A welding device for producing the internal steel reinforcement skeleton of cement utility poles

By designing an automated welding device for the steel reinforcement cage of cement utility poles, the automatic feeding and welding of steel reinforcement has been achieved, solving the problem of cumbersome welding processes in existing technologies and improving welding efficiency.

CN117283200BActive Publication Date: 2026-01-30GUANGXI HONGTAI CEMENTS PROD CO LTD
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Patent Information

Application Number
CN202311417198.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-30
Publication Date
2026-01-30
Estimated Expiration
2043-10-30

AI Technical Summary

Technical Problem

The existing process for welding the steel reinforcement cage of cement utility poles is cumbersome, making it impossible to automate the feeding and welding of the steel reinforcement, resulting in low welding efficiency.

Method used

A welding device for producing internal steel reinforcement skeletons for cement utility poles was designed, including a feeding mechanism, a clamping mechanism, a locking mechanism, a welding mechanism, and a driving mechanism. It realizes automatic feeding, clamping, and welding of steel reinforcement. Through the coordinated work of components such as hydraulic cylinders, electric telescopic rods, and stepper motors, the device automatically completes the positioning, clamping, and welding of steel reinforcement.

Benefits of technology

The automated feeding and welding of the reinforcing bar cage has been achieved, which greatly improves the efficiency of welding steel wire to the outside of the reinforcing bar, simplifies the operation process, and improves welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This invention discloses a welding device for producing internal reinforcing steel reinforcement cages for cement utility poles. The device includes a base with a feeding trough at its upper end. The feeding trough contains a feeding mechanism. Moving slots are located on both sides of the upper end of the base. Support seats are slidably connected to the interior of each of the moving slots. A second hydraulic cylinder is mounted on the inner wall of each moving slot. The telescopic end of the second hydraulic cylinder is fixedly connected to the side wall of the support seat. Each support seat has a mounting plate rotatably connected to it. Six clamping slots are evenly spaced along the circumference of the mounting plate. This invention enables automatic feeding of reinforcing steel bars onto the feeding tray and automatic clamping of the reinforcing steel bars onto the mounting plate. The rotation of the reinforcing steel bars is linked to the laying and welding of the steel wire, thereby enabling rapid welding of the steel wire around the outside of the reinforcing steel bars, significantly improving the efficiency of welding the steel wire to the outside of the reinforcing steel bars.
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Description

Technical Field

[0001] This invention relates to the field of welding technology for the reinforcing steel skeleton of cement utility poles, and in particular to a welding device for producing the internal reinforcing steel skeleton of cement utility poles. Background Technology

[0002] Current cement utility poles are typically made of a steel reinforcement frame and poured concrete. This is achieved by welding multiple steel bars into a steel reinforcement frame, then pouring the steel reinforcement frame and concrete into a cavity used to form the utility pole. After the concrete hardens, it encases the steel reinforcement frame, thus increasing the structural strength of the utility pole.

[0003] Patent CN110936491B, entitled "A Manufacturing Process for Precast Cement Utility Poles," discloses a precast cement utility pole reinforcement cage fixing device. This device includes a base, which is horizontally fixed. The bottom of the base is supported by support legs. The top of the base has a first support frame and a second support frame with identical structures. The first support frame is vertically fixed to the top of the base, and the second support frame is vertically installed on the top of the base, with the first and second support frames facing each other at the top of the base. The bottom of the second support frame has a slider. The top of the base, near the right side wall, has a groove. The slider is inserted into the groove through a sliding fit. A threaded hole is provided in the middle of the slider. A motor is installed on the right side wall of the base, and a lead screw is connected to the output shaft of the motor. The other end of the lead screw passes through the threaded hole in the middle of the slider. However, the steel reinforcement cage fixing device in this patent requires manual loading of the steel reinforcements onto the first and second support frames in sequence during the processing of the cage. Then, the stirrups are arranged manually to the inside of the steel reinforcements, and then the stirrups are welded manually between adjacent steel reinforcements using a welding gun. Therefore, the process is very cumbersome and the welding efficiency is low. It is impossible to achieve automatic feeding and welding of steel reinforcements. Now, it is necessary to design a welding device for the production of internal steel reinforcement cages for cement utility poles. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a welding device for producing the internal steel reinforcement skeleton of cement utility poles.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A welding device for producing the internal steel reinforcement skeleton of a cement utility pole includes a base. The upper end of the base has a feeding trough, and the feeding trough contains a feeding mechanism. Both sides of the upper end of the base have movable slots, and support seats are slidably connected inside each of the two movable slots. A second hydraulic cylinder is installed on the inner wall of each movable slot, and the telescopic end of the second hydraulic cylinder is fixedly connected to the side wall of the support seat. Each of the two support seats has a mounting plate rotatably connected to it. Six clamping slots are evenly spaced circumferentially on the periphery of the mounting plate, and a clamping mechanism is installed inside each clamping slot. A locking mechanism connected to the clamping mechanism is provided on the side wall of the mounting plate. A mounting bracket is fixedly connected to the upper end of the base. The top of the mounting bracket is provided with a translation groove. A translation plate is slidably connected inside the translation groove. A wire coil is provided at the upper end of the translation plate. A threaded sleeve is fixedly connected to the lower end of the translation plate. A welding mechanism is provided on the threaded sleeve. A threaded rod is threadedly connected inside the threaded sleeve. The mounting bracket is provided with two mounting slots. The two mounting slots are symmetrically arranged on both sides of the translation groove. The two ends of the threaded rod penetrate the side wall of the translation groove and extend into the interior of the two mounting slots respectively. Both ends of the threaded rod are rotatably connected to the inner wall of the mounting slot. A drive mechanism connected to the mounting plate and the threaded rod is provided inside the two mounting slots.

[0007] As a further improvement of the present invention, the feeding mechanism includes a sliding plate disposed inside the feeding trough. A feeding support plate is fixedly connected to the upper end of the sliding plate. Sliding grooves are provided on the inner walls of both sides of the feeding trough. The two ends of the sliding plate are slidably connected to the interior of the two sliding grooves. A first hydraulic cylinder is installed on the inner bottom wall of each of the two sliding grooves. The telescopic ends of the two first hydraulic cylinders face upward and are fixedly connected to support rods. Two support grooves are provided at the lower end of the sliding plate. Two support rods are slidably connected to the interior of the two support grooves. A first spring is provided inside each of the two support grooves. The upper end of the first spring is connected to the inner top wall of the support groove, and the lower end of the first spring is connected to the upper end of the support rod. A top rod is fixedly connected to the upper end of each of the two support rods. Both top rods penetrate the inner top wall of the sliding plate and the sliding groove.

[0008] As a further improvement of the present invention, the clamping mechanism includes two clamping blocks symmetrically arranged in the clamping groove. Both clamping blocks are slidably connected to the inner wall of the clamping groove. The inner top wall of the clamping groove is provided with a movable groove. The movable groove is provided with a pressing block inside. The inner top wall of the movable groove is provided with a mounting hole. The mounting hole is provided with a second spring. One end of the second spring is connected to the inner top wall of the mounting hole, and the other end of the second spring is connected to the pressing block.

[0009] As a further improvement of the present invention, the locking mechanism includes a pull plate, a third hydraulic cylinder is mounted on the side wall of the mounting bracket, the telescopic end of the third hydraulic cylinder is rotatably connected to the center of the side wall of the pull plate, the side wall of the pull plate is provided with six locking members evenly distributed along its circumference, the locking member includes a locking rod that passes through the pull plate, the locking rod is slidably connected to the pull plate, one end of the locking rod passes through the side wall of the mounting plate and extends into the interior of the movable groove, the side wall of the pressing block is provided with a locking hole that cooperates with the locking rod, a tension spring is fitted on the side wall of the locking rod, one end of the tension spring is connected to the pull plate, and the other end of the tension spring is connected to the mounting plate.

[0010] As a further improvement of the present invention, the welding mechanism includes a guide rod fixedly connected to the lower end of the threaded sleeve, an electric telescopic rod fixedly installed on the side wall of the threaded sleeve, and a welding gun fixedly installed at the telescopic end of the electric telescopic rod.

[0011] As a further improvement of the present invention, the driving mechanism includes a rotating shaft disposed inside the mounting groove, both ends of which are rotatably connected to the inner wall of the mounting groove. A stepper motor is mounted on the outer wall of the mounting frame, and the output end of the stepper motor passes through the mounting frame and is fixedly connected to the end of the rotating shaft. A first gear is fixedly sleeved on the rotating shaft. A gear ring is fixedly sleeved on the side wall of the mounting plate, and the gear ring meshes with the first gear. A second gear is slidably sleeved on the side wall of the threaded rod located inside the mounting groove, and the second gear meshes with the first gear. A fourth hydraulic cylinder is mounted on the inner wall of the mounting groove. A moving rod is fixedly connected to the telescopic end of the fourth hydraulic cylinder. A shift fork is fixedly sleeved on the moving rod, and the shift fork engages with the outside of the second gear. A moving plate is fixedly sleeved on the moving rod, and a pressure switch is mounted on the lower end of the moving plate. Six protrusions evenly spaced along the circumference are fixedly connected to the peripheral wall of the mounting plate.

[0012] As a further improvement of the present invention, a feeding groove communicating with the feeding groove is provided on the side wall of the base, and a feeding guide plate corresponding to the position of the feeding groove is fixedly connected to the side wall of the base.

[0013] As a further improvement of the present invention, the locking rod is a rectangular rod.

[0014] As a further improvement of the present invention, a connecting post is fixedly connected between the two mounting disks.

[0015] The beneficial effects of this invention are:

[0016] 1. By setting up a feeding mechanism and starting the extension of the first hydraulic cylinder, the feeding pallet can be driven to move upward. The feeding pallet lifts the steel bars upward and moves both ends of the steel bars into the clamping slots on the two mounting plates respectively. When the feeding pallet descends, the steel bars automatically enter the feeding trough through the feeding trough under the action of gravity and fall onto the feeding pallet, which can realize the automatic feeding of steel bars by the feeding pallet.

[0017] 2. By setting up a feeding guide plate, the steel bars can be arranged in the feeding guide plate and automatically enter the feeding trough under the action of gravity, thus realizing automatic feeding of steel bars.

[0018] 3. By setting up a clamping mechanism, after both ends of the steel bar enter the clamping groove, the slide plate continues to move upward, which can push the extrusion block upward through the top rod. The extrusion block squeezes the two clamping blocks, which can make the two clamping blocks approach synchronously and clamp and fix the two ends of the steel bar. Thus, the steel bar can be automatically fed and automatically clamped on the installation plate.

[0019] 4. By setting a locking mechanism, when the locking rod is engaged in the locking hole on the extrusion block, the extrusion block can be locked, thereby maintaining the clamping state of the clamping block on the reinforcing bar and ensuring the stability of the reinforcing bar clamping.

[0020] 5. By setting up a pressure switch, a protrusion, and a welding mechanism, the guide rod can lay out and position the steel wire to contact the outside of the rebar. When the protrusion rotates to contact the pressure switch, it can trigger the pressure switch and start the extension of the electric telescopic rod. The electric telescopic rod can then drive the welding torch to the contact point between the rebar and the steel wire to complete the welding. Furthermore, the rotation of the threaded rod can drive the translation plate to move, thereby automatically laying out the steel wire along the radial direction of the rebar, which greatly improves the efficiency of laying the steel wire on the outside of the rebar.

[0021] 6. By setting up a drive mechanism, a stepper motor drives the rotating shaft to rotate, which in turn drives the first gear to rotate. The first gear drives the gear ring to rotate, which in turn drives the mounting plate to rotate. This allows multiple steel bars to be clamped sequentially inside the clamping slot, making the loading and clamping of steel bars more efficient. After the steel bars are clamped, the fourth hydraulic cylinder is activated to extend, driving the moving rod to move. The movement of the moving rod drives the second gear to mesh with the first gear through the shift fork. The moving rod then drives the moving plate to move above the protrusion, so that the rotation of the steel bars and the laying of the steel wire are linked. This allows the steel wire to be quickly wrapped and laid on the outside of the steel bars. By adjusting the position of the second gear and the pressure switch, the loading and clamping of steel bars and the laying and welding of steel wire can be prevented from interfering with each other.

[0022] This invention enables automatic feeding of reinforcing bars onto a feeding pallet and automatic clamping of the reinforcing bars onto an installation plate. By linking the rotation of the reinforcing bars with the laying and welding of the steel wire, the steel wire can be quickly wound and welded to the outside of the reinforcing bars, thereby greatly improving the efficiency of welding the steel wire to the outside of the reinforcing bars. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of a welding device for producing the internal steel reinforcement skeleton of a cement utility pole, as proposed in this invention.

[0024] Figure 2 This is a schematic diagram of the side of the mounting plate and clamping mechanism of a welding device for producing the internal steel reinforcement skeleton of a cement utility pole, as proposed in this invention.

[0025] Figure 3 This is a schematic diagram of the side structure of the feeding guide plate, feeding trough, and loading trough of the welding device for producing the internal steel reinforcement skeleton of a cement utility pole according to the present invention.

[0026] Figure 4 This is a side view of the slide plate and feeding tray of a welding device for producing the internal steel reinforcement skeleton of a cement utility pole, as proposed in this invention.

[0027] Figure 5 for Figure 1 Enlarged view of point A in the middle;

[0028] Figure 6 for Figure 1 Enlarged view at point B in the middle;

[0029] Figure 7 for Figure 1 Enlarged view of point C.

[0030] In the picture:

[0031] 1. Base, 2. Feeding chute, 3. Slide chute, 4. First hydraulic cylinder, 5. Support rod, 6. Support groove, 7. First spring, 8. Push rod, 9. Slide plate, 10. Feeding tray, 11. Feed chute, 12. Moving chute, 13. Second hydraulic cylinder, 14. Support base, 15. Mounting bracket, 16. Mounting plate, 17. Third hydraulic cylinder, 18. Translation groove, 19. Threaded rod, 20. Translation plate, 21. Threaded sleeve, 22. Wire coil, 23. Guide rod, 24. Welding torch, 25. Electric Telescopic rod, 26 stepper motor, 27 pull plate, 28 locking rod, 29 tension spring, 30 extrusion block, 31 movable groove, 32 mounting hole, 33 second spring, 34 clamping block, 35 clamping groove, 36 feed guide plate, 37 connecting column, 38 protrusion, 39 gear ring, 40 first gear, 41 mounting groove, 42 rotating shaft, 43 second gear, 44 shift fork, 45 fourth hydraulic cylinder, 46 moving rod, 47 moving plate, 48 pressure switch. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0033] Reference Figures 1-7 A welding device for producing internal steel reinforcement skeletons for cement utility poles includes a base 1, a feeding trough 2 at the upper end of the base 1, and a feeding trough 11 communicating with the feeding trough 2 on the side wall of the base 1. A feeding guide plate 36 corresponding to the position of the feeding trough 11 is fixedly connected to the side wall of the base 1. By arranging the steel bars in the feeding guide plate 36, the steel bars can automatically be arranged into the feeding trough 11 under the action of gravity, realizing automatic feeding of the steel bars. The feeding trough 2 is equipped with a feeding mechanism inside, and the upper ends of the base 1 are equipped with... There are two movable slots 12, and each movable slot 12 has a support base 14 slidably connected inside. A second hydraulic cylinder 13 is installed on the inner side wall of the movable slot 12. The telescopic end of the second hydraulic cylinder 13 is fixedly connected to the side wall of the support base 14. Each support base 14 has a mounting plate 16 that is rotatably connected to it. A connecting column 37 is fixedly connected between the two mounting plates 16. Six clamping slots 35 are evenly spaced along the circumference of the mounting plate 16. The clamping slots 35 are equipped with clamping mechanisms inside. The side of the mounting plate 16... A locking mechanism connected to the clamping mechanism is provided on the wall. A mounting bracket 15 is fixedly connected to the upper end of the base 1. A translation groove 18 is provided on the top of the mounting bracket 15. A translation plate 20 is slidably connected inside the translation groove 18. A wire coil 22 is provided at the upper end of the translation plate 20. A threaded sleeve 21 is fixedly connected to the lower end of the translation plate 20. A welding mechanism is provided on the threaded sleeve 21. The welding mechanism includes a guide rod 23 fixedly connected to the lower end of the threaded sleeve 21. An electric telescopic rod 25 is fixedly installed on the side wall of the threaded sleeve 21. A welding gun 24 is fixedly installed at the telescopic end of the rod 25. A threaded rod 19 is threadedly connected inside the threaded sleeve 21. The mounting bracket 15 has two mounting slots 41 inside, which are symmetrically arranged on both sides of the translation slot 18. The two ends of the threaded rod 19 penetrate the side wall of the translation slot 18 and extend into the interior of the two mounting slots 41 respectively. Both ends of the threaded rod 19 are rotatably connected to the inner wall of the mounting slot 41. The interior of each mounting slot 41 is provided with a drive mechanism that connects to the mounting plate 16 and the threaded rod 19.

[0034] In this invention, the feeding mechanism includes a slide plate 9 disposed inside the feeding trough 2. A feeding support plate 10 is fixedly connected to the upper end of the slide plate 9. Slide grooves 3 are provided on the inner walls of both sides of the feeding trough 2. The two ends of the slide plate 9 are slidably connected to the interior of the two slide grooves 3 respectively. A first hydraulic cylinder 4 is installed on the inner bottom wall of each of the two slide grooves 3. The telescopic ends of the two first hydraulic cylinders 4 face upward and are fixedly connected to support rods 5. Two support grooves 6 are provided at the lower end of the slide plate 9. Two support rods 5 are slidably connected to the interior of the two support grooves 6 respectively. A first spring 7 is provided inside each of the two support grooves 6. The upper end of the first spring 7 is connected to the inner top wall of the support groove 6, and the lower end of the first spring 7 is connected to the upper end of the support rod 5. A top rod 8 is fixedly connected to the upper end of each of the two support rods 5. Both top rods 8 penetrate the inner top wall of the slide plate 9 and the slide groove 3.

[0035] The specific clamping mechanism includes two clamping blocks 34 symmetrically arranged in the clamping groove 35. Both clamping blocks 34 are slidably connected to the inner wall of the clamping groove 35. The inner top wall of the clamping groove 35 is provided with a movable groove 31. The inside of the movable groove 31 is provided with a pressing block 30. The inner top wall of the movable groove 31 is provided with a mounting hole 32. The inside of the mounting hole 32 is provided with a second spring 33. One end of the second spring 33 is connected to the inner top wall of the mounting hole 32, and the other end of the second spring 33 is connected to the pressing block 30.

[0036] The specific locking mechanism includes a pull plate 27. A third hydraulic cylinder 17 is installed on the side wall of the mounting bracket 15. The telescopic end of the third hydraulic cylinder 17 is rotatably connected to the center of the side wall of the pull plate 27. The side wall of the pull plate 27 is provided with six locking elements evenly distributed along its circumference. The locking elements include a locking rod 28 that passes through the pull plate 27. The locking rod 28 is slidably connected to the pull plate 27. One end of the locking rod 28 passes through the side wall of the mounting plate 16 and extends into the interior of the movable groove 31. The side wall of the pressing block 30 is provided with a locking hole that cooperates with the locking rod 28. The locking rod 28 is a rectangular rod. A tension spring 29 is fitted on the side wall of the locking rod 28. One end of the tension spring 29 is connected to the pull plate 27, and the other end of the tension spring 29 is connected to the mounting plate 16.

[0037] The specific drive mechanism includes a rotating shaft 42 disposed inside the mounting groove 41, with both ends of the rotating shaft 42 rotatably connected to the inner wall of the mounting groove 41. A stepper motor 26 is mounted on the outer wall of the mounting bracket 15, and the output end of the stepper motor 26 passes through the mounting bracket 15 and is fixedly connected to the end of the rotating shaft 42. A first gear 40 is fixedly sleeved on the rotating shaft 42. A gear ring 39 is fixedly sleeved on the side wall of the mounting plate 16, and the gear ring 39 meshes with the first gear 40. A second gear 43 is slidably sleeved on the side wall of the threaded rod 19 located inside the mounting groove 41. The second gear 43 meshes with the first gear 40. A fourth hydraulic cylinder 45 is installed on the inner wall of the mounting groove 41. A moving rod 46 is fixedly connected to the telescopic end of the fourth hydraulic cylinder 45. A shift fork 44 is fixedly sleeved on the moving rod 46. The shift fork 44 is engaged with the outside of the second gear 43. A moving plate 47 is fixedly sleeved on the moving rod 46. A pressure switch 48 is installed at the lower end of the moving plate 47. Six protrusions 38 are fixedly connected to the peripheral wall of the mounting plate 16, which are evenly distributed along the circumference. The positions of the six protrusions 38 correspond one-to-one with the six clamping grooves 35.

[0038] When this invention is used, the reinforcing bars are arranged in the feeding guide plate 36, and the reinforcing bars can automatically be arranged into the feeding trough 11 under the action of gravity. The reinforcing bars enter the loading trough 2 through the feeding trough 11. The first hydraulic cylinder 4 is activated to extend, driving the slide plate 9 to move upward. The slide plate 9 drives the loading pallet 10 to move upward. The loading pallet 10 lifts the reinforcing bars upward, and the two ends of the reinforcing bars move into the clamping slots 35 on the two mounting plates 16 respectively. After the two ends of the reinforcing bars enter the clamping slots 35, the slide plate 9 continues to move upward, and the pressing block 30 is lifted upward by the top rod 8. The pressing block 30 presses the two clamping blocks 34, so that the two clamping blocks 34 move closer to each other and clamp and fix the two ends of the reinforcing bars. Thus, the reinforcing bars are automatically fed and automatically clamped on the mounting plate 16.

[0039] Then, the first hydraulic cylinder 4 is activated to retract, causing the slide plate 9 to move downward. When the feeding tray 10 descends, the steel bars automatically enter the feeding tray 2 through the feeding groove 11 under the action of gravity and fall onto the feeding tray 10, which can realize the automatic feeding of steel bars by the feeding tray 10. The first stepper motor 26 drives the rotating shaft 42 to rotate, which drives the first gear 40 to rotate. Since the first gear 40 meshes with the gear ring 39, it can drive the gear ring 39 to rotate, and drive the mounting plate 16 to rotate through the gear ring 39, thereby causing the next clamping slot 35 to rotate to the top of the feeding tray 2. Repeat the above process to automatically clamp the steel bars onto the mounting plate 16 in sequence.

[0040] After the rebar is clamped, the fourth hydraulic cylinder 45 is extended, which drives the moving rod 46 to move. The moving rod 46 can drive the second gear 43 to mesh with the first gear 40 through the shift fork 44. The moving rod 46 drives the moving plate 47 to move above the protrusion 38. At this time, when the stepper motor 26 drives the rotating shaft 42 to rotate, the rotating shaft 42 can drive the threaded rod 19 to rotate in conjunction. The guide rod 23 can lay and position the steel wire to contact the outside of the rebar. When the protrusion 38 rotates to contact the pressure switch 48, it can trigger the pressure switch 48 and start the extension of the electric telescopic rod 25. Then, the electric telescopic rod 25 can drive the welding torch 24 to move to the contact part between the rebar and the steel wire to complete the welding. The rotation of the threaded rod 19 can drive the translation plate 20 to translate, thereby automatically laying the steel wire along the radial direction of the rebar. This can realize the rapid winding of the steel wire to the outside of the rebar, which greatly improves the efficiency of laying and welding the steel wire to the outside of the rebar.

[0041] After welding is completed, the third hydraulic cylinder 17 is activated to retract, which moves the pull plate 27. The pull plate 27 pulls the locking rod 28 out of the locking hole on the extrusion block 30, thus releasing the clamping of the reinforcing bar. Then, the second hydraulic cylinder 13 is activated to retract, which moves the two support seats 14 away, releasing the support of the skeleton. The welded skeleton is then removed.

[0042] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A welding device for the production of internal reinforcement cages for concrete utility poles, comprising a base (1), characterized in that, The upper end of the base (1) is provided with an upper feeding groove (2), the inside of the upper feeding groove (2) is provided with an upper feeding mechanism, the upper end of the base (1) is provided with a moving groove (12) on both sides, the inside of the two moving grooves (12) is slidably connected with a support seat (14), a second hydraulic cylinder (13) is installed on the inner side wall of the moving groove (12), the telescopic end of the second hydraulic cylinder (13) is fixedly connected with the side wall of the support seat (14), two support seats (14) are provided with an installation disc (16) which is rotatably connected therewith, six clamping grooves (35) are equidistantly arranged on the circumferential wall of the installation disc (16), the inside of the clamping groove (35) is provided with a clamping mechanism, the side wall of the installation disc (16) is provided with a locking mechanism which is connected with the clamping mechanism, the upper end of the base (1) is fixedly connected with a mounting frame (15), the top of the mounting frame (15) is provided with a translation groove (18), the inside of the translation groove (18) is slidably connected with a translation plate (20), the upper end of the translation plate (20) is provided with a steel wire reel (22), the lower end of the translation plate (20) is fixedly connected with a threaded sleeve (21), the threaded sleeve (21) is provided with a welding mechanism, the inside of the threaded sleeve (21) is threadedly connected with a threaded rod (19), the inside of the mounting frame (15) is provided with two installation grooves (41), the two installation grooves (41) are symmetrically arranged on both sides of the translation groove (18), the two ends of the threaded rod (19) penetrate through the side wall of the translation groove (18) and extend into the inside of the two installation grooves (41) respectively, and the two ends of the threaded rod (19) are rotatably connected with the inner wall of the installation groove (41), the inside of the two installation grooves (41) is provided with a driving mechanism which is connected with the installation disc (16) and the threaded rod (19); The upper feeding mechanism comprises a sliding plate (9) arranged in the upper feeding groove (2), the upper end of the sliding plate (9) is fixedly connected with an upper feeding supporting plate (10), the left and right inner walls of the upper feeding groove (2) are both provided with a sliding groove (3), the two ends of the sliding plate (9) are slidably connected in the inside of the two sliding grooves (3), the inner bottom walls of the two sliding grooves (3) are both provided with a first hydraulic cylinder (4), the telescopic ends of the two first hydraulic cylinders (4) are upwardly fixedly connected with a support rod (5), the lower end of the sliding plate (9) is provided with two support grooves (6), the two support rods (5) are slidably connected in the inside of the two support grooves (6), the inside of the two support grooves (6) is provided with a first spring (7), the upper end of the first spring (7) is connected with the inner top wall of the support groove (6), the lower end of the first spring (7) is connected with the upper end of the support rod (5), the upper end of the two support rods (5) is fixedly connected with a jacking rod (8), the two jacking rods (8) penetrate through the inner top wall of the sliding plate (9) and the sliding groove (3); The clamping mechanism comprises two clamping blocks (34) symmetrically arranged in the clamping groove (35), both of which are in sliding connection with the inner wall of the clamping groove (35), the inner top wall of the clamping groove (35) is provided with a movable groove (31), the inside of the movable groove (31) is provided with an extrusion block (30), the inner top wall of the movable groove (31) is provided with a mounting hole (32), the inside of the mounting hole (32) is provided with a second spring (33), one end of the second spring (33) is connected to the inner top wall of the mounting hole (32), the other end of the second spring (33) is connected to the extrusion block (30); The driving mechanism comprises a rotating shaft (42) arranged in the mounting groove (41), both ends of the rotating shaft (42) are rotatably connected to the inner wall of the mounting groove (41), the outer side wall of the mounting frame (15) is provided with a stepping motor (26), the output end of the stepping motor (26) penetrates through the mounting frame (15) and is fixedly connected to the end of the rotating shaft (42), the rotating shaft (42) is fixedly sleeved with a first gear (40), the side wall of the mounting disc (16) is fixedly sleeved with a gear ring (39), the gear ring (39) is in meshing connection with the first gear (40), the second gear (43) is slidably sleeved with the side wall of the mounting groove (41), the second gear (43) is in meshing connection with the first gear (40), the inner wall of the mounting groove (41) is provided with a fourth hydraulic cylinder (45), the telescopic end of the fourth hydraulic cylinder (45) is fixedly connected with a moving rod (46), the moving rod (46) is fixedly sleeved with a shift fork (44), the shift fork (44) is clamped on the outside of the second gear (43), the moving rod (46) is fixedly sleeved with a moving plate (47), the lower end of the moving plate (47) is provided with a pressure touch switch (48), the peripheral wall of the mounting disc (16) is fixedly connected with six protrusions (38) which are distributed equidistantly along the circumference.

2. The welding device for the production of the internal reinforcing cage of a concrete pole according to claim 1, characterized in that, The locking mechanism comprises a pull plate (27), the side wall of the mounting frame (15) is provided with a third hydraulic cylinder (17), the telescopic end of the third hydraulic cylinder (17) is rotatably connected to the side wall center of the pull plate (27), the side wall of the pull plate (27) is provided with six locking pieces which are distributed equidistantly along the circumference, the locking piece comprises a locking rod (28) penetrating through the pull plate (27), the locking rod (28) is in sliding connection with the pull plate (27), one end of the locking rod (28) penetrates through the side wall of the mounting disc (16) and extends into the inside of the movable groove (31), the side wall of the extrusion block (30) is provided with a locking hole matched with the locking rod (28), the side wall of the locking rod (28) is sleeved with a tension spring (29), one end of the tension spring (29) is connected to the pull plate (27), the other end of the tension spring (29) is connected to the mounting disc (16).

3. The welding device for the production of the internal reinforcing cage of a concrete pole according to claim 1, characterized in that, The welding mechanism comprises a wire guide rod (23) fixedly connected to the lower end of a threaded sleeve (21), a side wall of the threaded sleeve (21) is fixedly provided with an electric telescopic rod (25), and a telescopic end of the electric telescopic rod (25) is fixedly provided with a welding gun (24).

4. The welding device for the production of the internal reinforcing cage of a concrete pole according to claim 1, characterized in that, A feeding groove (11) in communication with the feeding chute (2) is formed in the side wall of the base (1), and the side wall of the base (1) is fixedly connected with a feeding guide plate (36) corresponding to the position of the feeding groove (11).

5. The welding device for the production of internal reinforcing cage of a concrete pole according to claim 2, characterized in that, The locking rod (28) is a rectangular rod.

6. The welding device for the production of internal reinforcing cage of a concrete pole according to claim 1, characterized in that, Two mounting discs (16) are fixedly connected with a connecting column (37).

Citation Information

Patent Citations

  • A manufacturing process for precast concrete utility poles

    CN110936491B

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