High-frequency vibration has support cutting type anti-blocking straw cleaning device
By using a high-frequency vibration cutting anti-clogging and straw clearing device, combined with the design of a bullhorn-shaped notched disc blade and a high-frequency vibrating blade, the problem of straw entanglement and blockage in seeder anti-clogging devices is solved, achieving efficient cutting and separating of straw, improving the anti-clogging effect and the adaptability of the machine.
Patent Information
- Application Number
- CN202311327487.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-13
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2043-10-13
AI Technical Summary
The existing anti-clogging devices on seeders are prone to causing grass entanglement and blockage, resulting in unsatisfactory anti-clogging effects and high resistance.
The device employs a high-frequency vibration cutting anti-clogging and straw clearing mechanism, combining a bullhorn-shaped notched disc cutter and a high-frequency vibrating cutter. It utilizes an eccentric wheel to drive a connecting rod to achieve high-frequency vibration cutting and is equipped with a concave straw-removing wheel assembly to improve cutting efficiency and straw sorting capabilities.
It achieves efficient cutting of straw and weeds, reduces the risk of tangling and clogging, improves the anti-clogging effect, reduces resistance, and enhances the flexibility and stability of the machine.
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Figure CN117296576B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of agricultural machinery, and particularly relates to a high-frequency vibration cutting type anti-blocking straw cleaning device with support. BACKGROUND
[0002] At present, the anti-blocking devices of the no-tillage seeding machine mainly include the stubble breaking type and the straw separating type. The stubble breaking type mostly adopts the driving type disc cutter to cut the straw to ensure the good passability of the seeding machine. For example, the patent No. ZL200520144400.6, the invention patent "driving anti-blocking wheat no-tillage seeding machine", the cutter shaft installed on the wheat seeding machine rotates under the driving of the power to break the corn straw and weeds hanging on the shovel handle of the furrow opener to prevent the furrow opener from being blocked. The straw separating type separates the straw and weeds in front of the furrow opener to the two sides by the sweeping, pushing and flowing ways to form a clean seeding belt. For example, the patent No. ZL200810051083.1, the invention patent "a profiled claw type floating stubble and weed cleaning mechanism", a pair of "eight" type finger-shaped straw pushing wheels installed in front of the furrow opener of the seeding machine can effectively sweep the straw, stubble and soil clods on the operation belt to achieve the anti-blocking effect. However, in the above two types of anti-blocking devices, the stubble breaking type mainly adopts the driving disc cutter, which is easy to cause the entangled straw blockage due to the more transmission devices and the small ground clearance. Although the straw separating type has a simple structure, it is difficult to effectively prevent the blockage when the straw coverage is large, and the resistance is large. Therefore, a new type of anti-blocking device is needed to combine the above two different anti-blocking principles to obtain a more ideal anti-blocking effect when the seeding machine is used in the no-tillage operation. SUMMARY
[0003] The present application aims to provide a high-frequency vibration cutting type anti-blocking straw cleaning device to solve the technical problems that the existing anti-blocking device of the seeding machine is easy to cause the entangled straw blockage and the anti-blocking effect is not ideal.
[0004] To solve the above technical problems, the present application adopts the following technical scheme:
[0005] The high-frequency vibration cutting type anti-blocking straw cleaning device comprises a rack, the front part of the rack is provided with a mounting fork, the mounting fork is provided with a mounting shaft in the horizontal direction, the mounting shaft is rotatably provided with a horn-shaped notched disc cutter, the outer edge of the horn-shaped notched disc cutter is uniformly provided with a plurality of horn-shaped cutting teeth, the outer edge of the horn-shaped cutting teeth is provided with a blade structure; a motor seat is fixedly arranged on the upper part of the mounting fork, a motor is arranged on the motor seat, an eccentric wheel is arranged on the main shaft of the motor, a high-frequency vibration cutter is arranged on the mounting shaft, a connecting rod is arranged between the upper end of the high-frequency vibration cutter and the eccentric wheel, the two ends of the connecting rod are hingedly connected to the upper end of the high-frequency vibration cutter and the eccentric part of the eccentric wheel, respectively, the lower part of the high-frequency vibration cutter is a cutter, the cutter is in close contact with the outer surface of the horn-shaped notched disc cutter, and the cutter and the horn-shaped cutting teeth cooperate to realize the cutting operation.
[0006] The rear side of the frame is provided with two groups of grass wheel assemblies, which are symmetrically arranged left and right.
[0007] Further, the outer edge of the ox horn cutter tooth is sequentially connected by curve AB, curve BC and curve CD, wherein curve AB and curve BC are both partial curves of Archimedes spiral, and curve CD is a circular arc curve.
[0008] Further, a plurality of circular holes are formed in the eccentric wheel, any two adjacent circular holes have the same central angle with the center of the eccentric wheel, and the distance between all the circular holes and the center of the eccentric wheel gradually increases.
[0009] Further, each group of grass wheel assemblies comprises a spring tooth rod and a concave grass wheel, the spring tooth rod is located behind the mounting fork, the upper end of the spring tooth rod is fixed to the upper part of the mounting fork, the concave grass wheel is rotatably installed at the lower end of the spring tooth rod, and the concave grass wheel is inclined, and the outer edge of the concave grass wheel is uniformly provided with a plurality of teeth.
[0010] The two groups of concave grass wheels are arranged in a spread-finger shape, and the front ends of the two groups of concave grass wheels are in a state of approaching each other.
[0011] Further, the outer edge of the tooth is sequentially connected by curve HI, curve IJ and curve FG, and two adjacent teeth are connected by curve GH; curve HI, curve IJ, curve FG and curve GH are all circular arc curves.
[0012] Further, all the teeth of the concave grass wheel are in a concave structure, and the concave structure is a circular arc curve.
[0013] Further, the lower end of the spring tooth rod is fixed with a connecting shaft, the connecting shaft is inclined, and the concave grass wheel is rotatably installed on the connecting shaft through a bearing.
[0014] Further, a plurality of rows of mounting holes are arranged on the upper part of the mounting fork, all the rows of mounting holes are arranged side by side, and the upper end of the spring tooth rod is fixed to one of the rows of mounting holes through a plurality of pins.
[0015] Compared with the prior art, the application has the beneficial effects that the horn-shaped notched disc cutter and the high-frequency vibration cutter are single-blade cutters, the horn-shaped notched disc cutter is rotatably installed on the frame, the horn-shaped notched disc cutter is slidably cut according to the included angle between the curve of the Archimedes spiral and the curve of the high-frequency vibration cutter blade, so that the stubble cutting effect is better, the motor drives the eccentric wheel to rotate, the eccentric wheel drives the high-frequency vibration cutter to repeatedly move in the fan-shaped area formed by swinging at the same time, meanwhile, a plurality of round holes on the eccentric wheel are designed according to a certain curve and cooperate with the connecting rods, so that the swinging area of the high-frequency vibration cutter and the vertical distance between the cutter and the ground have a certain adjustment range, the blade direction of the high-frequency vibration cutter is forward and is combined with the horn-shaped notched disc cutter, the blade of the horn-shaped notched disc cutter and the blade of the high-frequency vibration cutter form sliding cutting during the operation of the machine, the two holes at one end of the concave grass wheel spring tooth rod are connected with the holes on the two sides of the frame by using a pin, meanwhile, the mounting holes on the two sides of the frame are provided with three groups, so that the distance between the concave grass wheel and the ground can be adjusted, and the flexibility of the concave grass wheel is stronger, the concave grass wheel is designed in a concave curved surface, compared with the flat grass wheel design, the resistance capacity is improved, the loss is reduced, the stability is increased, and the risk of sliding and side sliding is reduced, the spring tooth rod is designed according to a certain arc, so that the spring tooth rod has higher reliability and durability, in general, the horn-shaped notched disc cutter and the high-frequency vibration cutter can cut the straw and weeds in front of the furrow opener at high efficiency and high quality, meanwhile, the two groups of grass wheel assemblies can also separate the straw and weeds to the two sides of the furrow opener to a certain extent, and the anti-blocking effect is good. BRIEF DESCRIPTION OF DRAWINGS
[0016] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. In the drawings:
[0017] Figure 1 It is a structure schematic view of the high-frequency vibration cutting type anti-blocking and straw cleaning device of the application;
[0018] Figure 2 It is an installation schematic view of the horn-shaped notched disc cutter;
[0019] Figure 3 It is a structure schematic view of the horn-shaped notched disc cutter;
[0020] Figure 4 It is a connection schematic view of the motor, the eccentric wheel and the high-frequency vibration cutter;
[0021] Figure 5 It is another view of the connection schematic view of the motor, the eccentric wheel and the high-frequency vibration cutter;
[0022] Figure 6 It is a structure schematic view of the eccentric wheel;
[0023] Figure 7 Fig. 2 is a structural schematic view of the two groups of grass poking wheel assemblies;
[0024] Figure 8 Fig. 3 is a top view of the two groups of grass poking wheel assemblies;
[0025] Figure 9 Fig. 4 is a structural schematic view of the tine rod;
[0026] Figure 10 Fig. 5 is a structural schematic view of the grass poking wheel;
[0027] Figure 11 Fig. 6 is a side view of the grass poking wheel. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0029] The present application will be further described in detail below with reference to the embodiments.
[0030] As shown in Figures 1-11 , a specific embodiment of a high-frequency vibration cutting type anti-blocking straw cleaning device provided by the present application is as follows:
[0031] The high-frequency vibration cutting type anti-blocking straw cleaning device comprises a rack 1, the upper end of the rack being a mounting plate 2, the front part of the rack 1 being a mounting fork 3, the mounting fork 3 being provided with a mounting shaft 4, the mounting shaft 4 being arranged along the horizontal direction left and right, and a horn type notched disc knife 5 being rotatably mounted on the mounting shaft 4. Specifically, as shown in Figure 2 , a bearing sleeve 6 is sleeved on the mounting shaft 4, a bearing 7 and a bearing seat 8 are mounted on the bearing sleeve 6, and the horn type notched disc knife 5 is fixed on the bearing seat 8 by bolts;
[0032] As shown in Figure 3 , a plurality of horn cutters 9 are uniformly distributed on the outer edge of the horn type notched disc knife 5, and the outer edge of the horn cutter 9 has a blade structure; as shown in Figure 4 and Figure 5As shown, the upper part of the mounting fork 3 is fixed with a motor base 10, the motor base 10 is installed with a motor 11, the main shaft of the motor 11 is provided with an eccentric wheel 12, the mounting shaft 4 is provided with a high-frequency vibration knife 13, the high-frequency vibration knife 13 can rotate around the mounting shaft 4, a connecting rod 14 is arranged between the upper end of the high-frequency vibration knife 13 and the eccentric wheel 12, the two ends of the connecting rod 14 are respectively hinged to the upper end of the high-frequency vibration knife 13 and the eccentric position of the eccentric wheel 12, the lower part of the high-frequency vibration knife 13 is a cutting knife 15, the cutting knife 15 is in close contact with the outer surface of the horn type notched disc knife 5, and the cutting knife 15 cooperates with the horn cutter 9 to realize cutting operation.
[0033] Two groups of grass wheel assemblies are mounted on the rear side of the frame 1, and the two groups of grass wheel assemblies are symmetrically arranged left and right.
[0034] Preferably, as shown in the drawings, Figure 3 The outer edge of the horn cutter 9 is connected by a curve AB, a curve BC and a curve CD in sequence, wherein the curve AB and the curve BC are part curves of Archimedes spirals, and the curve CD is a circular arc curve. The special structure of the horn cutter 9 forms a certain angle with the blade curve of the high-frequency vibration knife 13, increases the kneading effect of the two, and makes the sliding cutting effect better during cutting, so that the working effect of the machine tool is better.
[0035] In order to make the high-frequency vibration knife 13 more flexible, as shown in the drawings, Figure 6 A plurality of circular holes 16 are formed in the eccentric wheel 12, the central angles of any two adjacent circular holes 16 are the same, the distances between all the circular holes 16 and the center of the eccentric wheel 12 gradually increase, the gradually increasing distance is constant, all the circular holes 16 are arranged in a certain curve, and the connecting rod 14 can be installed in one of the circular holes 16. The function of specifically adjusting the amplitude makes the high-frequency vibration knife 13 more adjustable, and improves the adaptability of the machine tool.
[0036] As shown in the drawings, Figures 7-10 Each group of grass wheel assemblies includes a spring tooth rod 17 and a concave grass wheel 18. The spring tooth rod 17 is located at the rear of the mounting fork 3, and the upper end of the spring tooth rod 17 is fixed to the upper part of the mounting fork 3. The lower end of the spring tooth rod 17 is fixed with a connecting shaft 19, and the connecting shaft 19 is inclined. Specifically, the inclination of the connecting shaft 19 is as follows: taking the direction perpendicular to the forward direction of the machine tool as the X axis, and taking the direction perpendicular to the plane where the spring tooth rod 17 is located as the Y axis, the angle between the connecting shaft 19 and the X axis is β, and the angle between the connecting shaft 19 and the Y axis is α. The concave grass wheel 18 is rotatably installed on the connecting shaft 19 through a bearing, and the outer edge of the concave grass wheel 18 is uniformly provided with a plurality of teeth 20.
[0037] Due to the inclined arrangement of the connecting shaft 19, the two groups of concave grass wheels 18 are arranged in an eight-shaped manner, and the front ends of the two groups of concave grass wheels 18 are in a state of approaching each other.
[0038] In addition, as shown in Figure 10 The outer edge of the gear tooth 20 is connected by the curve HI, the curve IJ and the curve FG in sequence, and the two adjacent gear teeth 20 are connected by the curve GH; the curve HI, the curve IJ, the curve FG and the curve GH are all arc curves, and the four arc curves are connected to form the outer edge of the gear tooth 20, the concave grass roller 18 is designed as a modified gear, and is a negative modified gear, which helps to improve the bending strength of the tooth root and the impact resistance of the gear.
[0039] In the embodiment, as shown in Figure 11 The overall outer contour of all the gear teeth 20 of the concave grass roller 18 is a concave structure, and the concave structure is an arc curve. Compared with the grass roller with a flat structure, the special design can improve the resistance, the specific concave structure design makes the grass roller surface not easy to be accumulated by the adhering objects, reduces the friction between the crops and the weeds, thereby reducing the rolling resistance and improving the working efficiency of the agricultural machine; in addition, the wear is reduced and the stability is increased: the concave structure design can increase the contact area of the grass roller, improve the stability and the grip of the agricultural machine on uneven terrain, and reduce the risk of sliding and side slipping.
[0040] As another embodiment of the present application, the height of the two groups of grass roller assemblies can also be adjusted according to the environment, specifically, as shown in Figure 1 Three rows of mounting holes 21 are arranged on the upper part of the mounting fork 3, the three rows of mounting holes 21 are arranged side by side upward and downward, and the upper end of the elastic tooth rod 17 is fixed on one of the rows of mounting holes 21 by two pins 22;
[0041] By adjusting the position of the upper end of the elastic tooth rod 17 mounted on the mounting fork 3, the installation height of the concave grass roller 18 is changed, so that the flexibility of the machine as a whole is stronger.
[0042] It should be noted that in this document, terms such as "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that processes, methods, articles or devices including a series of elements not only include those elements, but also include other elements not explicitly listed or inherent to such processes, methods, articles or devices.
[0043] Although the embodiments of the present application have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A high-frequency vibration supported cutting type anti-blocking and straw cleaning device, characterized in that: The utility model provides a cutting device for grassland, which comprises a rack, a front part of the rack is provided with a mounting fork, a mounting shaft is arranged on the mounting fork and arranged along the horizontal direction, a horn-shaped notch disc cutter is rotatably arranged on the mounting shaft, a plurality of horn-shaped cutting teeth are uniformly arranged on the outer edge of the horn-shaped notch disc cutter, and the outer edge of the horn-shaped cutting tooth has a blade structure; a motor base is fixedly arranged on the upper part of the mounting fork, a motor is arranged on the motor base, an eccentric wheel is arranged on the main shaft of the motor, a high-frequency vibration cutter is arranged on the mounting shaft, a connecting rod is arranged between the upper end of the high-frequency vibration cutter and the eccentric wheel, the two ends of the connecting rod are hingedly connected to the upper end of the high-frequency vibration cutter and the eccentric position of the eccentric wheel respectively, the lower part of the high-frequency vibration cutter is a cutter, the cutter is in close contact with the outer surface of the horn-shaped notch disc cutter, and the cutter and the horn-shaped cutting tooth cooperate to realize cutting operation. Two groups of grass stirring wheel assemblies are mounted on the rear side of the rack and symmetrically arranged left and right. The outer edge of the horn-shaped cutting tooth is sequentially connected by a curve AB, a curve BC and a curve CD, wherein the curve AB and the curve BC are partial curves of Archimedes spirals, and the curve CD is a circular arc curve. Each group of grass stirring wheel assemblies comprises a spring tooth rod and a concave grass stirring wheel, the spring tooth rod is located at the rear of the mounting fork, the upper end of the spring tooth rod is fixedly arranged on the upper part of the mounting fork, the concave grass stirring wheel is rotatably arranged on the lower end of the spring tooth rod, and the concave grass stirring wheel is arranged obliquely, a plurality of gear teeth are uniformly arranged on the outer edge of the concave grass stirring wheel. The two groups of concave grass stirring wheels are arranged and mounted in an eight-shaped manner, and the front ends of the two groups of concave grass stirring wheels are in a state of approaching each other. The outer edge of the gear tooth is sequentially connected by a curve HI, a curve IJ and a curve FG, and the two adjacent gear teeth are connected by a curve GH; the curve HI, the curve IJ, the curve FG and the curve GH are all circular arc curves.
2. The high-frequency vibration supported cutting type anti-blocking and straw cleaning device according to claim 1, characterized in that: A plurality of circular holes are formed in the eccentric wheel, the central angles of any two adjacent circular holes and the center of the eccentric wheel are the same, and the distances between all the circular holes and the center of the eccentric wheel gradually increase.
3. The high-frequency vibration supported cutting type anti-blocking and straw cleaning device according to claim 2, characterized in that: All the gear teeth of the concave grass stirring wheel are in a concave structure, and the concave structure is a circular arc curve.
4. The high-frequency vibration supported cutting type anti-blocking and straw cleaning device according to claim 3, characterized in that: The lower end of the spring tooth rod is fixedly provided with a connecting shaft, the connecting shaft is arranged obliquely, and the concave grass stirring wheel is rotatably arranged on the connecting shaft through a bearing.
5. The high-frequency vibration supported cutting type anti-blocking and straw cleaning device according to claim 4, characterized in that: A plurality of rows of mounting holes are arranged on the upper part of the mounting fork, all the rows of mounting holes are arranged in parallel, the upper end of the spring tooth rod is fixedly arranged on one row of mounting holes through a plurality of pins.
Citation Information
Patent Citations
Profiling claw type floating stubble, grass cleaning mechanism
CN101336575A
Driving antiplugging no-tillage planter for wheat
CN2865222Y
Side toothed disc and cutter combined seed belt cleaning and anti-blocking device
CN110800404A
Planetary gear train straw reverse differential supported cutting anti-blocking device
CN114073200A
Cutting knife of anti-blocking-up device for no-tillage seeder
CN1640219A