A PP plastic particle processing equipment and processing method thereof
By designing automated PP plastic particles processing equipment, the problem of safety hazards and low efficiency of manual contact with thermal source and plastic particles in the production process is solved, and a more efficient and safe production process is achieved.
Patent Information
- Application Number
- CN202311205049.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-19
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2043-09-19
AI Technical Summary
During the production process of PP plastic, staff are prone to contact with heat sources and plastic particles, causing damage and poses problems of low production efficiency and safety hazards.
A PP plastic particles processing equipment is designed, including cylindrical heater, extruded components and transmitted components. Through automated heating, extruded and cooling processes, artificial contact and production efficiency are reduced.
The risk of reducing the contact between staff with thermal source and plastic particles, improving the production efficiency of PP plastic products, and enhancing the safety of the processing process.
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Figure CN117261153B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic product processing, in particular to PP plastic particle processing equipment and a processing method thereof. Background Art
[0002] PP plastic is a thermoplastic synthetic resin with excellent performance. It is a colorless, translucent, thermoplastic, lightweight general-purpose plastic with chemical resistance, heat resistance, electrical insulation, high-strength mechanical properties and good high-wear resistance processing performance. It is widely used in clothing, blankets, medical equipment, automobiles, bicycles, parts and pipes, etc., with a very wide range of applications.
[0003] When PP plastic products are produced, they generally need to go through the processes of feeding, heating, feeding to product molds, and cooling of product molds. When workers are performing the above production processes, they are prone to frequent contact with heat sources and plastic particles, which can easily cause skin damage from heat sources or plastic particles. Not only can the production efficiency of PP plastic products not be improved, but there are also safety hazards in processing and production.
[0004] Therefore, it is necessary to propose a PP plastic particle processing equipment and a processing method thereof to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a PP plastic particle processing equipment and a processing method thereof, so as to solve the problem that when PP plastic is produced and manufactured, the workers are in frequent contact with heat sources and plastic particles, which may easily cause damage to the skin and pose a safety hazard. In addition, the production efficiency in this process is manually controlled and the efficiency cannot be improved.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a PP plastic particle processing equipment and a processing method thereof, comprising an outer shell, a feeding mechanism is provided on the top of the outer shell;
[0007] A heating extrusion mechanism is provided inside the outer shell;
[0008] The heating extrusion mechanism includes a cylindrical heater fixedly mounted on the upper part of the outer shell, a feed port corresponding to the feed mechanism is opened on the top of the cylindrical heater, a conduit is fixedly connected to the bottom of one end of the cylindrical heater, an extrusion assembly A is arranged inside the cylindrical heater, a retractable connecting component is connected to the top end of the extrusion assembly A, a driving shaft is connected to the inner side of two driving motors B, an internally threaded slider is threadedly connected to the driving shaft, an ear piece is fixedly connected to the top of the internally threaded slider, and the bottom end of the retractable connecting component is rotatably connected to the ear piece;
[0009] A material temporary storage component is fixedly installed at the lower part of the inner part of the outer shell, a material storage trough is provided on the upper surface of the material temporary storage component, and a material extrusion pipe penetrating downward is fixedly connected to the bottom of the material storage trough;
[0010] The extrusion component B includes a support plate fixedly connected to both sides of the material storage component, a lifting cylinder is fixedly installed on the top of the support plate, the movable end of the top of the lifting cylinder is fixedly connected to a fixed plate connected to the drive motor B, the bottom of the internal threaded slider is fixedly connected to an "L"-shaped extension connecting piece, one side of the "L"-shaped extension connecting piece is fixedly connected to a pressure plate A, the bottom of the pressure plate A is fixedly connected to a pressure plate B, and the lower surface of the pressure plate B is fixedly connected to a rubber pad.
[0011] As a further solution of the present invention: the feeding mechanism includes a mounting plate, a driving motor A, a Jiaolong conveyor, a feeding port and a material conveying pipe, the mounting plate is fixedly connected to the top of the outer shell, the driving motor A is installed on the mounting plate, the Jiaolong shaft in the Jiaolong conveyor is fixedly connected to the rotating shaft of the driving motor A, one end of the material conveying pipe is connected to the output end of the Jiaolong conveyor, and the other end of the material conveying pipe corresponds to the feeding port of the tubular heater.
[0012] As a further solution of the present invention: the extrusion component A includes an extrusion plate adapted to the inner wall of the cylindrical heater, a guide groove is provided at the top of the cylindrical heater, a slide plate is fixedly connected to the top of the extrusion plate, a limiting slide groove adapted to the slide plate is provided on one side of the cylindrical heater, a support member adapted to the guide groove is fixedly connected to the top of the slide plate, a limiting cylinder is fixedly connected to the middle of the support member, a movable cavity is provided inside the limiting cylinder, a telescopic column is movably connected inside the movable cavity, limiting grooves are provided at the top and bottom of the movable cavity, and a limiting block adapted to the limiting groove is fixedly connected to the top and bottom of one end of the telescopic column.
[0013] As a further solution of the present invention: the telescopic connecting component includes a node connecting block fixedly connected to the telescopic column, the node connecting block is internally rotatably connected to one end of a connecting tube, the other end of the connecting tube is provided with a connecting groove extending inwardly, the interior of the connecting groove is movably connected to a telescopic plate, the top of the connecting groove is provided with a limiting slide, the upper surface of the telescopic plate is provided with a limiting block adapted to the limiting slide, the bottom end of the telescopic plate is fixedly connected to a rotating column, and the telescopic plate is rotatably connected to the ear piece through the rotating column.
[0014] As a further solution of the present invention: a vertical plate is fixedly connected to the upper surface of the support plate, and a lifting groove corresponding to the driving shaft is formed on the vertical plate.
[0015] As a further solution of the present invention: a scraper is fixedly connected to one side of the top of the storage tank.
[0016] As a further solution of the present invention: an extension plate is fixedly connected to one side of both ends of the scraper close to the material storage tank.
[0017] As a further solution of the present invention: a flow guide matched with the material storage tank is installed inside the material storage tank, a flow guide groove is provided on the top of the flow guide, and a leakage hole connected with the extrusion pipe is provided on the bottom of the flow guide groove.
[0018] As a further solution of the present invention: a conveying component is provided below the outer shell, a plurality of mold supports are provided on the conveying component, a molding mold is installed on the top of the mold support, and a cooling system is installed on the mold support.
[0019] The present invention also discloses a processing method of PP plastic particle processing equipment, comprising the following steps:
[0020] S1, material preparation and equipment power-on inspection. Before production, PP plastic particles are first prepared according to the required amount of production and processing shape;
[0021] S2, material addition, PP plastic particles are pre-stored in the Jiaolong conveyor and the inside of the feeding port through the feeding port in the feeding mechanism, and driven by the driving motor A, the PP plastic particles are sent to the inside of the cylindrical heater through the material conveying pipe and the cylindrical heater;
[0022] S3, heating and melting, the cartridge heater is powered on, and the cartridge heater heats the PP plastic particles inside within its melting temperature range to transform them into a plastic state;
[0023] S4, discharge extrusion, after the cylindrical heater heats the PP plastic particles for a predetermined time and the PP plastic particles are in a plastic state, the two drive motors B drive the rotation of the drive shaft. During the rotation of the drive shaft, the internal thread slider moves horizontally, and the extrusion assembly A is driven to move synchronously through the retractable connecting component. During the movement of the extrusion plate, the melted PP plastic is extruded. During the continuous inward movement of the extrusion plate, the plastic PP plastic falls downward through the conduit into the storage tank for collection;
[0024] S5, adding materials to the mold. When the extrusion plate completely extrude the PP plastic in the cylindrical heater, the multiple mold brackets are carried and transported forward by the conveying component. The molding molds on the top of the multiple mold brackets are transported forward in turn and correspond to the extrusion tube under the transportation of the conveying component. When each molding mold corresponds to the extrusion tube, the telescopic cooperation of the movable cavity and the telescopic column can further extend the distance that the telescopic connection component continues to move backward, so that the internal thread slider can drive the pressing plate A and the pressing plate B to move synchronously through the "L"-shaped extension connecting piece, corresponding to the position of the storage tank. At this time, the lifting cylinder drives the driving motor B to fall through the fixed plate. During the falling process, the pressing plate B moves downward along the inner wall of the storage tank and squeezes the PP plastic in a plastic state downward into each molding mold.
[0025] S6, cooling and demoulding, the cooling system on the mold support cools and solidifies the PP plastic product in the molding mold. After the PP plastic product is completed and the temperature is stable, the molded PP plastic product is extruded by the demoulding tool equipment to complete the production of the PP plastic product.
[0026] Compared with the prior art, the present invention provides a PP plastic particle processing equipment and a processing method thereof, which have the following beneficial effects:
[0027] 1. The cylindrical heater in the heating extrusion mechanism collects the PP particles through the feed port at the top. The horizontal inward movement of the extrusion assembly A can gradually reduce the space in the cylindrical heater, so that after the PP plastic particles in the cylindrical heater are heated to a plastic state, the plastic PP plastic is discharged downward through the conduit during the extrusion process. The PP plastic particle processing equipment has comprehensive and diverse functions, compact overall structure, and ingenious design. In the production process, the staff only needs to pre-store fillers in the processing equipment. The heating and basic processes are automatically completed by the processing equipment. In use, it can greatly improve the production efficiency of plastic products, which is conducive to promotion and use.
[0028] 2. When the PP plastic in the tubular heater is extruded, two drive motors B provide power. Under the thread cooperation of the drive shaft and the internal thread slider, the drive motor B drives the drive shaft to rotate. During the process, the internal thread slider moves horizontally along the drive shaft, thereby driving the extrusion assembly A to move in the tubular heater to complete the outward extrusion of the plastic PP plastic in the tubular heater. The lifting cylinder in the extrusion assembly B can control the horizontal height of the two drive motors B. Under the telescopic cooperation with the telescopic connection component, the pressure plate B can move down in the storage tank to increase the pressure, and extrude the plastic PP plastic in the storage tank outward.
[0029] 3. During the movement of the extrusion component A, the inner wall of the cylindrical heater is extruded by the extrusion plate. With the cooperation of the limit slide groove and the slide plate, as well as the cooperation of the support and the guide groove, the stability of the extrusion plate during horizontal movement is maintained, thereby improving the outward extrusion effect of the plastic PP plastic in the cylindrical heater. By setting a filter at the top of the conduit, the PP plastic that is still in particle form can be blocked, thereby controlling the quality of the PP plastic extruded outward, thereby improving the quality of product manufacturing.
[0030] 4. There is friction between the active cavity and the telescopic column, so that when the internal thread slider moves horizontally, it can drive the limit cylinder and the extrusion plate to move synchronously without the telescopic column falling out of the active cavity. In this way, when the extrusion plate moves to one end of the inner side of the extrusion plate, the plastic PP plastic is completely extruded outward by the extrusion plate. At this time, when the drive motor B continues to drive the drive shaft, the telescopic column will extend outward from the active cavity. The movement range of the telescopic column is controlled by the cooperation of the limit groove of the active cavity and the limit block of the telescopic column. When the telescopic column extends outward, the limit block contacts one end of the limit groove. The current state is that the telescopic column extends outward to the bottom. At the same time, the pressing plate B just corresponds to the storage tank. At this time, driven by the lifting cylinder, the pressing plate B moves down into the storage tank to increase pressure and extrude the plastic PP plastic in the storage tank outward. It can effectively improve the stability of equipment operation.
[0031] 5. The telescopic connection component is a synchronous connection component between the telescopic column and the internal thread slider. With the cooperation of the limit slide and the connection tube, the overall length of the telescopic connection component can be controlled. When the lifting cylinder drives the pressure plate B to move downward into the storage tank to increase pressure, the overall length of the telescopic connection component is extended through the cooperation of the limit slide and the connection tube, thereby continuously maintaining the connection between the telescopic column and the internal thread slider. When the lifting cylinder drives the drive motor B and the drive shaft to move up and down, the lifting slot can provide a limit function for the drive shaft to prevent it from deflecting.
[0032] 6. Through the scraper on one side of the top of the storage tank, the pressure plate A and the pressure plate B can scrape off the PP plastic residue on the bottom of the rubber pad when they are lifted and reset, so as to avoid the residue from being carried out and affecting the environment of the nearby work area, and solve the problem that the PP plastic residue adheres to the bottom of the rubber pad and is carried out after the extrusion of the plastic PP plastic. The residual material collector on the top of the pressure plate A can collect the residue in the corresponding conduit above it, so as to avoid the residue in the conduit from falling due to natural gravity and affecting the working environment.
[0033] 7. The conveying component can carry multiple mold holders. The molding molds on the top of the mold holder can be set to product molds of different specifications or shapes. After being transported by the conveying component, multiple molding molds correspond to the extrusion tubes in turn. Under the downward pressure drive of the lifting cylinder, the molding mold is filled with plastic PP plastic, and then the cooling system is used to cool and shape the molding mold to complete product production. Before product production and processing, staff will place multiple mold holders on the conveying component in advance to facilitate automated production and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the external structure of the PP plastic particle processing equipment of the present invention;
[0035] Figure 2 It is a schematic diagram of the feeding mechanism structure in the PP plastic particle processing equipment of the present invention;
[0036] Figure 3 It is a schematic diagram of the internal structure of the PP plastic particle processing equipment of the present invention;
[0037] Figure 4 The PP plastic particle processing equipment of the present invention Figure 3 Schematic diagram of the enlarged structure of the middle A area;
[0038] Figure 5 It is a schematic diagram of the structural composition and connection of the heating extrusion mechanism in the PP plastic particle processing equipment of the present invention;
[0039] Figure 6 It is a schematic diagram of the extrusion pipe structure in the PP plastic particle processing equipment of the present invention;
[0040] Figure 7 It is a schematic diagram of the extrusion assembly A and the cartridge heater structure of the PP plastic particle processing equipment of the present invention;
[0041] Figure 8 The PP plastic particle processing equipment of the present invention Figure 7 Schematic diagram of the local structure;
[0042] Fig. 9 It is a schematic diagram of the structure of the retractable connecting component in the PP plastic particle processing equipment of the present invention;
[0043] Fig.10 It is a schematic diagram of the structure of the extrusion component B in the PP plastic particle processing equipment of the present invention;
[0044] Fig.11 The PP plastic particle processing equipment of the present invention Fig.10 Schematic diagram of the enlarged structure of the middle B area;
[0045] Fig.12It is a schematic diagram of the deflector structure in the PP plastic particle processing equipment of the present invention;
[0046] Fig.13 It is a schematic diagram of the conveying components and mold support structure in the PP plastic particle processing equipment of the present invention.
[0047] In the figure: 1-outer shell; 2-support leg; 3-feeding mechanism; 4-mounting plate; 5-driving motor A; 6-dragon conveyor; 7-feeding port; 8-material conveying pipe; 9-heating extrusion mechanism; 10-cylindrical heater; 11-extrusion assembly A; 12-telescopic connecting component; 13-extrusion assembly B; 14-material temporary storage assembly; 15-storage trough; 16-extrusion pipe; 17-feeding port; 18-limiting slide; 19-slide plate; 20-extrusion plate; 21-conduit; 22-support member; 23-limiting cylinder; 24-movable cavity; 25-telescopic column; 26-limiting slot; 27-limiting block; 28-node connection block; 29-connecting Connecting sleeve; 30-connecting groove; 31-telescopic plate; 32-limiting slideway; 33-limiting block; 34-internal thread slider; 35-ear piece; 36-rotating column; 37-"L" shaped extension connector; 38-pressing plate A; 39-pressing plate B; 40-rubber pad; 41-driving motor B; 42-supporting plate; 43-lifting cylinder; 44-fixing plate; 45-driving shaft; 46-guide groove; 47-vertical plate; 48-lifting groove; 49-scraper; 50-extension plate; 51-deflector; 52-deflector groove; 53-leakage hole; 54-transmission component; 55-mold bracket; 56-placing groove; 57-residue collector; 58-filter screen. DETAILED DESCRIPTION
[0048] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0049] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from the description. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0050] See also Figure 1-13 As shown, in one embodiment of the present application, a PP plastic particle processing device is provided, including an outer shell 1, a support leg 2 is installed at the bottom of the outer shell 1, a feeding mechanism 3 is provided on the top of the outer shell 1, and a heating extrusion mechanism 9 is provided inside the outer shell 1.
[0051] The PP plastic particles are fed to the heating extrusion mechanism 9 inside the outer shell 1 through the feeding mechanism 3 outside the outer shell 1.
[0052] Please continue reading Figure 3-5 and Fig. 9 As shown, the heating extrusion mechanism 9 includes a cylindrical heater 10 fixedly installed on the upper part of the inner part of the outer shell 1, a feed port 17 corresponding to the feed mechanism 3 is opened on the top of the cylindrical heater 10, a conduit 21 is fixedly connected to the bottom of one end of the cylindrical heater 10, an extrusion component A11 is arranged inside the cylindrical heater 10, a telescopic connecting part 12 is connected to the top end of the extrusion component A11, a driving shaft 45 is connected to the inner side of two driving motors B41, an internal threaded slider 34 is threadedly connected to the driving shaft 45, an ear piece 35 is fixedly connected to the top of the internal threaded slider 34, and the bottom end of the telescopic connecting part 12 is rotatably connected to the ear piece 35.
[0053] The cylindrical heater 10 in the heating extrusion mechanism 9 collects the PP particle feed through the feed port 17 at the top. The horizontal inward movement of the extrusion assembly A11 will gradually reduce the space in the cylindrical heater 10, so that the PP plastic particles in the cylindrical heater 10 can be heated to a plastic state and the plastic PP plastic can be discharged downward through the conduit 21 during the extrusion process.
[0054] Please continue reading Figure 5 and Figure 6 As shown, a material temporary storage assembly 14 is fixedly installed at the lower part of the outer shell 1, and a storage tank 15 is provided on the upper surface of the material temporary storage assembly 14, and the storage tank 15 receives the plastic PP plastic extruded from the conduit 21. The bottom of the storage tank 15 is fixedly connected to an extrusion pipe 16 that passes downward, and a control valve can be installed on the extrusion pipe 16 according to the use requirements.
[0055] When the plastic PP plastic is extruded, power is provided by two driving motors B41, specifically by the cooperation of the external thread on the driving shaft 45 and the internal thread on the inner wall of the internal thread slider 34. When the driving motor B41 drives the driving shaft 45 to rotate, the internal thread slider 34 will be driven to move horizontally along the driving shaft 45, thereby driving the extrusion assembly A11 to move in the tubular heater 10, thereby completing the outward extrusion of the plastic PP plastic in the tubular heater 10.
[0056] Furthermore, if Fig. 9 and Fig.10As shown, the extrusion assembly B13 includes a support plate 42 fixedly connected to both sides of the material temporary storage assembly 14, a lifting cylinder 43 is fixedly installed on the top of the support plate 42, a fixed plate 44 connected to the drive motor B41 is fixedly connected to the movable end of the top of the lifting cylinder 43, and an "L"-shaped extension connector 37 is fixedly connected to the bottom of the internal thread slider 34. The extrusion assembly B13 controls the horizontal height of the two drive motors B41 through the lifting cylinder 43, the top of the internal thread slider 34 is connected to the bottom of the telescopic connection component 12 through the ear piece 35, and the bottom of the internal thread slider 34 is connected to the pressing plate A38 and the pressing plate B39 through the "L"-shaped extension connector 37. Driven by the lifting and lowering of the lifting cylinder 43 and the telescopic cooperation with the telescopic connection component 12, after the pressing plate B39 corresponds to the storage tank 15, the pressing plate B39 moves downward in the storage tank 15 to increase the pressure, and the plastic PP plastic in the storage tank 15 is extruded outward.
[0057] Among them, a rubber pad 40 can be fixedly connected to the lower surface of the pressing plate B39, and the rubber pad 40 can improve the sealing effect and stability of the pressing plate B39 when it moves up and down in the storage tank 15.
[0058] Specifically, Figure 2 As shown, as a type of feeding mechanism 3, the feeding mechanism 3 can include a mounting plate 4, a driving motor A5, a Jiaolong conveyor 6, a feeding port 7 and a material conveying pipe 8, the mounting plate 4 is fixedly connected to the top of the outer shell 1, the driving motor A5 is installed on the mounting plate 4, the Jiaolong shaft in the Jiaolong conveyor 6 is fixedly connected to the rotating shaft of the driving motor A5, one end of the material conveying pipe 8 is connected to the output end of the Jiaolong conveyor 6, and the other end of the material conveying pipe 8 corresponds to the feeding port 17 of the tubular heater 10.
[0059] Please continue reading Figure 2-4 As shown, the PP plastic particles can be pre-stored for use before being heated through the feed port 7 and the Jiaolong conveyor 6. When in use, the PP plastic particles are conveyed into the feed port 17 of the tubular heater 10 through the cooperation of the driving motor A5, the Jiaolong conveyor 6, and the material conveying pipe 8.
[0060] For details, please continue to refer to Figure 5 , Figure 7 and Figure 8As shown, the extrusion assembly A11 includes an extrusion plate 20 adapted to the inner wall of the cylindrical heater 10, a guide groove 46 is provided at the top of the cylindrical heater 10, a slide plate 19 is fixedly connected to the top of the extrusion plate 20, a limiting slide groove 18 adapted to the slide plate 19 is provided on one side of the cylindrical heater 10, a support member 22 adapted to the guide groove 46 is fixedly connected to the top of the slide plate 19, a limiting cylinder 23 is fixedly connected to the middle of the support member 22, a movable cavity 24 is provided inside the limiting cylinder 23, a telescopic column 25 is movably connected inside the movable cavity 24, a limiting groove 26 is provided at the top and bottom of the movable cavity 24, and a limiting block 27 adapted to the limiting groove 26 is fixedly connected to the top and bottom of one end of the telescopic column 25.
[0061] During the movement of the extrusion assembly A11, the inner wall of the tubular heater 10 is extruded by the extrusion plate 20. With the cooperation of the limiting slide groove 18 and the slide plate 19, and the cooperation of the support member 22 and the guide groove 46, the stability of the extrusion plate 20 during horizontal movement can be maintained, so as to improve the extrusion effect of the plastic PP plastic in the tubular heater 10.
[0062] Furthermore, if Figure 8 As shown, a filter screen 58 can be provided at the top of the conduit 21, and the filter screen 58 can block the PP plastic that is still in particle form, thereby improving the quality of the manufactured product.
[0063] Secondly, when the extrusion plate 20 receives the PP plastic particles at the feed port 17 , a part of the extrusion plate 20 is located inside the cylindrical heater 10 to prevent the PP plastic particles from falling out of the cylindrical heater 10 .
[0064] Also, please read Figure 8-10 As shown, there is a certain friction force between the movable cavity 24 and the telescopic column 25, which enables the internal thread slider 34 to drive the limiting cylinder 23 and the extrusion plate 20 to move synchronously when the telescopic column 25 does not escape from the movable cavity 24 when moving horizontally. In this way, when the extrusion plate 20 moves to one end of the inner part of the extrusion plate 20, the plastic PP plastic is completely extruded outward by the extrusion plate 20. At this time, when the driving motor B41 continues to drive the driving shaft 45, the telescopic column 25 will extend outward from the active cavity 24. The movement range of the telescopic column 25 is controlled by the cooperation of the limit groove 26 of the active cavity 24 and the limit block 27 of the telescopic column 25. When the telescopic column 25 extends outward, when the limit block 27 contacts one end of the limit groove 26, the telescopic column 25 is currently in a state of extending outward to the bottom. At the same time, the pressing plate B39 just corresponds to the storage tank 15. At this time, driven by the lifting cylinder 43, the pressing plate B39 moves downward into the storage tank 15 to increase pressure, and the plastic PP plastic in the storage tank 15 is extruded outward. It can effectively improve the stability of equipment operation.
[0065] Specifically, Figure 7and Fig. 9 As shown, as a type of telescopic connecting component 12, the telescopic connecting component 12 can include a node connecting block 28 fixedly connected to a telescopic column 25, the node connecting block 28 is internally rotatably connected to one end of a connecting tube 29, the other end of the connecting tube 29 is provided with a connecting groove 30 extending inwardly, the connecting groove 30 is internally movably connected to a telescopic plate 31, the top of the connecting groove 30 is provided with a limiting slide 32, the upper surface of the telescopic plate 31 is provided with a limiting block 33 adapted to the limiting slide 32, the bottom end of the telescopic plate 31 is fixedly connected to a rotating column 36, and the telescopic plate 31 is rotatably connected to the ear piece 35 through the rotating column 36.
[0066] The telescopic connecting component 12 serves as a synchronous connecting component between the telescopic column 25 and the internally threaded slider 34. With the cooperation of the limiting slide 32 and the connecting tube 29, the overall length of the telescopic connecting component 12 can be controlled. Specifically, when the lifting cylinder 43 drives the pressure plate B39 to move downward into the storage trough 15 to increase the pressure, the overall length of the telescopic connecting component 12 is extended through the cooperation of the limiting slide 32 and the connecting tube 29, and at the same time, the connection between the telescopic column 25 and the internally threaded slider 34 can be continuously maintained stable.
[0067] Furthermore, if Fig.10 As shown, a vertical plate 47 is fixedly connected to the upper surface of the support plate 42, and a lifting groove 48 corresponding to the driving shaft 45 is opened on the vertical plate 47. When the lifting cylinder 43 drives the driving motor B41 and the driving shaft 45 to move up and down, the lifting groove 48 provides a limiting function for the driving shaft 45 to prevent it from deflecting.
[0068] In this embodiment, further, Fig.11 As shown, in order to solve the problem of PP plastic residue attached to the bottom surface of the rubber pad 40 and carried out after the extrusion of the plastic PP plastic, a scraper 49 is fixedly connected to the top side of the storage tank 15. The scraper 49 can scrape off the PP plastic residue on the bottom surface of the rubber pad 40 when the pressing plate A38 and the pressing plate B39 are lifted and reset, so as to avoid the residue being carried out and affecting the environment of the nearby working area.
[0069] Furthermore, if Fig. 9 As shown, a placement groove 56 is also opened on the top of the pressing plate A38, and a residual material collector 57 is arranged inside the placement groove 56. When the lifting cylinder 43 drives the pressing plate A38 and the pressing plate B39 to move downward for extrusion, the residual material collector 57 can collect the residues in the corresponding conduit 21 above them, thereby avoiding the problem that the residues in the conduit 21 fall due to natural gravity and affect the working environment.
[0070] Furthermore, if Fig.11 and Fig.12As shown, an extension plate 50 is fixedly connected to one side of the scraper 49 at both ends close to the storage tank 15. The extension plate 50 improves the scraper 49's barrier and diversion effect on the residue, so that the scraped residue returns to the storage tank 15 more stably.
[0071] In this embodiment, there is also, Fig.12 As shown, in order to improve the extrusion effect of the pressure plate B39 on the plastic PP plastic in the storage tank 15, a deflector 51 adapted to the storage tank 51 can be installed inside the storage tank 15, a deflector 51 is provided at the top of the deflector 51, and a leakage hole 53 connected to the extrusion pipe 16 is provided at the bottom of the deflector 52.
[0072] The guide groove 52 facilitates the plastic PP plastic to gather toward the middle, and then cooperates with the pressing plate B39 to improve the stability of the plastic PP plastic when it is extruded downward.
[0073] In this embodiment, there is also, Fig.13 As shown, a conveying component 54 is provided below the outer shell 1 , and a plurality of mold supports 55 are provided on the conveying component 54 . A molding mold is installed on the top of the mold support 55 , and a cooling system is installed on the mold support 55 .
[0074] A plurality of mold supports 55 are carried by a conveying component 54. The molding molds on the top of the mold supports 55 can be set as product molds of different specifications or shapes. The plurality of molding molds are transported by the conveying component 54 so as to correspond to the extrusion tube 16 in sequence. Then, under the downward pressure drive of the lifting cylinder 43, the molding mold is filled with plastic PP plastic. Then, the molding mold is cooled and formed by the cooling system to shape the product.
[0075] See also Figure 1-13 As shown, the present application also discloses a processing method relying on the above-mentioned PP plastic particle processing equipment, which specifically comprises the following steps:
[0076] S1, material preparation and equipment power-on inspection. Before production, PP plastic particles are first prepared according to the required amount of production and processing shape;
[0077] S2, material addition, PP plastic particles are pre-stored in the Jiaolong conveyor 6 and the inside of the feed port 7 through the feed port 7 in the feed mechanism 3, and driven by the drive motor A5, the PP plastic particles are delivered to the inside of the cartridge heater 10 through the material conveying pipe 8 and the cartridge heater 10;
[0078] S3, heating and melting, the cartridge heater 10 is powered on, a temperature sensor is provided inside the cartridge heater 10, and while monitoring the temperature of the cartridge heater 10, the cartridge heater 10 heats the PP plastic particles inside within the melting temperature range to transform them into a plastic state;
[0079] S4, discharge extrusion, after the cylindrical heater 10 heats the PP plastic particles for a predetermined time and the PP plastic particles are in a plastic state, the two drive motors B41 drive the drive shaft 45 to rotate, during the rotation of the drive shaft 45, the internal thread slider 34 moves horizontally, and the extrusion assembly A11 is driven to move synchronously through the telescopic connecting component 12, during the movement of the extrusion plate 20, the melted PP plastic is extruded, and during the continuous inward movement of the extrusion plate 20, the plastic PP plastic falls downward through the conduit 21 into the storage tank 15 for collection;
[0080] S5, adding material to the mold. When the extrusion plate 20 completely extrude the PP plastic in the tubular heater 10, the multiple mold brackets 55 are carried and transported forward by the conveying component 54. The molding molds on the top of the multiple mold brackets 55 are transported forward in turn and correspond to the extrusion tube 16 under the transportation of the conveying component 54. When each molding mold corresponds to the extrusion tube 16, the telescopic cooperation of the movable cavity 24 and the telescopic column 25 can further extend the distance that the telescopic connecting component 12 continues to move backward, so that the internal thread slider 34 can drive the pressing plate A38 and the pressing plate B39 to move synchronously through the "L"-shaped extension connecting piece 37, corresponding to the position of the storage tank 15. At this time, the lifting cylinder 43 drives the driving motor B41 to fall through the fixed plate 44. During the falling process, the pressing plate B39 moves downward along the inner wall of the storage tank 15 and squeezes the PP plastic in a plastic state downward into each molding mold.
[0081] S6, cooling and demoulding, the cooling system on the mold support 55 cools and solidifies the PP plastic product in the molding mold. After the PP plastic product is completed and the temperature is stable, the molded PP plastic product is extruded by the demoulding tool equipment to complete the production of the PP plastic product.
[0082] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention's specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A PP plastic particle processing device, comprising an outer shell (1), characterized in that: A feeding mechanism (3) is provided on the top of the outer shell (1); A heating extrusion mechanism (9) is provided inside the outer shell (1); The heating extrusion mechanism (9) comprises a cylindrical heater (10) fixedly mounted on the upper part of the inner part of the outer shell (1); a feed port (17) corresponding to the feed mechanism (3) is provided on the top of the cylindrical heater (10); a conduit (21) is fixedly connected to the bottom of one end of the cylindrical heater (10); an extrusion assembly A (11) is provided inside the cylindrical heater (10); a retractable connecting component (12) is connected to the top end of the extrusion assembly A (11); a driving shaft (45) is connected to the inner side of two driving motors B (41); an internally threaded slider (34) is threadedly connected to the driving shaft (45); an ear piece (35) is fixedly connected to the top of the internally threaded slider (34); and the bottom end of the retractable connecting component (12) is rotatably connected to the ear piece (35); A material temporary storage component (14) is fixedly installed at the lower part of the inner part of the outer shell (1), a material storage trough (15) is provided on the upper surface of the material temporary storage component (14), and a downwardly penetrating material extrusion pipe (16) is fixedly connected to the bottom of the material storage trough (15); The extrusion assembly B (13) includes a support plate (42) fixedly connected to both sides of the material temporary storage assembly (14), a lifting cylinder (43) is fixedly installed on the top of the support plate (42), the movable end of the top of the lifting cylinder (43) is fixedly connected to a fixed plate (44) connected to a drive motor B (41), the bottom of the internal thread slider (34) is fixedly connected to an "L"-shaped extension connection piece (37), one side of the "L"-shaped extension connection piece (37) is fixedly connected to a pressure plate A (38), the bottom of the pressure plate A (38) is fixedly connected to a pressure plate B (39), and the lower surface of the pressure plate B (39) is fixedly connected to a rubber pad (40).
2. A PP plastic particle processing equipment according to claim 1, characterized in that: The feeding mechanism (3) comprises a mounting plate (4), a driving motor A (5), a Jiaolong conveyor (6), a feed port (7) and a material conveying pipe (8); the mounting plate (4) is fixedly connected to the top of the outer shell (1); the driving motor A (5) is mounted on the mounting plate (4); a Jiaolong shaft in the Jiaolong conveyor (6) is fixedly connected to the rotating shaft of the driving motor A (5); one end of the material conveying pipe (8) is connected to the output end of the Jiaolong conveyor (6); and the other end of the material conveying pipe (8) corresponds to the feed port (17) of the cylindrical heater (10).
3. A PP plastic particle processing equipment according to claim 2, characterized in that: The extrusion assembly A (11) comprises an extrusion plate (20) adapted to the inner wall of the cylindrical heater (10), a guide groove (46) is provided at the top of the cylindrical heater (10), a slide plate (19) is fixedly connected to the top of the extrusion plate (20), a limiting slide groove (18) adapted to the slide plate (19) is provided on one side of the cylindrical heater (10), a support member (22) adapted to the guide groove (46) is fixedly connected to the top of the slide plate (19), a limiting cylinder (23) is fixedly connected to the middle of the support member (22), a movable cavity (24) is provided inside the limiting cylinder (23), a telescopic column (25) is movably connected inside the movable cavity (24), a limiting groove (26) is provided at the top and bottom of the movable cavity (24), and a limiting block (27) adapted to the limiting groove (26) is fixedly connected to the top and bottom of one end of the telescopic column (25).
4. A PP plastic particle processing equipment according to claim 3, characterized in that: The telescopic connection component (12) comprises a node connection block (28) fixedly connected to the telescopic column (25); one end of a connecting tube (29) is rotatably connected inside the node connection block (28); a connecting groove (30) extending inwardly is provided at the other end of the connecting tube (29); a telescopic plate (31) is movably connected inside the connecting groove (30); a limiting slideway (32) is provided at the top of the connecting groove (30); a limiting block (33) matched with the limiting slideway (32) is provided on the upper surface of the telescopic plate (31); a rotating column (36) is fixedly connected to the bottom end of the telescopic plate (31); and the telescopic plate (31) is rotatably connected to the ear piece (35) via the rotating column (36).
5. A PP plastic particle processing equipment according to claim 4, characterized in that: The upper surface of the support plate (42) is fixedly connected to a vertical plate (47), and the vertical plate (47) is provided with a lifting groove (48) corresponding to the driving shaft (45).
6. A PP plastic particle processing equipment according to claim 5, characterized in that: A scraper (49) is fixedly connected to one side of the top of the material storage trough (15).
7. A PP plastic particle processing equipment according to claim 6, characterized in that: Extension plates (50) are fixedly connected to one side of both ends of the scraper (49) close to the material storage tank (15).
8. A PP plastic particle processing equipment according to claim 7, characterized in that: A flow guide (51) adapted to the material storage trough (15) is installed inside the material storage trough (15), a flow guide groove (52) is provided at the top of the flow guide groove (51), and a leakage hole (53) connected to the material extrusion pipe (16) is provided at the bottom of the flow guide groove (52).
9. A PP plastic particle processing equipment according to claim 8, characterized in that: A conveying component (54) is provided below the outer shell (1), a plurality of mold supports (55) are provided on the conveying component (54), a molding mold is installed on the top of the mold support (55), and a cooling system is installed on the mold support (55).
10. A processing method using the PP plastic particle processing equipment according to claim 9, characterized in that: The specific steps include: S1, material preparation and equipment power-on inspection. Before production, PP plastic particles are first prepared according to the required amount of production and processing shape; S2, material addition, PP plastic particles are pre-stored in the Jiaolong conveyor (6) and the inside of the feed port (7) through the feed port (7) in the feed mechanism (3), and driven by the drive motor A (5), the PP plastic particles are delivered to the inside of the cartridge heater (10) through the material conveying pipe (8) and the cartridge heater (10); S3, heating and melting, the cylindrical heater (10) is powered on, and the cylindrical heater (10) heats the PP plastic particles inside within the melting temperature range thereof, so that the PP plastic particles are transformed into a plastic state; S4, discharge extrusion, after the cylindrical heater (10) heats the PP plastic particles for a predetermined time and the PP plastic particles are in a plastic state, the two drive motors B (41) drive the drive shaft (45) to rotate, during the rotation of the drive shaft (45), the internal thread slider (34) moves horizontally, and at the same time, the extrusion assembly A (11) is driven to move synchronously through the telescopic connecting component (12), and during the movement of the extrusion plate (20), the molten PP plastic is extruded, and during the continuous inward movement of the extrusion plate (20), the PP plastic in a plastic state falls downward through the guide tube (21) into the storage tank (15) for collection; S5, adding material to the mold. After the extrusion plate (20) completely extrude the PP plastic in the cylindrical heater (10), the multiple mold supports (55) are carried and transported forward by the conveying component (54). The molding molds on the top of the multiple mold supports (55) are transported forward in sequence and correspond to the extrusion tube (16) under the transportation of the conveying component (54). When each molding mold corresponds to the extrusion tube (16), the telescopic cooperation of the movable cavity (24) and the telescopic column (25) can further extend the telescopic cavity (24). The connecting component (12) continues to move backwards, so that the internal thread slider (34) can drive the pressing plate A (38) and the pressing plate B (39) to move synchronously through the "L"-shaped extension connecting piece (37), corresponding to the position of the storage tank (15); at this time, the lifting cylinder (43) drives the driving motor B (41) to fall through the fixed plate (44), and during the falling process, the pressing plate B (39) moves downward along the inner wall of the storage tank (15) and squeezes the plastic PP plastic downward into each molding mold; S6, cooling and demoulding, the cooling system on the mold support (55) cools and solidifies the PP plastic product in the molding mold. After the PP plastic product is completed and the temperature is stable, the molded PP plastic product is extruded by the demoulding tool equipment to complete the production of the PP plastic product.
Citation Information
Patent Citations
Plastic particle extruder convenient for discharging
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