A fully automatic tunnel-type quick-freezing machine for corn processing

Abstract

The present invention relates to the technical field of corn processing, and more specifically, to a fully automatic tunnel-type quick-freezing machine for corn processing, comprising a first conveying quick-freezing device, a second conveying quick-freezing device, a conveying track plate, a cooling box, an air cooler, and a sealed insulation plate. The cooling box is fixedly connected to the middle of the conveying track plate, the sealed insulation plate is fixedly mounted on both ends of the cooling box by bolts, the first conveying quick-freezing device and the second conveying quick-freezing device are arranged on the conveying track plate, and the first conveying quick-freezing device and the second conveying quick-freezing device have the same structure, and the air coolers are evenly fixedly mounted on the upper end and both sides of the cooling box. The first conveying quick-freezing device and the second conveying quick-freezing device are arranged above the conveying track plate of the present invention, and alternating operation can be achieved by the first conveying quick-freezing device and the second conveying quick-freezing device, so that corn can be continuously put in for freezing treatment.

Description

Technical Field

[0001] The invention relates to the technical field of corn processing, in particular to a full-automatic tunnel-type quick-freezing machine for corn processing. Background Art

[0002] A tunnel freezer is a type of equipment used in the food processing industry to rapidly freeze food to extend its shelf life and improve its quality. It uses a tunnel-like design whereby food is fed into the freezing tunnel individually via a conveyor belt for freezing.

[0003] When corn is processed into food, it needs to be quickly frozen. The existing corn conveying and freezing device has a partition at the bottom of the corn cob, which makes the corn cob not frozen evenly and fully, resulting in poor freezing effect of the corn cob. Therefore, a device is needed to solve the above problems. Summary of the Invention

[0004] In view of the problems in the prior art, the present invention provides a fully automatic tunnel-type quick-freezing machine for corn processing.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a fully automatic tunnel quick-freezing machine for corn processing, comprising a first conveying quick-freezing device, a second conveying quick-freezing device, a conveying track plate, a cooling box, an air cooler and a sealed insulation plate, wherein the cooling box is fixedly connected to the middle of the conveying track plate, the sealed insulation plate is fixedly installed on both ends of the cooling box by bolts, the first conveying quick-freezing device and the second conveying quick-freezing device are arranged on the conveying track plate, and the first conveying quick-freezing device and the second conveying quick-freezing device have the same structure, and the air cooler is evenly fixedly installed on the upper end and both sides of the cooling box.

[0006] Preferably, the first conveying and quick-freezing device and the second conveying and quick-freezing device each include a conveying and rolling body and an automatic discharge body, and the automatic discharge body is arranged on the conveying and rolling body.

[0007] Preferably, the conveying and rolling main body includes a synchronous drive belt, a first motor, a sliding slot, a control rope, a second motor, a winding control wheel, a mounting support frame, a sliding limit bracket, a mounting plate, a synchronous drive wheel and a rotating support wheel, the sliding limit bracket is symmetrically fixedly connected to the bottom end of the mounting plate body, the rotating support wheel is uniformly rotatably mounted inside the mounting plate body, the synchronous drive wheel is uniformly rotatably mounted on both sides of the mounting plate body, and the synchronous drive wheel is fixedly connected to the end of the rotating support wheel, the synchronous drive belt is rotatably arranged between the synchronous drive wheels, the first motor is fixedly mounted on the mounting plate body, and the driving end of the first motor is fixedly connected to the synchronous drive wheel, the sliding slot is opened at both ends of the mounting plate body, the mounting support frame is symmetrically arranged on the outside of both ends of the mounting plate body, the second motor is fixedly mounted on the mounting support frame, the winding control wheel is rotatably mounted inside the upper end of the mounting support frame, and the driving end of the second motor is fixedly connected to the winding control wheel, the control rope is wound on the winding control wheel, and the end of the control rope away from the winding control wheel is fixedly connected to the mounting plate body.

[0008] Preferably, sealing plates are fixedly mounted on both sides of the mounting plate body, and the synchronous driving wheel is located below the sealing plates.

[0009] Preferably, the automatic discharging body includes an electric push rod, an F-type sliding card frame, a mobile frame and a rotating push roller. The F-type sliding card frame is fixedly connected to the two ends of the mobile frame, and the rotating push roller is installed inside the mobile frame for uniform rotation. The electric push rod is symmetrically arranged on the outside of the two ends of the mobile frame, and the driving end of the electric push rod is fixedly connected to the F-type sliding card frame.

[0010] Preferably, the F-shaped sliding bracket is slidably connected to the inside of the sliding slot, and the electric push rod is fixedly installed on the mounting plate.

[0011] Preferably, the sliding limit clamping frame is slidably clamped on the conveying track plate, and the mounting support frame is fixedly connected to the conveying track plate.

[0012] Preferably, a display screen and an alarm are fixedly mounted on the outer end of the cooling box.

[0013] Beneficial effects of the present invention:

[0014] 1. The present invention provides a first quick-freezing conveying device and a second quick-freezing conveying device above the conveying track plate. The first quick-freezing conveying device and the second quick-freezing conveying device can realize alternating operation, so that corn can be continuously fed in for freezing treatment. When the first quick-freezing conveying device is fed, the second quick-freezing conveying device moves to the end of the cooling box to complete freezing and discharge the material. Therefore, the alternating operation of the first quick-freezing conveying device and the second quick-freezing conveying device can continuously freeze the corn cobs. The winding control wheels distributed at both ends of the mounting plate can complete the winding and unwinding of the control rope, thereby pulling the mounting plate and the sliding limit bracket to slide along the conveying track plate to the inside of the cooling box. Cooling fans are provided on the upper end and both sides of the cooling box, so that the corn cobs entering the cooling box can be quickly frozen, and the corn cobs entering the cooling box can be automatically mixed 360 degrees to complete quick freezing.

[0015] 2. According to the present invention, the corn cobs and the mounting plate are discharged from the interior of the cooling box after the speed is completed, and the electric push rod is started, which drives the F-type sliding card frame to slide along the sliding card slot, thereby causing the movable frame and the rotating push roller to slide. The sliding movable frame and the rotating push roller can push the quick-frozen corn cobs on the rotating support wheel off the rotating support wheel, realizing automatic and rapid material discharge, and then the mounting plate and the sliding limit card frame slide back to the original path to release the corn cobs to realize continuous quick-freezing processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and examples.

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the main body of the present invention from a front perspective;

[0018] Figure 2 This is a schematic side view of the three-dimensional structure of the main body of the present invention;

[0019] Figure 3 It is a schematic diagram of the cooling box structure of the present invention;

[0020] Figure 4 This is a schematic structural diagram of the conveying and quick-freezing device of the present invention;

[0021] Figure 5 This is a structural diagram of the first conveying and quick-freezing device in the present invention;

[0022] Figure 6 This is a schematic diagram of the conveying and rolling main structure of the present invention;

[0023] Figure 7 This is a schematic diagram of the main structure of the automatic nesting in the present invention;

[0024] Figure 8 This is a schematic structural diagram of the second embodiment of the main body of the present invention.

[0025] In the figure: 1-first conveying quick-freezing device, 2-second conveying quick-freezing device, 3-conveying track plate, 4-cooling box, 5-air cooler, 6-sealing insulation plate, 7-conveying tumbling body, 8-automatic discharging body, 9-synchronous drive belt, 10-first motor, 11-sliding slot, 12-control rope, 13-second motor, 14-winding control wheel, 15-mounting support frame, 16-sliding limit card frame, 17-mounting plate, 18-synchronous drive wheel, 19-sealing plate, 20-rotating support wheel, 21-electric push rod, 22-F-type sliding card frame, 23-moving frame, 24-rotating push roller, 25-alarm, 26-display screen. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0027] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0028] The present invention will be further described below with reference to the accompanying drawings.

[0029] Example 1, as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, a fully automatic tunnel-type quick-freezing machine for corn processing of the present invention comprises a first conveying quick-freezing device 1, a second conveying quick-freezing device 2, a conveying track plate 3, a cooling box 4, a cold air blower 5 and a sealing insulation plate 6. The cooling box 4 is fixedly connected to the middle of the conveying track plate 3, and the sealing insulation plate 6 is fixedly installed at both ends of the cooling box 4 by bolts. The first conveying quick-freezing device 1 and the second conveying quick-freezing device 2 are arranged on the conveying track plate 3, and the first conveying quick-freezing device 1 and the second conveying quick-freezing device 2 have the same structure. The cold air blower 5 is evenly fixedly installed on the upper end and both sides of the cooling box 4. The first conveying quick-freezing device 1 and the second conveying quick-freezing device 2 both include It includes a conveying tumbling body 7 and an automatic discharging body 8. The automatic discharging body 8 is arranged on the conveying tumbling body 7. The first conveying quick-freezing device 1 and the second conveying quick-freezing device 2 are arranged above the conveying track plate 3. The first conveying quick-freezing device 1 and the second conveying quick-freezing device 2 can be used to achieve alternating operation, so that corn can be continuously put in for freezing treatment. When the first conveying quick-freezing device 1 is fed, the second conveying quick-freezing device 2 moves to the end of the cooling box 4 to complete freezing and discharge. Therefore, the corn cobs can be continuously frozen by the alternating operation of the first conveying quick-freezing device 1 and the second conveying quick-freezing device 2.

[0030] like Figure 6As shown, the conveying and rolling body 7 includes a synchronous drive belt 9, a first motor 10, a sliding card slot 11, a control rope 12, a second motor 13, a winding control wheel 14, a mounting support frame 15, a sliding limit card frame 16, a mounting plate 17, a synchronous drive wheel 18 and a rotating support wheel 20. The sliding limit card frame 16 is symmetrically fixedly connected to the bottom end of the mounting plate 17, the rotating support wheel 20 is evenly rotated and installed inside the mounting plate 17, the synchronous drive wheel 18 is evenly rotated and installed on both sides of the mounting plate 17, and the synchronous drive wheel 18 is fixed to the end of the rotating support wheel 20. The synchronous drive belt 9 is rotatably arranged between the synchronous drive wheels 18, the first motor 10 is fixedly mounted on the mounting plate 17, and the driving end of the first motor 10 is fixedly connected to the synchronous drive wheel 18, the sliding slot 11 is opened at both ends of the mounting plate 17, the mounting support frame 15 is symmetrically arranged on the outside of both ends of the mounting plate 17, the second motor 13 is fixedly mounted on the mounting support frame 15, the winding control wheel 14 is rotatably mounted on the upper end of the mounting support frame 15, and the driving end of the second motor 13 is fixedly connected to the winding control wheel 14, and the control rope 12 is wound on The first motor 10 drives a synchronous driving wheel 18 to rotate, and the synchronous driving wheels 18 are rotated and run synchronously through the synchronous driving belt 9, so that the various rotating support wheels 20 in the mounting plate 17 rotate synchronously, so that the corn cob placed on the mounting plate 17 and supported by the rotating support wheel 20 can be rotated under the action of the rotating support wheel 20, and the second motor 10 provided at both ends of the mounting plate 17 is started synchronously. The motor 13 drives the winding control wheel 14 at the corresponding position to rotate through the second motor 13, so the winding control wheels 14 distributed at both ends of the mounting plate 17 can complete the winding and unwinding of the control rope 12, thereby pulling the mounting plate 17 and the sliding limit bracket 16 to slide along the conveying track plate 3 to the inside of the cooling box 4. Air coolers 5 are set on the upper end and both sides of the cooling box 4, so that the corn cobs entering the cooling box 4 can be quickly frozen, and the corn cobs entering the cooling box 4 can be automatically mixed 360° to complete quick freezing.

[0031] Sealing plates 19 are fixedly mounted on both sides of the mounting plate 17 , and the synchronous driving wheel 18 is located below the sealing plates 19 , which play a role of protection and facilitating material pushing and discharging.

[0032] like Figure 7As shown, the automatic discharging body 8 includes an electric push rod 21, an F-type sliding card frame 22, a mobile frame 23 and a rotating push roller 24. The F-type sliding card frame 22 is fixedly connected to the two ends of the mobile frame 23, and the rotating push roller 24 is evenly rotated and installed inside the mobile frame 23. The electric push rod 21 is symmetrically arranged on the outside of the two ends of the mobile frame 23, and the driving end of the electric push rod 21 is fixedly connected to the F-type sliding card frame 22. The F-type sliding card frame 22 is driven by the electric push rod 21 to slide along the sliding card slot 11, so that the mobile frame 23 and the rotating push roller 24 slide. The sliding mobile frame 23 and the rotating push roller 24 can push the quick-frozen corn cobs on the rotating support wheel 20 off the rotating support wheel 20, realizing automatic and rapid discharging, and then the installation plate 17 and the sliding limit card frame 16 are slid back to the original path again to release the corn cobs to realize continuous quick-freezing processing.

[0033] The F-shaped sliding bracket 22 is slidably engaged in the interior of the sliding slot 11 , and the electric push rod 21 is fixedly mounted on the mounting plate 17 , playing a role of fixed installation.

[0034] The sliding limit clamping frame 16 is slidably clamped on the conveying track plate 3, and the mounting support frame 15 is fixedly connected to the conveying track plate 3 to play a limiting role.

[0035] The working principle of Example 1 is as follows: a first conveying and quick-freezing device 1 and a second conveying and quick-freezing device 2 are provided above a conveying track plate 3. The first conveying and quick-freezing device 1 and the second conveying and quick-freezing device 2 can be operated alternately, so that corn can be continuously fed and frozen. When feeding is being fed to the first conveying and quick-freezing device 1, the second conveying and quick-freezing device 2 moves to the end of the cooling box 4 to complete freezing and discharge the material. Therefore, the alternating operation of the first conveying and quick-freezing device 1 and the second conveying and quick-freezing device 2 can continuously freeze the corn cobs.

[0036] During the working process, the corn cob is placed on the mounting plate 17, and the first motor 10 is started at this time. The first motor 10 can drive a synchronous driving wheel 18 to rotate. The rotating synchronous driving wheels 18 are synchronized with each other through the synchronous driving belt 9, so that the various rotating support wheels 20 in the mounting plate 17 rotate synchronously, so that the corn cob placed on the mounting plate 17 and supported by the rotating support wheel 20 can be rotated under the action of the rotating support wheel 20, and by synchronously starting the second motor 13 set at both ends of the mounting plate 17 The second motor 13 drives the winding control wheel 14 at the corresponding position to rotate, so the winding control wheels 14 distributed at both ends of the mounting plate 17 can complete the winding and unwinding of the control rope 12, thereby pulling the mounting plate 17 and the sliding limit bracket 16 to slide along the conveying track plate 3 to the inside of the cooling box 4. The cooling air blower 5 is provided on the upper end and both sides of the cooling box 4, so that the corn cobs entering the cooling box 4 can be quickly frozen, and the corn cobs entering the cooling box 4 can be automatically mixed 360 degrees to complete quick freezing;

[0037] After the speed is completed, the corn cobs and the mounting plate 17 are discharged from the inside of the cooling box 4, and the electric push rod 21 is started. The electric push rod 21 drives the F-type sliding bracket 22 to slide along the sliding groove 11, so that the movable frame 23 and the rotating push roller 24 slide. The sliding movable frame 23 and the rotating push roller 24 can push the quick-frozen corn cobs on the rotating support wheel 20 off the rotating support wheel 20, realizing automatic and rapid material discharge, and then the mounting plate 17 and the sliding limit bracket 16 slide back to the original path to release the corn cobs to realize continuous quick-freezing processing.

[0038] Example 2, based on Example 1, Figure 8 As shown, a display screen 26 and an alarm 25 are fixedly mounted on the outer end of the cooling box 4 .

[0039] When implementing this embodiment, the temperature detected by the temperature sensor in the cooling box 4 can be displayed in real time on the display screen 26 through the display screen 26, and when the specified working temperature in the cooling box 4 does not meet the set range, the alarm 25 automatically alarms, thereby reminding the operator to adjust the temperature, so that the frozen corn produced by this equipment is of good quality.

[0040] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic tunnel-type quick-freezing machine for corn processing, comprising a first conveying quick-freezing device (1), a second conveying quick-freezing device (2), a conveying track plate (3), a cooling box (4), an air cooler (5) and a sealing insulation plate (6), characterized in that: The cooling box (4) is fixedly connected to the middle of the conveying track plate (3), the sealing insulation plate (6) is fixedly installed on both ends of the cooling box (4) by bolts, the first conveying quick-freezing device (1) and the second conveying quick-freezing device (2) are arranged on the conveying track plate (3), and the first conveying quick-freezing device (1) and the second conveying quick-freezing device (2) have the same structure, and the cooling fan (5) is evenly fixedly installed on the upper end and both sides of the cooling box (4); The first conveying and quick-freezing device (1) and the second conveying and quick-freezing device (2) both comprise a conveying and rolling body (7) and an automatic discharge body (8), wherein the automatic discharge body (8) is arranged on the conveying and rolling body (7); The conveying rolling body (7) includes a synchronous driving belt (9), a first motor (10), a sliding card slot (11), a control rope (12), a second motor (13), a winding control wheel (14), a mounting support frame (15), a sliding limit card frame (16), a mounting plate (17), a synchronous driving wheel (18) and a rotating support wheel (20), wherein the sliding limit card frame (16) is symmetrically fixedly connected to the bottom end of the mounting plate (17), the rotating support wheel (20) is evenly rotatably mounted inside the mounting plate (17), the synchronous driving wheel (18) is evenly rotatably mounted on both sides of the mounting plate (17), and the synchronous driving wheel (18) is fixedly connected to the end of the rotating support wheel (20), the synchronous driving belt (9) is rotatably arranged between the synchronous driving wheels (18), and the rotating support wheel (20) is fixedly connected to the end of the rotating support wheel (20). The first motor (10) is fixedly mounted on the mounting plate (17), and the driving end of the first motor (10) is fixedly connected to the synchronous driving wheel (18), the sliding slot (11) is opened at both ends of the mounting plate (17), the mounting support frame (15) is symmetrically arranged on the outside of both ends of the mounting plate (17), the second motor (13) is fixedly mounted on the mounting support frame (15), the winding control wheel (14) is rotatably mounted inside the upper end of the mounting support frame (15), and the driving end of the second motor (13) is fixedly connected to the winding control wheel (14), the control rope (12) is wound on the winding control wheel (14), and the end of the control rope (12) away from the winding control wheel (14) is fixedly connected to the mounting plate (17).

2. The fully automatic tunnel quick-freezing machine for corn processing according to claim 1, characterized in that: Sealing plates (19) are fixedly mounted on both sides of the mounting plate body (17), and the synchronous drive wheel (18) is located below the sealing plate (19).

3. The fully automatic tunnel quick-freezing machine for corn processing according to claim 2, characterized in that: The automatic discharging body (8) includes an electric push rod (21), an F-type sliding card frame (22), a mobile frame (23) and a rotating push roller (24), wherein the F-type sliding card frame (22) is fixedly connected to both ends of the mobile frame (23), and the rotating push roller (24) is evenly rotated and installed inside the mobile frame (23), and the electric push rod (21) is symmetrically arranged on the outside of both ends of the mobile frame (23), and the driving end of the electric push rod (21) is fixedly connected to the F-type sliding card frame (22).

4. The fully automatic tunnel quick-freezing machine for corn processing according to claim 3, characterized in that: The F-shaped sliding bracket (22) is slidably engaged in the interior of the sliding slot (11), and the electric push rod (21) is fixedly mounted on the mounting plate (17).

5. The fully automatic tunnel quick-freezing machine for corn processing according to claim 4, characterized in that: The sliding limit clamping frame (16) is slidably clamped on the conveying track plate (3), and the mounting support frame (15) is fixedly connected to the conveying track plate (3).

6. The fully automatic tunnel-type quick-freezing machine for corn processing according to claim 5, characterized in that: A display screen (26) and an alarm (25) are fixedly mounted on the outer end of the cooling box (4).

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