Method and apparatus for making embossed leather-like fabric
By designing automated embossed imitation leather fabric production equipment, the automated processing of loose scraps and efficient separation of finished products have been achieved, solving the problem of large manual operation in existing technologies, improving production efficiency and finished product utilization, and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-09
- Publication Date
- 2026-03-24
AI Technical Summary
In the current production process of embossed imitation leather fabrics, the handling of loose scraps requires manual intervention, which is labor-intensive and results in low efficiency in separating finished products from waste.
Design an equipment for producing embossed imitation leather fabric, including an automated production line for cutting, embossing, slitting, and packaging. Automated production is achieved by utilizing positioning components, forming modules, feeding mechanisms, and packaging mechanisms, thereby reducing manual operation.
It has enabled automated production of embossed faux leather fabrics, reduced manual labor, improved production efficiency and finished product utilization, reduced unnecessary turnover processes, and lowered production costs.
Smart Images

Figure CN117301497B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of fabric production, and relates to a manufacturing method and equipment for embossed leather-like fabric. BACKGROUND
[0002] Leather-like fabric is a kind of synthetic fabric, which has the advantages of not being afraid of being worm, not being easy to be mildewed, good surface water resistance and the like. After the leather-like fabric is manufactured into various large products, a large amount of scattered edge material is generated. For the scattered edge material, it is discarded or manually put into an embossing machine. After the embossing treatment, the finished material needs to be manually separated and then manually put into a packaging bag to obtain an embossed leather-like fabric in the form of a long strip. This process needs manual participation throughout the whole process, and the labor amount is large. Therefore, it is necessary to design a manufacturing method and equipment for embossed leather-like fabric. SUMMARY
[0003] The application aims at the above-mentioned problems existing in the prior art and provides a manufacturing method and equipment for embossed leather-like fabric.
[0004] The object of the application can be achieved by the following technical scheme: a manufacturing method and equipment for embossed leather-like fabric, characterized by comprising the following steps.
[0005] S1, inspecting scattered leather-like fabric and cutting the same into square material of a required size;
[0006] S2, putting the square material into a material storage box of an embossing equipment, and putting the square material in the material storage box into a positioning assembly on a turntable one by one;
[0007] S3, embossing and slitting the square material by a press of the embossing equipment to form two finished materials;
[0008] S4, stacking the two finished materials on each other by a discharging and packaging mechanism of the embossing equipment and then loading the same into a packaging bag;
[0009] S5, discharging waste material by a discharging mechanism of the embossing equipment.
[0010] The size of the square material is 18CM*20CM.
[0011] The embossing device comprises a machine table, a rotating motor is installed on the machine table, the output shaft of the rotating motor is vertically upward, the output shaft of the rotating motor is connected with the middle part of a rotating disc, a plurality of positioning assemblies for positioning the artificial leather are installed on the rotating disc, the positioning assemblies are uniformly distributed, a base one, a base two, a base three and a base four are sequentially installed on the machine table, an installation table is connected to the base one, a material storage box is fixed on the installation table, a press is arranged on the base two, a lifting table capable of lifting up and down is arranged on the press, two forming modules for forming the artificial leather are detachably installed on the lifting table, a discharging and packaging mechanism for embossing the artificial leather is arranged on the base three, and a discharging mechanism for waste materials is arranged on the base four.
[0012] By adopting the structure, the square material in the material storage box is manually placed on the positioning assembly, the positioning assembly rotates with the rotating disc, the positioning assembly rotates to the press, the forming module is driven downward by the press, the square material is formed and two finished materials are cut out, the rotating disc continues to rotate, the finished materials are separated from the positioning assembly and then are loaded into the packaging bag when the positioning assembly rotates to the discharging and packaging mechanism, and the rotating disc continues to rotate, so that the waste materials are taken off through the discharging mechanism, thereby completing the production of the embossed artificial leather, and the production is convenient.
[0013] The forming module comprises an embossing part and a cutter part.
[0014] By adopting the structure, the forming module is driven downward by the press, and the embossing and slitting of the square material can be realized at one time.
[0015] The positioning assembly comprises a guide seat, a fixed type workbench, a movable type workbench and a cylinder one, the guide seat is installed on the rotating disc, upper and lower slide rails are horizontally and slidably arranged on the side of the guide seat, the upper and lower slide rails are movably connected through two parallel connecting rods, the upper and lower slide rails and the two connecting rods form a parallelogram structure, the cylinder one is fixed on the rotating disc, the piston rod of the cylinder one is horizontally arranged, the piston rod of the cylinder one is connected with the lower slide rail through a linkage rod, the fixed type workbench is installed on the guide seat, the shape of the fixed type workbench is U-shaped, electric clamping pieces are installed on the two sides of the fixed type workbench, the movable type workbench is installed on the upper slide rail, the movable type workbench is provided with vacuum suction holes one on the surface, the guide seat is further provided with a vertical abutting plate on the side, and an avoiding notch is formed in the guide seat.
[0016] Adopt this structure, after the piston rod of the first cylinder stretches out, the movable workbench can be lifted up and form a high-low surface with the fixed workbench, the movable workbench will lift up the finished product and separate from the waste, the waste stays on the fixed workbench; while the piston rod of the second cylinder retracts, the movable workbench can reset and form a plane with the fixed workbench, and the loading and forming operations can be carried out.
[0017] The lower slide rail has a vacuum pipeline one, the upper surface of the lower slide rail has a strip-shaped hole one which communicates with the vacuum pipeline one, the upper rail has a vacuum pipeline two, the lower surface of the upper rail has a strip-shaped hole two which communicates with the vacuum pipeline two, and a closed cavity can be formed between the strip-shaped hole two and the strip-shaped hole one, and the movable workbench has a vacuum cavity which simultaneously communicates with the vacuum pipeline two and the vacuum suction hole one.
[0018] Adopt this structure, the piston rod of the first cylinder stretches out and makes the movable workbench move towards the abutting plate relative to the fixed workbench until it abuts against the abutting plate, the finished product and the waste are gradually separated, as the piston rod of the first cylinder continues to stretch out, the upper slide rail and the movable workbench are located at the avoiding gap and contact with the abutting plate, at this time, the upper slide rail and the movable workbench cannot continue to move, while the lower slide rail still moves, resulting in that the movable workbench can only be lifted up to completely separate the finished product and the waste, at this time, the closed cavity formed between the strip-shaped hole two and the strip-shaped hole one does not exist, so that the finished product on the movable workbench can be easily sucked.
[0019] The feeding mechanism comprises a column, an electric track one, an electric track two and an electric hand claw, the column two is fixed on the base four, the electric track one is horizontally installed on the column two, the electric track two is vertically installed on the sliding table of the electric track one, the electric hand claw is installed on the sliding table of the electric track two through a fixing piece, and the middle part of the fixed workbench is also provided with a clamping gap matched with the electric hand claw.
[0020] The base four is also provided with a guide hopper which is obliquely installed.
[0021] Adopt this structure, when the positioning assembly rotates to the base four, the electric hand claw moves downward through the electric track two, the electric hand claw clamps the edge of the waste in the clamping gap, the electric hand claw moves upward through the electric track two, and then the electric hand claw moves to the guide hopper through the electric track one, and the waste is put into the guide hopper.
[0022] The feeding and packaging mechanism comprises a sucking and folding structure and a packaging structure.
[0023] The suction folding structure comprises a second air cylinder, a third air cylinder and a lifting seat, the second air cylinder is fixed on the third base through a support, and the piston rod of the second air cylinder is vertically downward, the lifting seat is fixed on the end of the piston rod of the second air cylinder, two folding blocks are hinged on the lifting seat, the folding blocks are provided with vacuum suction holes two on the surfaces, the third air cylinder is fixed on the lifting seat, and the piston rod of the third air cylinder is vertically downward, the end of the piston rod of the third air cylinder is connected with a hinge seat, and the hinge seat is movably connected with the folding blocks through connecting pieces.
[0024] With the structure, the two folding blocks can approach or move away from each other under the action of the third air cylinder; when the movable workbench is lifted upward to separate the finished product and the waste material, the second air cylinder moves the lifting seat downward, the folding blocks suck the two finished products at the same time, the movable workbench is reset downward, at the same time, the lifting seat moves upward, the piston rod of the third air cylinder extends downward, and the two folding blocks are folded inward under the cooperation of the connecting pieces, so that the two finished products are folded together.
[0025] The folding blocks are further provided with a gap.
[0026] The packaging structure comprises a fourth air cylinder, a fifth air cylinder, a guide rail, a guide seat, a reciprocating strip and an access piece, the fourth air cylinder is fixed on the support through a mounting frame, the piston rod of the fourth air cylinder is horizontally arranged, the end of the piston rod of the fourth air cylinder is connected with the access piece, the access piece is provided with an access cavity with an opening at the upper part, the side of the access piece is provided with a guide groove in communication with the access cavity, the guide seat is mounted on the mounting frame, the guide rail is horizontally and slidably connected on the guide seat, the reciprocating strip is connected with the guide rail, one end of the reciprocating strip is provided with a vertical guide column, the vertical guide column is provided with a guide block one, the vertical guide column is provided with a supporting spring one, the guide block one is connected with a guide block two, the guide block two is slidably connected with a horizontal guide column, the horizontal guide column is provided with a supporting spring two, the horizontal guide column is provided with a pushing head capable of extending into the guide groove, the fifth air cylinder is fixed on the mounting frame, and the piston rod of the fifth air cylinder is vertically downward, the end of the piston rod of the fifth air cylinder is hingedly connected with one end of a transmission rod, the other end of the transmission rod is hingedly connected with the other end of the reciprocating strip, one end of the guide groove is fixed with an import block, the other end of the guide groove is provided with an auxiliary groove, and the auxiliary groove is in the shape of a right trapezoid, and the mounting frame is fixed with a bag body clamping ring for clamping a packaging bag.
[0027] Adopt this structure, the bag is fixed on the bag body clamping ring, make the bag mouth that opens to the access piece, through the air cylinder four drive access piece to stretch out, access piece moves to the opposite block, and a part of access piece is located in the let place gap, the opposite block opens outward, after, the product material that stacks together enters into access piece, at this moment, one end of product material is close to auxiliary groove, but not located in auxiliary groove; make access piece reset, the piston rod of air cylinder five retracts, make guide rail move to access piece, push head slides into the outside of access piece under the action of guide block, along with the piston rod of air cylinder five retracts to position, push head finally enters into auxiliary groove, control the piston rod of air cylinder five extends, make reciprocating strip move to bag body clamping ring, under the action of auxiliary groove, push head enters into guide groove, gradually push the product in access piece into the packaging bag.
[0028] The inside of the two sides of the bag body clamping ring is provided with two sealing knives for sealing the packaging bag, and a guide plate is obliquely installed on the bag body clamping ring.
[0029] Adopt this structure, through the sealing knife to the packaging bag for sealing, because the guide plate is inclined, can make the product material that stacks together better enter the bottom of the packaging bag.
[0030] Compared with the prior art, the manufacturing method and equipment of the embossed imitation leather fabric have the advantages that:
[0031] In the application, after the scattered imitation leather fabric is cut into square materials, the embossed equipment is used for embossing treatment, and the required finished product material can be directly loaded into the packaging bag, unnecessary turnover process is greatly reduced, so that the manufacturing cost is lower, and the imitation leather fabric is more fully utilized. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is a schematic diagram of the three-dimensional structure of the application;
[0033] Figure 2 It is a schematic diagram of the three-dimensional structure of the base in the application;
[0034] Figure 3 It is a schematic diagram of the three-dimensional structure of the blanking mechanism in the application;
[0035] Figure 4 It is a schematic diagram of the three-dimensional structure of the positioning assembly in the application;
[0036] Figure 5 It is a schematic diagram of the three-dimensional structure of the positioning assembly in the application;
[0037] Figure 6 It is a schematic diagram of the plane structure of the positioning assembly in the application;
[0038] Figure 7It is the plane structure schematic diagram of the blanking packaging mechanism in the application;
[0039] Figure 8 It is the three-dimensional structure schematic diagram of the sucking and folding structure in the application;
[0040] Figure 9 It is the three-dimensional structure schematic diagram of the sucking and folding structure in the application;
[0041] Figure 10 It is the plane structure schematic diagram of the blanking packaging mechanism in the application;
[0042] Figure 11 It is the plane structure schematic diagram of the guide block two in the application;
[0043] Figure 12 It is the three-dimensional structure schematic diagram of the storing and taking parts in the application;
[0044] In the figure, 1, machine table; 2, base four; 3, guide hopper; 4, rotary motor; 5, rotating disc; 6, guide base; 6a, abutting plate; 6b, avoiding gap; 7, base one; 8, movable workbench; 8a, vacuum suction hole one; 8b, vacuum cavity; 9, fixed workbench; 9a, clamping gap; 10, base two; 11, press; 11a, forming module; 12, base three; 13, mounting table; 14, material storage box; 15, vertical column; 16, electric track one; 17, electric hand claw; 18, fixing part; 19, electric track two; 20, air cylinder one; 21, linkage rod; 22, electric clamping part; 23, pushing head; 24, upper slide rail; 24a, vacuum pipeline two; 24b, strip-shaped hole two; 25, connecting rod; 26, lower slide rail; 26a, vacuum pipeline one; 26b, strip-shaped hole one; 27, air cylinder five; 28, transmission rod; 29, guide rail; 30, reciprocating strip; 31, guide plate; 32, air cylinder four; 33, guide seat; 34, storing and taking part; 34a, guide groove; 34a1, auxiliary groove; 34a2, guide block; 35, supporting spring two; 36, air cylinder two; 37, lifting seat; 38, folding block; 38a, leaving gap; 38b, vacuum suction hole two; 39, connecting part; 40, hinged seat; 41, air cylinder three; 42, support; 43, vertical guide column; 44, bag body clamping ring; 45, supporting spring one; 46, horizontal guide column; 47, guide block two; 48, guide block one. DETAILED DESCRIPTION
[0045] The following is a specific embodiment of the application and further describes the technical solutions of the application in conjunction with the drawings, but the application is not limited to these embodiments.
[0046] As Figures 1-12 shown, the embossed imitation leather fabric manufacturing method and equipment comprises the following steps:
[0047] S1. Inspect the loose imitation leather fabric and cut it into the required square pieces; specifically, the size of the square pieces is 18CM*20CM; in practice, other sizes of square pieces can also be used by adjusting the equipment.
[0048] S2. Place the square material into the material storage box 14 of the embossing equipment, and place the square material in the material storage box 14 one by one into the positioning component on the turntable.
[0049] S3. The square material is embossed and cut by the press 11 of the embossing equipment to form two finished products from one output.
[0050] S4. The two finished materials are stacked together and put into a packaging bag by the feeding and packaging mechanism of the embossing equipment;
[0051] S5. The waste material is fed out through the feeding mechanism of the embossing equipment.
[0052] The embossing equipment includes a machine base 1, on which a rotary motor 4 is mounted, with the output shaft of the rotary motor 4 pointing vertically upward. The end of the output shaft of the rotary motor 4 is connected to the middle of a rotating disk 5. Several positioning components for positioning the imitation leather fabric are mounted on the rotating disk 5, and these positioning components are evenly distributed. In this embodiment, the number of positioning components is four. The rotary motor 4 can drive the rotating disk 5 to rotate, causing it to rotate 90 degrees each time, which is a feature of existing technology. The machine base 1 also sequentially mounts a base 1 7, a base 2 10, a base 3 12, and a base 4 2. A mounting platform 13 is connected to the base 1 7. A material storage box 14 is fixed, and a press 11 is mounted on the base 2 10. The press 11 adopts existing technology. The press 11 is equipped with a lifting platform that can be raised and lowered. Two forming modules 11a for forming imitation leather fabric are detachably installed on the lifting platform. Specifically, the forming module 11a includes an embossing part and a cutting part. This adopts the existing forming module 11a. The press 11 drives the forming module 11a to move downward, which can realize embossing and cutting of square material in one go. A feeding and packaging mechanism for embossing imitation leather fabric is set on the base 3 12, and a feeding mechanism for waste material is set on the base 4 2.
[0053] The positioning assembly includes a guide seat 6, a fixed worktable 9, a movable worktable 8, and a cylinder 20. The guide seat 6 is mounted on the rotating disk 5. An upper slide rail 24 and a lower slide rail 26 are horizontally slidably arranged on the sides of the guide seat 6. The upper slide rail 24 and the lower slide rail 26 are movably connected by two parallel connecting rods 25, and the upper slide rail 24, the lower slide rail 26, and the two connecting rods 25 form a parallelogram structure. The cylinder 20 is fixed on the rotating disk 5, and the piston rod of the cylinder 20 is horizontally arranged. The piston rod end of 20 is connected to the lower slide rail 26 via the linkage rod 21. The fixed worktable 9 is mounted on the guide seat 6. The fixed worktable 9 is U-shaped. Electric clamping components 22 are installed on both sides of the fixed worktable 9. The electric clamping components 22 are existing products. The movable worktable 8 is mounted on the upper slide rail 24. The surface of the movable worktable 8 has a vacuum adsorption hole 8a. The side of the guide seat 6 also has a vertically arranged abutment plate 6a. The guide seat 6 also has an avoidance notch 6b.
[0054] The lower slide rail 26 contains a vacuum line 26a, which is connected to an external pipeline using an existing structure. The upper surface of the lower slide rail 26 has a slotted hole 26b communicating with the vacuum line 26a. The upper track contains a vacuum line 24a, and the lower surface of the upper track has a slotted hole 24b communicating with the vacuum line 24a. A sealed cavity can be formed between the slotted hole 24b and the slotted hole 26b. The movable worktable 8 contains a vacuum cavity 8b that simultaneously connects the vacuum line 24a and the vacuum adsorption hole 8a. Using this structure, the piston rod of cylinder 20 extends to allow the movable... The worktable 8 moves relative to the fixed worktable 9 towards the abutment plate 6a until it abuts against the abutment plate 6a. The finished product and the waste are gradually separated. As the piston rod of cylinder 20 continues to extend, the upper slide rail 24 and the movable worktable 8 are both located at the clearance notch 6b. At this time, the upper slide rail 24 and the movable worktable 8 can no longer move, while the lower slide rail 26 continues to move, causing the movable worktable 8 to lift up and completely separate the finished product and the waste. At this time, the sealed cavity formed between the second strip hole 24b and the first strip hole 26b does not exist, so the finished product on the movable worktable 8 can be easily sucked up.
[0055] The feeding mechanism includes a column 15, an electric track 16, an electric track 2 19, and an electric gripper 17. The column 15 is fixed on the base 4 2. The electric track 16 is horizontally installed on the column 15. The electric track 2 19 is vertically installed on the slide of the electric track 16. The electric gripper 17 is installed on the slide of the electric track 2 19 through a fastener 18. The fixed worktable 9 also has a gripping notch 9a in the middle that cooperates with the electric gripper 17. A guide hopper 3 is also installed at an incline on the base 4 2.
[0056] The feeding and packaging mechanism includes a suction folding structure and a packaging structure.
[0057] The folding structure includes cylinder 2 36, cylinder 3 41, and lifting seat 37. Cylinder 2 36 is fixed to base 3 12 by bracket 42, and the piston rod of cylinder 2 36 is vertically downward. Lifting seat 37 is fixed to the end of the piston rod of cylinder 2 36. Two folding blocks 38 are hinged on lifting seat 37. The surface of folding block 38 has vacuum adsorption hole 2 38b. Vacuum adsorption hole 2 38b is connected to the external pipeline through a quick connector, which adopts the existing structure. Cylinder 3 41 is fixed to lifting seat 37, and the piston rod of cylinder 3 41 is vertically downward. The end of the piston rod of cylinder 3 41 is connected to hinge seat 40. Hinge seat 40 is movably connected to folding block 38 through connector 39. Folding block 38 also has clearance notch 38a.
[0058] The packaging structure includes cylinder 32, cylinder 27, guide rail 29, guide seat 33, reciprocating bar 30, and storage / retrieval component 34. Cylinder 32 is fixed to bracket 42 by a mounting bracket. The piston rod of cylinder 32 is horizontally arranged, and the end of the piston rod of cylinder 32 is connected to storage / retrieval component 34. Storage / retrieval component 34 has a storage / retrieval cavity with an opening at the top, and a guide groove 34a on the side of storage / retrieval component 34 that communicates with the storage / retrieval cavity. Guide seat 33 is mounted on the mounting bracket, and guide rail 29 is horizontally slidably connected to guide seat 33. Reciprocating bar 30 and guide rail 29 are connected to guide rail 29. The mounting bracket is connected to rail 29. Specifically, the mounting bracket is also connected to one end of an auxiliary spring. The other end of the auxiliary spring can abut against the other end of the reciprocating bar 30. That is, when the reciprocating bar 30 moves away from the storage / retrieval component 34 and reaches its limit position, the auxiliary spring can be compressed. The auxiliary spring is arranged horizontally. A vertical guide post 43 is installed at one end of the reciprocating bar 30. A guide block 48 is provided on the vertical guide post 43. A support spring 45 is provided on the vertical guide post 43. The guide block 48 and the guide block 47 are connected. A horizontal guide post is slidably connected to the guide block 47. 46. A support spring 35 is provided on the horizontal guide post 46. The horizontal guide post 46 has a pusher head 23 that can extend into the guide groove 34a. The pusher head 23 can push out the stacked finished materials located in the storage and retrieval part 34. The cylinder 27 is fixed on the mounting bracket, and the piston rod of the cylinder 27 is vertically downward. The end of the piston rod of the cylinder 27 is hinged to one end of the transmission rod 28, and the other end of the transmission rod 28 is hinged to the other end of the reciprocating bar 30. An inlet block 34a2 is fixed to one end of the guide groove 34a. The inlet block 34a2 is used to push out the stacked finished materials located in the storage and retrieval part 34a. a2 allows the horizontal guide post 46 to retract automatically, i.e., the support spring 25 is compressed, so that the pusher head 23 can slide on the outer surface of the storage and retrieval part 34; the other end of the guide groove 34a has an auxiliary groove 34a1, and the auxiliary groove 34a1 is a right trapezoid in shape. The mounting frame is fixed with a bag clamping ring 44 for clamping the packaging bag. The bag clamping ring 44 adopts an existing product, which is a rectangular frame structure, and can clamp the packaging bag and keep the bag opening in an open state. This adopts an existing structure.
[0059] The bag holding ring 44 has two sealing knives on both sides for sealing the packaging bag. The sealing knife is used to seal the bag opening, which is a prior art. The bag holding ring 44 is also equipped with a guide plate 31 at an angle. Since the guide plate 31 is at an angle, the stacked finished materials can enter the bottom of the packaging bag.
[0060] The square material in the material storage box 14 is manually placed onto the positioning component. As the rotating disk 5 rotates, the positioning component, driven by the rotary motor 4, rotates the disk 5 90 degrees each time. The positioning component rotates to the press 11, which in turn drives the forming module 11a downwards, shaping the square material and cutting out two finished products. As the rotating disk 5 continues to rotate, the positioning component rotates to the unloading and packaging mechanism. After the piston rod of cylinder 20 extends, the movable worktable 8 rises upwards, forming a height difference with the fixed worktable 9. The movable worktable 8 then loads the finished product... After being lifted upwards, it can detach from the waste material, which remains on the fixed worktable 9. Cylinder 2 36 moves the lifting seat 37 downwards, and the folding blocks 38 simultaneously pick up the two finished products. The movable worktable 8 then returns to its original position downwards. At the same time, the lifting seat 37 moves upwards, and the piston rod of cylinder 3 41 extends downwards. With the cooperation of the connecting piece 39, the two folding blocks 38 fold inwards, stacking the two finished products together. Cylinder 4 32 drives the storage and retrieval piece 34 to extend. The storage and retrieval piece 34 moves to the folding block 38, and is partially located within the clearance notch 38a. The folding block 38 moves outwards. After opening, the stacked finished materials enter the storage / retrieval component 34, causing the storage / retrieval component 34 to reset. The piston rod of cylinder 5 27 retracts, causing the guide rail 29 to move towards the storage / retrieval component 34. Under the action of the guide block 34a2, the pusher head 23 slides into the side of the storage / retrieval component 34. As the piston rod of cylinder 5 27 retracts into position, the pusher head 23 finally enters the auxiliary groove 34a1. The piston rod of cylinder 5 27 is then extended, causing the reciprocating strip 30 to move towards the bag clamping ring 44. Under the action of the auxiliary groove 34a1, the pusher head 23 enters the guide groove 34a, placing the storage / retrieval component 34 into the bag. The product inside 4 is gradually pushed into the packaging bag; after the finished material is separated from the positioning component, it is put into the packaging bag, and the rotating disk 5 continues to rotate. When the positioning component rotates to the base 4 2, the electric gripper 17 moves downward through the electric track 2 19. After the electric gripper 17 grips the edge of the waste material at the gripping notch 9a, the electric track 2 19 moves the electric gripper 17 upward. Then the electric track 1 16 moves the electric gripper 17 to the guide hopper 3 and puts the waste material into the guide hopper 3, thus completing the production of the embossed imitation leather fabric; that is, the finished material refers to the embossed imitation leather fabric.
[0061] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0062] The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of the invention or exceeding the scope defined by the appended claims.
Claims
1. A method for manufacturing embossed imitation leather fabric, characterized in that, Includes the following steps: S1. Inspect the loose imitation leather fabric and cut it into the required square pieces; S2. Place the square material into the material storage box (14) of the embossing equipment, and place the square material in the material storage box (14) one by one into the positioning component on the turntable; S3. The square material is embossed and cut by the press (11) of the embossing equipment to form a finished product of one output and two outputs. S4. The two finished materials are stacked together and put into a packaging bag by the feeding and packaging mechanism of the embossing equipment; S5. The waste material is fed out through the feeding mechanism of the embossing equipment; The embossing equipment includes a machine base (1), on which a rotary motor (4) is installed, and the output shaft of the rotary motor (4) is vertically upward. The end of the output shaft of the rotary motor (4) is connected to the middle of a rotating disk (5). Several positioning components for positioning imitation leather fabric are installed on the rotating disk (5), and the positioning components are evenly distributed. The machine base (1) is also sequentially equipped with a base one (7), a base two (10), a base three (12), and a base four (2). A mounting platform (13) is connected to the base one (7), and a material storage box (14) is fixed on the mounting platform (13). A press (11) is provided on the base two (10), and the press (11) is equipped with... The lifting platform is capable of vertical movement. Two forming modules (11a) for forming imitation leather fabric are detachably installed on the lifting platform. A feeding and packaging mechanism for embossed imitation leather fabric is provided on base three (12), and a feeding mechanism for waste material is provided on base four (2). The positioning assembly includes a guide seat (6), a fixed worktable (9), a movable worktable (8), and a cylinder one (20). The guide seat (6) is mounted on a rotating disk (5). An upper slide rail (24) and a lower slide rail (26) are horizontally slidably arranged on the sides of the guide seat (6). The upper slide rail (24) and the lower slide rail (26) are movably connected by two parallel connecting rods (25). The rail (24), the lower slide rail (26), and the two connecting rods (25) form a parallelogram structure. The cylinder (20) is fixed on the rotating disk (5), and the piston rod of the cylinder (20) is horizontally set. The end of the piston rod of the cylinder (20) is connected to the lower slide rail (26) through the linkage rod (21). The fixed worktable (9) is installed on the guide seat (6). The fixed worktable (9) is U-shaped. Electric clamping parts (22) are installed on both sides of the fixed worktable (9). The movable worktable (8) is installed on the upper slide rail (24). The surface of the movable worktable (8) has a vacuum adsorption hole (8a). The side of the guide seat (6) also has a vertically oriented... The guide seat (6) is provided with a clearance notch (6b) and a backing plate (6a) is arranged. The lower slide rail (26) has a vacuum pipeline (26a) and a strip hole (26b) connected to the vacuum pipeline (26a) on the upper surface of the lower slide rail (26). The upper slide rail (24) has a vacuum pipeline (24a) and a strip hole (24b) connected to the vacuum pipeline (24a) on the lower surface of the upper slide rail (24). A sealed cavity can be formed between the strip hole (24b) and the strip hole (26b). The movable worktable (8) has a vacuum cavity (8b) that connects the vacuum pipeline (24a) and the vacuum adsorption hole (8a) at the same time.
2. The method for manufacturing an embossed imitation leather fabric according to claim 1, characterized in that, The square material measures 18cm x 20cm.
3. The method for manufacturing an embossed imitation leather fabric according to claim 1, characterized in that, The molding module (11a) includes an embossing section and a cutting section.
4. The method for manufacturing an embossed imitation leather fabric according to claim 1, characterized in that, The feeding mechanism includes a column (15), an electric track one (16), an electric track two (19), and an electric gripper (17). The column (15) is fixed on the base four (2). The electric track one (16) is horizontally installed on the column (15). The electric track two (19) is vertically installed on the slide of the electric track one (16). The electric gripper (17) is installed on the slide of the electric track two (19) through a fastener (18). The fixed worktable (9) also has a gripping notch (9a) in the middle that cooperates with the electric gripper (17).
5. The method for manufacturing an embossed imitation leather fabric according to claim 1, characterized in that, A guide hopper (3) is also installed at an incline on the base four (2).
6. The method for manufacturing an embossed imitation leather fabric according to claim 1, characterized in that, The feeding and packaging mechanism includes a suction folding structure and a packaging structure.
Citation Information
Patent Citations
Leather processing embossing device
CN213624201U
KR20220115156A