch 104 represents the position at which the bearing box support 102 supports the bearing box 111, that is, the position at which the bearing box support 102 supports the bearing box 111, and the position of the bearing box support second position detection switch 112 represents the position at which the bearing box support 102 leaves the overturning area. Figure 1The B point position shown in the middle, when the bearing box positioning cylinder 105 cooperates with the bearing box support 102 to fix the bearing box 111 after turning over; The bearing box support second position detection switch 112 position represents the position of the bearing box support 102 away from the turning over area, preferably, the bearing box support 1 can also be determined by the bearing box positioning cylinder 105 to determine the position of the bearing box 111.
[0040] In this embodiment, preferably, the lifting assembly includes cylinder body 202, piston rod B 203 and guide rod 204, the cylinder body 202 is arranged on the positioning support 200, the piston rod B 203 and the guide rod 204 are arranged in the cylinder body 202, the cylinder body 202 is used to drive the piston rod B 203 to move up and down, the piston rod B 203 is provided with guide rod 204 on both sides, and the top end of the piston rod B 203 is provided with a roll support; Specifically, the cylinder body 202 is provided with a piston rod B 203 in the middle, and a guide rod 204 is arranged at the front and rear positions of the piston rod B 203, the axis direction of the piston rod B 203 and the guide rod 204 is vertical; The cylinder body 202 is provided with parts cooperating with the lower structure of the piston rod B 203 to form the oil cylinder, the up and down movement of the piston rod B 203 relies on the power provided by the external pressure oil; The upper part of the cylinder body 202 is fixedly connected with the roll V-shaped support 205, when the piston rod B 203 pushes the roll V-shaped support 205 to move up and down, the guide rod 204 plays a guiding role for the roll V-shaped support 205, ensuring the stability of the roll V-shaped support 205 in assisting the support of the roll surface up and down movement.
[0041] In this embodiment, preferably, the soft landing detection assembly includes soft landing first position detection switch 206, soft landing second position detection switch 207 and soft landing third position detection switch 208, the soft landing first position detection switch 206 is used for detecting the highest position setting of the roll surface soft landing device 2 assisting supporting roll surface 209, the soft landing second position detection switch 207 is used for detecting the middle position of the roll surface soft landing device 2 assisting supporting roll surface 209, and the soft landing third position detection switch 208 is used for detecting the lowest position setting of the roll surface soft landing device 2 assisting supporting roll surface 209; Specifically, the soft landing position detection bracket is arranged on the top surface of the positioning support 200, the soft landing first position detection switch 206, the soft landing second position detection switch 207 and the soft landing third position detection switch 208 are arranged in turn on the top surface of the positioning support 200, the detection position of the soft landing first position detection switch 206 corresponds to the highest position of the roll surface soft landing device 2 assisting supporting roll surface 209, the detection position of the soft landing second position detection switch 207 is used for the interlocking of the turning over mechanism 3 to implement the turning over action, and the detection position of the soft landing third position detection switch 208 corresponds to the lowest position of the roll surface soft landing device 2 assisting supporting roll surface 209 after the completion of the forward turning over action of the turning over mechanism 3.
[0042] In the embodiment, preferably, the box turning driving assembly comprises a motor 301, a speed reducer 302, a gear shaft 303 and an idler 304, the motor 301 and the speed reducer 302 are arranged on the guide rail shell 300, the speed reducer 302 is connected with the gear shaft 303, the gear shaft 303 is driven by the idler 304 and the arc turning gear 305 through two-stage gear transmission; specifically, the guide rail shell 300 is provided with two groups of holes, the gear shaft 303 and the idler 304 are installed through bearing support structures, the gear shaft 303 is directly connected with the output shaft of the speed reducer 302, the gear of the gear shaft 303 and the gear of the idler 304 form gear transmission, the gear outside of the idler 304 and the arc turning gear 305 form gear transmission; the motor 301 is powered to rotate, and the arc turning gear 305 is driven to rotate in turn through the speed reducer 302, the gear shaft 303 and the idler 304.
[0043] In the embodiment, preferably, the box turning detection assembly comprises a box turning first detection switch 311, a box turning second detection switch 312 and a box turning third detection switch 313, the box turning first detection switch 311 is used for detecting the detection of the forward box turning action start position or the reverse box turning action end position of the box turning mechanism 3, the box turning second detection switch 312 is used for setting the motor 301 start deceleration position in the box turning action process of the box turning mechanism 3, and the box turning third detection switch 313 is used for detecting the forward box turning action end position or the reverse box turning action start position of the box turning mechanism 3; the box turning first detection switch 311, the box turning second detection switch 312 and the box turning third detection switch 313 are arranged from bottom to top at the circumferential position of the T-shaped cross-section arc structure of the guide rail shell 300, the position of the box turning first detection switch 311 represents the position of the bearing box 111 before the forward turning implementation or after the reverse turning ends, at this time, the motor 301 is not started; the position of the box turning third detection switch 313 represents the position after the forward turning ends or before the reverse turning implementation, at this time, the motor 301 needs to be powered off to stop rotating, and the position of the box turning second detection switch 312 represents the position of setting the motor 301 start deceleration in the forward box turning or reverse box turning process of the box turning mechanism 3.
[0044] In the embodiment, preferably, the box turning mechanism 3 further comprises an arc-shaped pressing plate 306, an upper copper slide rail 307, a lower copper slide rail 308 and a side copper slide rail 309, the arc-shaped pressing plate 306 is used to press the arc-shaped turning gear 305, the upper copper slide rail 307, the lower copper slide rail 308 and the side copper slide rail 309 are arranged between the guide rail shell 300 and the arc-shaped turning gear 305 to reduce friction, specifically, upper copper slide rails 307 are arranged at both side circumferential positions of the arc-shaped turning gear 305 and between the two sides of the T-shaped cross-section arc-shaped structure, arc-shaped pressing plates 306 are arranged at the circumferential positions corresponding to the upper copper slide rails 307 on the left and right sides of the arc-shaped turning gear 305, the arc-shaped pressing plates 306 are L-shaped in cross-section, the side and inner cylindrical surface of the arc-shaped pressing plates 306 are respectively provided with the side copper slide rail 309 and the lower copper slide rail 308, the upper copper slide rail 307, the side copper slide rail 309 and the lower copper slide rail 308 form a closed guide rail structure with the T-shaped cross-section arc-shaped structure of the guide rail shell 300, and the box turning support 310 is arranged on the outer side of the arc-shaped turning gear 305, the installation position of the box turning support 310 is adapted to the structure and shape of the bearing box 111.
[0045] The use process of the application is as follows:
[0046] Before the roll is hoisted and ground on the machine tool, according to the structure and size of the bearing box 111, the roll surface soft landing device 2 and the shared base 4 on the bed are first moved to the appropriate position, and the bearing box support 102 is moved to the double-dot line A position, the bearing box support second position detection switch 112 sends a signal at this position, the roll surface soft landing device 2 oil cylinder body 202 is raised to the highest position, the soft landing first position detection switch 206 sends a signal at this position, and the preparation for forward box turning is completed. Turn the arc-shaped turning gear 305 to the position of the double-dot line B, the arc-shaped turning gear second position detection switch 304 sends a signal at this position, and the preparation for reverse box turning is completed. Figure 6At the indicated position, the first detection switch 311 for the roll-over mechanism sends a signal. Then, the roll, suspended by the lifting device, is placed on the roll surface soft landing device 2. At this point, the roll installation button is activated, and the roll surface soft landing device 2 lowers the roll through hydraulic pressure changes in the cylinder 202 until it reaches the second soft landing position detection switch 207, at which point the roll surface soft landing device 2 stops descending. The motor 301 is then started, and the roll-over mechanism 3 begins its forward roll-over action. When the third detection switch 313 for the roll-over mechanism sends a signal, the bearing housing 111 rotates 90°, and the roll-over mechanism 3 stops rotating. To avoid inertia, the motor 301 is equipped with a self-locking function. Yes; the bearing housing support 102 moves left and right by the change in oil pressure of the bearing housing support moving cylinder 103. When it moves to the first position of the bearing housing support, the detection switch 104 sends a signal, at which point the bearing housing support 102 moves from position A to position B and stops moving; the roller surface soft landing device 2 continues to descend, placing the roll bearing housing 111 on the bearing housing support 102 and then continuing to descend. When the soft landing third position detection switch 208 sends a signal, the roller surface soft landing device 2 stops descending; then the bearing housing 111 is pushed to the predetermined position by the change in oil pressure of the bearing housing positioning cylinder 105, and then the detection grinding program is started.
[0047] After grinding, the bearing housing 111 is first moved back to its original position by changing the hydraulic pressure of the bearing housing positioning cylinder 105. Then, the roller surface soft landing device 2 raises the roller by changing the hydraulic pressure of the cylinder body 202. When the roller rises to the soft landing second position detection switch 207, the roller surface soft landing device 2 stops rising. The bearing housing support 102 moves left and right by changing the hydraulic pressure of the bearing housing support moving cylinder 103. When it moves to the bearing housing support second position detection switch 112, the bearing housing support 102 moves from position B to position B. At position A, the bearing housing support 102 stops moving, and the tilting mechanism 3 starts the reverse tilting action via motor 301. When the first tilting detection switch 311 signals, the bearing housing 111 rotates 90°, and the tilting mechanism 3 stops tilting. During operation, motor 301 begins to decelerate at position 312. After the reverse tilting is completed, the roll surface soft landing device 2 continues to rise. When the first soft landing position detection switch 206 signals, the soft landing stops rising. At this point, the lifting device can be lowered to lift the roll away.
[0048] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to the embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A fully automatic turning and supporting system for work roll belt grinding, characterized in that, include: A common base is provided on the machine tool bed; A bearing housing support base includes a first support base, a sliding assembly, a second support base, a second base drive assembly, a bearing housing support, a bearing housing positioning cylinder, and a support detection assembly. The first support base is disposed on a common base, the sliding assembly is disposed on the first support base, the second support base and the sliding assembly are slidably connected, the second base drive assembly is disposed on the first support base and is used to drive the second support base to move along the sliding assembly, the bearing housing support is disposed on the second support base, the bearing housing positioning cylinder is disposed on one side of the bearing housing support, and the support detection assembly is disposed on the first support base. A soft landing device for a roller surface includes a positioning support, a lifting assembly, a roll support, and a soft landing detection assembly. The positioning support is mounted on the machine tool bed, the lifting assembly is mounted on the positioning support, the roll support is mounted on the lifting assembly, and the soft landing detection assembly is mounted on the positioning support for detecting the height position of the roller surface, which is an auxiliary support of the soft landing device. A box-flipping mechanism, comprising a guide rail housing, an arc-shaped flipping gear, a box-flipping drive assembly, a box-flipping bracket, and a box-flipping detection assembly. The guide rail housing is disposed on the common base. The box-flipping drive assembly is disposed on the guide rail housing for driving the arc-shaped flipping gear to perform a flipping motion. The box-flipping bracket is disposed on the arc-shaped flipping gear. The box-flipping detection assembly is disposed on the guide rail housing for detecting the box-flipping position. The soft landing detection component includes a first soft landing position detection switch, a second soft landing position detection switch, and a third soft landing position detection switch. The first soft landing position detection switch is used to detect the highest position setting of the auxiliary support roll surface of the roller surface soft landing device. The second soft landing position detection switch is used to detect the middle position of the auxiliary support roll surface of the roller surface soft landing device, and is used for the interlocking of the box-turning mechanism's box-turning action. The third soft landing position detection switch is used to detect the lowest position setting of the auxiliary support roll surface of the roller surface soft landing device.
2. The fully automatic turning and supporting system for work roll belt grinding according to claim 1, characterized in that: The second base drive assembly includes a cylinder seat, a bearing housing support moving cylinder, and a tie rod seat. The sliding assembly includes two heavy-duty linear guide pairs, which are mounted on the first base of the support. The cylinder seat is fixed between the two heavy-duty linear guide pairs. The bearing housing support moving cylinder is fixed on the cylinder seat. One end of the tie rod seat is connected to the second base of the support, and the other end of the tie rod seat is connected to the piston rod A of the bearing housing support moving cylinder.
3. The fully automatic turning and supporting system for work roll belt grinding according to claim 2, characterized in that: Telescopic guide rail protective covers are mounted on the first base and the second base of the support seat via brackets to protect the two heavy-duty linear guide rail pairs.
4. The fully automatic turning and supporting system for work roll belt grinding according to claim 1, characterized in that: The support detection assembly includes a bearing housing support first position detection switch and a bearing housing support second position detection switch. The bearing housing support first position detection switch is used to detect the position where the bearing housing support supports the bearing housing, and the bearing housing support second position detection switch is used to detect the position where the bearing housing support leaves the flipping area.
5. The fully automatic turning and supporting system for work roll belt grinding according to claim 1, characterized in that: The lifting assembly includes a cylinder body, a piston rod B, and a guide rod. The cylinder body is mounted on the positioning support. The piston rod B and the guide rod are both mounted inside the cylinder body. The cylinder body is used to drive the piston rod B to perform lifting and lowering movements. The guide rods are provided on both sides of the piston rod B, and the roller support is provided at the top of the piston rod B.
6. The fully automatic turning and supporting system for work roll belt grinding according to claim 1, characterized in that: The tilting drive assembly includes a motor, a gearbox, a gear shaft, and an idler wheel. The motor and the gearbox are mounted on the guide rail housing. The gearbox is connected to the gear shaft, and the gear shaft performs a two-stage gear transmission through the idler wheel and the arc-shaped tilting gear.
7. The fully automatic turning and supporting system for work roll belt grinding according to claim 1, characterized in that: The box-flipping detection component includes a first box-flipping detection switch, a second box-flipping detection switch, and a third box-flipping detection switch. The first box-flipping detection switch is used to detect the start position of the forward box-flipping action or the end position of the reverse box-flipping action of the box-flipping mechanism. The second box-flipping detection switch is used to locate the position where the motor begins to decelerate during the box-flipping action of the box-flipping mechanism. The third box-flipping detection switch is used to detect the end position of the forward box-flipping action or the start position of the reverse box-flipping action of the box-flipping mechanism.
8. The fully automatic turning and supporting system for work roll belt grinding according to claim 1, characterized in that: It also includes an arc-shaped pressure plate, an upper copper slide rail, a lower copper slide rail, and a side copper slide rail. The arc-shaped pressure plate is used to press the arc-shaped reversing gear. The upper copper slide rail, the lower copper slide rail, and the side copper slide rail are disposed between the guide rail housing and the arc-shaped reversing gear to reduce friction.
Citation Information
Patent Citations
Movable roll bearing box body supporting mechanism
CN112571172A
Full-automatic digital control press roll grinding machine belt box worker roller turning and auxiliary supporting system
CN201329526Y