A wind turbine testing method, device, electronic equipment and medium

By determining the parameters of the pitch system, sensor module, and blades after the wind turbine is powered on, and performing a bottom-up debugging process, the problems of low efficiency and low accuracy in the existing technology are solved, and automated wind turbine testing is realized.

CN117307417BActive Publication Date: 2026-05-12WINDEY ENERGY TECHNOLOGY GROUP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
WINDEY ENERGY TECHNOLOGY GROUP CO LTD
Filing Date
2023-10-24
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing pitch system has low electrical commissioning efficiency and accuracy, and relies on manual operation, making it difficult to meet the requirements of high reliability and safety.

Method used

After the wind turbine is powered on, the rated parameters of the pitch system are determined, the temperature parameters of the sensor module are judged, and the preset pitch adjustment of the blades is performed to generate a commissioning report, thus realizing a bottom-up commissioning process and improving accuracy and efficiency.

Benefits of technology

It improves the accuracy and efficiency of wind turbine testing, quickly locates the cause of faults, reduces manual intervention, and generates automated commissioning reports.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a wind turbine testing method and device, electronic equipment and medium, and relates to the field of wind power generation. After the wind turbine is powered on, whether the variable pitch system is qualified is determined by determining a plurality of rated parameters of the variable pitch system of the wind turbine. On the premise that the variable pitch system is qualified, the heater and the heater fan of the wind turbine are controlled to be turned on. Whether each sensor module is qualified is determined based on a plurality of temperature parameters collected by a plurality of sensor modules of the wind turbine. If each sensor module is qualified, a plurality of preset pitch adjustment debugging is controlled to be performed on a plurality of blades of the wind turbine. Whether each blade is qualified is determined based on the results of the preset pitch adjustment debugging. If each blade is qualified, a debugging report is generated according to the rated parameters, the temperature parameters, the results of the preset pitch adjustment debugging and corresponding determination results, thereby improving the accuracy and efficiency of the wind turbine testing.
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Description

Technical Field

[0001] This invention relates to the field of wind power generation, and in particular to a method, apparatus, electronic device and medium for testing wind turbine generators. Background Technology

[0002] Currently, due to increasing demands for saving floor space and reducing the cost per kilowatt-hour, wind turbine capacity is gradually evolving towards larger megawatts. Correspondingly, the weight and dimensions of the blades required for installation are increasing dramatically, and the operating environment of wind turbines is becoming increasingly complex. Pitch systems, by adjusting the blade pitch angle, play a crucial role in improving captured aerodynamic power and responding to extreme weather conditions with emergency feathering. Therefore, owners are placing increasingly higher demands on the reliability and safety of the electrical commissioning of pitch systems. The ability to quickly complete the commissioning of each electrical module in the pitch system while meeting requirements for safe trial operation and rapid error troubleshooting is becoming increasingly critical to the safe and reliable operation of pitch systems in the field.

[0003] The existing pitch system commissioning involves electrical commissioning of the three sides (A, B, and C) of the shaft cabinet, one side at a time. The commissioning is mainly carried out by commissioning workers based on the factory commissioning manual and their own work experience. Due to considerations for sudden safety accidents, the commissioning is mainly carried out in pairs. One person triggers the sensors outside the hub, while the other person inside the hub uses the human-machine interface system to debug each function and records the commissioning results in the wind turbine factory commissioning manual. However, this testing method results in low efficiency and low accuracy. Summary of the Invention

[0004] The purpose of this invention is to provide a wind turbine testing method, device, electronic equipment, and medium that can perform corresponding debugging and qualification tests on the pitch system, sensor module, and blades of the wind turbine, thereby improving the accuracy and efficiency of wind turbine testing. It can also generate debugging reports based on various rated parameters, temperature parameters, preset pitch adjustment debugging results, and corresponding judgment results, making it convenient for users.

[0005] To address the aforementioned technical problems, this invention provides a wind turbine testing method, comprising:

[0006] After the wind turbine is powered on, several rated parameters of the pitch system of the wind turbine are determined, and the qualification of the pitch system is judged based on each rated parameter.

[0007] If the pitch system is qualified, after controlling the heater and heater fan of the wind turbine to turn on, determine the several temperature parameters collected by several sensor modules of the wind turbine, and determine whether each sensor module is qualified based on the collected temperature parameters.

[0008] If each of the sensor modules is qualified, then control several blades of the wind turbine to perform several preset pitch adjustment adjustments, determine the results of each preset pitch adjustment adjustment, and judge whether each blade is qualified based on the results of each preset pitch adjustment adjustment.

[0009] If each blade is qualified, a commissioning report is generated based on the rated parameters, temperature parameters, the results of the preset blade adjustment and commissioning, and the corresponding judgment results.

[0010] Optionally, determining several rated parameters of the pitch system of the wind turbine includes:

[0011] The control version, drive version, overall transmission ratio, motor type, and rated torque parameters of the pitch system are determined to obtain the rated parameters of the pitch system.

[0012] Optionally, determining the several temperature parameters collected by the several sensor modules of the wind turbine includes:

[0013] Determine the temperature parameters collected by the hub temperature sensor of the wind turbine;

[0014] Determine the temperature parameters collected by the temperature sensor of the capacitor bank of the wind turbine;

[0015] Determine the temperature parameters collected by the driver temperature sensor of the wind turbine.

[0016] Optionally, controlling several blades of the wind turbine to perform several preset blade adjustments includes:

[0017] Control each blade to perform inching adjustments based on a preset operating speed;

[0018] Control each blade to repeatedly adjust its opening and feathering within a preset angle range and a preset operating speed range;

[0019] The position of each blade is adjusted based on the preset operating speed;

[0020] Accordingly, determining the results of each of the preset pitch adjustment adjustments includes:

[0021] Determine the operating speed of each blade after the jog test;

[0022] Determine the operating speed and blade angle of each blade after the opening and feathering adjustments are performed;

[0023] Determine the blade angle of each blade after adjustment at the specified position;

[0024] Accordingly, the step of determining whether each blade is qualified based on the results of each preset blade adjustment includes:

[0025] Determine whether the running speed after the jog adjustment is equal to the first preset speed to obtain the first determination result;

[0026] Determine whether the operating speed after the adjustment of the propeller opening and feathering is within the preset operating speed range to obtain a second determination result;

[0027] The blade angles after the adjustment of the pitching and feathering are determined to be within the preset angle range, so as to obtain a third judgment result;

[0028] Determine whether the blade angle after the position adjustment is equal to the preset blade angle to obtain the fourth determination result;

[0029] Based on the first judgment result, the second judgment result, the third judgment result, and the fourth judgment result, determine whether each blade is qualified.

[0030] Optionally, before determining several rated parameters of the wind turbine's pitch system after the wind turbine is powered on, the method further includes:

[0031] Determine whether the wind turbine is powered on;

[0032] If the wind turbine is not powered on, the appearance, circuit connection, component integrity and insulation of the wind turbine are tested accordingly, and the appearance and circuit of the wind turbine are judged to be qualified based on the results.

[0033] If the appearance and circuit of the wind turbine are qualified, the step of determining several rated parameters of the pitch system of the wind turbine after it is powered on is triggered.

[0034] Optionally, after the blades are deemed qualified, the method further includes:

[0035] The oil supply capacity of the hub lights, drive fans and lubrication pump of the wind turbine is tested accordingly, and the oil supply capacity of the hub lights, drive fans and lubrication pump is judged to be qualified based on the test results.

[0036] If the oil supply capacity of the hub light, the drive fan, and the lubrication pump are all qualified, the step of generating a commissioning report based on the rated parameters, the temperature parameters, the results of the preset pitch adjustment, and the corresponding judgment results is triggered.

[0037] Optionally, after the blades are deemed qualified, the method further includes:

[0038] The lubrication pump of the wind turbine is controlled to start, and the feedback signal, oil level signal and blockage signal after the lubrication pump starts are determined. Based on the feedback signal, oil level signal and blockage signal, it is determined whether the lubrication pump is qualified.

[0039] If the lubrication pump is qualified, then control each blade to return to the initial position before the preset pitch adjustment and trigger the step of generating a debugging report based on each rated parameter, each temperature parameter, the result of the preset pitch adjustment and the corresponding judgment result.

[0040] To address the aforementioned technical problems, the present invention also provides a wind turbine testing device, comprising:

[0041] The determining unit is used to determine several rated parameters of the pitch system of the wind turbine after the wind turbine is powered on, and to determine whether the pitch system is qualified based on each rated parameter.

[0042] The first control unit is used to determine several temperature parameters collected by several sensor modules of the wind turbine after controlling the heater and heater fan of the wind turbine to turn on when the pitch system is qualified, and to determine whether each sensor module is qualified based on the collected temperature parameters.

[0043] The second control unit is used to control several blades of the wind turbine to perform several preset pitch adjustment adjustments when each of the sensor modules is qualified, and to determine the result of each preset pitch adjustment adjustment, and to determine whether each blade is qualified based on the result of each preset pitch adjustment adjustment.

[0044] The commissioning report generation unit is used to generate a commissioning report based on the rated parameters, temperature parameters, preset pitch adjustment results, and corresponding judgment results when each blade is qualified.

[0045] To address the aforementioned technical problems, the present invention also provides an electronic device, comprising:

[0046] Memory, used to store computer programs;

[0047] A processor is used to execute the computer program to implement the steps of the wind turbine testing method as described above.

[0048] To address the aforementioned technical problems, the present invention also provides a computer-readable storage medium for storing a computer program, which, when executed by a processor, implements the wind turbine testing method described above.

[0049] The purpose of this invention is to provide a wind turbine testing method, device, electronic equipment, and medium. After the wind turbine is powered on, several rated parameters of the wind turbine's pitch system are first determined to determine whether the pitch system is qualified. If the pitch system is qualified, the wind turbine's heater and heater fan are turned on. Based on several temperature parameters collected by several sensor modules of the wind turbine, the qualification of each sensor module is determined. If each sensor module is qualified, several blades of the wind turbine are controlled to perform several preset pitch adjustments. Based on the results of each preset pitch adjustment, the qualification of each blade is determined. If each blade is qualified, an adjustment report is generated based on the rated parameters, temperature parameters, preset pitch adjustment results, and corresponding judgment results, thereby improving the accuracy and efficiency of wind turbine testing. Attached Figure Description

[0050] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0051] Figure 1 A process flow diagram of a wind turbine testing method provided by the present invention;

[0052] Figure 2 A flowchart illustrating another wind turbine testing method provided by the present invention;

[0053] Figure 3 This is a schematic diagram of the structure of a wind turbine testing device provided by the present invention;

[0054] Figure 4 This is a schematic diagram of the structure of an electronic device provided by the present invention. Detailed Implementation

[0055] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0056] Please refer to Figure 1 , Figure 1 A flowchart illustrating a wind turbine testing method provided by this invention. The method includes:

[0057] S11: After the wind turbine is powered on, determine several rated parameters of the wind turbine's pitch system, and judge whether the pitch system is qualified based on each rated parameter.

[0058] S12: If the pitch system is qualified, after the heater and heater fan of the wind turbine are turned on, determine the temperature parameters collected by several sensor modules of the wind turbine, and judge whether each sensor module is qualified based on the collected temperature parameters.

[0059] S13: If each sensor module is qualified, control several blades of the wind turbine to perform several preset pitch adjustment adjustments, determine the results of each preset pitch adjustment adjustment, and judge whether each blade is qualified based on the results of each preset pitch adjustment adjustment.

[0060] S14: If each blade is qualified, a commissioning report will be generated based on each rated parameter, each temperature parameter, the results of the preset blade adjustment and commissioning, and the corresponding judgment results.

[0061] In this invention, the pitch control system, sensor modules, and blades are debugged and tested in sequence. First, after the wind turbine is powered on, several rated parameters of the pitch control system are determined. Based on these parameters, the system's qualification is assessed. Once the pitch control system is deemed qualified, the wind turbine's heater and heater fan are activated. Based on the collected temperature parameters, the qualification of each sensor module is assessed. If each sensor module is deemed qualified, several preset pitch adjustments are performed on several blades of the wind turbine, and the results of these adjustments are determined. Based on these results, the qualification of each blade is assessed. If each blade is qualified, a debugging report is generated based on the rated parameters, temperature parameters, the preset pitch adjustment results, and the corresponding assessment results. This solution adopts a bottom-up debugging approach, first testing the basic electrical components, then sequentially debugging each single function and the functions coupled with multiple sensors. This allows for rapid fault location. After debugging is complete, a debugging report is automatically generated and uploaded to the cloud, eliminating the need for manual filling by workers, thus balancing efficiency with a more user-friendly approach.

[0062] It should be noted that, addressing the problems in existing technologies, this invention streamlines the debugging process according to electrical functional modules. Workers, using a smart debugging platform, sequentially debug the electrical modules and provide feedback on the results, eliminating the need to follow factory debugging guidelines and improving debugging efficiency. Each debugging quality control point is integrated throughout the process, and feedback on the results is required to prevent missed detections of critical quality control points. The debugging process adopts a bottom-up approach, first testing basic electrical components, then sequentially debugging individual functions and functions coupled with multiple sensors, thereby quickly pinpointing the cause of the fault. After debugging is complete, a debugging report is automatically generated and uploaded to the cloud, eliminating the need for manual filling by workers, thus combining efficiency with a more user-friendly approach.

[0063] It should also be noted that the following pre-commissioning requirements must be met: 1. Technical preparation: Verify the electrician's operating certificate of the commissioning personnel to ensure they are certified and qualified. Before commissioning, all commissioning personnel should receive training on safety precautions, quality control points, and the intelligent commissioning platform. Commissioning personnel should install the intelligent commissioning platform and familiarize themselves with electrical drawings and relevant electrical component technical data. 2. Preparation of commissioning equipment, instruments, and materials. 3. Commissioning environment requirements: The inside of the wheel hub should be free of debris and obvious lubricating oil stains, and the cable wiring between all electrical components should be completed. There should be no operating hoisting equipment above the wheel hub, and a "Working in Progress" sign should be placed around it. 4. Safety technical requirements: Cables should be placed in areas not accessible to engineering vehicles to prevent them from being run over. Power outages and restorations must be confirmed with the commissioning personnel inside the wheel hub. Before commissioning begins, ensure that the factory's fire alarm system is functioning properly.

[0064] This embodiment provides a wind turbine testing method. After the wind turbine is powered on, several rated parameters of the wind turbine's pitch system are first determined to determine whether the pitch system is qualified. If the pitch system is qualified, the wind turbine's heater and heater fan are turned on. Based on several temperature parameters collected by several sensor modules of the wind turbine, the qualification of each sensor module is determined. If each sensor module is qualified, several blades of the wind turbine are controlled to perform several preset pitch adjustments. Based on the results of each preset pitch adjustment, the qualification of each blade is determined. If each blade is qualified, an adjustment report is generated based on the rated parameters, temperature parameters, preset pitch adjustment results, and corresponding judgment results, thereby improving the accuracy and efficiency of wind turbine testing.

[0065] Based on the above embodiments:

[0066] As an optional embodiment, several rated parameters of the wind turbine's pitch system are determined, including:

[0067] Determine the control version, drive version, overall transmission ratio, motor type, and rated torque parameters of the pitch system to obtain the rated parameters of the pitch system.

[0068] In this invention, several rated parameters of the pitch system include control version, drive version, total transmission ratio, motor type, and motor rated torque parameters. These parameters need to be determined first in order to accurately perform the subsequent pitch system qualification judgment process, thus ensuring the integrity of the solution.

[0069] As an optional embodiment, several temperature parameters collected by several sensor modules of the wind turbine are determined, including:

[0070] Determine the temperature parameters collected by the hub temperature sensor of the wind turbine;

[0071] Determine the temperature parameters collected by the temperature sensor of the capacitor bank of the wind turbine;

[0072] Determine the temperature parameters collected by the driver temperature sensor of the wind turbine.

[0073] In this invention, the temperature parameters collected by several sensor modules of the wind turbine include: temperature parameters collected by the hub temperature sensor, temperature parameters collected by the capacitor bank temperature sensor, and temperature parameters collected by the drive temperature sensor. Therefore, it is necessary to determine these parameters in order to accurately perform the subsequent sensor module qualification judgment process and ensure the integrity of the solution.

[0074] As an optional embodiment, controlling several blades of the wind turbine to perform several preset pitch adjustment adjustments includes:

[0075] Control each blade to perform inching adjustments based on the preset operating speed;

[0076] Control each blade to repeatedly adjust its opening and feathering within a preset angle range and a preset operating speed range;

[0077] The position of each blade is adjusted based on the preset operating speed;

[0078] Accordingly, the results of each preset pitch adjustment are determined, including:

[0079] Determine the operating speed of each blade after jogging adjustment;

[0080] Determine the operating speed and blade angle of each blade after adjusting for opening and feathering;

[0081] Determine the blade angles of each blade after position adjustment;

[0082] Accordingly, based on the results of each preset pitch adjustment test, the qualification of each blade is determined, including:

[0083] Determine whether the running speed after jogging adjustment is equal to the first preset speed to obtain the first judgment result;

[0084] Determine whether the operating speed after the pitching and feathering adjustments is within the preset operating speed range to obtain a second determination result;

[0085] The third judgment result is obtained by determining that the blade angles after adjustment for both pitching and feathering are within the preset angle range.

[0086] Determine whether the blade angle after position adjustment is equal to the preset blade angle to obtain the fourth judgment result;

[0087] The first, second, third, and fourth judgment results are used to determine whether each blade is qualified.

[0088] In this invention, the specific process of controlling several blades of a wind turbine to perform several preset pitch adjustment adjustments is as follows: Each blade is controlled to perform jogging adjustments based on a preset operating speed; each blade is controlled to repeatedly open and feather within a preset angle and operating speed range; and each blade is controlled to perform position adjustments based on a preset operating speed. After completing the above control, the blade's qualification can be judged based on the determined operating speed of each blade after jogging adjustments, the operating speed and blade angle after opening and feathering adjustments, and the blade angle after position adjustments. The system obtains a first judgment result by determining whether the running speed after jogging adjustment is equal to the first preset speed; a second judgment result by determining whether the running speed after pitching and feathering adjustments is within the preset running speed range; a third judgment result by determining whether the blade angle after pitching and feathering adjustments is within the preset angle range; and a fourth judgment result by determining whether the blade angle after position adjustment is equal to the preset blade angle. This facilitates subsequent judgment of whether each blade is qualified based on the first, second, third, and fourth judgment results, thus improving the accuracy of the solution.

[0089] As an optional embodiment, before determining several rated parameters of the wind turbine's pitch system after the wind turbine is powered on, the method further includes:

[0090] Determine if the wind turbine is powered on;

[0091] If the wind turbine is not powered on, the appearance, circuit connection, component integrity and insulation of the wind turbine shall be tested accordingly, and the appearance and circuit of the wind turbine shall be judged as qualified based on the results.

[0092] If the appearance and circuit of the wind turbine are qualified, the steps of determining several rated parameters of the wind turbine's pitch system after the wind turbine is powered on are triggered.

[0093] In this invention, before determining several rated parameters of the wind turbine's pitch system after it is powered on, it is possible to determine whether the wind turbine is powered on. If the wind turbine is not powered on, corresponding tests are performed on its appearance, circuit connections, component integrity, and insulation. Based on the results, it is determined whether the wind turbine's appearance and circuit are qualified. Conversely, if the wind turbine's appearance and circuit are qualified, the step of determining several rated parameters of the wind turbine's pitch system after it is powered on is triggered. This solution enables the determination of the wind turbine's appearance and circuit qualification when it is not powered on, improving the accuracy of the test.

[0094] As an optional embodiment, after each blade has passed inspection, the method further includes:

[0095] The oil supply capacity of the hub lights, drive fans and lubrication pumps of the wind turbine is tested accordingly, and the oil supply capacity of the hub lights, drive fans and lubrication pumps is judged to be qualified based on the test results.

[0096] If the oil supply capacity of the hub lights, drive fan, and lubrication pump are all qualified, the step of generating a commissioning report based on the rated parameters, temperature parameters, preset pitch adjustment results, and corresponding judgment results is triggered.

[0097] In this invention, after determining that each blade is qualified, the oil supply capacity of the hub lights, drive fans, and lubrication pumps of the wind turbine can be tested accordingly. Based on the test results, it is determined whether the oil supply capacity of the hub lights, drive fans, and lubrication pumps is qualified. If the oil supply capacity of the hub lights, drive fans, and lubrication pumps is qualified, the step of generating a commissioning report based on each rated parameter, each temperature parameter, the preset pitch adjustment result, and the corresponding judgment result is triggered. This solution can realize the judgment of the qualification of the oil supply capacity of the hub lights, drive fans, and lubrication pumps, thus improving the accuracy of the test.

[0098] As an optional embodiment, after each blade has passed inspection, the method further includes:

[0099] Control the start of the lubrication pump of the wind turbine, and determine the feedback signal, oil level signal and blockage signal after the lubrication pump starts. Based on the feedback signal, oil level signal and blockage signal, determine whether the lubrication pump is qualified.

[0100] If the lubrication pump is qualified, control each blade to return to the initial position before the preset pitch adjustment and trigger the step of generating a commissioning report based on each rated parameter, each temperature parameter, the result of the preset pitch adjustment and the corresponding judgment result.

[0101] In this invention, after determining that each blade is qualified, the lubrication pump of the wind turbine can be started by controlling the start of the lubrication pump. The feedback signal, oil level signal and blockage signal after the lubrication pump starts can be determined. Based on the feedback signal, oil level signal and blockage signal, the qualification of the lubrication pump can be determined. After determining that the lubrication pump is qualified, each blade is controlled to return to the initial position before the preset pitch adjustment and debugging, so as to ensure the consistency of the blade position before and after the test. This solution can realize the qualification of the lubrication pump and improve the accuracy of the test.

[0102] It should be noted that the testing process for this invention can be summarized in the following order: a. Electrical equipment installation; b. Commissioning workers entering the factory; c. Pre-power-on inspection; d. System power-on; e. Pitch system parameter verification; f. Sensor module testing; g. Pitch control module commissioning; h. Auxiliary module testing; i. Lubrication module testing; j. Pitch system reset; k. Generating a commissioning report. The entire process is as follows: Figure 2 As shown. Electrical equipment installation refers to the sequential installation of equipment on the A, B, and C sides of the shaft cabinet, including the shaft cabinet itself, controller, limit switches, proximity switches, pitch motor, lubrication pump, etc., as well as the corresponding cable laying. After installation, a quality engineer conducts a specialized quality self-inspection. Commissioning worker entry refers to the allocation of commissioning accounts and login to the intelligent commissioning platform. The intelligent commissioning platform includes detailed steps and quality control points for different commissioning modules, as well as feedback on test results after the commissioning items are completed.

[0103] It should also be noted that the pre-power-on inspection includes three aspects: visual inspection, circuit calibration, and insulation calibration. This ensures that no electrical components are missing, confirms that the components installed in the shaft cabinet are secure, that the relays and base connections are secure, that the limit switches are correctly connected to the shaft cabinet, that the pitch motor is correctly connected to the shaft cabinet, that the driver and terminal cable connections are secure, that there are no loose pins on the heavy-duty plug, performs insulation testing on critical circuits, measures the pitch motor circuit, disconnects all switches in the cabinet, and feeds the debugging data back to the intelligent debugging platform. If the test items pass, proceed to the next module for debugging.

[0104] It should also be noted that when the system is powered on, the phase voltage and line voltage of the power supply need to be measured to see if they are within the marked range. After checking that they are within the correct range, the A, B, and C sides of the shaft cabinet are closed and powered on in sequence. The debugging data is fed back to the intelligent debugging platform. If the test item is qualified, the next module is debugged.

[0105] It should also be noted that the pitch system parameters are checked, including the control version, drive version, total transmission ratio, motor type, and rated torque parameters of the wind turbine single-drive pitch system. The debugging data is then fed back to the intelligent debugging platform. If the test item is qualified, the next module debugging is carried out.

[0106] It should also be noted that the sensor module test includes testing the heater fan, the heater, the wheel hub temperature sensor, the capacitor bank temperature sensor, and the driver temperature sensor. The proximity switch and limit switch are manually triggered in sequence for functional testing. The debugging data is fed back to the intelligent debugging platform. If the test item is qualified, the next module is debugged.

[0107] It should also be noted that the pitch control module debugging includes three modes: jog control debugging, interval control debugging, and position control debugging. The self-learning module is then debugged, and the debugging data is fed back to the intelligent debugging platform. If the test item passes, the next module debugging is performed. Jog control testing requires jogging at a given operating speed while observing the actual speed. Interval control testing requires inputting an angle range and operating speed range to perform back-and-forth pitching and feathering tests. Position control testing requires inputting a specified angle and operating speed, and at a given operating speed, the blades must open and close to the specified angle.

[0108] It should also be noted that auxiliary module debugging, including debugging of hub lights, drive fans, lubrication pump oil supply, etc., feeds the debugging data back to the intelligent debugging platform. If the test item passes, the next module debugging will proceed.

[0109] It should also be noted that the lubrication module debugging includes starting and running the lubrication pump, and testing the lubrication pump feedback signal, oil level signal, and lubrication pump blockage signal in sequence. The debugging data is then fed back to the intelligent debugging platform. If the test item passes, the next module debugging is performed.

[0110] It should also be noted that after the above debugging is completed, the pitch system needs to be reset, that is, the blades on all three sides of the shaft cabinet (A, B, and C) should be returned to the shipping position, the backup power switch and the main switch should be turned off, and the cabinet door should be sealed after checking that no tools are left inside. Furthermore, the intelligent debugging platform can automatically generate a debugging report based on the debugging results fed back from each debugging module.

[0111] Please refer to Figure 3 , Figure 3 A schematic diagram of a wind turbine testing device provided by the present invention. The device includes:

[0112] The determining unit 11 is used to determine several rated parameters of the pitch system of the wind turbine after the wind turbine is powered on, and to determine whether the pitch system is qualified based on each rated parameter.

[0113] The first control unit 12 is used to determine several temperature parameters collected by several sensor modules of the wind turbine after the heater and heater fan of the wind turbine are turned on when the pitch system is qualified, and to determine whether each sensor module is qualified based on the collected temperature parameters.

[0114] The second control unit 13 is used to control several blades of the wind turbine to perform several preset pitch adjustment adjustments when each sensor module is qualified, and to determine the results of each preset pitch adjustment adjustment, and to determine whether each blade is qualified based on the results of each preset pitch adjustment adjustment.

[0115] The commissioning report generation unit 14 is used to generate a commissioning report based on each rated parameter, each temperature parameter, the preset pitch adjustment commissioning results, and the corresponding judgment results when each blade is qualified.

[0116] The wind turbine testing device provided in this embodiment corresponds to the method described above, and therefore has the same beneficial effects as the method described above. Therefore, for the embodiment of the wind turbine testing device, please refer to the description of the embodiment in the method section, which will not be repeated here.

[0117] Please refer to Figure 4 , Figure 4 A schematic diagram of the structure of an electronic device provided by the present invention. The electronic device includes:

[0118] Memory 20 is used to store computer programs;

[0119] The processor 21 is used to execute computer programs to implement the steps of the wind turbine test method described above.

[0120] The electronic devices provided in this embodiment may include, but are not limited to, smartphones, tablets, laptops, or desktop computers.

[0121] The processor 21 may include one or more processing cores, such as a quad-core processor or an octa-core processor. The processor 21 may be implemented using at least one of the following hardware forms: Digital Signal Processor (DSP), Field-Programmable Gate Array (FPGA), or Programmable Logic Array (PLA). The processor 21 may also include a main processor and a coprocessor. The main processor, also known as the Central Processing Unit (CPU), is used to process data in the wake-up state; the coprocessor is a low-power processor used to process data in the standby state. In some embodiments, the processor 21 may integrate a Graphics Processing Unit (GPU), which is responsible for rendering and drawing the content to be displayed on the screen. In some embodiments, the processor 21 may also include an Artificial Intelligence (AI) processor, which is used to handle computational operations related to machine learning.

[0122] The memory 20 may include one or more computer-readable storage media, which may be non-transitory. The memory 20 may also include high-speed random access memory and non-volatile memory, such as one or more disk storage devices or flash memory devices. In this embodiment, the memory 20 is used to store at least the following computer program 201, which, after being loaded and executed by the processor 21, is capable of implementing the relevant steps of the wind turbine testing method disclosed in any of the foregoing embodiments. In addition, the resources stored in the memory 20 may also include an operating system 202 and data 203, and the storage method may be temporary or permanent storage. The operating system 202 may include Windows, Unix, Linux, etc. The data 203 may include, but is not limited to, the wind turbine testing method.

[0123] In some embodiments, the electronic device may further include a display screen 22, an input / output interface 23, a communication interface 24, a power supply 25, and a communication bus 26.

[0124] Those skilled in the art will understand that Figure 4 The structures shown do not constitute a limitation on electronic devices and may include more or fewer components than those shown.

[0125] The purpose of this embodiment is to provide an electronic device in which the memory 20 is used to store computer programs and the processor 21 is used to execute the computer programs to implement the steps of the wind turbine test method described above, so as to make the test process more efficient and accurate.

[0126] The present invention also provides an embodiment of a computer-readable storage medium for storing a computer program, which, when executed by a processor, implements the wind turbine testing method described above.

[0127] It is understood that if the methods in the above embodiments are implemented as software functional units and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, in essence, or the part that contributes to the prior art, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and executes all or part of the steps of the methods in the various embodiments of the present invention. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.

[0128] The computer-readable storage medium provided in this embodiment corresponds to the method described above, and therefore has the same beneficial effects as the method described above. Therefore, for the embodiments of the computer-readable storage medium, please refer to the description of the embodiments in the method section, which will not be repeated here.

[0129] It should be noted that, in this specification, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0130] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A method for testing wind turbine generators, characterized in that, include: After the wind turbine is powered on, several rated parameters of the pitch system of the wind turbine are determined, and the qualification of the pitch system is judged based on each rated parameter. If the pitch system is qualified, after controlling the heater and heater fan of the wind turbine to turn on, determine the several temperature parameters collected by several sensor modules of the wind turbine, and determine whether each sensor module is qualified based on the collected temperature parameters. If each of the sensor modules is qualified, then control several blades of the wind turbine to perform several preset pitch adjustment adjustments, determine the results of each preset pitch adjustment adjustment, and judge whether each blade is qualified based on the results of each preset pitch adjustment adjustment. If each blade is qualified, a commissioning report is generated based on the rated parameters, temperature parameters, the results of the preset blade adjustment and commissioning, and the corresponding judgment results. The control of several blades of the wind turbine to perform several preset blade adjustments includes: Control each blade to perform inching adjustments based on a preset operating speed; Control each blade to repeatedly adjust its opening and feathering within a preset angle range and a preset operating speed range; The position of each blade is adjusted based on the preset operating speed; Accordingly, determining the results of each of the preset pitch adjustment adjustments includes: Determine the operating speed of each blade after the jog test; Determine the operating speed and blade angle of each blade after the opening and feathering adjustments are performed; Determine the blade angle of each blade after adjustment at the specified position; Accordingly, the step of determining whether each blade is qualified based on the results of each preset blade adjustment includes: Determine whether the running speed after the jog adjustment is equal to the first preset speed to obtain the first determination result; Determine whether the operating speed after the adjustment of the propeller opening and feathering is within the preset operating speed range to obtain a second determination result; The blade angles after the adjustment of the pitching and feathering are determined to be within the preset angle range, so as to obtain a third judgment result; Determine whether the blade angle after the position adjustment is equal to the preset blade angle to obtain the fourth determination result; Based on the first judgment result, the second judgment result, the third judgment result, and the fourth judgment result, determine whether each blade is qualified.

2. The wind turbine testing method as described in claim 1, characterized in that, The determination of several rated parameters of the pitch system of the wind turbine includes: The control version, drive version, overall transmission ratio, motor type, and rated torque parameters of the pitch system are determined to obtain the rated parameters of the pitch system.

3. The wind turbine testing method as described in claim 1, characterized in that, The determination of several temperature parameters collected by several sensor modules of the wind turbine includes: Determine the temperature parameters collected by the hub temperature sensor of the wind turbine; Determine the temperature parameters collected by the capacitor bank temperature sensor of the wind turbine unit; Determine the temperature parameters collected by the driver temperature sensor of the wind turbine.

4. The wind turbine testing method as described in claim 1, characterized in that, Before determining several rated parameters of the wind turbine's pitch system after the wind turbine is powered on, the process also includes: Determine whether the wind turbine is powered on; If the wind turbine is not powered on, the appearance, circuit connection, component integrity and insulation of the wind turbine are tested accordingly, and the appearance and circuit of the wind turbine are judged to be qualified based on the results. If the appearance and circuit of the wind turbine are qualified, the step of determining several rated parameters of the pitch system of the wind turbine after it is powered on is triggered.

5. The wind turbine testing method as described in claim 1, characterized in that, After the blades are deemed to be qualified, the method further includes: The oil supply capacity of the hub lights, drive fans and lubrication pump of the wind turbine is tested accordingly, and the oil supply capacity of the hub lights, drive fans and lubrication pump is judged to be qualified based on the test results. If the oil supply capacity of the hub light, the drive fan, and the lubrication pump are all qualified, the step of generating a commissioning report based on the rated parameters, the temperature parameters, the results of the preset pitch adjustment, and the corresponding judgment results is triggered.

6. The wind turbine testing method according to any one of claims 1 to 5, characterized in that, After the blades are deemed to be qualified, the method further includes: The lubrication pump of the wind turbine is controlled to start, and the feedback signal, oil level signal and blockage signal after the lubrication pump starts are determined. Based on the feedback signal, oil level signal and blockage signal, it is determined whether the lubrication pump is qualified. If the lubrication pump is qualified, then control each blade to return to the initial position before the preset pitch adjustment and trigger the step of generating a debugging report based on each rated parameter, each temperature parameter, the result of the preset pitch adjustment and the corresponding judgment result.

7. A wind turbine testing device, characterized in that, include: The determining unit is used to determine several rated parameters of the pitch system of the wind turbine after the wind turbine is powered on, and to determine whether the pitch system is qualified based on each rated parameter. The first control unit is used to determine several temperature parameters collected by several sensor modules of the wind turbine after controlling the heater and heater fan of the wind turbine to turn on when the pitch system is qualified, and to determine whether each sensor module is qualified based on the collected temperature parameters. The second control unit is used to control several blades of the wind turbine to perform several preset pitch adjustment adjustments when each of the sensor modules is qualified, and to determine the result of each preset pitch adjustment adjustment, and to determine whether each blade is qualified based on the result of each preset pitch adjustment adjustment. The control of several blades of the wind turbine to perform several preset blade adjustments includes: Control each blade to perform inching adjustments based on a preset operating speed; Control each blade to repeatedly adjust its opening and feathering within a preset angle range and a preset operating speed range; The position of each blade is adjusted based on the preset operating speed; Accordingly, determining the results of each of the preset pitch adjustment adjustments includes: Determine the operating speed of each blade after the jog test; Determine the operating speed and blade angle of each blade after the opening and feathering adjustments are performed; Determine the blade angle of each blade after adjustment at the specified position; Accordingly, the step of determining whether each blade is qualified based on the results of each preset blade adjustment includes: Determine whether the running speed after the jog adjustment is equal to the first preset speed to obtain the first determination result; Determine whether the operating speed after the adjustment of the propeller opening and feathering is within the preset operating speed range to obtain a second determination result; The blade angles after the adjustment of the pitching and feathering are determined to be within the preset angle range, so as to obtain a third judgment result; Determine whether the blade angle after the position adjustment is equal to the preset blade angle to obtain the fourth determination result; Based on the first judgment result, the second judgment result, the third judgment result, and the fourth judgment result, determine whether each blade is qualified; The commissioning report generation unit is used to generate a commissioning report based on the rated parameters, temperature parameters, preset pitch adjustment results, and corresponding judgment results when each blade is qualified.

8. An electronic device, characterized in that, include: Memory, used to store computer programs; A processor, configured to implement the steps of the wind turbine testing method as described in any one of claims 1 to 6 when executing the computer program.

9. A computer-readable storage medium, characterized in that, Used to store a computer program, which, when executed by a processor, implements the wind turbine testing method as described in any one of claims 1 to 6.