Improved cigarette rod six-side cosmetic machine device
The improved six-sided beautification machine for cigarette sticks solves the problem that four-sided hot ironing of the transparent paper of cigarette sticks cannot meet the six-sided hot ironing requirement, realizing automated beautification and automatic discharge of work-in-process, thus improving production efficiency and product quality.
Patent Information
- Application Number
- CN202311569875.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-23
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-11-23
AI Technical Summary
The existing four-sided hot stamping of cigarette pack transparent paper cannot meet the packaging requirements of six-sided hot stamping. When the high-speed machine is running, the top and bottom surfaces and the front and rear end surfaces are not properly hot stamped, resulting in wrinkles and false heat sealing. In addition, when the equipment is stopped, the work-in-process is not discharged in time, resulting in a high scrap rate.
An improved six-sided beautification machine for cigarette packs is designed, comprising beautification structures for two end faces, upper and lower large faces, and two long side faces. It utilizes servo motors, cylinders, and detectors to achieve automated beautification and automatic discharge of work-in-process. It is suitable for six-sided shaping of the transparent paper of cigarette packs such as GDX1, GDX2, and Fock models.
It improves the appearance of cigarette packs, reduces scrap rate and labor intensity of operators, reduces unit cost consumption, ensures that work-in-process is automatically discharged when the equipment is stopped, and improves production efficiency and product quality.
Smart Images

Figure CN117262387B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tobacco production and manufacturing equipment, in particular to an improved tobacco rod six-side beautifying machine device for GDX1, GDX2, Fuke machine type and the like. BACKGROUND
[0002] With the continuous improvement of cigarette quality, the market has higher and higher requirements for the quality of cigarette packaging, and only the products with exquisite appearance can win the favor of consumers and the cigarette market. The tobacco rod transparent paper beautifying is the last process in cigarette production, which plays a role in isolating air and moisture, prolonging the shelf life of cigarettes, and achieving the purpose of beauty. At present, most of the tobacco rod transparent papers in China are four-side ironing, which cannot meet the packaging requirements of six-side ironing of tobacco rods. The high-speed machine runs at high speed, and the upper and lower large surfaces and the front and rear end surfaces are not well ironed flat, resulting in wrinkles, loose ironing, and false heat sealing on the surface of the tobacco rod, which seriously affects the product quality, causes rework and market tracing. In the process of cigarette production, when the packaging machine is temporarily stopped, the operators ignore the in-process products left on the output channel of the rod package, and a part of them is left on the heat sealing device without being timely discharged. This part of the tobacco rod is continuously heated under the heat sealing device, causing quality defects such as loss of moisture in the in-process products and deformation of the surface of the rod package. If not handled in time, it will directly flow into the next process, resulting in serious consequences. At the same time, the in-process products after being baked can only be treated as waste products, causing a loss of cost. Therefore, it is extremely important to design a tobacco rod six-side ironing beautifying machine device while automatically discharging the in-process products. SUMMARY
[0003] The purpose of the present application is to overcome the shortcomings in the prior art, provide an improved tobacco rod six-side beautifying machine device, solve the problem of further re-ironing of the upper and lower large surfaces and the front and rear end surfaces which are not well ironed flat at high-speed machine running speed, and ironing of the two long sides, which can greatly improve the beautifying effect of the tobacco rod. The beautifying process is synchronized with the speed of the tobacco rod packaging machine / CV equipment, and is suitable for the production and operation mode of the cigarette factory. In the case of temporary stop, shift stop or fault stop of the equipment, the in-process products left on the output channel of the rod package are automatically discharged, avoiding damage to the in-process products, reducing the generation of waste products, and reducing the cost per unit. At the same time, it reduces the labor intensity of the operators, effectively improves the product quality and production efficiency.
[0004] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows:
[0005] The utility model provides a kind of improved cigarette strip six-face beautifying machine device, including two end face beautifying structures, upper and lower large face beautifying structures, two long side face beautifying structures, rack, rack bottom is provided with height adjustable support column, it is characterized by two end face beautifying structures are installed in rack left side, two long side face beautifying structures are installed in rack right side, upper and lower large face beautifying structures are installed in rack middle part;Cigarette strip conveying inlet channel is the inlet channel of six-face beautifying machine device, and one end and cigarette packer outlet channel left and right parallelly connect, two end face beautifying structures realize the beautifying of cigarette strip two end transparent paper in the operation process, upper and lower large face beautifying structures realize the beautifying of upper and lower two large face transparent paper in the operation process, two long side face beautifying structures realize the beautifying of two long side face transparent paper in the operation process.
[0006] Further, the two end face beautifying structures include cigarette strip conveying inlet channel (11), first positioning detector (12), cigarette strip lifting mechanism (13), end face iron (15), cigarette strip lifting positioning baffle (16), cigarette strip conveying inlet channel one end and cigarette packer outlet channel left and right parallelly connect, the other end is connected with rack left side wall, first positioning detector is installed in one side of rack left side wall, cigarette strip lifting mechanism is installed in rack left side wall, two end face irons are respectively arranged on the two sides of cigarette strip lifting positioning baffle, and cigarette strip lifting positioning baffle is inclinedly arranged relative to cigarette strip conveying inlet channel.
[0007] Further, the cigarette strip lifting mechanism includes cigarette strip lifting servo motor, lead screw, lifting plate (14), guide groove (17), cigarette strip lifting servo motor drives lead screw rotation, lifting plate is movably installed on lead screw by sliding block nut, guide groove is formed in rack left side wall, and guide groove is used for the guidance of lifting plate lifting.
[0008] Further, after the push rod of cigarette packer pushes cigarette strip to specified position, first positioning detector lights up, and PLC sends signal to trigger cigarette strip lifting servo motor to act;When first positioning detector detects cigarette strip, PLC sends signal to drive cigarette strip lifting servo motor, and lead screw rotation drives lifting plate to lift cigarette strip to specified position on rack upper side wall;End face iron is two symmetrically arranged irons, and when cigarette strip is lifted upwards, the front and rear end face transparent paper of cigarette strip is chrome ironing beautified;Cigarette strip lifting positioning baffle (16) is fixed on the bottom surface of rack upper side wall by hinge, and when lifting channel is blocked, it can be flexibly opened.
[0009] Further, the upper and lower surface beauty structure comprises a second position detector (21), a cigarette clamping air bag (22), a large surface iron (23), a lead screw driving mechanism (24), a first servo motor (25), an iron cylinder (26), the second position detector is installed beside the cigarette channel on the upper side wall of the rack, the iron cylinder is installed on the upper side wall of the rack through the gantry, the telescopic piston rod end of the iron cylinder is connected with the large surface iron, the side of the lead screw driving mechanism is provided with the cigarette clamping air bag, the cigarette clamping air bag moves linearly under the drive of the lead screw driving mechanism 24, the first servo motor is arranged above the lead screw driving mechanism, and the first servo motor is connected with the shaft end of the lead screw driving mechanism through a transmission gear set; two large surface irons and two iron cylinders are arranged up and down respectively and are used for chrome perm beauty of the large surface of the cigarette; two lead screw driving mechanisms and two cigarette clamping air bags are symmetrically arranged.
[0010] Further, when the second position detector detects that the cigarette reaches the specified position, the PLC sends a signal to the first servo motor, the first servo motor drives the lead screw driving mechanism to move the cigarette clamping air bag, the cigarette clamping air bag is returned to the cigarette lifting outlet to clamp the cigarette, the cigarette feeding action starts, and the cigarette lifting servo motor automatically returns to zero. The cigarette clamping air bag is installed on the lead screw driving mechanism, the PLC sends a signal to the electromagnetic valve when the cigarette is lifted to the position, the electromagnetic valve opens the air bag to inflate and clamp the lifted cigarette.
[0011] Further, the two long side surface beauty structure comprises a third position detector (31), a positioning baffle (32), a conveying synchronous belt (33), a long side surface iron (34), a reset detector (37), a second servo motor (38), a driving synchronous belt (39), the third position detector is installed on the first side of the right side wall of the rack, the positioning baffle is installed on the first side of the right side wall of the rack, the second servo motor and the driving synchronous belt are installed on the second side of the right side wall of the rack, the second servo motor is in transmission connection with the driving synchronous belt, the driving synchronous belt is connected with two driving pulleys respectively, one side of a driving pulley is provided with a reset detector, the output shaft end of the driving pulley is connected with the conveying synchronous belt through a transmission pulley, and two conveying synchronous belts are symmetrically arranged. The conveying synchronous belt is provided with a cigarette supporting side plate, a plurality of cigarette supporting side plates are arranged at intervals along the length direction of the conveying synchronous belt, and long side surface irons are arranged on the two sides of the conveying synchronous belt respectively, and the long side surface irons are used for beauty of the transparent paper on the two long sides of the cigarette.
[0012] Further, the cigarette pushing mechanism comprises a cigarette outlet supporting plate (36) and a cigarette pushing cylinder (310), the cigarette pushing cylinder is installed on the second side of the right side wall of the rack, the piston rod end of the cigarette pushing cylinder is connected with a cigarette pushing plate, the cigarette pushing plate is located above the cigarette outlet supporting plate, and the cigarette outlet supporting plate is installed between the two conveying synchronous belts (33).
[0013] Further, the third positioning detector is installed at the end of the cigarette rod channel, and detects the position of the cigarette rod in the second conveying channel. When the cigarette rod is in place, the PLC sends a signal, and the second servo motor rotates and sends the cigarette rod to the next station through the conveying synchronous belt. The positioning baffle limits the position of the cigarette rod, and can be flexibly opened when the downlink channel is blocked. The conveying synchronous belt has two parts, which are symmetrically installed on both sides of the downlink channel. The conveying synchronous belt is provided with a cigarette rod supporting side plate, which is parallel to the left and right sides and supports the cigarette rod for downward conveying. When the equipment stops running at a station, the surface of the conveying synchronous belt and the bottom panel of the cigarette rod conveying outlet are flush / horizontal. During the downward conveying of the cigarette rod, the side long face iron beautifies the transparent paper on both sides of the cigarette rod. The cigarette rod pushing mechanism pushes the cigarette rod in place to the hoist position. The reset detector detects the reset of the cigarette rod after the conveying synchronous belt runs a station, so as to ensure that the cigarette rod is conveyed to the specified position each time.
[0014] Further, when the equipment is stopped or fails to stop for more than five seconds, the PLC sends a signal, and the second servo motor continuously runs for four stations to automatically empty the cigarette rod in the conveying channel. The driving synchronous belt is installed on the back of the downlink panel of the cigarette rod, and is connected with the transmission pulley of the left and right conveying synchronous belts. The driving pulley synchronously drives the transmission pulley to run. The cigarette rod pushing mechanism provides power for the cigarette rod pushing mechanism, and realizes the reciprocating movement of the cigarette rod pushing plate. When the equipment is stopped or fails to stop for more than five seconds, the PLC sends a signal, and the pushing cylinder and the second servo motor synchronously push the downwardly running cigarette rod to be automatically emptied.
[0015] The improved cigarette rod six-face beautifying machine device of the present application completes the beautification of the six faces of the cigarette rod through the two end face beautifying structures, the upper and lower large face beautifying structure, and the two long side face beautifying structures. The overall structure is simple, and effectively solves the problem that most cigarette rods use four-face ironing of transparent paper at present, which cannot meet the packaging requirements of six-face ironing of cigarette rods (the upper and lower large faces and the front and rear end faces are not ironed flat, the surface of the cigarette rod has wrinkles, the ironing is not tight, and there is a false heat sealing phenomenon). In the case of temporary stop, shift stop or fault stop of the equipment, the automatic emptying device can automatically empty the work-in-process on the rod package output channel, avoid damaging the work-in-process, reduce the generation of waste products, and reduce the cost per unit consumption and the labor intensity of the operator. The running state of the equipment is switched to manual mode, and the functions of the cigarette rod lifting, cigarette rod feeding, cigarette rod downward conveying, cigarette rod pushing, end face ironing, and forward and reverse direction running can be tested separately. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a three-dimensional structure schematic diagram of the improved cigarette rod six-face beautifying machine device of the present application.
[0017] Figure 2 It is a three-dimensional structure schematic diagram of the improved cigarette rod six-face beautifying machine device of the present application.
[0018] Figure 3 Figure 1 is a schematic diagram of the three-dimensional structure of the improved cigarette strip six-face beautifying machine device of the present application;
[0019] Figure 4 Figure 2 is a schematic diagram of the front view structure of the improved cigarette strip six-face beautifying machine device of the present application;
[0020] Figure 5 Figure 3 is a schematic diagram of the two-end-face beautifying structure of the present application;
[0021] Figure 6 Figure 4 is a schematic diagram of the upper and lower large-face beautifying structure of the present application;
[0022] Figure 7 Figure 5 is a schematic diagram of the side view structure of the improved cigarette strip six-face beautifying machine device of the present application;
[0023] Figure 8 Figure 6 is a schematic diagram of the two-long-side-face beautifying structure of the present application;
[0024] Figure 9 Figure 7 is a schematic diagram of the two-long-side-face beautifying structure of the present application.
[0025] In the figure: rack 01, height-adjustable support column 02, cigarette strip conveying inlet passage 11, first positioning detector 12, cigarette strip lifting mechanism 13, lifting plate 14, end-face iron 15, cigarette strip lifting positioning baffle 16, guide groove 17, second positioning detector 21, cigarette strip clamping air bag 22, large-face iron 23, screw rod driving mechanism 24, first servo motor 25, iron air cylinder 26, third positioning detector 31, positioning baffle 32, conveying synchronous belt 33, long-side-face iron 34, cigarette strip pushing mechanism 35, cigarette strip outlet supporting plate 36, reset detector 37, second servo motor 38, driving synchronous belt 39, cigarette pushing air cylinder 310. DETAILED DESCRIPTION
[0026] In order to make the technical solutions of the present application and its advantages clearer, the technical solutions of the present application will be further clearly and completely described in detail below in combination with the drawings. It can be understood that the specific embodiments described herein are only part of the embodiments of the present application, which are only used to explain the present application, but not to limit the present application. It should be noted that, for the convenience of description, only the parts / structures related to the present application are shown in the drawings, and other related parts can be referred to the general design. In the case of no conflict, the embodiments in the present application and the technical features in the embodiments can be combined to obtain new embodiments.
[0027] All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative work shall fall within the scope of the present application. In addition, unless otherwise defined, the technical terms or scientific terms used in the description of the present application shall be the general meanings understood by those of ordinary skill in the art.
[0028] The present application will be further described in detail below with reference to the accompanying drawings.
[0029] As Figures 1-9 shown, an improved cigarette strip six-face beautifying machine device includes two end-face beautifying structures, upper and lower large-face beautifying structures, two long-side beautifying structures, a rack 01, and a height-adjustable support column 02 arranged at the bottom of the rack 01. The two end-face beautifying structures are installed on the left side of the rack 01, the two long-side beautifying structures are installed on the right side of the rack 01, and the upper and lower large-face beautifying structures are installed in the middle of the rack 01. A cigarette strip conveying inlet passage 11 is an inlet passage of the six-face beautifying machine device, one end of which is connected to the cigarette strip packaging machine / CV outlet passage in parallel on the left and right, the two end-face beautifying structures realize beautifying of the transparent paper on the two ends of the cigarette strip during operation, the upper and lower large-face beautifying structures realize beautifying of the transparent paper on the upper and lower two large faces during operation, and the two long-side beautifying structures realize beautifying of the transparent paper on the two long sides during operation.
[0030] The three parts of the two end-face beautifying structures, the upper and lower large-face beautifying structures, and the two long-side beautifying structures complete the beautifying of the six faces of the cigarette strip, the overall structure is simple, and the problem that most cigarette strip transparent papers in China are currently subjected to four-face ironing and cannot meet the packaging requirements of six-face ironing of cigarette strip transparent paper is effectively solved. In the case of temporary shutdown of the equipment, shift shutdown, or fault shutdown, the automatic emptying device can automatically discharge the work-in-process remaining on the cigarette strip output passage, avoid damage to the work-in-process, reduce the generation of waste products, and reduce the cost unit consumption and the labor intensity of the operating personnel.
[0031] The two end-face beautifying structures include the cigarette strip conveying inlet passage 11, a first positioning detector 12, a cigarette strip lifting mechanism 13, end-face irons 15, and a cigarette strip lifting positioning baffle 16. One end of the cigarette strip conveying inlet passage 11 is connected to the cigarette strip packaging machine / CV outlet passage in parallel on the left and right, and the other end is connected to the left side wall of the rack. The first positioning detector 12 is installed on one side of the left side wall of the rack, the cigarette strip lifting mechanism 13 is installed on the left side wall of the rack, the two end-face irons 15 are arranged on the two sides of the cigarette strip lifting positioning baffle 16, and the cigarette strip lifting positioning baffle 16 is arranged obliquely relative to the cigarette strip conveying inlet passage 11.
[0032] The cigarette rod lifting mechanism 13 comprises a cigarette rod lifting servo motor, a screw rod, a lifting plate 14 and a guide groove 17. The cigarette rod lifting servo motor drives the screw rod to rotate. The lifting plate 14 is movably installed on the screw rod through a sliding block nut. The guide groove 17 is formed in the left side wall of the rack and is used for guiding the lifting plate 14 to lift.
[0033] After the push rod of the cigarette rod packaging machine / CV pushes the cigarette rod to the specified position, the first positioning detector 12 is lighted, and the PLC sends a signal to trigger the cigarette rod lifting servo motor to act. When the first positioning detector 12 detects the cigarette rod, the PLC sends a signal to drive the cigarette rod lifting servo motor, and the screw rod drives the lifting plate 14 to lift the cigarette rod to the specified position on the upper side wall of the rack.
[0034] The end face iron 15 is composed of two symmetrically arranged irons. When the cigarette rod is lifted upward, the transparent paper on the front and rear end faces of the cigarette rod is subjected to chrome ironing beautification.
[0035] The cigarette rod lifting positioning baffle 16 is fixed on the bottom surface of the upper side wall of the rack through a hinge and can be flexibly opened when the lifting channel is blocked.
[0036] The up and down large face beautification structure comprises a second positioning detector 21, a cigarette rod clamping air bag 22, a large face iron 23, a screw rod driving mechanism 24, a first servo motor 25 and an iron air cylinder 26. The second positioning detector 21 is installed beside the cigarette rod channel on the upper side wall of the rack. The iron air cylinder 26 is installed on the upper side wall of the rack through a portal frame. The telescopic piston rod end of the iron air cylinder 26 is connected with the large face iron 23. The side surface of the screw rod driving mechanism 24 is provided with the cigarette rod clamping air bag 22. The cigarette rod clamping air bag 22 linearly moves under the drive of the screw rod driving mechanism 24. The first servo motor 25 is connected with the screw rod shaft end of the screw rod driving mechanism 24 through a transmission gear set.
[0037] The two large face irons 23 and the two iron air cylinders 26 are arranged in an up and down mode and are used for chrome ironing beautification of the large face of the cigarette rod. The two screw rod driving mechanisms 24 and the two cigarette rod clamping air bags 22 are symmetrically arranged.
[0038] When the second positioning detector 21 detects that the cigarette rod reaches the specified position, the PLC sends a signal to the first servo motor 25. The first servo motor 25 drives the screw rod driving mechanism 24 to move the cigarette rod clamping air bag 22. The cigarette rod clamping air bag 22 is returned to the cigarette rod lifting outlet to clamp the cigarette rod. The cigarette rod clamping air bag 22 is installed on the screw rod driving mechanism 24. When the cigarette rod is lifted to the position, the PLC sends a signal to the electromagnetic valve. The electromagnetic valve opens the air bag to inflate and clamp the lifted cigarette rod.
[0039] The screw drive mechanism 24 sends the cigarette rod in the middle of the large surface ironing machine 23 to the next two stations for automatic emptying when the equipment stops or fails.
[0040] The first servo motor 25 provides power for the screw drive mechanism 24 to realize the reciprocating motion of the cigarette rod clamping air bag 22. The ironing cylinder 26 has two, one above and one below, to provide power for the up and down movement of the upper and lower large surface ironing machines 23 to chrome iron the upper and lower large surfaces of the cigarette rod.
[0041] The two long side cosmetic structures include a third position detector 31, a positioning baffle 32, a conveying synchronous belt 33, a long side ironing machine 34, a reset detector 37, a second servo motor 38, and a driving synchronous belt 39. The third position detector 31 is installed on the first side of the right side wall of the rack, the positioning baffle 32 is installed on the first side of the right side wall of the rack, the second servo motor 38 and the driving synchronous belt 39 are installed on the second side of the right side wall of the rack, the second servo motor 38 is in transmission connection with the driving synchronous belt 39, the driving synchronous belt 39 is connected with two driving pulleys respectively, one side of a driving pulley is provided with a reset detector 37, the output shaft end of the driving pulley is connected with the conveying synchronous belt 33 through a transmission pulley, the two conveying synchronous belts 33 are symmetrically arranged, the conveying synchronous belt 33 is provided with a cigarette supporting side plate, a plurality of cigarette supporting side plates are arranged at intervals along the length direction of the conveying synchronous belt 33, and the two sides of the conveying synchronous belt 33 are respectively provided with long side ironing machines 34. The long side ironing machine 34 is used for beautifying the transparent paper on the two long sides of the cigarette rod.
[0042] The cigarette rod pushing mechanism 35 includes a cigarette rod outlet supporting plate 36 and a cigarette pushing cylinder 310. The cigarette pushing cylinder 310 is installed on the second side of the right side wall of the rack, the piston rod end of the cigarette pushing cylinder 310 is connected with a cigarette pushing plate, the cigarette pushing plate is located above the cigarette rod outlet supporting plate 36, and the cigarette rod outlet supporting plate 36 is installed between the two conveying synchronous belts 33.
[0043] The third position detector 31 is installed at the end of the cigarette rod channel to detect the position of the cigarette rod in the second conveying channel. When the cigarette rod is detected to be in position, the PLC sends a signal, and the second servo motor 38 rotates downward and sends the cigarette rod to the next station through the conveying synchronous belt 3.
[0044] The positioning baffle 32 limits the position of the cigarette rod, which can be flexibly opened when the lower conveying channel is blocked.
[0045] The conveying synchronous belt 33 has two roots and is symmetrically installed on the two sides of the lower cigarette conveying channel. The conveying synchronous belt 33 is provided with a cigarette supporting side plate, the cigarette supporting side plate is parallel to the left and right, the cigarette rod is lifted and conveyed downward, and when the equipment runs one station and stops, the surface of the cigarette supporting side plate of the conveying synchronous belt 33 and the bottom panel of the cigarette conveying outlet are flush / horizontal.
[0046] Side long face iron 34 carries out beautifying to transparent paper of two side long faces of cigarette rod during downward conveying of cigarette rod. Cigarette rod pushing mechanism 35 pushes forward cigarette rod conveyed to position to elevator part.
[0047] Cigarette rod exit supporting plate 36 is cigarette rod exit channel, is fixed in the middle of conveying synchronous belt 33, and the other end of cigarette rod exit supporting plate 36 is connected with elevator part.
[0048] Reset detector 37 is reset detection after one station of synchronous belt 33 conveying cigarette rod downward, guarantees that cigarette rod is conveyed to specified position each time. Second servo motor 38 provides power for conveying synchronous belt 33, realizes that cigarette rod moves downward in lower cigarette rod channel. When equipment stops or stops for five seconds due to fault, PLC sends out signal, and second servo motor 38 runs four stations continuously and empties cigarette rod in conveying channel automatically.
[0049] Driving synchronous belt 39 is installed on the back of cigarette rod downward panel, is connected with left and right conveying synchronous belt 33 transmission pulley, and driving pulley makes transmission pulley synchronous operation.
[0050] Pushing cigarette cylinder 310 provides power for cigarette rod pushing mechanism 35, realizes reciprocating motion of pushing cigarette plate. When equipment stops or stops for more than five seconds due to fault, PLC sends out signal, and pushing cigarette cylinder 310 and second servo motor 38 synchronize and push out cigarette rod running downward and empty automatically.
[0051] The working process / operation method of the improved type cigarette rod six-face beautifying machine device is as follows:
[0052] Automatic control: each servo motor, cylinder is in zero position and the equipment temperature is normal, start automatic operation; the push rod of the cigarette rod packaging machine / CV pushes the cigarette rod to the specified position, the first positioning detector 12 is lighted, the PLC sends a signal, the cigarette rod lifting servo motor drives the lifting plate 14 to lift the cigarette rod to the specified position, in the lifting process, the end face iron 15 performs beautification on the front and rear end faces of the cigarette rod; when the cigarette rod is lifted to the second positioning detector 21, the PLC sends a signal, the first servo motor 25 drives the screw rod driving mechanism 2-4, and at the same time, the cigarette rod clamping air bag 22 is inflated to clamp the cigarette rod at the outlet of the lifting channel, and the cigarette rod is transported to the middle of the large face iron 23 to perform beautification on the two large faces of the transparent paper; at the same time that the cigarette rod clamping air bag 22 clamps the cigarette rod, the cigarette rod lifting mechanism 13 automatically returns to zero; when the cigarette rod is transported to the third positioning detector 31, the PLC sends a signal, the second servo motor 38 drives the driving synchronous belt 39 to run, the driving synchronous belt 39 transmits power to the conveying synchronous belt 33, the cigarette rod is conveyed downward to the next station, at the same time, the second servo motor 25 of the screw rod driving mechanism 24 returns to zero, and in the process that the cigarette rod is conveyed downward, the long side face iron 34 performs beautification on the two long side faces of the transparent paper of the cigarette rod; when the cigarette rod reaches the push-out station, the cigarette rod is pushed out to the cigarette rod outlet supporting plate 36 by the push cigarette cylinder 310, and is conveyed to the lifting machine part; after the cigarette rod is pushed out by the cigarette rod pushing mechanism 35, the cigarette rod pushing mechanism 35 automatically returns to zero.
[0053] Manual operation: the running state of the equipment is switched to manual mode, each servo motor and cylinder, cigarette rod lifting mechanism, cigarette rod conveying mechanism, cigarette rod descending mechanism, cigarette rod pushing mechanism and end face iron mechanism can be individually operated for function debugging, and forward and reverse operation can be realized.
[0054] The improved cigarette rod six-face beautifying machine device realizes the beautification of six faces of the cigarette rod through two end face beautifying structures, upper and lower large face beautifying structures and two long side face beautifying structures, has a simple overall structure, effectively solves the problem that most of the transparent papers of the cigarette rod are currently pressed by four faces, and cannot meet the packaging requirements of six-face pressing (the upper and lower large faces and the front and rear end faces are not well pressed flat, the surface of the cigarette rod has wrinkles, the pressing is not tight, and there is a false heat sealing phenomenon), the automatic emptying device can automatically discharge the work-in-process on the cigarette rod output channel in the case of temporary shutdown, shift shutdown or fault shutdown, avoids the damage of the work-in-process, reduces the generation of waste products, and reduces the cost unit consumption and the labor intensity of the operator; the running state of the equipment is switched to manual mode, the cigarette rod lifting, cigarette rod conveying, cigarette rod descending, cigarette rod pushing and end face iron can be individually function tested and forward and reverse operation can be realized.
[0055] The above embodiments are illustrative of the present application and are not limiting of the present application. It is to be understood that variations, modifications, substitutions and changes can be made to these embodiments without departing from the spirit and scope of the present application. The scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An improved six-sided beautification machine for cigarette sticks, comprising beautification structures for both ends, beautification structures for upper and lower large surfaces, beautification structures for two long sides, a cigarette stick pushing mechanism, and a frame, wherein a height-adjustable support column is provided at the bottom of the frame, characterized in that: Two end face cosmetic structures are installed on the left side of the frame, two long side face cosmetic structures are installed on the right side of the frame, and upper and lower large face cosmetic structures are installed in the middle of the frame; the cigarette strip conveying inlet channel is the cigarette inlet channel of the six-face cosmetic machine device, one end of which is connected with the cigarette strip packaging machine outlet channel in parallel on the left and right, and the two end face cosmetic structures realize the cosmetic treatment of the transparent paper on the two ends of the cigarette strip during the operation, the upper and lower large face cosmetic structures realize the cosmetic treatment of the transparent paper on the upper and lower large faces during the operation, and the two long side face cosmetic structures realize the cosmetic treatment of the transparent paper on the two long sides during the operation; The two end face cosmetic structure comprises a cigarette strip conveying inlet channel (11), a first positioning detector (12), a cigarette strip lifting mechanism (13), an end face iron (15), and a cigarette strip lifting positioning baffle (16). One end of the cigarette strip conveying inlet channel is connected with the cigarette strip packaging machine outlet channel in parallel on the left and right, and the other end is connected with the left side wall of the frame. The first positioning detector is installed on one side of the left side wall of the frame. The cigarette strip lifting mechanism is installed on the left side wall of the frame. Two end face irons are respectively arranged on the two sides of the cigarette strip lifting positioning baffle. The cigarette strip lifting positioning baffle is arranged obliquely relative to the cigarette strip conveying inlet channel. The upper and lower large face cosmetic structure comprises a second positioning detector (21), a cigarette strip clamping air bag (22), a large face iron (23), a screw rod driving mechanism (24), a first servo motor (25), and an iron cylinder (26). The second positioning detector is installed beside the cigarette strip channel on the upper side wall of the frame. The iron cylinder is installed on the upper side wall of the frame through a gantry. The telescopic piston rod end of the iron cylinder is connected with the large face iron. The side of the screw rod driving mechanism is provided with the cigarette strip clamping air bag. The cigarette strip clamping air bag moves linearly under the drive of the screw rod driving mechanism (24). The first servo motor is arranged above the screw rod driving mechanism and connected with the screw rod shaft end of the screw rod driving mechanism through a transmission gear set. Two large face irons and two iron cylinders are arranged in pairs for chrome perm cosmetic treatment of the large face of the cigarette strip. Two screw rod driving mechanisms and two cigarette strip clamping air bags are symmetrically arranged. The two long side face cosmetic structure comprises a third positioning detector (31), a positioning baffle (32), a conveying synchronous belt (33), a long side face iron (34), a reset detector (37), a second servo motor (38), and a driving synchronous belt (39). The third positioning detector is installed on the first side of the right side wall of the frame. The positioning baffle is installed on the first side of the right side wall of the frame. The second servo motor and the driving synchronous belt are installed on the second side of the right side wall of the frame. The second servo motor is in transmission connection with the driving synchronous belt. The driving synchronous belt is connected with two driving pulleys respectively. One side of one driving pulley is provided with a reset detector. The output shaft end of the driving pulley is connected with the conveying synchronous belt through a transmission pulley. Two conveying synchronous belts are symmetrically arranged. The conveying synchronous belt is provided with a cigarette supporting side plate. A plurality of cigarette supporting side plates are arranged at intervals along the length direction of the conveying synchronous belt. Long side face irons are arranged on the two sides of the conveying synchronous belt. The long side face irons are used for the cosmetic treatment of the transparent paper on the two long sides of the cigarette strip.
2. The improved cigarette rod six-side beautifying machine device according to claim 1, characterized in that, The cigarette rod lifting mechanism comprises a cigarette rod lifting servo motor, a screw rod, a lifting plate (14) and a guide groove (17). The cigarette rod lifting servo motor drives the screw rod to rotate. The lifting plate is movably installed on the screw rod through a sliding block nut. A guide groove is formed in the left side wall of the rack for guiding the lifting plate to lift and lower.
3. The improved cigarette rod six-side beautifying machine device according to claim 2, characterized in that, After the push rod of the cigarette rod packaging machine pushes the cigarette rod to the designated position, the first positioning detector is lit, and the PLC sends a signal to trigger the cigarette rod lifting servo motor to act. When the first positioning detector detects the cigarette rod, the PLC sends a signal to drive the cigarette rod lifting servo motor, and the screw rod rotates to drive the lifting plate to lift the cigarette rod to the designated position on the upper side wall of the rack. The end face iron is symmetrically provided with two irons. When the cigarette rod is lifted upward, the transparent paper on the front and rear end faces of the cigarette rod is subjected to chrome ironing beautification. The cigarette rod lifting positioning baffle (16) is fixed on the bottom surface of the upper side wall of the rack through a hinge, and can be flexibly opened when the lifting passage is blocked.
4. The improved cigarette rod six-side beautifying machine device according to claim 3, characterized in that, When the second positioning detector detects that the cigarette rod reaches the designated position, the PLC sends a signal to the first servo motor, the first servo motor drives the screw rod driving mechanism to move the cigarette rod clamping air bag, the cigarette rod clamping air bag is returned to the cigarette rod lifting outlet to clamp the cigarette rod, the cigarette rod pushing forward movement starts, and the cigarette rod lifting servo motor automatically returns to zero. The cigarette rod clamping air bag is installed on the screw rod driving mechanism. When the cigarette rod is lifted to the position, the PLC sends a signal to the electromagnetic valve, and the electromagnetic valve opens the air bag to inflate and clamp the lifted cigarette rod.
5. The improved cigarette rod six-side beautifying machine device according to claim 4, characterized in that, The cigarette rod pushing mechanism comprises a cigarette rod outlet supporting plate (36) and a cigarette pushing cylinder (310). The cigarette pushing cylinder is installed on the second side of the right side wall of the rack. The piston rod end of the cigarette pushing cylinder is connected with a cigarette pushing plate. The cigarette pushing plate is located above the cigarette rod outlet supporting plate. The cigarette rod outlet supporting plate is installed between the two conveying synchronous belts (33).
6. The improved cigarette rod six-side beautifying machine device according to claim 5, characterized in that, The third positioning detector is installed at the end of the cigarette rod channel to detect the position of the cigarette rod in the second conveying channel. When the cigarette rod is detected to be in position, the PLC sends a signal, the second servo motor rotates downward and conveys the cigarette rod to the next station through the conveying synchronous belt. The positioning baffle limits the cigarette rod, and can be flexibly opened when the downward channel is blocked. The conveying synchronous belt has two belts, which are symmetrically installed on both sides of the cigarette rod conveying channel. The conveying synchronous belt is provided with a cigarette supporting side plate. The cigarette supporting side plate is parallel to the left and right sides to support the cigarette rod and convey it downward. When the equipment runs one station and stops, the surface of the cigarette supporting side plate of the conveying synchronous belt and the bottom panel of the cigarette conveying outlet are flush / horizontal. During the downward conveying of the cigarette rod, the side length iron beautifies the transparent paper on the two side lengths of the cigarette rod. The cigarette rod pushing mechanism pushes the downward conveyed cigarette rod to the lifting machine position. The reset detector is used for resetting after the cigarette rod conveying synchronous belt runs one station to ensure that the cigarette rod is conveyed to the designated position each time.
7. The improved cigarette rod six-side cosmetic packaging machine device according to claim 6, characterized in that, When the equipment stops for five seconds, the PLC sends a signal, and the second servo motor runs continuously for four stations to automatically empty the cigarette strips in the conveying channel; the driving synchronous belt is installed on the back of the cigarette strip descending panel, connected with the left and right conveying synchronous belt transmission pulleys, and the driving pulley makes the transmission pulley run synchronously; the cigarette pushing cylinder provides power for the cigarette pushing mechanism to realize the reciprocating movement of the cigarette pushing plate; when the equipment stops for more than five seconds, the PLC sends a signal, and the cigarette pushing cylinder and the second servo motor synchronize to push the downward running cigarette strips out of the automatic emptying.
Citation Information
Patent Citations
Novel six-side beautifying equipment
CN114751002A