Integrated station intelligent manufacturing system

By integrating the intelligent manufacturing system at the workstation and using assembly tooling equipment controlled by the workstation disc and PLC system, the automated installation of electricity meter parts has been realized, solving the problems of complexity and low efficiency in the electricity meter assembly process, and improving production efficiency and space utilization.

CN117326299BActive Publication Date: 2025-10-17CHENGDU PROSPECT ZHIMING PRECISION IND CO LTD
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Patent Information

Application Number
CN202311484059.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-09
Publication Date
2025-10-17
Estimated Expiration
2043-11-09

AI Technical Summary

Technical Problem

The meter assembly process is complex, with high labor costs, low space utilization, low degree of automation and low production efficiency.

Method used

An integrated intelligent manufacturing system is adopted, including a workstation disc, worktable, workpiece vibratory feeder, robot arm, and assembly tooling equipment controlled by a PLC system, to realize the automated installation of parts such as buttons and sealing rings.

Benefits of technology

The automated production of meter parts has been achieved, improving production efficiency and space utilization while reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of intelligent manufacturing, in particular to an integrated station intelligent manufacturing system. The integrated station intelligent manufacturing system comprises a station disc, a workbench, a first workpiece vibration disc, a first workpiece sequencing device, a first mechanical arm and a second mechanical arm. The station disc is arranged on the workbench, the station disc and the workbench are rotationally connected, a plurality of product workstations are arranged in the circumferential direction of the station disc, the first workpiece sequencing device comprises a first guide part and a second guide part, the first guide part is arranged at least partially in the first workpiece vibration disc, the first mechanical arm and the second mechanical arm are arranged on the workbench, and the working range of the first mechanical arm or the second mechanical arm covers at least one product workstation and the second guide part. The problems of complex process, increased labor cost and low production efficiency are solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of intelligent manufacturing, in particular to an integrated station intelligent manufacturing system. BACKGROUND

[0002] With the development of industry into the era of electrical appliances, electricity has become a necessity of life, and the amount of electricity is difficult to measure, so the electric meter is born. At present, most of the electric meter shells on the market need to be manually installed when assembling the keys, sealing rings and films. Since the sealing ring on the electric meter is installed on the back of the key, the key needs to be manually aligned during the installation of the sealing ring in order to install it, and auxiliary tools are needed to install the sealing ring in the fixed position of the key.

[0003] When assembling the electric meter, the process is relatively complex, the labor cost is increased, the space utilization is low, the degree of automation is low, and the production efficiency is low. SUMMARY

[0004] To solve the above problems, the present application provides an integrated station intelligent manufacturing system.

[0005] In some embodiments, the present application provides an integrated station intelligent manufacturing system, comprising: a station disc, a workbench, a first workpiece vibration disc, a first workpiece sorting device, a first mechanical hand and a second mechanical hand, the station disc is arranged on the workbench, the station disc and the workbench are rotationally connected, a plurality of product workstations are arranged on the circumference of the station disc, the first workpiece sorting device comprises a first guide part and a second guide part, the first guide part is at least partially arranged in the first workpiece vibration disc, the first mechanical hand and the second mechanical hand are arranged on the workbench, and the working range of the first mechanical hand or the second mechanical hand covers at least one product workstation and the second guide part.

[0006] In some embodiments, the first workpiece sorting device further comprises a third guide part, the two side parts of the first guide part and the two side parts of the second guide part are smoothly connected, the bottom part of the first guide part has a hollow part extending to the second guide part in the guide direction, the bottom part of the second guide part is a circular arc guide groove, the third guide part is located below the first guide part, and the third guide part extends reversely from the bottom part of the second guide part in the guide direction.

[0007] In some embodiments, a blocking device is arranged above the first guide part at a first set height, and the blocking device is arranged away from the second guide part.

[0008] In some embodiments, the first workpiece sequencing device further comprises a fourth guide portion and a fifth guide portion, the fourth guide portion is in smooth communication with either side of the second guide portion, the distance between the two sides of the fourth guide portion is equal to the distance between the two sides of the second guide portion, the fifth guide portion is arranged above the second guide portion, the fifth guide portion is arranged above the fourth guide portion, and the distance between the two sides of the fifth guide portion is smaller than the distance between the two sides of the fourth guide portion.

[0009] In some embodiments, the third guide portion comprises a planar portion and a curved portion, the planar portion extends from the second guide portion to the curved portion, and the curved portion extends downward to the second specified height.

[0010] In some embodiments, the bottom of the fourth guide portion is a planar guide groove, which is arranged higher than the circular-arc guide groove.

[0011] In some embodiments, at least one part supply device and at least one part grabbing device are arranged on the workbench near each product work station, at least one product placement work station and product removal work station are reserved for each product work station, and a product positioning and clamping device is arranged for each product work station.

[0012] In some embodiments, at least one product turnover device is arranged on the workbench near the product work station.

[0013] In some embodiments, at least one part grabbing device is arranged below at least one product work station of the work station disc.

[0014] In some embodiments, an infrared positioning device or an infrared sensing device is arranged for each product work station.

[0015] The present application has the following advantages:

[0016] The present application uses a PLC system to write programs to control the assembly tooling equipment, and realizes integrated automation production of the film pasting station, the key assembly station, and the sealing ring assembly station.

[0017] The production equipment controls the servo motor through the PLC system, the servo motor positions each station through pulses, the work station disc rotates an angle corresponding to one pulse to realize displacement every time the servo motor receives one pulse, and each assembly station is provided with an infrared sensing device and a positioning device to realize simultaneous installation of multiple stations and thus realize automatic production. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 A perspective view of an integrated station intelligent manufacturing system is shown;

[0019] Figure 2 A flowchart of an integrated station intelligent manufacturing system is shown.

[0020] Figure 3 A perspective view of a first key-assembly work station of an integrated-station intelligent manufacturing system is shown;

[0021] Figure 4 A schematic view of a first workpiece sorting device of an integrated-station intelligent manufacturing system is shown;

[0022] Figure 5 A partial schematic view of a first seal-ring assembly work station of an integrated-station intelligent manufacturing system is shown;

[0023] Figure 6 A schematic view of a cylinder structure of a first seal-ring assembly work station of an integrated-station intelligent manufacturing system is shown;

[0024] Figure 7 A schematic view of a product key of an integrated-station intelligent manufacturing system is shown.

[0025] Reference Signs:

[0026] 10 - work station disc; 11 - work table; 12 - first workpiece vibration disc; 13 - first workpiece sorting device; 14 - first guide portion; 141 - blocking device; 15 - second guide portion; 16 - third guide portion; 161 - planar portion; 162 - curved portion; 17 - fourth guide portion; 18 - fifth guide portion; 19 - first mechanical arm; 20 - second mechanical arm; 21 - servo motor; 22 - seal ring; 23 - cylinder; 231 - cylinder top rod; 232 - cylinder sleeve; 24 - limiting plate; 241 - seal-ring groove; 25 - product; 26 - product positioning and clamping device; 27 - product overturning device; 28 - part grabbing device; 29 - infrared positioning device; 30 - product placement work station; 31 - inner membrane attaching work station; 32 - product overturning work station; 33 - outer membrane attaching work station; 34 - first key-assembly work station; 35 - second key-assembly work station; 36 - first seal-ring assembly work station; 37 - second seal-ring assembly work station; 38 - product taking-away work station; 39 - key; 40 - key post; 41 - key post groove. DETAILED DESCRIPTION

[0027] The present disclosure will now be discussed with reference to a number of example embodiments. It should be appreciated that these embodiments are discussed solely for the purpose of enabling those with ordinary skill in the art to better understand and therefore practice the present disclosure, and are not intended to limit the scope of the present disclosure in any way.

[0028] As used herein, the term "including" and its variations are to be interpreted as open-ended terms meaning "including, but not limited to." The term "based on" is to be interpreted as "based, at least in part, on." The terms "one embodiment" and "an embodiment" are to be interpreted as "at least one embodiment." The term "another embodiment" is to be interpreted as "at least one other embodiment." Terms such as "upper," "lower," "left," "right," "front," "back," "top," "bottom," "inner," "outer," "vertical," "horizontal," "transverse," and "longitudinal" indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. These terms are primarily intended to better describe the present application and its embodiments and are not intended to limit the devices, elements, or components indicated to having a specific orientation, or to being constructed and operated in a specific orientation. Furthermore, some of the above terms may be used to indicate other meanings besides orientation or positional relationships. For example, the term "on" may, in certain circumstances, be used to indicate a dependency or connection relationship. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances. Furthermore, the terms "installed," "disposed," "provided with," "connected," and "connected" are to be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be an internal connection between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances. In addition, the terms "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated devices, elements or components. Unless otherwise specified, "plurality" means two or more.

[0029] This embodiment discloses an integrated workstation intelligent manufacturing system. Figure 1 and Figure 2 As shown, it may include: a work station disc 10, a workbench 11, a first workpiece vibration disc 12, a first workpiece sorting device 13, a first manipulator 19 and a second manipulator 20. The work station disc 10 is arranged on the workbench 11, and the work station disc 10 and the workbench 11 are rotatably connected. The work station disc 10 is circumferentially evenly distributed with multiple product work stations. The first workpiece sorting device 13 includes a first guide portion 14 and a second guide portion 15. The first guide portion 14 is at least partially arranged in the first workpiece vibration disc 12. The first manipulator 19 and the second manipulator 20 are both arranged on the workbench 11. The working range of the first manipulator 19 or the second manipulator 20 covers at least one product work station and the second guide portion 15.

[0030] In the embodiment, the work station disc 10 of the integrated work station intelligent manufacturing system is arranged on the workbench 11, the work station disc 10 is provided with a main shaft in the middle, the work station disc 10 is fixedly connected with the main shaft, the main shaft is fixed in position by two bearings, the main shaft rod is provided with a rotating gear in the middle, the work station disc 10 is provided with a fixing frame below to facilitate fixing a servo motor 21, the servo motor 21 is connected with the rotating gear of the main shaft by a belt, the servo motor 21 drives the belt to drive the work station disc 10 to rotate, wherein the servo motor 21 is driven to work by a PLC program control, and one automatic production equipment can automatically assemble different models of products 25, so that one machine realizes diversified automatic assembly.

[0031] The work station disc 10 has a total of 9 product work stations, each work station is uniformly distributed on the work station disc 10, and sequentially along the counterclockwise direction are: a product placing work station 30, an inner membrane pasting work station 31, a product turning work station 32, an outer membrane pasting work station 33, a first key assembling work station 34, a second key assembling work station 35, a first sealing ring assembling work station 36, a second sealing ring assembling work station 37, and a product taking work station 38.

[0032] As shown in Figure 1 and Figure 3 , the first guide part 14 on the first work piece sorting device 13 is partially arranged in the first work piece vibration disc 12, the keys 39 to be installed are placed in the first work piece vibration disc 12, so that the keys 39 can smoothly enter the first guide part 14 on the first work piece sorting device 13 under the vibration of the first work piece vibration disc 12, the first work piece sorting device 13 is arranged on the first key assembling work station 34, and another work piece sorting device is arranged on the second key assembling work station 35 to transmit the keys 39.

[0033] Preferably, as shown in Figure 4 , the first work piece sorting device 13 is provided with a plurality of guide parts, so that one work piece sorting device can transmit the keys 39 of two key assembling work stations, and the specific working principle is described in the following embodiment;

[0034] The first mechanical hand 19 is arranged close to the first key assembling work station 34, and the second mechanical hand 20 is arranged close to the second key assembling work station 35, the working range of the first mechanical hand 19 or the second mechanical hand 20 covers at least one product work station and the second guide part 15, the keys 39 are transmitted by the first work piece sorting device 13, so that the two mechanical hands can pick up the keys 39 and install them on the corresponding positions of the products 25;

[0035] When the integrated work station manufacturing system works, the product 25 to be processed is placed in the work station 30, the product placing work station 30 is provided with a sensing device, after the PLC system receives the signal, the work station disc 10 starts to rotate, and rotates to the inner membrane pasting work station 31.

[0036] The inner film working position 31 is provided with an infrared sensing device and an infrared positioning device 29. After receiving the signal, the film laminating machine starts working, and the protective film is taken out from the film cutting machine by the suction cup. The servo motor 21 drives the mechanical arm to slide on the guide rail, and the protective film is attached to the perspective window position of the front of the workpiece. After the film is attached, the PLC system controls the work position disc 10 to rotate to the product turnover working position 32.

[0037] The integrated work position manufacturing system is provided with a part grabbing device 28, which can be a mechanical hand or a mechanical arm. The mechanical arm is provided with an infrared positioning device 29 and an infrared sensing device. The servo motor 21 controls the mechanical arm to clamp the product 25 and lift it up by 180 degrees, and then fix it in the product positioning and clamping device 26. Then the work position disc 10 starts to rotate to the outer film laminating working position 33 for the second film laminating. After the film is laminated, the work position disc 10 rotates to the first key assembling working position 34. The inner film can be laminated first or the outer film can be laminated first.

[0038] The integrated work position manufacturing system is provided with a first key assembling working position 34 and a second key assembling working position 35 with the same structure. The first workpiece vibration disc 12 is arranged near the first key assembling working position 34. The vibration discs on other working positions can have the same structure as the first workpiece vibration disc 12 or different structures, as long as they can achieve the mechanical purpose. The vibration discs on other working positions are collectively referred to as vibration discs, which will not cause confusion. The first workpiece vibration disc 12 arranges the keys 39 in the waiting assembling position by vibration. The key assembling position is provided with an infrared positioning device 29 and an infrared sensing device. When the infrared sensing device senses the part, the PLC system controls the servo motor 21 to drive the mechanical arm to slide on the guide rail to take the part from the first workpiece sorting device 13 and install it in the key hole position of the product 25. After installation, the work position disc 10 rotates to the second key assembling working position 35 to install another key 39. After the two keys 39 are installed, the work position disc 10 rotates to the first sealing ring assembling working position 36.

[0039] As Figure 5 , Figure 6 and Figure 7As shown, the system is provided with a first sealing ring installation working position 36 and a second sealing ring installation working position 37 which have the same structure. After the working disc 10 rotates to the first sealing ring installation working position 36, a corresponding vibrating disc has a proper amount of sealing rings 22. The vibrating disc arranges the sealing rings 22 in an orderly manner through vibration. When the infrared sensing device at the sealing ring installation position senses the product 25, the PLC system controls the servo motor 21 to drive the first mechanical arm 19 to press and fix the key 39 in a pressing manner, so as to avoid the key 39 from falling off or loosening during the installation of the sealing ring 22. The integrated working position manufacturing system is provided with a sealing ring guide groove. The sealing ring guide groove is provided with a cylinder 23 and an infrared sensing device at the end thereof. The sealing ring guide groove can accommodate 20 sealing rings 22 arranged in a line. The sealing ring guide groove is also provided with an infrared sensing device at the front end thereof. With the outward pushing of the sealing ring 22 and the upward pushing of the cylinder 23, the sealing ring 22 is sleeved on the cylinder top rod 231. A limiting plate 24 is arranged above the cylinder top rod 231 to limit the stroke of the cylinder top rod 231. The cylinder top rod 231 is provided with a groove at the upper end thereof to limit the sealing ring 22. The key column 40 is provided with a groove for fixing the sealing ring 22, so as to prevent the sealing ring 22 from falling off during the installation process. During work, the sealing ring 22 flows into the sealing ring guide groove 241 from the vibrating disc in sequence due to the vibration of the vibrating disc. With the pushing of the sealing ring 22 in sequence, the sealing ring 22 is sleeved on the cylinder top rod 231. The upper part of the key 39 is pressed by the first mechanical arm 19. The lower end of the key column 40 abuts against the cylinder top rod 231. The sealing ring 22 is sleeved on the cylinder top rod 231. When the cylinder 23 moves upward, the cylinder sleeve 232 pushes the sealing ring 22 from the cylinder top rod 231 to the key column 40, until the sealing ring 22 is sleeved in the groove of the key column 40 to complete the installation of the sealing ring 22. After the installation of the sealing ring 22 in the first sealing ring installation working position 36 is completed, the working disc 10 rotates to the second sealing ring installation working position 37. Another key sealing ring 22 is installed through the second mechanical arm 20 and the cylinder 23 at the second sealing ring installation working position 37. After the installation is completed, the working disc 10 rotates to the product taking working position 38.

[0040] The integrated working position manufacturing system is provided with a part grabbing device 28. The part grabbing device 28 can be a mechanical arm or a mechanical arm. The mechanical arm at the product taking working position 38 is provided with an infrared sensing device. When the working disc 10 rotates to the product taking working position 38, the mechanical arm receives a signal to suck up the product 25 and move the finished product to a packaging part for packaging, so as to realize one machine with multiple functions, automatic assembly and improved production efficiency.

[0041] In some embodiments, the first workpiece sorting device 13 further comprises a third guide portion 16, the two sides of the first guide portion 14 and the two sides of the second guide portion 15 are smoothly communicated, the bottom of the first guide portion 14 has a hollow portion extending to the second guide portion 15 in the guide direction, the bottom of the second guide portion 15 is a semicircular guide groove, the third guide portion 16 is located below the first guide portion 14, and the third guide portion 16 extends reversely from the bottom of the second guide portion 15 in the guide direction.

[0042] In the present embodiment, as shown in Figure 4 the two sides of the first guide portion 14 and the second guide portion 15 are smoothly communicated to form a transmission channel of the key 39, wherein the bottom of the first guide portion 14 is designed as a hollow portion, the bottom of the second guide portion 15 is designed as a semicircular guide groove, the semicircular portion of the key seat is matched with the semicircular guide groove of the second guide portion 15, after the key 39 flows into the second guide portion 15, the semicircular portion of the key seat falls in the guide groove for transmission, the third guide portion 16 is designed below the first guide portion 14, one end of the third guide portion 16 is connected with the bottom of the second guide portion 15 and extends to the first guide portion 14, in operation, the key 39 flows from the first guide portion 14, the key column 40 falls into the hollow portion of the first guide portion 14 and is transmitted to the second guide portion 15, when the key 39 is transmitted to the third guide portion 16, the key column 40 abuts against the surface of the third guide portion 16, the key 39 is inclined to be transmitted to the second guide portion 15, thereby forming a channel and completing the transmission of the key 39.

[0043] In some embodiments, the first guide portion 14 is provided with a blocking device 141 at a first set height above the first guide portion 14, and the blocking device 141 is arranged away from the second guide portion 15.

[0044] In the present embodiment, the blocking device 141 is arranged above the first guide portion 14 and is arranged at the first set height, the height from the blocking device 141 to the bottom of the first guide portion 14 is greater than the thickness of the key seat and less than the length of the key column 40, and the blocking device 141 is arranged at a position of the first guide portion 14 away from the second guide portion 15, when the key 39 is transmitted, some key columns 40 are upward and some are downward, the blocking device 141 blocks the key column 40, thereby ensuring that all key columns 40 fall into the hollow portion of the first guide portion 14 and smoothly pass through the first guide portion 14.

[0045] In some embodiments, the first workpiece sorting device 13 further comprises a fourth guide portion 17 and a fifth guide portion 18, the two sides of the fourth guide portion 17 and either side of the second guide portion 15 are smoothly communicated, the distance between the two sides of the fourth guide portion 17 is equal to the distance between the two sides of the second guide portion 15, the fifth guide portion 18 is arranged above the second guide portion 15, the fifth guide portion 18 is arranged above the fourth guide portion 17, and the distance between the two sides of the fifth guide portion 18 is less than the distance between the two sides of the fourth guide portion 17.

[0046] In the embodiment, as shown in Figure 4 The fourth guide part 17 of the first workpiece sorting device 13 is arranged on either side of the second guide part 15 and is smoothly connected with the second guide part 15, one end part of the fifth guide part 18 is arranged above the second guide part 15 and the other end part is arranged above the fourth guide part 17, the left end of the key seat is designed as a rectangle and the right end is designed as a semicircle, the key post 40 is arranged in the center of the key seat, when the key 39 flows into the first guide part 14, a part of the key seat of the key 39 is designed as a semicircle and a part is designed as a rectangle, and the key 39 on the part of the product 25 where the key 39 is installed is fixedly arranged, when the key 39 is transmitted to the second guide part 15, the key 39 of the semicircle part of the key seat is higher than the key 39 of the rectangle part, the key 39 of the rectangle part flows into the second guide part 15, because the distance between the two sides of the fifth guide part 18 is smaller than the distance between the two sides of the fourth guide part 17, the position of the key 39 of the semicircle part is higher than the rectangle part, the semicircle part contacts the fifth guide part 18 and is guided by the fifth guide part 18 to flow into the fourth guide part 17, the classification of the key 39 is completed and the key 39 is transmitted to the corresponding position, and the key 39 is guaranteed to be installed on the corresponding position of the product 25.

[0047] In some embodiments, as shown in Figure 4 The third guide part 16 includes a plane part 161 and a curved surface part 162, the plane part 161 extends from the second guide part 15 to the curved surface part 162, and the curved surface part 162 extends downward to the second set height.

[0048] In the embodiment, the plane part 161 of the third guide part 16 is connected with the second guide part 15, extends from the plane part 161 to the curved surface part 162 in the direction of the first guide part, and the curved surface part 162 extends downward to the second set height, so that the key post 40 is not scratched when the key 39 is transmitted from the first guide part 14 to the third guide part 16.

[0049] In some embodiments, the bottom of the fourth guide part is a plane guide groove which is higher than the semicircle guide groove.

[0050] In the embodiment, during the transmission of the key 39, the key 39 of the semicircle part is guided by the fifth guide part 18 to flow into the fourth guide part 17, the bottom of the fourth guide part is a plane guide groove, and the rectangle part of the key 39 falls on the plane guide groove, so that the subsequent installation of the key 39 is facilitated.

[0051] In some embodiments, at least one part supply device and at least one part grabbing device 28 are arranged on the workbench 11 close to each product working position, at least one product placing working position 30 and product taking working position 38 are reserved for each product working position, and a product positioning and clamping device 26 is arranged for each product working position.

[0052] In the embodiment, to ensure the orderly production, the parts need to be supplied to each working position in time. At least one part supply device and part grabbing device 28 can be arranged on the workbench 11 near each product working position to ensure that each working position has sufficient parts and the corresponding working position can be supplied by the part grabbing device 28.

[0053] The product positioning and clamping device 26 is arranged on each product working position corresponding to the work disc 10. The product positioning and clamping device 26 not only ensures the fixation of the product 25 during the production process to avoid the sliding of the product 25, but also can be replaced with different structures according to the needs to process different models of products 25.

[0054] In some embodiments, at least one product turnover device 27 is arranged on the workbench 11 near the product working position.

[0055] In the embodiment, at least one product turnover device 27 can be arranged on each working position. The structure and function of each product turnover device 27 in the equipment are the same. The product turnover device 27 can meet the product 25 turnover needs during the production, especially at the product turnover working position 32.

[0056] In some embodiments, at least one part grabbing device 28 is arranged below at least one product working position of the work disc 10.

[0057] In the embodiment, at least one part grabbing device 28 can be arranged below at least one product working position, especially at the two sealing ring working positions, to ensure the supply of the sealing ring 22 or other parts.

[0058] In some embodiments, an infrared positioning device 29 or an infrared sensing device is arranged at each product working position.

[0059] In the embodiment, as shown in Figure 2 Each product working position is provided with an infrared positioning device 29 or an infrared sensing device. The PLC system senses the processing conditions of each working position through the infrared positioning device 29 or the infrared sensing device, controls the assembly stroke, and realizes automatic production.

[0060] In some embodiments, the work disc 10 is driven to rotate by the servo motor 21. The servo motor 21 receives a pulse to drive the work disc 10 to rotate by an included angle between at least two adjacent product working positions.

[0061] In the embodiment, as shown in Figure 2 The servo motor 21 receives a pulse, and the work disc 10 rotates by an included angle corresponding to the pulse to ensure accurate positioning of each working position and accurate assembly of the product 25.

[0062] It is understood by those of ordinary skill in the art that the above embodiments are specific cases for implementing the present disclosure, and in actual applications, various changes can be made in form and details without departing from the spirit and scope of the present disclosure.

Claims

1. An integrated workstation intelligent manufacturing system, characterized in that: The integrated workstation intelligent manufacturing system includes: A workstation disc, a worktable, a first workpiece vibrating disc, a first workpiece sorting device, a first manipulator, and a second manipulator, wherein the workstation disc is arranged on the worktable, the workstation disc and the worktable are rotatably connected, a plurality of product workstations are evenly distributed circumferentially on the workstation disc, the first workpiece sorting device includes a first guide portion and a second guide portion, the first guide portion is at least partially arranged in the first workpiece vibrating disc, the first manipulator and the second manipulator are both arranged on the worktable, and the working range of the first manipulator or the second manipulator covers at least one product workstation and the second guide portion; The first workpiece sorting device further includes a third guide portion, wherein both sides of the first guide portion are smoothly connected to both sides of the second guide portion, the bottom of the first guide portion has a hollow portion extending along the guiding direction to the second guide portion, the bottom of the second guide portion is an arc-shaped guide groove, and the third guide portion is located below the first guide portion and extends from the bottom of the second guide portion in the opposite direction along the guiding direction; The first workpiece sorting device also includes a fourth guide portion and a fifth guide portion, both sides of the fourth guide portion are smoothly connected to either side of the second guide portion, the distance between the two sides of the fourth guide portion is equal to the distance between the two sides of the second guide portion, the fifth guide portion is partially arranged above the second guide portion, the fifth guide portion is partially arranged above the fourth guide portion, and the distance between the two sides of the fifth guide portion is smaller than the distance between the two sides of the fourth guide portion.

2. The integrated workstation intelligent manufacturing system according to claim 1, characterized in that: A blocking device is provided above the first guide portion at a first set height, and the blocking device is provided away from the second guide portion.

3. The integrated workstation intelligent manufacturing system according to claim 1, characterized in that: The third guide portion includes a planar portion and a curved portion, the planar portion extends from the second guide portion to the curved portion, and the curved portion extends downward to a second set height.

4. The integrated workstation intelligent manufacturing system according to claim 1, characterized in that: The bottom of the fourth guide portion is a planar guide groove, and the planar guide groove is arranged higher than the arc-shaped guide groove.

5. The integrated workstation intelligent manufacturing system according to claim 1, characterized in that: At least one parts supply device and at least one parts grabbing device are matched and arranged on the workbench near each of the product work stations. The product work stations reserve at least one product placement station and product removal station. Each of the product work stations is provided with a product positioning and clamping device.

6. The integrated workstation intelligent manufacturing system according to claim 5, characterized in that: At least one product turning device is arranged on the workbench near the product working position.

7. The integrated workstation intelligent manufacturing system according to claim 6, characterized in that: At least one parts grabbing device is arranged below at least one product working position of the work station disc.

8. The integrated workstation intelligent manufacturing system according to claim 7, characterized in that: Each of the product working positions is matched with an infrared positioning device or an infrared sensing device.

9. The integrated workstation intelligent manufacturing system according to claim 1, characterized in that: The workstation disc is driven to rotate by a servo motor. The servo motor receives a pulse and drives the workstation disc to rotate by an angle between at least one adjacent product workstation.

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