Steel skeleton structure and method for power component cast molding for power distribution
By setting up vibration guide support components and cooling pipes in the steel frame structure, the problems of uniformity and heat dissipation during the casting and molding of octagonal well power components were solved, and high-quality power component molding was achieved.
Patent Information
- Application Number
- CN202311200286.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-15
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2043-09-15
AI Technical Summary
In existing technologies, octagonal well electrical components are prone to problems such as bulging in the middle and local cracking during casting, mainly due to the large volume of the steel frame structure, uneven concrete vibration, and the inability to dissipate heat in time.
The steel frame structure consists of a base, a model plate steel frame, and a support net. The support net is equipped with a vibrating element placement port and a cooling pipe. The vibrating element vibrates in all directions through a guide support assembly, and the cooling pipe is cooled through an inlet and outlet water pipe assembly to ensure uniform filling of concrete and heat dissipation.
It improves the uniformity of concrete filling, avoids bulging and local cracks caused by excessive heat inside the concrete blank, and improves the molding quality of power components.
Smart Images

Figure CN117226955B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of power component casting forming, and particularly relates to a steel framework structure and method for power component casting forming for power distribution. BACKGROUND
[0002] At present, a unified prefabricated component product standard, construction and acceptance specification has not been formed in power transmission and distribution engineering, which seriously restricts the popularization and application of prefabricated product production process in power transmission and distribution engineering. The application of prefabricated assembly parts in power transmission and distribution engineering is still in the initial stage. The prefabricated product production process has unique advantages such as high quality, fast efficiency, green environmental protection, etc., and can greatly improve the engineering quality level and shorten the engineering construction period. With the continuous improvement and deepening of the process, standard and facility investment, the prefabricated product production process has broad market prospects in power engineering.
[0003] In the prior art, the power facility foundation structure is mainly based on integral cast-in-place concrete, which has the advantages of integrity, good anti-seepage and waterproof performance, high reliability and good durability. Taking an octagonal well power component as an example, when the octagonal well power component is cast, the concrete raw materials need to be introduced into the cavity of the octagonal mold, and then the concrete raw materials in the cavity are formed to obtain the octagonal well power component. Since the volume of the octagonal well power component itself is large, the concrete is mainly injected into the octagonal steel framework structure during the casting of the octagonal well power component, and then gradually solidified and formed. The formed octagonal well power component needs to be regularly maintained. After the actual casting of the octagonal well power component, quality problems such as middle bulging and local cracking are prone to occur. The root causes of these problems mainly include: 1) the volume of the octagonal steel framework structure itself is large and the height is high. After the concrete is injected into the octagonal steel framework structure, the concrete needs to be vibrated uniformly by using a vibrating member. Since the octagonal steel framework structure is an open structure, it is not convenient for workers to put the vibrating member on the top of the octagonal steel framework structure, and the construction is very inconvenient. The actual use effect of the vibrating member is not good, and the concrete in the octagonal steel framework structure is not uniformly vibrated; 2) the internal concrete of the octagonal steel framework structure will heat during the solidification process, which causes the expansion of the whole blank. Since the octagonal steel framework structure is an integral steel structure, the octagonal steel framework structure tightly binds and fixes the concrete blank, and the middle part of the concrete blank is prone to bulging; 3) when the concrete blank is poured with water on the surface, the heat in the interior of the concrete blank cannot be dissipated in time, which also causes the problems of bulging or local cracking. SUMMARY
[0004] The present application aims to solve the defects in the prior art, and provides a steel framework structure and method for power component casting forming for power distribution.
[0005] To achieve the above object, the technical scheme adopted by the present application is as follows:
[0006] A steel framework structure for power component casting of power distribution, comprising:
[0007] A base;
[0008] A model plate steel framework, the bottom end of which is detachably installed on the base, the inner cavity of which is a model cavity corresponding to the shape of the power component;
[0009] A support net, installed on the top of the model plate steel framework, multiple vibration piece setting work site openings being provided on the support net at intervals;
[0010] A vibration piece guiding and supporting assembly is provided at each vibration piece setting work site opening, each vibration piece guiding and supporting assembly being elastically connected with the support net, one vibration piece being installed on each vibration piece guiding and supporting assembly, each vibration piece being inserted into the vibration piece guiding and supporting assembly and extending into the model cavity, the vibration piece being capable of circumferential swing vibration and axial movement vibration in the vibration piece setting work site opening during vibration construction.
[0011] Multiple first cooling pipe quick couplings are provided on the support net, multiple second cooling pipe quick couplings corresponding to the first cooling pipe quick couplings being provided on the inner side of the base, a cooling pipe being connected between the first cooling pipe quick couplings and the second cooling pipe quick couplings, the cooling pipe being longitudinally installed in the model cavity;
[0012] The first cooling pipe quick couplings are connected with water inlet pipe assemblies, and the second cooling pipe quick couplings are connected with water outlet pipe assemblies.
[0013] The utility model provides a steel skeleton structure of power component casting for power distribution, which comprises a base, a model plate steel skeleton and a support net. When assembled, the base is placed on the ground, the model plate steel skeleton is installed on the base, and the support net is installed on the top of the model plate steel skeleton. The support net is provided with a plurality of vibration piece installation work site openings, and each vibration piece installation work site opening is provided with a vibration piece guide support assembly. The vibration piece guide support assembly is internally installed with a vibration piece. After the model cavity of the model plate steel skeleton is filled with concrete raw materials, the support net on the top of the model plate steel skeleton can provide a construction platform for the constructor. When the constructor uses the vibration piece, the vibration piece is inserted into the vibration piece guide support assembly and extends into the model cavity. Since the number of vibration piece installation work site openings on the support net is multiple, multiple vibration pieces can be simultaneously installed on the support net. When the multiple vibration pieces vibrate the concrete in the model cavity, the uniformity of the concrete filling in the model cavity can be ensured. Since the vibration piece guide support assembly is elastically connected with the support net, the vibration piece can swing at a certain angle in the vibration piece installation work site opening. When the constructor uses the vibration piece, each vibration piece can vibrate a region in the model cavity in all directions, thereby improving the uniformity of the concrete filling.
[0014] The support net is provided with a plurality of first cooling pipe quick connectors, and the inner side of the base is provided with a plurality of second cooling pipe quick connectors corresponding to the first cooling pipe quick connectors. A cooling pipe is connected between the first cooling pipe quick connector and the second cooling pipe quick connector. The cooling pipe is longitudinally installed in the model cavity. Before the model cavity is filled with concrete, the two ends of the cooling pipe are quickly connected with the first cooling pipe quick connector and the second cooling pipe quick connector, respectively. After the model cavity is filled with concrete and the vibration construction is completed, the concrete blank needs to be cured for a period of time. During the curing process, the water inlet pipe assembly supplies cooling water to each cooling pipe. After the cooling water passes through the concrete blank, it is finally guided out from the water outlet pipe assembly. The cooling water flowing in the cooling pipe can take away the heat inside the concrete blank, thereby avoiding the problem that the heat inside the concrete blank is too high, which causes the concrete blank to bulge and locally crack.
[0015] Preferably, the vibration piece guide support assembly comprises:
[0016] A hanging plate is fixed to the side of the support net facing the base and coaxially arranged with the vibration piece installation work site opening;
[0017] A guide sleeve is arranged in the vibration piece installation work site opening, and the guide sleeve has two open ends;
[0018] A support plate is arranged on the outer side wall of the guide sleeve and has a radial extension length;
[0019] A plurality of buffer springs are arranged between the support plate and the hanging plate;
[0020] A plurality of supporting springs are arranged along the outer wall of the guide sleeve, and two ends of each supporting spring are connected to the outer wall of the guide sleeve and the inner wall of the opening of the vibration piece setting station, respectively.
[0021] Preferably, the first cooling pipeline quick connector comprises a first threaded connector mounted on the supporting net and a first plug-in part connected with the first threaded connector, and one end of the cooling pipe is plugged into the first plug-in part;
[0022] The second cooling pipeline quick connector comprises a second plug-in part mounted on the bottom of the base, and the other end of the cooling pipe is plugged into the second plug-in part;
[0023] The water inlet pipe assembly comprises a plurality of branch water inlet pipes and a water inlet main pipe connected with the branch water inlet pipes, the end of the branch water inlet pipe is threadedly connected with the first threaded connector, and the water inlet main pipe is connected with the water storage tank;
[0024] The water outlet pipe assembly comprises a branch water outlet channel arranged in the base and communicated with the second plug-in part, and a total water outlet channel communicated with the branch water outlet channel, the end of the total water outlet channel is connected with a water outlet pipe, and the end of the water outlet pipe is connected with the water storage tank.
[0025] Preferably, the model plate steel framework is formed by alternately splicing four first model plate steel framework units and four second model plate steel framework units, and adjacent first model plate steel framework units and second model plate steel framework units are connected through splicing fixing assemblies.
[0026] Preferably, the first model plate steel framework unit, the second model plate steel framework unit and the splicing fixing assembly are respectively provided with a waist-shaped hole at two ends, the long axis of the waist-shaped hole is along the length direction of the second model plate steel framework unit, and a connecting piece is arranged in the waist-shaped hole at the corresponding position.
[0027] Preferably, the first model plate steel framework unit, the second model plate steel framework unit and the splicing fixing assembly are all three-layer plate structures.
[0028] Preferably, the first model plate steel framework unit comprises a first inner side framework plate, a first intermediate framework plate and a first outer side framework plate, the first inner side framework plate and the first intermediate framework plate are connected with each other through a first reinforcing rib, and the first intermediate framework plate and the first outer side framework plate are connected with each other through a first reinforcing rib.
[0029] The second model plate steel framework unit comprises a second inner side framework plate, a second middle framework plate and a second outer side framework plate, and the second inner side framework plate and the second middle framework plate and the second middle framework plate and the second outer side framework plate are connected with each other through a second reinforcing rib.
[0030] Preferably, the splicing fixing assembly comprises a splicing main plate, and inner side connecting plates, middle connecting plates and outer side connecting plates mounted on both sides of the splicing main plate, and the inner side connecting plates on both sides of the splicing main plate are connected with the first inner side framework plate and the second inner side framework plate respectively;
[0031] The middle connecting plates on both sides of the splicing main plate are connected with the first middle framework plate and the second middle framework plate respectively.
[0032] The outer side connecting plates on both sides of the splicing main plate are connected with the first outer side framework plate and the second outer side framework plate respectively.
[0033] Preferably, the base comprises a bottom plate, and inner side support seats and outer side support seats connected with the bottom plate, and a clamping interface is arranged between the inner side support seats and the outer side support seats, and the first model plate steel framework unit, the second model plate steel framework unit and the splicing fixing assembly are inserted into the clamping interface away from the support net.
[0034] Preferably, a sealing support pad is arranged on the inner wall of the outer side support seat, and the inner sides of the first model plate steel framework unit and the second model plate steel framework unit are in contact with the inner side support seat;
[0035] The outer sides of the first model plate steel framework unit and the second model plate steel framework unit are in contact with the sealing support pad.
[0036] Preferably, the steel framework structure for pouring and forming of the power component for power distribution further comprises:
[0037] A flow rate sensor is arranged on the water inlet main pipe.
[0038] A solenoid valve is arranged on the water inlet main pipe.
[0039] A pressure sensor is embedded and installed in the sealing support pad.
[0040] A control system is in communication connection with the flow rate sensor, the solenoid valve and the pressure sensor.
[0041] Preferably, the control system comprises:
[0042] A first signal receiving module is arranged for receiving a liquid flow rate signal of the flow rate sensor.
[0043] A second signal receiving module is configured to receive a pressure signal of the pressure sensor;
[0044] A pressure signal variable feedback module is connected with the second signal receiving module, and is configured to monitor a rate of change of the pressure signal value of the pressure sensor in a time period;
[0045] A logic processing unit is connected with the first signal receiving module, the second signal receiving module and the pressure signal variable feedback module;
[0046] An execution module is connected with the logic processing unit, and is configured to control an opening amount of the electromagnetic valve according to an instruction of the logic processing unit.
[0047] Preferably, the support net is octagonal, and the cross section of the model cavity is octagonal.
[0048] The application further provides a method for pouring and forming a power component for power distribution, comprising the following steps:
[0049] S1, assembling the steel framework structure for pouring and forming the power component for power distribution;
[0050] S2, filling the model cavity with concrete;
[0051] S3, installing a vibrating element on each vibrating element guiding and supporting assembly, each vibrating element is inserted into the vibrating element guiding and supporting assembly and extends into the model cavity, and the vibrating element performs circumferential swing vibration and axial movement vibration to uniformly mix the concrete;
[0052] S4, the water inlet pipe assembly supplies cooling water to each cooling pipe, the cooling water flows through the concrete blank and is finally guided out of the water outlet pipe assembly, and the cooling water flowing in the cooling pipe takes away the heat inside the concrete blank;
[0053] S5, disassembling the steel framework structure for pouring and forming the power component for power distribution.
[0054] Preferably, the step S4 specifically comprises:
[0055] A flow rate sensor and an electromagnetic valve are arranged on the water inlet main pipe, a pressure sensor is arranged on the base, the control system collects a pressure signal of the pressure sensor and a flow rate signal of the flow rate sensor, when the rate of change of the pressure signal in a period is greater than a set value, the control system controls the electromagnetic valve to increase the opening amount, the flow rate of the cooling water is increased, and / or the temperature of the cooling water is reduced until the rate of change of the pressure signal is zero.
[0056] The application has the following beneficial effects:
[0057] 1. The support net is provided with a plurality of vibration element installation workstations, and a vibration element guide support assembly is arranged at the vibration element installation workstation; after the model cavity of the model plate steel framework is filled with concrete raw materials, the support net on the top of the model plate steel framework can provide a construction platform for the constructors; when the constructors use the vibration elements, the vibration elements are inserted into the vibration element guide support assembly and extended into the model cavity; since the number of vibration element installation workstations on the support net is multiple, multiple vibration elements can be installed on the support net at the same time; when the multiple vibration elements vibrate the concrete in the model cavity, the uniformity of the concrete filling in the model cavity can be ensured; since the vibration element guide support assembly is elastically connected with the support net, the vibration element guide support assembly itself has elastic resistance to vibration and elastic swing; therefore, the vibration elements installed in the vibration element guide support assembly can swing at a certain angle in the vibration element installation workstation; when the constructors use the vibration elements, each vibration element can vibrate a region in the model cavity in all directions, and the uniformity of the concrete filling is improved.
[0058] 2. The support net is provided with a plurality of first cooling pipe quick connectors, and the inner side of the base is provided with a plurality of second cooling pipe quick connectors corresponding to the first cooling pipe quick connectors; a cooling pipe is connected between the first cooling pipe quick connector and the second cooling pipe quick connector; the cooling pipe is longitudinally installed in the model cavity; before the model cavity is filled with concrete, the two ends of the cooling pipe are quickly connected with the first cooling pipe quick connector and the second cooling pipe quick connector respectively; after the model cavity is filled with concrete and the vibration construction is completed, the concrete blank needs to be cured for a period of time; during the curing process, the water inlet pipe assembly supplies cooling water to each cooling pipe; after the cooling water passes through the concrete blank, it is finally guided out from the water outlet pipe assembly; the cooling water flowing in the cooling pipe can take away the heat inside the concrete blank, so that the problem of bulging on the surface and local cracking of the concrete blank caused by excessive heat inside the concrete blank can be avoided. BRIEF DESCRIPTION OF DRAWINGS
[0059] Figure 1 It is a longitudinal sectional view of the steel framework structure for pouring the power component of the power distribution;
[0060] Figure 2 It is a use state diagram of the steel framework structure for pouring the power component of the power distribution;
[0061] Figure 3 It is a top view diagram of the steel framework structure for pouring the power component of the power distribution;
[0062] Figure 4 It is Figure 3 a sectional view along line A-A;
[0063] Figure 5 Fig. 1 is a schematic view of a power distribution steel skeleton structure according to the present application; Figure 3 Fig. 2 is a schematic view of a sectional view along line B-B in Fig. 1;
[0064] Figure 6 Fig. 3 is a schematic view of a sectional view along line C-C in Fig. 1; Figure 4 Fig. 4 is an enlarged view of region C in Fig. 3;
[0065] Figure 7 Fig. 5 is a schematic view of a sectional view along line D-D in Fig. 1; Figure 5 Fig. 6 is an enlarged view of region D in Fig. 5;
[0066] Figure 8 Fig. 7 is a schematic view of a top view of a model plate steel skeleton in a power distribution steel skeleton structure for power component cast molding according to the present application;
[0067] Figure 9 Fig. 8 is a schematic view of a sectional view along line E-E in Fig. 7; Figure 8 Fig. 9 is an enlarged view of region E in Fig. 8;
[0068] Figure 10 Fig. 10 is a schematic view of a top view of a base in a power distribution steel skeleton structure for power component cast molding according to the present application;
[0069] Figure 11 Fig. 11 is a schematic view of a principle view of a control system in a power distribution steel skeleton structure for power component cast molding according to the present application.
[0070] BRIEF DESCRIPTION OF THE DRAWINGS
[0071] 1, base; 11, bottom plate; 12, inner side support seat; 13, outer side support seat; 14, clamping interface; 15, sealing support pad; 16, pressure sensor;
[0072] 2, model plate steel skeleton; 21, model cavity;
[0073] 22, first model plate steel skeleton unit; 221, first inner side skeleton plate; 222, first intermediate skeleton plate; 223, first outer side skeleton plate;
[0074] 23, second model plate steel skeleton unit; 231, second inner side skeleton plate; 232, second intermediate skeleton plate; 233, second outer side skeleton plate;
[0075] 24, splicing and fixing assembly; 240, splicing main plate; 241, inner side connecting plate; 242, intermediate connecting plate; 243, outer side connecting plate; 25, connecting piece;
[0076] 3, support net; 31, vibration piece installation work station opening;
[0077] 4, vibration piece guide support assembly; 41, hanging plate; 42, guide sleeve; 43, support plate; 44, buffer spring; 45, support spring;
[0078] 5, first cooling pipe quick connector; 51, first threaded connector; 52, first plug-in part; 6, second cooling pipe quick connector; 61, second plug-in part; 7, cooling pipe;
[0079] 8, water inlet pipe assembly; 81, branch water inlet pipe; 82, water inlet main pipe; 83, flow rate sensor; 84, electromagnetic valve; 85, water inlet pump;
[0080] 9, water outlet pipe assembly; 91, branch water outlet pipe; 92, water outlet main pipe; 93, water outlet pipe; 94, water outlet pump;
[0081] 10, control system; 101, first signal receiving module; 102, second signal receiving module; 103, pressure signal variable feedback module; 104, logic processing unit; 105, execution module;
[0082] 100, concrete blank. DETAILED DESCRIPTION
[0083] The application will be further described below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are intended to serve only for explaining the application, and not to limit the application. In addition, it should be noted that only the parts related to the application are shown in the drawings for the convenience of description, and not all the structures.
[0084] In the description of the application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0085] In the present application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "upper", "above" and "on" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0086] In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like, orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used to distinguish in the description, and have no special meaning.
[0087] Referring to Figures 1 to 5 The present embodiment provides a steel framework structure for power component casting of power distribution, comprising a base 1, a model plate steel framework 2 detachably mounted on the base 1, and a support net 3 mounted on the top of the model plate steel framework 2, the inner cavity of the model plate steel framework 2 is a model cavity 21, the model cavity 21 corresponds to the shape of the power component, in the present embodiment, the support net 3 is octagonal, and the cross section of the model cavity 21 is also octagonal.
[0088] A plurality of vibration piece installation work site openings 31 are provided on the support net 3, and a vibration piece guide support assembly 4 is elastically mounted at the vibration piece installation work site opening 31 for mounting a vibration piece; each vibration piece is inserted into the vibration piece guide support assembly 4 and extends into the model cavity 21, and the vibration piece can perform circumferential swinging vibration and axial moving vibration in the vibration piece installation work site opening 31 during vibration construction, so as to perform all-around vibration on the concrete and improve the uniformity of concrete filling.
[0089] A plurality of first cooling pipe quick couplings 5 are provided on the support net 3, and a plurality of second cooling pipe quick couplings 6 corresponding to the first cooling pipe quick couplings 5 are provided on the inner side of the base 1, a cooling pipe 7 is connected between the first cooling pipe quick couplings 5 and the second cooling pipe quick couplings 6, and the cooling pipe 7 is longitudinally mounted in the model cavity 21.
[0090] The first cooling pipe quick couplings 5 are connected to a water inlet pipe assembly 8, and the second cooling pipe quick couplings 6 are connected to a water outlet pipe assembly 9.
[0091] The steel framework structure for power component casting of power distribution provided by the present application is composed of a base 1, a model plate steel framework 2, and a support net 3, when the steel framework structure is assembled, the base 1 is placed on the ground, the model plate steel framework 2 is mounted on the base 1, and the support net 3 is fixedly mounted on the top of the model plate steel framework 2 by bolts, a plurality of vibration piece installation work site openings 31 are provided on the support net 3, a vibration piece guide support assembly 4 is provided at the vibration piece installation work site opening 31, after the model cavity 21 of the steel framework structure is injected with concrete raw materials, the support net 3 on the top of the model plate steel framework 2 can provide a construction platform for the constructor, and the constructor uses the vibration piece guide support assembly 4 to install a vibration piece in the vibration piece installation work site opening 31, and the vibration piece can perform circumferential swinging vibration and axial moving vibration in the vibration piece installation work site opening 31 during vibration construction, so as to perform all-around vibration on the concrete and improve the uniformity of concrete filling.
[0092] When the vibration member is a vibration rod, the vibration member is inserted into the guide sleeve 42 and extends into the mold cavity 21. Since the number of vibration member installation sites 31 on the support net 3 is multiple, multiple vibration members can be installed on the support net 3 at the same time. When the multiple vibration members vibrate the concrete in the mold cavity 21, the uniformity of the concrete filling in the mold cavity 21 can be ensured. Since the vibration member guide support assembly 4 and the vibration member installation site 31 of the support net 3 are elastically connected and installed, the vibration member can swing and vibrate in a certain angle of the circumferential direction and move axially in the vibration member installation site 31. When the vibration member is used by the construction personnel, each vibration member can vibrate a region in the mold cavity 21 in all directions, thereby improving the uniformity of the concrete filling.
[0093] The support net 3 is provided with a plurality of first cooling pipe quick connectors 5, and the inner side of the base 1 is provided with a plurality of second cooling pipe quick connectors 6 corresponding to the first cooling pipe quick connectors 5. The first cooling pipe quick connector 5 and the second cooling pipe quick connector 6 are connected by a cooling pipe 7. The cooling pipe 7 is longitudinally installed in the mold cavity 21. Before the mold cavity 21 is filled with concrete, the two ends of the cooling pipe 7 are quickly connected to the first cooling pipe quick connector 5 and the second cooling pipe quick connector 6, respectively. After the mold cavity 21 is filled with concrete and the vibration construction is completed, the concrete blank 100 needs to be cured for a period of time. During the curing process, the water inlet pipe assembly 8 supplies cooling water to each cooling pipe 7. The cooling water passes through the concrete blank 100 and is finally discharged from the water outlet pipe assembly 9. The cooling water flowing in the cooling pipe 7 can take away the heat inside the concrete blank 100, thereby avoiding the problem that the heat inside the concrete blank 100 is too high, causing the surface of the concrete blank 100 to bulge and crack locally.
[0094] Optionally, referring to Figure 6 The vibration member guide support assembly 4 includes a hanging plate 41 fixed to the bottom of the support net 3, a guide sleeve 42 arranged in the vibration member installation site 31, the guide sleeve 42 having two open ends, a support plate 43 arranged on the outer side of the guide sleeve 42, the support plate 43 being connected to the hanging plate 41 through a buffer spring 44, a plurality of support springs 45 arranged on the outer side of the guide sleeve 42, and the end of the support spring 45 being connected to the inner wall of the vibration member installation site 31.
[0095] The axial elastic connection between the guide sleeve 42 and the support net 3 is realized by arranging the hanging plate 41 on the support net 3 and arranging the support plate 43 outside the guide sleeve 42. The radial elastic connection between the guide sleeve 42 and the support net 3 is realized by connecting a plurality of support springs 45 between the outer wall of the guide sleeve 42 and the inner wall of the vibration part installation work site opening 31. Therefore, the guide sleeve 42 itself has the elastic resistance to vibration and the elastic resistance to swing. The vibration part installed in the guide sleeve 42 can swing at a certain angle in the vibration part installation work site opening 31. When the vibration part is used, each vibration part can vibrate a region in the model cavity 21 in all directions, thereby improving the uniformity of the concrete filling.
[0096] Preferably, referring to Figure 7 , the first cooling pipe quick connector 5 comprises a first threaded connector 51 installed on the support net 3 and a first plug-in part 52 connected with the first threaded connector 51, and one end of the cooling pipe 7 is plugged into the first plug-in part 52.
[0097] The second cooling pipe quick connector 6 comprises a second plug-in part 61 installed on the bottom of the base 1, and the other end of the cooling pipe 7 is plugged into the second plug-in part 61.
[0098] The water inlet pipe assembly 8 comprises a plurality of branch water inlet pipes 81 and a water inlet main pipe 82 in communication with the branch water inlet pipes 81. The end of the branch water inlet pipe 81 is screwed with the first threaded connector 51. The water inlet main pipe 82 is provided with a flow rate sensor 83 for monitoring the flow rate of water flow and an electromagnetic valve 84 for controlling the flow rate of water. The end of the water inlet main pipe 82 is connected with a water storage tank through a water inlet pump 85.
[0099] The water outlet pipe assembly 9 comprises a branch water outlet passage 91 arranged in the base 1 and in communication with the second plug-in part 61, a total water outlet passage 92 in communication with the branch water outlet passage 91, and a water outlet pipe 93 connected with the end of the total water outlet passage 92. The end of the water outlet pipe 93 is connected with the water storage tank through a water outlet pump 94.
[0100] In this embodiment, the cooling pipe 7 is installed in a plug-in manner, which is convenient to install. Moreover, the branch water inlet pipe 81 is screwed with the first threaded connector 51, and the branch water inlet pipe 81 is convenient to disassemble and assemble. During the process of cooling the concrete blank 100 by the cooling pipe 7, the cooling water in the water storage tank enters the water inlet main pipe 82 through the water inlet pump 85, and then is dispersed to each branch water inlet pipe 81. The cooling water in the branch water inlet pipe 81 penetrates the concrete blank 100 through each cooling pipe 7, and finally enters the total water outlet passage 92 from the branch water outlet passage 91 in the base 1, and then enters the water storage tank through the water outlet pipe 93. During the flow of the cooling water in the cooling pipe 7, a large amount of heat inside the concrete blank 100 can be taken away, so that the concrete blank 100 is prevented from expanding due to the excessive heat inside.
[0101] In addition, with reference to Figure 8 , Figure 9 , the model plate steel skeleton 2 is spliced by four first model plate steel skeleton units 22 and four second model plate steel skeleton units 23, and the adjacent first model plate steel skeleton units 22 and second model plate steel skeleton units 23 are connected through splicing fixing assemblies 24.
[0102] The first model plate steel skeleton unit 22 comprises a first inner side skeleton plate 221, a first middle skeleton plate 222 and a first outer side skeleton plate 223, and the first inner side skeleton plate 221, the first middle skeleton plate 222 and the first outer side skeleton plate 223 are connected with each other through first reinforcing ribs.
[0103] The second model plate steel skeleton unit 23 comprises a second inner side skeleton plate 231, a second middle skeleton plate 232 and a second outer side skeleton plate 233, and the second inner side skeleton plate 231, the second middle skeleton plate 232 and the second outer side skeleton plate 233 are connected with each other through second reinforcing ribs.
[0104] The splicing fixing assembly 24 comprises a splicing main plate 240, inner side connecting plates 241, middle connecting plates 242 and outer side connecting plates 243 installed on both sides of the splicing main plate 240, the inner side connecting plates 241 on both sides of the splicing main plate 240 are connected with the first inner side skeleton plate 221 and the second inner side skeleton plate 231 through connecting pieces 25 respectively;
[0105] The middle connecting plates 242 on both sides of the splicing main plate 240 are connected with the first middle skeleton plate 222 and the second middle skeleton plate 232 through connecting pieces 25 respectively;
[0106] The outer side connecting plates 243 on both sides of the splicing main plate 240 are connected with the first outer side skeleton plate 223 and the second outer side skeleton plate 233 through connecting pieces 25 respectively;
[0107] In combination with Figure 8 and Figure 9 , the through holes on the inner side connecting plates 241, the first inner side skeleton plate 221 and the second inner side skeleton plate 231 for the connecting pieces 25 to pass through are waist-shaped holes, the through holes on the middle connecting plates 242, the first middle skeleton plate 222 and the second middle skeleton plate 232 for the connecting pieces 25 to pass through are waist-shaped holes, and the through holes on the outer side connecting plates 243, the first outer side skeleton plate 223 and the second outer side skeleton plate 233 for the connecting pieces 25 to pass through are waist-shaped holes, so that the assembled model plate steel skeleton 2 has a certain radial expansion deformation capacity. The connecting pieces 25 in the embodiment are bolts.
[0108] The first model plate steel framework unit 22, the second model plate steel framework unit 23 and the splicing fixing assembly 24 of the steel skeleton structure are all three-layer plate structures, and the strength of each is high. Since the number of the first model plate steel framework unit 22, the second model plate steel framework unit 23 and the splicing fixing assembly 24 is four, the splicing is completed to form the model plate steel framework 2 with an octagonal cross section. When the size of the model plate steel framework 2 is large, the model plate steel framework 2 is suitable for on-site assembly at the application site, and the operation is relatively convenient.
[0109] The structure of the model plate steel framework 2 is a detachable structure. Since the weight and volume of the model plate steel framework 2 are large, the model plate steel framework 2 is spliced by the first model plate steel framework unit 22 and the second model plate steel framework unit 23 to facilitate transportation and installation.
[0110] Another advantage of the detachable structure of the model plate steel framework 2 is that the model plate steel framework 2 has a certain radial expansion after splicing. The concrete blank 100 in the model cavity 21 will expand during the curing process. When the concrete blank 100 radially extrudes the model plate steel framework 2, the model plate steel framework 2 can adaptively expand radially, which also plays a role in preventing the concrete blank from bulging and deforming to a certain extent.
[0111] Further, referring to Figure 10 The base 1 includes a bottom plate 11, an inner support seat 12 connected to the bottom plate 11 and an outer support seat 13. The inner support seat 12 and the outer support seat 13 are provided with a clamping port 14. The first model plate steel framework unit 22, the second model plate steel framework unit 23 and the splicing fixing assembly 24 are inserted into the clamping port 14 away from the support net 3;
[0112] The inner wall of the outer support seat 13 is provided with a sealing support pad 15. The sealing support pad 15 is embedded and installed with a pressure sensor 16. The first inner side skeleton plate 221 of the first model plate steel framework unit 22 is in contact with the inner support seat 12. The second inner side skeleton plate 231 of the second model plate steel framework unit 23 is in contact with the inner support seat 12. The pressure sensor 16 can monitor the radial expansion pressure of the model plate steel framework 2 in real time.
[0113] The first outer side skeleton plate 223 of the first model plate steel framework unit 22 is in contact with the sealing support pad 15,
[0114] The second outer side skeleton plate 233 of the second model plate steel framework unit 23 is in contact with the sealing support pad 15.
[0115] After the bottom of the model plate steel skeleton 2 is inserted into the clamping interface 14, the firmness of the installation of the model plate steel skeleton 2 on the bottom plate 11 can be ensured, the inner side support seat 12 and the outer side support seat 13 play a sealing role on the contact position of the model plate steel skeleton 2 and the bottom plate 11, so as to ensure the bottom sealing performance of the model cavity 21, and in addition, after the model plate steel skeleton 2 is installed on the base 1, the support net 3 at the top of the model plate steel skeleton 2 can be fixed on the top by bolts, so as to ensure the firmness and strength of the model plate steel skeleton 2 after the whole installation.
[0116] Since the model plate steel skeleton 2 itself has a detachable structure, the assembled model plate steel skeleton 2 itself has a certain radial expansion performance, and the concrete blank 100 in the model cavity 21 will expand during the curing process, and when the concrete blank 100 radially extrudes the model plate steel skeleton 2, the model plate steel skeleton 2 can be adaptively expanded in the radial direction, and the outer wall of the expanded model plate steel skeleton 2 can extrude the sealing support pad 15, at this time, the pressure sensor 16 can sense the corresponding pressure signal.
[0117] Further, as Figure 11 In the embodiment, the flow rate sensor 83, the electromagnetic valve 84 and the pressure sensor 16 are connected to the control system 10, and the control system 10 comprises:
[0118] A first signal receiving module 101 is configured to receive the liquid flow rate signal of the flow rate sensor 83.
[0119] A second signal receiving module 102 is configured to receive the pressure signal of the pressure sensor 16.
[0120] A pressure signal variable feedback module 103 is connected to the second signal receiving module 102, and the pressure signal variable feedback module 103 is configured to monitor the rate of change of the pressure signal value of the pressure sensor 16 in a time period.
[0121] A logic processing unit 104 is connected to the first signal receiving module 101, the second signal receiving module 102 and the pressure signal variable feedback module 103.
[0122] An execution module 105 is connected to the logic processing unit 104 and is configured to control the opening amount of the electromagnetic valve 84.
[0123] When the rate of change of the pressure signal value of the pressure sensor 16 in a time period increases, the logic processing unit 104 controls the opening amount of the electromagnetic valve 84 to increase through the execution module 105.
[0124] After the concrete blank 100 is poured, the formula of the change of the internal temperature of the concrete blank 100 with time can be represented by the following formula:
[0125] T(t) = T0 + (T1 - T0)(1 - e^(-kt))
[0126] where T(t) represents the temperature inside the concrete at time t, T0 represents the initial temperature of the concrete, T1 represents the final temperature of the concrete, and k represents the temperature rise rate constant of the concrete. This formula can be used to calculate the temperature change of the concrete at any time after pouring.
[0127] The principle of the internal temperature change of the concrete blank 100 after pouring is that the concrete releases a large amount of heat during the hardening process, which is called the cement hydration reaction. The cement hydration reaction is an exothermic reaction that releases a large amount of heat energy, causing the temperature of the concrete to rise. At the same time, the temperature of the concrete is also affected by external environmental factors such as air temperature and wind speed. Therefore, the temperature change of the concrete after pouring is a complex process that needs to consider the influence of multiple factors. In actual engineering, the temperature change of the concrete has an important influence on the performance and service life of the concrete. High temperature can cause shrinkage, cracking and other diseases of the concrete, reducing the strength and durability of the concrete; low temperature can affect the early strength development and stability of the late strength of the concrete. Therefore, after the concrete blank 100 is poured, the temperature of the concrete blank 100 needs to be monitored and controlled to ensure the performance and service life of the concrete.
[0128] In addition, the relationship between the temperature of the concrete blank 100 after pouring and the thickness of the concrete blank 100 can be represented by the following formula:
[0129] ΔT = (T1 - T2)*exp(-α*r / λ)
[0130] where ΔT represents the temperature difference inside the concrete, T1 represents the temperature of the concrete surface, T2 represents the temperature inside the concrete, α represents the thermal conductivity of the concrete, r represents the radius of the poured body, and λ represents the thermal diffusivity of the concrete.
[0131] The thermal conductivity α and the thermal diffusivity λ in the above formula are physical parameters of the concrete, which reflect the thermal conductivity and thermal diffusion characteristics of the concrete. The larger the thermal conductivity α, the stronger the thermal conductivity of the concrete, and the faster the temperature change; the larger the thermal diffusivity λ, the stronger the thermal diffusion ability of the concrete, and the more uniform the temperature change. The above formula can be used to calculate the distribution of the temperature inside the concrete, thereby monitoring and controlling the temperature of the concrete. In actual engineering, the temperature change of the concrete has an important influence on the performance and service life of the concrete. Therefore, after the concrete is poured, the temperature of the concrete needs to be monitored and controlled to ensure the performance and service life of the concrete.
[0132] Therefore, the application adopts the control system 10 to monitor the expansion of the concrete blank 100, and the actual expansion of the concrete blank 100 can directly feedback the temperature change in the concrete blank 100, so that the heat conduction and cooling can be accurately guided according to the temperature change.
[0133] According to the steel framework structure for power component casting of power distribution provided by the embodiment of the application, the application further provides a method for power component casting of power distribution, comprising the following steps:
[0134] S1, assembling the steel framework structure for power component casting of power distribution;
[0135] S2, filling the concrete into the model cavity 21;
[0136] S3, installing a vibrating element on each vibrating element guiding and supporting assembly 4, each vibrating element is inserted into the vibrating element guiding and supporting assembly 4 and extends into the model cavity 21, and the vibrating element performs circumferential swing vibration and axial movement vibration to uniformly mix the concrete;
[0137] S4, the water inlet pipe assembly 8 provides cooling water to each cooling pipe 7, the cooling water is finally guided out from the water outlet pipe assembly 9 after passing through the concrete blank 100, and the cooling water flowing in the cooling pipe 7 takes away the heat in the concrete blank 100;
[0138] S5, disassembling the steel framework structure for power component casting of power distribution to obtain the required power component.
[0139] In the step S4, the step S4 specifically comprises:
[0140] The flow rate sensor (83) and the electromagnetic valve (84) are arranged on the water inlet main pipe (82), the pressure sensor (16) is arranged on the base (1), the control system (10) collects the pressure signal of the pressure sensor (16) and the flow rate signal of the flow rate sensor (83); when the change rate of the pressure signal in a period is greater than a set value, the control system (10) controls the electromagnetic valve (84) to increase the opening amount, the flow rate of the cooling water is increased; and / or the temperature of the cooling water is reduced until the change rate of the pressure signal is zero.
[0141] In the above method, the control system 10 is mainly used for automatic control of the flow of cooling water in the cooling pipe 7. In actual operation, when the concrete blank 100 in the mold cavity 21 is formed and cured, the water inlet pump 85, the electromagnetic valve 84 on the water inlet main pipe 82 and the water outlet pump 94 on the water outlet pipe 93 are opened. At this time, the cooling pipe 7 is in a water circulation state with the water storage tank, and the cooling water in the cooling pipe 7 can take away the heat inside the concrete blank 100. During the curing process of the concrete blank 100, there will be a period of time in a serious heating state. It is difficult to grasp the time node of this serious heating state, which is mainly related to the thickness of the concrete blank 100 and the external environment temperature. Therefore, the pressure sensor 16 installed on the sealing support pad 15 is used to monitor the time node of the serious heating of the concrete blank 100 in real time. In the specific monitoring process, since the concrete blank 100 expands most when it is in a serious heating state, the concrete blank 100 is in a rapid expansion state at this time. Moreover, the mold plate steel framework 2 of the present application is a structure that can deform in a small range in the radial direction. When the concrete blank 100 radially extrudes the mold plate steel framework 2, the mold plate steel framework 2 can expand in the radial direction. At this time, the outer wall of the mold plate steel framework 2 extrudes the pressure sensor 16 installed on the sealing support pad 15. The pressure sensor 16 can transmit the sensed pressure signal to the control system 10. Since the cooling pipe 7 is continuously conducting heat to the inside of the concrete blank 100 at this time, the pressure signal sensed by the pressure sensor 16 is generally in a relatively stable state under normal circumstances. If the concrete blank 100 reaches the time node of serious heating, the pressure signal sensed by the pressure sensor 16 at this time will be in a state of continuous rise in a very short time. At this time, the pressure signal variable feedback module 103 can capture this signal. The pressure signal variable feedback module 103 feeds back the situation that the pressure signal value change rate of the pressure sensor 16 increases in a time period to the logic processing unit 104. The logic processing unit 104 controls the opening of the electromagnetic valve 84 to be larger through the execution module 105, so that the flow of cooling water in the cooling pipe 7 is rapidly increased, thereby increasing the intensity of heat conduction to the inside of the concrete blank 100, until the pressure signal sensed by the pressure sensor 16 tends to be stable.
[0142] After the flow of water in the cooling pipe 7 is increased for a period of time, if the pressure signal sensed by the pressure sensor 16 is still in a state of continuous rise, it means that the effect of heat conduction of the cooling water to the inside of the concrete blank 100 is not very significant. At this time, manual cooling is needed. The main operation method is to add new cooling water to the water storage tank to cool the circulating water as a whole. At the same time, water can also be sprayed on the surface of the concrete blank 100 by manual operation to cool the outside of the concrete blank 100, until the pressure signal sensed by the pressure sensor 16 tends to be stable.
[0143] The steel framework structure for power component casting for power distribution provided by the embodiment of the present application is characterized in that a plurality of vibration piece installation work site openings 31 are arranged on the support net 3, and an elastic vibration piece guide support assembly 4 is arranged at the vibration piece installation work site opening 31; after the model cavity 21 of the steel framework structure is filled with the concrete raw material, the support net 3 on the top of the model plate steel framework 2 can provide a construction platform for the constructor; when the constructor uses the vibration piece, the vibration piece is inserted into the guide sleeve 42 and extends into the model cavity 21; since the number of the vibration piece installation work site openings 31 on the support net 3 is multiple, a plurality of vibration pieces can be simultaneously installed on the support net 3; when the plurality of vibration pieces vibrate the concrete in the model cavity 21, the uniformity of the concrete filled in the model cavity 21 can be ensured; since the outer side of the guide sleeve 42 of the vibration piece guide support assembly 4 is provided with a support plate 43, the support plate 43 is connected with the hanging plate 41 through the buffer spring 44, the outer side of the guide sleeve 42 is provided with a plurality of support springs 45, and the end of the support spring 45 is connected with the inner wall of the vibration piece installation work site opening 31, therefore, the guide sleeve 42 itself has the elastic resistance to the vibration and the elastic swing, and therefore, the vibration piece installed in the guide sleeve 42 can swing at a certain angle in the vibration piece installation work site opening 31; when the constructor uses the vibration piece, each vibration piece can vibrate a region in the model cavity 21 in all directions, and the uniformity of the concrete filling is improved.
[0144] A plurality of first cooling pipe quick connectors 5 are arranged on the support net 3, and a plurality of second cooling pipe quick connectors 6 corresponding to the first cooling pipe quick connectors 5 are arranged on the inner side of the base 1; the first cooling pipe quick connector 5 and the second cooling pipe quick connector 6 are connected with the cooling pipe 7; the cooling pipe 7 is longitudinally arranged in the model cavity 21; before the model cavity 21 is filled with the concrete, the two ends of the cooling pipe 7 are quickly connected with the first cooling pipe quick connector 5 and the second cooling pipe quick connector 6, respectively; after the model cavity 21 is filled with the concrete and the vibration construction is completed, the concrete blank 100 needs to be cured for a period of time; during the curing process, the water inlet pipe assembly 8 provides the cooling water to each cooling pipe 7; after the cooling water passes through the concrete blank 100, the cooling water is finally guided out from the water outlet pipe assembly 9; the cooling water flowing in the cooling pipe 7 can take away the heat in the concrete blank 100, so that the problem that the surface of the concrete blank 100 is bulged and cracks locally due to the excessive heat in the concrete blank 100 can be avoided.
[0145] In addition, the base 1 comprises a bottom plate 11, and an inner side support base 12 and an outer side support base 13 connected with the bottom plate 11, a clamping interface 14 is arranged between the inner side support base 12 and the outer side support base 13, the first model plate steel framework unit 22, the second model plate steel framework unit 23 and the splicing fixing assembly 24 are inserted into the clamping interface 14 away from one end of the support net 3, a sealing support pad 15 is arranged on the inner wall of the outer side support base 13, a pressure sensor 16 is embedded and installed in the sealing support pad 15, the pressure sensor 16 can monitor the radial expansion pressure of the model plate steel framework 2 in real time, the pressure sensor 16 can transmit the sensed pressure signal to the control system 10, the control system 10 can judge whether the concrete blank 100 in the model cavity 21 reaches the time period of serious heat generation according to the pressure signal value change rate of the pressure sensor 16, so that the concrete blank 100 can be timely and relatively accurately heat-conducted, and the problems of bulging and local cracking of the concrete blank 100 can be avoided.
[0146] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalent features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. Steel skeleton structure for power components cast in place for power distribution, characterized in that, It includes: Base (1); Model plate steel skeleton (2), the bottom end of the model plate steel skeleton (2) is detachably mounted on the base (1), the inner cavity of the model plate steel skeleton (2) is a model cavity (21), and the model cavity (21) corresponds to the shape of the electric power component; Supporting net (3) installed on the top of the model plate steel skeleton (2); A plurality of vibration piece placement station openings (31) are arranged on the supporting net (3) at intervals; A vibration piece guide support assembly (4) is arranged at each vibration piece placement station opening (31), each vibration piece guide support assembly (4) is elastically connected with the supporting net (3), one vibration piece is installed on each vibration piece guide support assembly (4), each vibration piece is inserted into the vibration piece guide support assembly (4) and extends into the model cavity (21), and the vibration piece can swing circumferentially and move axially in the vibration piece placement station opening (31) during vibration construction; A plurality of first cooling pipe quick connectors (5) are arranged on the supporting net (3), a plurality of second cooling pipe quick connectors (6) corresponding to the first cooling pipe quick connectors (5) are arranged on the inner side of the base (1), a cooling pipe (7) is connected between the first cooling pipe quick connector (5) and the second cooling pipe quick connector (6), and the cooling pipe (7) is longitudinally installed in the model cavity (21); The first cooling pipe quick connector (5) is connected with a water inlet pipe assembly (8), and the second cooling pipe quick connector (6) is connected with a water outlet pipe assembly (9).
2. The steel skeleton structure for power components potting of electric power distribution according to claim 1, characterized in that, The vibration piece guide support assembly (4) includes: A hanging plate (41) is fixed to one side of the supporting net (3) facing the base (1) and coaxially arranged with the vibration piece placement station opening (31); A guide sleeve (42) is arranged in the vibration piece placement station opening (31), and both ends of the guide sleeve (42) are open; A support plate (43) is arranged on the outer side wall of the guide sleeve (42) and has a radial extension length; A plurality of buffer springs (44) are arranged at intervals between the support plate (43) and the hanging plate (41); A plurality of support springs (45) are arranged at intervals along the outer side wall of the guide sleeve (42), and both ends of each support spring (45) are connected with the outer side wall of the guide sleeve (42) and the inner wall of the vibration piece placement station opening (31), respectively.
3. The steel skeleton structure for power components potting of electric power distribution according to claim 1, characterized in that, The first cooling pipe quick connector (5) includes a first threaded connector (51) installed on the supporting net (3) and a first plug-in part (52) connected with the first threaded connector (51), and one end of the cooling pipe (7) is plugged into the first plug-in part (52); The second cooling pipe quick connector (6) includes a second plug-in part (61) installed on the bottom of the base (1), and the other end of the cooling pipe (7) is plugged into the second plug-in part (61); The water inlet pipe assembly (8) comprises a plurality of branch water inlet pipes (81) and a water inlet main pipe (82) in communication with the branch water inlet pipes (81), the end of the branch water inlet pipe (81) is threadedly connected with the first threaded connector (51), and the water inlet main pipe (82) is connected with the water storage tank; The water outlet pipe assembly (9) comprises a branch water outlet channel (91) arranged in the base (1) and in communication with the second plug-in part (61), and a total water outlet channel (92) in communication with the branch water outlet channel (91), the end of the total water outlet channel (92) is connected with a water outlet pipe (93), and the end of the water outlet pipe (93) is connected with the water storage tank.
4. The steel skeleton structure for power components potting of electric power distribution according to claim 3, characterized in that, The model plate steel framework (2) is formed by alternately splicing four first model plate steel framework units (22) and four second model plate steel framework units (23), and the first model plate steel framework unit (22) and the second model plate steel framework unit (23) adjacent to each other are connected through a splicing and fixing assembly (24).
5. The steel skeleton structure for power components potting of electric power distribution according to claim 4, characterized in that, The first model plate steel framework unit (22), the second model plate steel framework unit (23) and the two ends of the splicing and fixing assembly (24) are respectively provided with a waist-shaped hole, the long axis of the waist-shaped hole is along the length direction of the second model plate steel framework unit (23), and a connecting piece (25) is arranged in the waist-shaped holes at the corresponding positions.
6. The steel skeleton structure for power components potting of electric power distribution according to claim 5, characterized in that, The first model plate steel framework unit (22), the second model plate steel framework unit (23) and the splicing and fixing assembly (24) are all three-layer plate structures.
7. The steel skeleton structure for power components potting of electric power distribution according to claim 6, characterized in that, The first model plate steel framework unit (22) comprises a first inner side framework plate (221), a first intermediate framework plate (222) and a first outer side framework plate (223), the first inner side framework plate (221) and the first intermediate framework plate (222) and the first intermediate framework plate (222) and the first outer side framework plate (223) are connected with each other through a first reinforcing rib; The second model plate steel framework unit (23) comprises a second inner side framework plate (231), a second intermediate framework plate (232) and a second outer side framework plate (233), the second inner side framework plate (231) and the second intermediate framework plate (232) and the second intermediate framework plate (232) and the second outer side framework plate (233) are connected with each other through a second reinforcing rib.
8. Steel skeleton structure for power components cast for power distribution according to claim 7, characterized in that, The splicing and fixing assembly (24) comprises a splicing main plate (240), an inner side connecting plate (241) arranged on the two sides of the splicing main plate (240), an intermediate connecting plate (242) and an outer side connecting plate (243), the inner side connecting plate (241) on the two sides of the splicing main plate (240) is connected with the first inner side framework plate (221) and the second inner side framework plate (231) respectively; The intermediate connecting plate (242) on the two sides of the splicing main plate (240) is connected with the first intermediate framework plate (222) and the second intermediate framework plate (232) respectively; The outer side connecting plates (243) on both sides of the spliced main plate (240) are connected with the first outer side framework plate (223) and the second outer side framework plate (233) respectively.
9. The steel skeleton structure for power components potting of electric power distribution according to claim 6, characterized by, The base (1) comprises a bottom plate (11), an inner side support seat (12) and an outer side support seat (13) connected with the bottom plate (11), a clamping interface (14) being arranged between the inner side support seat (12) and the outer side support seat (13), and the first model plate steel framework unit (22), the second model plate steel framework unit (23) and the spliced fixing assembly (24) being inserted into the clamping interface (14) at one end away from the support net (3).
10. The steel skeleton structure for power components potting of electric power distribution according to claim 9, characterized in that, The inner wall of the outer side support seat (13) is provided with a sealing support pad (15), and the inner sides of the first model plate steel framework unit (22) and the second model plate steel framework unit (23) are in contact with the inner side support seat (12); The outer sides of the second outer side framework plates (233) of the first model plate steel framework unit (22) and the second model plate steel framework unit (23) are in contact with the sealing support pad (15).
11. Steel skeleton structure for power components cast for power distribution, according to claim 10, characterized in that, Further comprising: A flow rate sensor (83) arranged on the water inlet main pipe (82); An electromagnetic valve (84) arranged on the water inlet main pipe (82); A pressure sensor (16) embeddedly installed in the sealing support pad (15); A control system (10), and the flow rate sensor (83), the electromagnetic valve (84) and the pressure sensor (16) are all communicatively connected to the control system (10).
12. The steel skeleton structure for power components potting of electric power distribution according to claim 11, characterized in that, The control system (10) comprises: A first signal receiving module (101) configured to receive a liquid flow rate signal of the flow rate sensor (83); A second signal receiving module (102) configured to receive a pressure signal of the pressure sensor (16); A pressure signal variable feedback module (103) connected with the second signal receiving module (102), and configured to monitor a pressure signal value change rate of the pressure sensor (16) in a time period; A logic processing unit (104) connected with the first signal receiving module (101), the second signal receiving module (102) and the pressure signal variable feedback module (103); An execution module (105) connected with the logic processing unit (104) and configured to control an opening amount of the electromagnetic valve (84) according to an instruction of the logic processing unit (104).
13. The steel skeleton structure for power components potting of electric power distribution according to claim 1, characterized by, The support net (3) is octagonal, and the cross section of the model cavity (21) is octagonal.
14. A method for power component injection molding for power distribution, characterized by, The method comprises the following steps: S1, assembling the steel framework structure for power component cast forming for power distribution according to any one of claims 1-13; S2, filling concrete into the model cavity (21). S3, each of the vibration guides is provided with a vibration member, each of the vibration members is inserted into the vibration guide and extends into the mold cavity, and the vibration members vibrate in a circumferential direction and in an axial direction to mix the concrete uniformly; S4, the water inlet pipe assembly (8) supplies cooling water to each of the cooling pipes (7), the cooling water flows through the concrete blank (100) and is finally guided out of the water outlet pipe assembly (9), and the cooling water flowing in the cooling pipes (7) takes away the heat inside the concrete blank (100); S5, the steel framework structure for power component casting is disassembled.
15. The method of power component roto-molding for power distribution of claim 14, wherein, The step S4 specifically comprises: A flow rate sensor (83) and a solenoid valve (84) are arranged on the water inlet main pipe (82), a pressure sensor (16) is arranged on the base (1), the control system (10) collects the pressure signal of the pressure sensor (16) and the flow rate signal of the flow rate sensor (83), when the change rate of the pressure signal in a certain period is greater than a set value, the control system (10) controls the solenoid valve (84) to increase the opening amount, the flow rate of the cooling water is increased, and / or the temperature of the cooling water is reduced until the change rate of the pressure signal is zero.
Citation Information
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