High-performance heat-insulating aluminum alloy profile and preparation method thereof
By employing a multi-cavity structure design consisting of an external support frame, an internal support frame, and connecting bridges, combined with water-cooling components and cooling channels, the problem of the profile's thermal insulation performance being affected by the external environment has been solved, achieving efficient thermal and sound insulation effects and enhancing the structural stability and adjustability of the profile.
Patent Information
- Application Number
- CN202311037849.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-17
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-08-17
AI Technical Summary
Existing door and window profiles are easily affected by the external environment, resulting in low thermal insulation performance. In particular, under hot outdoor conditions, heat transfer affects the indoor thermal insulation effect, and the profiles themselves have low compatibility with changes in indoor and outdoor temperatures.
It adopts a multi-cavity structure design with an outer support frame, an inner support frame, and a connecting bridge. Combined with water-cooling components and cooling channels, the connecting bridge prevents the outer support frame from directly contacting the inner support frame. The water-cooling components in the cooling cavity are used to cool down the profile, and the temperature of the profile is regulated by airflow circulation to enhance the thermal insulation performance.
It achieves high-efficiency thermal insulation, and the profile can adapt to changes in the internal environment temperature to improve thermal insulation performance. It has multiple thermal insulation and sound insulation measures, structural connection stability and adjustability, and improves sealing and connection strength.
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Figure CN117328771B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of door and window profiles, and particularly relates to a high-performance heat-insulating aluminum alloy profile and a preparation method thereof. BACKGROUND
[0002] At present, when doors and windows are assembled, profile assembly is used to form a window frame for fixing a glass plate, and the glass plate and the window frame together form an integrated door and window. Commonly used door and window profiles are usually made of aluminum alloy or plastic steel material, and the profile is generally processed by melting raw materials, mold extrusion and straightening. In related technologies, the heat-insulating door and window in modern buildings generally realizes the heat-insulating function of the door and window by setting special glasses such as coated heat-insulating glass and vacuum heat-insulating glass. The heat-insulating performance of the window frame part of the heat-insulating door and window affects the overall heat-insulating performance of the door and window.
[0003] Chinese Patent No. CN 112922499 B was authorized on July 29, 2022, and discloses a combined heat-insulating door and window profile and a preparation method thereof. The profile comprises a support framework, the cross section of the support framework is a hollow rectangular frame, a through groove extending along the length direction of the support framework is formed on one side wall of the support framework, an enclosed frame is arranged inside the support framework, each outer side wall of the enclosed frame is tightly abutted against one inner side wall of the support framework, a plurality of enclosed ends are arranged in the enclosed frame, adjacent two enclosed ends form a group, the enclosed ends in the same group jointly form a sealed space in the enclosed frame, the sealed space is pumped to a negative pressure, a connecting end is arranged at the bottom of the outer wall of the support framework, and a glass fixing end is arranged on the side wall of the support framework. The technical solution has the following disadvantages: 1. The support framework is in a monolithic structure, and after installation, the outdoor temperature is easily conducted to the inside through the metal support framework, which causes a large amount of heat transfer under the hot outdoor environment and affects the heat-insulating effect; 2. The compatibility of the profile in the indoor part (the inner environment) with the environmental temperature change is low, so that the profile in the indoor part is easily affected by the temperature of the profile in the outdoor part (the outer environment), and the heat-insulating performance of the profile is further reduced.
[0004] In summary, the window frame profile is easily affected by the outer environment, which leads to low heat-insulating performance for the inner environment. SUMMARY
[0005] The present application is to overcome the problem that the profile is easily affected by the outer environment, which leads to low heat-insulating performance for the inner environment, and provides a high-performance heat-insulating aluminum alloy profile which can efficiently insulate heat and improve the temperature adaptability of the profile for the inner environment.
[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical solutions:
[0007] The utility model provides a high -performance heat -insulating aluminium alloy section bar, including outer support skeleton, inner support skeleton and connecting bridge, and is equipped with a plurality of isolation cavities on outer support skeleton and inner support skeleton, and one end of connecting bridge is connected with outer support skeleton, and the other end of connecting bridge is connected with inner support skeleton, and connecting bridge is equipped with two and is arranged oppositely, and the space between connecting bridge is equipped with cooling cavity, and water cooling assembly is equipped in cooling cavity, and cooling channel is equipped on outer support skeleton and inner support skeleton, and connecting hole is equipped on connecting bridge, and cooling channel is connected with connecting hole.
[0008] Outer support skeleton and inner support skeleton are connected through the connecting bridge in the middle, wherein the outer support skeleton and the inner support skeleton support the glass through the connecting bridge on the outer side and the inner side of the glass respectively, and the glass is connected at the door and window opening through the section bar. The connecting bridge is made of plastic material, and the outer support skeleton and the inner support skeleton are made of aluminum alloy material, so that the direct contact between the outer support skeleton and the inner support skeleton is prevented through the connecting bridge, and the heat transfer is prevented, so that the door and window achieve the heat insulation effect. A plurality of isolation cavities are provided on the outer support skeleton and the inner support skeleton, thereby forming a multi-cavity structure, and the plurality of cavities can effectively inhibit heat conduction through air isolation, thereby further improving the heat insulation effect. Two connecting bridges are arranged in parallel on the connecting bridge to ensure the connection strength between the structures, and the space between the connecting bridges is arranged as a cooling cavity. The cooling cavity is used to fill the water cooling assembly, thereby reducing the temperature in the cooling cavity through the specific heat of the water in the water cooling assembly, and the temperature of the entire section bar is affected by the metal heat conduction of the outer support skeleton and the inner support skeleton. In the outdoor thermal environment, the heat conduction and influence of the outdoor temperature on the indoor temperature are reduced. In addition, cooling channels are provided on the outer support skeleton and the inner support skeleton, and the cooling channels are connected with the outer support skeleton, the inner support skeleton and the connecting bridge. When the indoor and outdoor temperature difference is large or the indoor temperature is actively reduced (when the air conditioner is turned on), the air flow enters the section bar to realize the temperature regulation of the water cooling assembly and the section bar itself, so that the temperature of the outer support skeleton and the inner support skeleton tends to the indoor temperature. Under the premise of outdoor thermal environment and indoor air conditioning, the influence of outdoor temperature on indoor temperature is actively insulated, thereby improving the heat insulation performance of the section bar and the indoor temperature change, and achieving high-performance heat insulation effect through multiple heat insulation measures.
[0009] As preferred, the water cooling assembly includes a cooling pack and a mounting seat, the cooling pack is made of PVC material and is sealed and connected, the structure of the cooling pack is rectangular, and the cooling pack is provided with a plurality of mounting seats. The mounting seat is embedded with the cooling cavity. The water cooling assembly includes a cooling pack and a mounting seat, the cooling pack is made of PVC material and is sealed and connected, the structure of the cooling pack is rectangular, and the cooling pack is used to contain cooling liquid. The cooling pack is provided with a plurality of mounting seats and is connected in the cooling cavity. The position of the mounting seat is fixed, so that the cooling and heat insulation effect is guaranteed, and the structural connection stability is improved.
[0010] As preferred, the side of the mounting seat is provided with a placing groove, and the two ends of the cooling plate are respectively embedded with the placing grooves of the adjacent mounting seats, and the mounting seat is provided with a plurality of through holes. The side of the mounting seat is provided with a placing groove on both sides, and the two ends of the cooling plate are respectively embedded with the placing grooves of the adjacent mounting seats, so as to improve the structural stability.
[0011] As preferred, the cooling cavity is provided with a partition frame, and the partition frame comprises a supporting rod and a limiting foot. One end of the supporting rod is connected with the cooling cavity, the other end of the supporting rod is connected with one side of the limiting foot, and the other side of the limiting foot is connected with the mounting seat. The partition frame is used for supporting and fixing the mounting seat, so as to keep the cavity space in the cooling cavity, and to ensure the sound insulation and heat insulation effect. The partition frame comprises a supporting rod and a limiting foot, one end of the limiting foot is connected with the supporting rod, and the other end of the supporting rod is connected with the mounting seat. The mounting seat is suspended and supported, and the contact area is reduced, so as to improve the structural stability and the sound insulation and heat insulation effect.
[0012] As preferred, one end of the communication hole is connected with the cooling channel, and the other end of the communication hole is connected with the cooling cavity. One end of the communication hole is connected with the cooling channel, so that the flowing cooling channel enters the cooling cavity through one end of the communication hole, and then the warm air or cold air enters the cooling cavity, so as to actively affect the temperature inside the profile, so that the temperature of the profile is close to the stable indoor temperature, and the influence of the outdoor stable environment is reduced, so as to improve the heat insulation performance.
[0013] As preferred, the surface of the inner supporting framework is provided with a movable groove and a switch plate. A through hole one is arranged on the groove bottom of the movable groove, and the through hole one is connected with the cooling channel. A slide rail is arranged on the groove wall of the movable groove. A sliding block is arranged on the switch plate, and the sliding block is embedded with the sliding block. The switch plate is slidably connected with the movable groove through the sliding block. A through hole two is arranged on the switch plate, and the through hole two is matched with the through hole one. The movable groove is arranged on the surface of the inner supporting framework close to the indoor side. The switch plate is slidably connected with the movable groove through the connection of the sliding block and the slide rail. The through hole one is arranged on the groove bottom of the movable groove, and the through hole two is arranged on the switch plate. The relative or staggered positions of the through hole one and the through hole two are changed by moving the switch plate. The through hole one is connected with the cooling channel, so that the opening and closing of the cooling channel can be controlled, and the entering state of the warm air or cold air can be flexibly adjusted, so as to improve the structural flexibility and adjustability.
[0014] As preferred, a connecting groove is arranged on the groove bottom of the movable groove, and a sealing strip is embedded in the connecting groove. The sealing strip is attached to the switch plate. The connecting groove is arranged on the movable groove, and the structure of the connecting groove is in the shape of a frame, so that the through hole one is arranged in the sealing strip. The sealing strip is made of rubber material, and the sealing strip is attached to the switch plate through interference fit, so as to improve the tightness of the connection between the switch plate and the inner supporting framework, and to improve the sealing property and the connection strength of the switch plate.
[0015] As preferred, the outer support skeleton is provided with a partition groove, the partition groove is communicated with the isolation cavity, and a heat insulation sealing strip is connected to the partition groove. The outer support skeleton is provided with a plurality of partition grooves, the partition grooves are communicated with adjacent isolation cavities, a broken bridge effect can be formed through the partition grooves, and the heat insulation sealing strip is connected to the partition grooves. The heat insulation sealing strip makes the structure of the outer support skeleton body discontinuous in heat transfer, thereby achieving the effects of heat insulation, waterproofing, improved heat insulation performance, and sealing performance.
[0016] As preferred, the outer support skeleton is provided with a reflective plate, the reflective plate is provided with heat insulation paint, the outer support skeleton is provided with mounting screw holes, a screw rod is connected to the reflective plate, and the screw rod is threadedly connected with the mounting screw holes. The reflective plate is threadedly connected with the mounting screw holes of the outer support skeleton through the screw rod, which facilitates the disassembly and assembly of the reflective plate under different needs. Meanwhile, the surface of the reflective plate is sprayed or coated, so that the surface has better heat insulation performance and reduces heat transfer, thereby improving the practical flexibility and heat insulation effect.
[0017] The application also relates to a preparation method of the high-performance heat insulation aluminum alloy profile.
[0018] Step one: melting and casting the raw materials, and performing mold extrusion to obtain an outer support skeleton provided with mounting screw holes and an isolation cavity, an inner support skeleton provided with an isolation cavity and a movable groove, and an isolation groove left on the outer support skeleton and the inner support skeleton, and a bayonet fitting adapted to a connecting bridge is formed on the side surface of the outer support skeleton and the inner support skeleton.
[0019] Step two: performing hole opening on the outer support skeleton and the inner support skeleton to form a cooling channel.
[0020] Step three: correcting and cleaning the outer support skeleton and the inner support skeleton.
[0021] Step four: obtaining two connecting bridges adapted to the bayonet fittings at two ends through injection molding, and a plurality of communication holes are formed in the connecting bridges.
[0022] Step five: connecting an isolation frame to the connecting bridges, and connecting one end of the connecting bridge to the outer support skeleton and the other end of the connecting bridge to the inner support skeleton through the bayonet fittings of the outer support skeleton and the inner support skeleton.
[0023] Step six: after connecting the two connecting bridges, inserting two ends of a cooling bag into a placing groove of an adjacent mounting seat, and connecting the mounting seat to the isolation frame.
[0024] Step seven: according to the heat insulation requirement, installing a reflective plate provided with heat insulation paint on the outer support skeleton through a screw rod and a mounting screw hole, and connecting a slider of a switch plate to a sliding rail, and realizing the relative and opposite positions of a through hole one and a through hole two through the sliding of the switch plate.
[0025] Step eight: connecting the heat insulation sealing strip on the partition groove, completing the preparation of the window frame profile.
[0026] Preparation of the outer support framework and the inner support framework: melting and casting the raw materials, and mold extrusion to obtain the outer support framework with mounting screw holes and isolation cavities, the inner support framework with isolation cavities and movable grooves, and the isolation grooves left on the outer support framework and the inner support framework, and the side surfaces of the outer support framework and the inner support framework are provided with the card slots matched with the connecting bridges;
[0027] Hole opening of the outer support framework and the inner support framework: hole opening of the outer support framework and the inner support framework to form cooling channels;
[0028] Arrangement of the outer support framework and the inner support framework: correction and cleaning of the outer support framework and the inner support framework;
[0029] Preparation of the connecting bridge: two connecting bridges with two ends matched with the card slots are obtained by injection molding;
[0030] Hole opening of the connecting bridge: a plurality of through holes are formed on the connecting bridge;
[0031] Assembly and preparation of the profile: the isolation frame is connected on the connecting bridge, one end of the connecting bridge is connected with the outer support framework and the other end is connected with the inner support framework through the card slots of the outer support framework and the inner support framework, after connecting the two connecting bridges, the two ends of the cooling package are inserted into the placing grooves of the adjacent mounting seats, the mounting seat is connected with the isolation frame, the reflective plate with heat insulation coating is installed on the outer support framework through the connection of the screw rod and the mounting screw hole according to the heat insulation requirement, the slider of the switch plate is clamped into the slide rail, the relative and staggered positions of the through hole one and the through hole two are realized through the sliding of the switch plate, the heat insulation sealing strip is connected on the partition groove, and the preparation of the window frame profile is completed.
[0032] The profile has high-performance heat insulation effect, and the profile can cooperate with and utilize the change of the inner environment temperature to improve the heat insulation performance; the profile has multiple heat insulation and sound insulation measures; the stability of the connection between structures is improved; the flexibility and adjustability of the structure are improved; the structures have high sealing property and connection strength. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 is the perspective view (profile cross-section) of the present application;
[0034] Figure 2 is the cross-sectional view of Figure 1 ;
[0035] Figure 3 is the enlarged view of A in Figure 2 ;
[0036] Figure 4 is the structure schematic view of the cooling assembly;
[0037] Figure 5 is a schematic view of a cooling assembly and isolation frame connection structure;
[0038] Figure 6 is a schematic view of a switch plate and inner support framework connection cross-sectional view.
[0039] In the figure: 1. outer support framework, 2. inner support framework, 3. isolation chamber, 4. connecting bridge, 5. cooling chamber, 6. water cooling assembly, 7. cooling channel, 8. communication hole, 9. cooling bag, 10. mounting seat, 11. placing groove, 12. through hole, 13. isolation frame, 14. support rod, 15. limiting foot, 16. movable groove, 17. switch plate, 18. through hole one, 19. slide rail, 20. slide block, 21. through hole two, 22. connecting groove, 23. sealing strip, 24. partition groove, 25. light-reflecting plate, 26. mounting screw hole, 27. screw rod, 28. bayonet, 29. heat-insulating sealing strip. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. The description of the at least one exemplary embodiment is actually only illustrative, but not intended to limit the present application and its application or use in any way. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0041] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form, unless the context clearly indicates otherwise, and it should also be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, operation, device, component and / or combination thereof.
[0042] The relative arrangement of parts, numerical expressions, and numerical values set forth in the examples are not intended to limit the scope of the present application unless specifically stated otherwise. For ease of illustration, spatially relative terms such as "upper", "lower", "left", "right", and the like are used for describing the orientation of one element or feature to another element or feature as shown in the drawings. It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation, in addition to the orientation depicted in the drawings. For example, if the device in the drawings is turned over, an element described as being on the "lower" side of other elements or features would then be oriented on the "upper" side of the other elements or features. Thus, the exemplary term "lower" can encompass both an orientation of above and below. The device can be otherwise oriented (rotated 90 degrees or located in any other orientation) and the spatially relative descriptors used herein interpreted accordingly. It will also be understood that the dimensions of the various parts shown in the drawings are not to scale and that the dimensions of the parts can be exaggerated relative to other parts to better illustrate the exemplary embodiments. Techniques, processes, and apparatuses known to those of ordinary skill in the relevant art can not be discussed in detail herein, but should be considered as part of the description of the application. In all examples shown and discussed herein, any specific values should be interpreted as merely illustrative and not as a limitation. Thus, other examples of the exemplary embodiments can have different values. It is noted that like numbers and letters refer to like elements throughout the several views of the drawings, and thus, no further discussion will be provided for these elements as they are understood to be the same as those previously discussed.
[0043] In addition, it should be noted that the use of "first", "second", and the like words of distinction do not connote any actual physical or logical relationship between the components being described. Rather, such words are used merely to distinguish one component from another.
[0044] Example 1
[0045] As shown in the drawings, Figure 1 A high-performance heat-insulating aluminum alloy profile includes an outer support framework 1, an inner support framework 2, and a connecting bridge 4. The outer support framework 1 and the inner support framework 2 are each provided with a plurality of isolation cavities 3. One end of the connecting bridge 4 is connected to the outer support framework 1, and the other end of the connecting bridge 4 is connected to the inner support framework 2. The connecting bridge 4 is provided with two connecting bridges arranged in parallel. The space between the connecting bridges 4 is provided as a cooling cavity 5. The cooling cavity 5 is provided with a water cooling assembly 6. The outer support framework 1 and the inner support framework 2 are each provided with a cooling channel 7. The connecting bridge 4 is provided with a communication hole 8. The cooling channel 7 and the communication hole 8 are in communication.
[0046] As shown in the drawings, Figure 1 , 2As shown in Figure 4, the water-cooled assembly 6 includes a cooling pack 9 and a mounting base 10. The cooling pack 9 is made of PVC material and is sealed together. The cooling pack 9 has a rectangular shape and there are several cooling packs 9. The mounting base 10 is placed between adjacent cooling packs 9 and is embedded in the cooling cavity 5. The side of the mounting base 10 is provided with a placement groove 11. The two ends of the cooling pack 9 are respectively embedded in the placement groove 11 of the adjacent mounting base 10. The mounting base 10 is provided with several through holes 12.
[0047] like Figure 2 , 5 As shown, the cooling cavity 5 is provided with an isolation frame 13. The isolation frame 13 includes a support rod 14 and a limiting foot 15. One end of the support rod 14 is connected to the cooling cavity 5, and the other end of the support rod 14 is connected to one side of the limiting foot 15. The other side of the limiting foot 15 is engaged with the mounting base 10.
[0048] like Figure 2 , 3 As shown in Figure 6, one end of the connecting hole 8 is connected to the cooling channel 7, and the other end of the connecting hole 8 is connected to the cooling cavity 5. The surface of the inner support frame 2 is provided with a movable groove 16 and a switch plate 17. A through hole 18 is provided on the bottom of the movable groove 16, which is connected to the cooling channel 7. A slide rail 19 is provided on the wall of the movable groove 16. A slider 20 is provided on the switch plate 17, and sliders 20 are fitted together. The switch plate 17 is slidably connected to the movable groove 16 via sliders 20. A second through hole 21 is provided on the switch plate 17, which is compatible with the first through hole 18. A connecting groove 22 is provided on the bottom of the movable groove 16, and a sealing strip 23 is embedded in the connecting groove 22, which is in contact with the switch plate 17.
[0049] like Figure 1 As shown, the outer support frame 1 is provided with a partition groove 24, which is connected to the isolation cavity 3. A heat insulation sealing strip 29 is connected to the partition groove 24. The outer support frame 1 is provided with a reflector 25, which is coated with heat insulation paint. The outer support frame 1 is provided with mounting screw holes 26, and a screw 27 is connected to the reflector 25. The screw 27 is threadedly connected to the mounting screw holes 26.
[0050] like Figures 1-6 As shown: The outer support frame 1 and the inner support frame 2 are made of aluminum alloy. Aluminum alloy is lightweight and high-strength, and can be extruded into various composite profiles. This facilitates the extrusion of the raw materials during the fabrication of the outer support frame 1 and the inner support frame 2, resulting in an outer support frame 1 with mounting screw holes 26 and an isolation cavity 3, and an inner support frame 2 with an isolation cavity 3 and a movable groove 16. The isolation cavity 3 forms a multi-cavity structure in the profile. The isolation cavities 3 on the outer support frame 1 and the inner support frame 2 vary in size, forming an irregular structure to facilitate noise transmission isolation.
[0051] The outer support framework 1 is provided with a partition groove 24 during prefabrication, which breaks the connection between the aluminum alloy structures and achieves the broken bridge effect. A heat insulation sealing strip 29 made of heat insulation sealing material is tightly connected at the partition groove 24. The heat insulation sealing strip 29 can be made of a ternary ethylene-propylene sealing strip material to break the connection of the aluminum alloy material and seal the partition groove 24 to prevent liquid from entering the isolation cavity 3.
[0052] The structure of the reflector plate 25 is matched with the outer support framework 1, so that the heat insulation sealing strip 29 is protected. The reflector plate 25 is coated with heat insulation paint. The reflector plate 25 is a metal plate, and the surface heat insulation paint can be made of a high-efficiency heat insulation paint composed of 100% acrylic polymer and micro-bubble glass balls and micro-porous heat insulation technology, so that the combined profile has good waterproof heat insulation and reflection functions.
[0053] The opposite sides of the outer support framework 1 and the inner support framework 2 are provided with a bayonet 28. Two connecting bridges 4 with ends matched with the bayonet 28 are obtained by injection molding. The connecting bridges 4 are made of plastic material, which can be made of PA66 material to form a partition space so that the outer support framework 1 and the inner support framework 2 cannot directly contact, thereby minimizing the thermal conductivity of the aluminum alloy and achieving heat insulation and sound insulation effects.
[0054] The mounting seat 10 is a sheet structure to reduce the space occupation of the cooling cavity 5. The through hole 12 on the mounting seat 10 is provided with a plurality of through holes to improve the flow efficiency of the air flow in and out of the mounting seat 10.
[0055] The application also relates to a preparation method of the high-performance heat insulation aluminum alloy profile, which specifically comprises the following steps:
[0056] Step 1: The raw materials are melted and cast, and mold extrusion is performed to obtain the outer support framework 1 with mounting screw holes 26 and isolation cavities 3, the inner support framework 2 with isolation cavities 3 and movable grooves 16, and the outer support framework 1 and the inner support framework 2 with partition grooves 24. Meanwhile, the side surfaces of the outer support framework 1 and the inner support framework 2 are provided with bayonets 28 matched with the connecting bridges 4;
[0057] Step 2: The outer support framework 1 and the inner support framework are both perforated to form cooling channels 7;
[0058] Step 3: The outer support framework 1 and the inner support framework 2 are corrected and cleaned;
[0059] Step 4: Two connecting bridges 4 with ends matched with the bayonets 28 are obtained by injection molding, and a plurality of communication holes 8 are formed on the connecting bridges 4;
[0060] Step five: connect the isolation frame 13 on the connecting bridge 4, and connect one end of the connecting bridge 4 to the outer support framework 1 and the other end to the inner support framework 2 through the clamping hole 28 of the outer support framework 1 and the inner support framework 2;
[0061] Step six: after connecting the two connecting bridges 4, insert the two ends of the cooling bag 9 into the placement slot 11 of the adjacent mounting seat 10, and connect the mounting seat 10 with the isolation frame 13;
[0062] Step seven: according to the need for heat insulation, install the reflective plate 25 with heat insulation coating on the outer support framework 1 through the screw rod 27 and the mounting screw hole 26, and clamp the slider 20 of the switch plate 17 into the sliding rail 19 to realize the relative and staggered positions of the through hole one 18 and the through hole two 21 through the sliding of the switch plate 17;
[0063] Step eight: connect the heat insulation sealing strip 29 on the partition slot 24 to complete the preparation of the window frame profile.
[0064] The specific preparation method is as follows:
[0065] Melt and cast the raw materials, and perform mold extrusion to obtain the outer support framework 1 with mounting screw holes 26 and isolation cavities 3, the inner support framework 2 with isolation cavities 3 and movable grooves 16, and the outer support framework 1 with partition slots 24. The outer support framework 1 has three isolation cavities 3 of different sizes, and the partition slots 24 are opened and closed and communicate with the isolation cavities 3; the inner support framework 2 has a single isolation cavity 3 of different sizes;
[0066] The outer support framework 1 and the inner support framework 2 are provided with clamping holes 28 on the side surfaces thereof, which are matched with the connecting bridge 4. The outer support framework 1 and the inner support framework 2 are both perforated to form cooling channels 7. The cooling channel 7 on the inner support framework 2 and the communication hole 8 are connected to form a cooling cavity 3, and the cooling channel 7 on the outer support framework 1 and the communication hole 8 are also connected to form a cooling cavity, so that the cooling cavity 3 can be used for temperature homogenization of the surrounding aluminum alloy structure after high-temperature or low-temperature airflow enters, including in the case of high outdoor temperature and low indoor temperature to facilitate heat insulation of the profile;
[0067] Correct and clean the outer support framework 1 and the inner support framework 2;
[0068] Two connecting bridges 4 with clamping holes 28 at both ends are obtained by injection molding, a plurality of communication holes 12 are formed on the connecting bridge 4, and the isolation frame 13 is connected on the connecting bridge 4. One end of the support rod 14 abuts against the surface of the mounting seat, and the other end is connected to the limiting foot 15, and the limiting foot 15 abuts against the cavity wall of the cooling cavity 5;
[0069] One end of the connecting bridge 4 is connected to the outer supporting skeleton 1 and the other end is connected to the inner supporting skeleton 2 through the bayonet 28 of the outer supporting skeleton 1 and the inner supporting skeleton 2, after connecting two connecting bridges 4, the two ends of the cooling bag 9 are inserted into the placing groove 11 of the adjacent mounting seat 10, the mounting seat 10 is connected with the isolation frame 13, the reflective plate 25 with heat insulation paint is installed on the outer supporting skeleton 1 through the connection of the screw rod 27 and the mounting screw hole 26 according to the need of heat insulation, the slider 20 of the switch plate 17 is clamped into the slide rail 19, the relative and staggered positions of the through hole one 18 and the through hole two 21 are realized through the sliding of the switch plate 17, the heat insulation sealing strip 29 is connected on the partition groove 24, the preparation of the window frame profile is completed, and the glass frame and the glass are connected.
[0070] The above examples are only used to illustrate the technical solutions of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can be modified, or some technical features can be replaced by equivalent ones; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A high-performance thermally insulated aluminum alloy profile, characterized in that, The system includes an outer support frame (1), an inner support frame (2), and a connecting bridge (4). Both the outer support frame (1) and the inner support frame (2) are provided with several isolation cavities (3). One end of the connecting bridge (4) is snapped into the outer support frame (1), and the other end of the connecting bridge (4) is snapped into the inner support frame (2). There are two connecting bridges (4) arranged in parallel with each other. The space between the connecting bridges (4) is set as a cooling cavity (5). A water cooling component (6) is provided in the cooling cavity (5). Both the outer support frame (1) and the inner support frame (2) are provided with cooling channels (7), and the connecting bridge (4) is provided with connecting holes (8). The cooling channel (7) is connected to the connecting hole (8). The water-cooling assembly (6) includes a cooling pack (9) and a mounting base (10). The cooling pack (9) is made of PVC material and is sealed. The cooling pack (9) has a rectangular shape. There are several cooling packs (9). The mounting base (10) is placed between adjacent cooling packs (9). The mounting base (10) is embedded in the cooling cavity (5). The side of the mounting base (10) is provided with a placement groove (11). The two ends of the cooling pack (9) are respectively embedded in the placement groove (11) of the adjacent mounting base (10). The mounting base (10) is provided with several through holes (12). The cooling cavity (5) is provided with an isolation frame (13). The isolation frame (13) includes a support rod (14) and a limiting foot (15). One end of the support rod (14) is connected to the cooling cavity (5), and the other end of the support rod (14) is connected to one side of the limiting foot (15). The other side of the limiting foot (15) is engaged with the mounting base (10). One end of the connecting hole (8) is connected to the cooling channel (7), and the other end of the connecting hole (8) is connected to the cooling cavity (5). The surface of the inner support frame (2) is provided with a movable groove (16) and a switch plate (17). The bottom of the movable groove (16) is provided with a through hole (18). The first through hole (18) is connected to the cooling channel (7). The wall of the movable groove (16) is provided with a slide rail (19). The switch plate (17) is provided with a slider (20). The slider (20) is embedded with the slider (20). The switch plate (17) is slidably connected to the movable groove (16) through the slider (20). The switch plate (17) is provided with a second through hole (21). The second through hole (21) is compatible with the first through hole (18). The bottom of the movable groove (16) is provided with a connecting groove (22). A sealing strip (23) is embedded in the connecting groove (22). The sealing strip (23) is in contact with the switch plate (17).
2. The high-performance thermally insulated aluminum alloy profile according to claim 1, characterized in that, The outer support frame (1) is provided with a partition groove (24), which is connected to the isolation cavity (3), and a heat insulation sealing strip (23) is connected to the partition groove (24).
3. The high-performance thermally insulated aluminum alloy profile according to claim 2, characterized in that, The outer support frame (1) is provided with a reflector (25), the reflector (25) is coated with heat insulation paint, the outer support frame (1) is provided with mounting screw holes (26), the reflector (25) is connected with a screw (27), and the screw (27) is threadedly connected to the mounting screw hole (26).
4. A method for preparing a high-performance thermally insulated aluminum alloy profile, using the aluminum alloy profile described in any one of claims 1-3, characterized in that, Specifically, the following steps are included: Step 1: The raw materials are melted and cast, and then extruded using a mold to obtain an outer support frame (1) with mounting screw holes (26) and an isolation cavity (3), an inner support frame (2) with an isolation cavity (3) and a movable groove (16), and isolation grooves on the outer support frame (1) and the inner support frame (2). At the same time, the sides of the outer support frame (1) and the inner support frame are provided with bayonets (28) that are compatible with the connecting bridge (4). Step 2: Open holes in both the external support frame (1) and the internal support frame to form cooling channels (7); Step 3: Correct and clean the external support frame (1) and the internal support frame (2); Step 4: Two connecting bridges (4) that are compatible with the bayonet (28) are obtained by injection molding, and several connecting holes (8) are opened on the connecting bridges (4). Step 5: Connect isolation frames (13) to the connecting bridge (4). Through the bayonet (28) of the outer support frame (1) and the inner support frame (2), connect one end of the connecting bridge (4) to the outer support frame (1) and the other end to the inner support frame (2). Step 6: After connecting the two connecting bridges (4), insert both ends of the cooling pack (9) into the placement slots (11) of the adjacent mounting base (10) and connect the mounting base (10) to the isolation frame (13); Step 7: According to the heat insulation requirements, the reflector (25) with heat insulation coating is installed on the outer support frame (1) through the connection of screw (27) and mounting screw hole (26). The slider (20) of the switch plate (17) is inserted into the slide rail (19). The positions of through hole one (18) and through hole two (21) are relative and staggered by the sliding of the switch plate (17). Step 8: Connect the thermal insulation sealing strip (29) to the partition groove (24) to complete the preparation of the window frame profile.
Citation Information
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