A new energy motor shell cleaning equipment and cleaning process
By designing a new energy motor housing cleaning equipment, and adopting an automated rotating device and multiple cleaning and drying methods, the problems of unstable cleaning and long drying time in traditional cleaning methods have been solved, achieving high efficiency in cleaning and drying.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHANJIANG DENI VEHICLE PARTS
- Filing Date
- 2023-11-20
- Publication Date
- 2026-05-08
AI Technical Summary
Traditional methods for cleaning automotive parts suffer from problems such as inconsistent cleaning time and quality, water and debris accumulation in pores affecting cleanliness, and long drying times.
Design a new energy motor casing cleaning equipment, including a rotating device, a spraying device, a rinsing device, a drying device and a cooling device. The equipment is automated by loading and unloading robots, and combines fixed-point cleaning, mobile cleaning and vacuum drying methods to achieve automated cleaning and drying processes.
It achieves automated cleaning and drying, reduces the number of operators, improves production efficiency, and ensures the cleanliness and drying effect of the workpieces.
Smart Images

Figure CN117358659B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of automotive parts manufacturing and processing technology, specifically relating to a new energy motor housing cleaning equipment and cleaning process. Background Technology
[0002] Traditional automotive parts cleaning methods mainly involve manual cleaning or high-pressure water cleaning. Manual cleaning suffers from inconsistent quality due to variations in personnel, making precise control of cleaning time and air blowing difficult. High-pressure water cleaning machines can only rinse the surface of the workpiece, leaving water or debris inside the pores, affecting the cleanliness of the workpiece. Furthermore, residual water on the surface after cleaning results in a long drying time, reducing cleaning efficiency. Summary of the Invention
[0003] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of this invention is to provide a new energy motor housing cleaning device, which aims to solve the problems existing in the prior art.
[0004] The technical solution adopted by this invention to solve its technical problem is:
[0005] A new energy motor housing cleaning device, comprising:
[0006] The equipment frame is equipped with loading and unloading stations, a spraying device, a rinsing device, a first drying device, a second drying device, a cooling device, a rotating device, and a power supply device.
[0007] The rotating end of the rotating device is provided with a station component for placing the new energy motor housing. The driving end of the rotating device moves the station component and can pass through the loading and unloading station, spraying device, rinsing device, first drying device and second drying device mentioned above.
[0008] The first drying device includes an upper air blowing assembly, a lower air blowing assembly, and an air blowing moving assembly. A first drying area is formed between the upper air blowing assembly and the lower air blowing assembly for the station assembly to pass through. The driving end of the air blowing moving assembly causes the upper air blowing assembly to move relative to the lower air blowing assembly.
[0009] The spraying device includes an upper spraying component, a lower spraying component, and a spraying moving component. A spraying area is formed between the upper spraying component and the lower spraying component for the station component to pass through. The driving end of the spraying moving component causes the upper spraying component to move relative to the lower spraying component.
[0010] The second drying device includes a vacuum sealing hood, a sealing hood moving assembly, and a heating assembly. The driving end of the sealing hood moving assembly causes the vacuum sealing hood to move relative to the heating assembly.
[0011] The rinsing device includes a rinsing drive assembly, a rinsing transmission assembly, and a rinsing assembly. The drive end of the rinsing drive assembly moves the rinsing assembly through the rinsing transmission assembly.
[0012] The cooling device includes a cooling air blowing assembly, a cooling box, and a cooling moving assembly. The cooling air blowing assembly is disposed inside the cooling box, and the driving end of the cooling moving assembly moves the cooling box.
[0013] The power supply device is electrically connected to the spraying device, rinsing device, first drying device, second drying device, cooling device, and rotating device, respectively.
[0014] Preferably, the rotating device includes a first rotating motor and a rotating disk, the rotating disk being connected to the drive end of the first rotating motor, the rotating disk being a circular component, the station assembly being connected to the rotating disk, and the number of station assemblies being two or more, each corresponding to the loading / unloading station, the spraying device, the rinsing device, the first drying device, the second drying device, and the cooling device.
[0015] Preferably, the loading and unloading stations, spraying device, rinsing device, first drying device, second drying device, and cooling device are arranged sequentially along the circumferential direction of the rotating disc.
[0016] Preferably, the equipment frame is equipped with a rinsing water tank and a detergent water tank, the rinsing water tank is connected to the rinsing device, and the detergent water tank is connected to the spraying device.
[0017] Preferably, the air blowing moving assembly includes an air blowing fixed bracket, an air blowing lifting cylinder, and an air blowing guide frame. The air blowing fixed bracket is connected to the equipment frame. The air blowing lifting cylinder is disposed on the air blowing fixed bracket. The driving end of the air blowing lifting cylinder is connected to the air blowing guide frame. The upper air blowing assembly is disposed on the air blowing guide frame and is positioned above the workstation assembly. The lower air blowing assembly is positioned below the workstation assembly.
[0018] The spray moving assembly includes a spray fixed bracket, a spray lifting cylinder, and a spray guide frame. The spray fixed bracket is connected to the equipment frame. The spray lifting cylinder is located on the spray fixed bracket, and the drive end of the spray lifting cylinder is connected to the spray guide frame. The upper spray assembly is located on the spray guide frame and is positioned above the workstation assembly. The lower spray assembly is positioned below the workstation assembly.
[0019] Preferably, the rinsing drive assembly includes a second rotary motor, a first transmission gear, a second transmission gear, and a first transmission chain;
[0020] The rinsing transmission assembly includes a rinsing transmission support, a rinsing movable seat, a first rotating rod, a second rotating rod, a third transmission gear, a fourth transmission gear, and a second transmission chain.
[0021] The rinsing assembly is connected to the rinsing movable seat, and the rinsing assembly includes multiple rinsing nozzles;
[0022] The drive end of the second rotary motor is connected to the first transmission gear, the second transmission gear is disposed on the first rotating rod, and the first transmission chain is sleeved on the first transmission gear and the second transmission gear;
[0023] The first rotating rod and the second rotating rod are rotatably engaged with the rinsing transmission support. The first rotating rod and the second rotating rod are arranged parallel to each other. The third transmission gear is located on the first rotating rod, the fourth transmission gear is located on the second rotating rod, and the second transmission chain is sleeved on the third transmission gear and the fourth transmission gear.
[0024] The rinsing moving seat is connected to the second transmission chain.
[0025] Preferably, the rinsing transmission support is provided with a guide rail, and the rinsing moving seat is slidably engaged with the guide rail;
[0026] The rinsing transmission support and the second rotary motor are fixed to the equipment frame, and the rinsing transmission support and the rinsing movable seat are arranged opposite each other above the workstation assembly.
[0027] Preferably, the sealing cover moving assembly includes a sealing cover fixing bracket, a sealing cover lifting cylinder, and a sealing cover guide frame. The sealing cover fixing bracket is connected to the equipment frame. The sealing cover lifting cylinder is disposed on the sealing cover fixing bracket. The driving end of the sealing cover lifting cylinder is connected to the sealing cover guide frame. The vacuum sealing cover is disposed on the sealing cover guide frame and is positioned above the workstation assembly. The heating assembly is positioned below the workstation assembly.
[0028] Preferably, the cooling moving assembly includes a cooling fixed bracket, a cooling lifting cylinder, and a cooling guide frame. The cooling fixed bracket is connected to the equipment frame, the cooling lifting cylinder is disposed on the cooling fixed bracket, the drive end of the cooling lifting cylinder is connected to the cooling guide frame, and the cooling box is disposed on the cooling guide frame and positioned above the workstation assembly.
[0029] This invention also includes a cleaning process for cleaning the casing of a new energy motor, using the aforementioned new energy motor casing cleaning equipment. The steps of the cleaning process are as follows:
[0030] S1. The workpiece is placed into the loading and unloading station by the loading and unloading robot;
[0031] S2. The workpiece is transferred to the spraying device by a rotating device for fixed-point spraying and washing. The spraying medium is local water and detergent. The cleaning pressure is ≥0.4MPa, and the cleaning pressure at the oil passage of the workpiece is ≥2MPa. After cleaning, it is transferred to the next station.
[0032] S3. The working surface is cleaned by moving spray using a rinsing device. The spraying medium is municipal water or RO pure water, and the cleaning pressure is ≥0.4MPa. After cleaning, it is transferred to the next station.
[0033] S4. The workpiece is dried by fixed-point air cutting and surface drying through the first drying device. Compressed air is used as the drying medium. Then, the workpiece is dried by hot air. After drying, it is transferred to the next station.
[0034] S5. The workpiece is vacuum dried using a second drying device, with moisture filtered by infrared heating and a vacuum sealing cover ensuring a vacuum environment. After drying, it is transferred to the next workstation.
[0035] S6. The workpiece is cooled by a cooling device, and the workpiece is cooled by a fixed-point air nozzle through a cooling air blowing assembly. The air blowing control valve of the cooling air blowing assembly is controlled in a timed manner, and an external air conditioning device is connected to the cooling box for cooling.
[0036] S7. After drying, the workpiece is transferred to the loading and unloading station and unloaded by the loading and unloading robot.
[0037] Compared with the prior art, the beneficial effects of the present invention include:
[0038] With the above structure, the new energy motor housing cleaning equipment of this application can realize the automatic loading and unloading operation of loading and unloading robots at the loading and unloading station. At the same time, the workpiece undergoes each cleaning, drying and cooling process in sequence through the spraying device, rinsing device, first drying device, second drying device and cooling device via the rotating device. All of these processes are completed automatically by the equipment. It can be linked with the processing production line to form a one-piece production, reduce the number of operators, and the time of the cleaning and drying process can be specifically adjusted to facilitate the adjustment of the production cycle and improve the overall production efficiency. By using the above-mentioned device and adopting methods such as fixed-point cleaning, fixed-point air blowing, moving cleaning and vacuum drying, the cleanliness and drying problems of the workpiece products can be solved. Attached Figure Description
[0039] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0040] Figure 1 This is a front view of the present invention.
[0041] Figure 2 This is a top view of the concealed cover of the present invention.
[0042] Figure 3 This is a perspective view of the present invention.
[0043] Figure 4 This is a perspective view of the concealed cover of the present invention from another angle.
[0044] Figure 5 This is a perspective view of the first drying apparatus of the present invention.
[0045] Figure 6 This is a schematic diagram of the rinsing device of the present invention.
[0046] in:
[0047] 1-Equipment frame, 101-Cover,
[0048] 2- Loading and unloading station
[0049] 3-Spraying device, 301-Upper spraying assembly, 302-Lower spraying assembly, 303-Spraying moving assembly;
[0050] 4-Rinsing device; 401-Rinsing assembly; 402-Second rotary motor; 403-First transmission gear; 404-Second transmission gear; 405-First transmission chain; 406-Rinsing transmission support; 407-Rinsing moving base; 408-First rotating rod; 409-Second rotating rod; 410-Third transmission gear; 411-Fourth transmission gear; 412-Second transmission chain; 413-Guide rail component.
[0051] 5-First drying device, 501-Upper air blowing assembly, 502-Lower air blowing assembly, 503-Air blowing fixing bracket, 504-Air blowing lifting cylinder, 505-Air blowing guide frame,
[0052] 6-Second drying device, 601-Vacuum sealing hood, 602-Sealing hood moving assembly, 603-Heating assembly,
[0053] 7-Cooling device, 701-Cooling air blowing assembly, 702-Cooling box, 703-Cooling moving assembly,
[0054] 8-Rotating device, 801-Rotating disk component,
[0055] 9-Power supply device,
[0056] 10-Rinse water tank,
[0057] 11-Detergent tank,
[0058] 12-Workpiece. Detailed Implementation
[0059] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. Many specific details are set forth in the following description to provide a thorough understanding of the present invention; the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0060] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0061] Example:
[0062] See Figures 1-6 A new energy motor housing cleaning device, comprising:
[0063] The equipment frame 1 is equipped with a loading and unloading station 2, a spraying device 3, a rinsing device 4, a first drying device 5, a second drying device 6, a cooling device 7, a rotating device 8, and a power supply device 9.
[0064] The rotating end of the rotating device 8 is equipped with a station component for placing the new energy motor housing. The driving end of the rotating device 8 moves the station component and can pass through the above-mentioned loading and unloading station 2, spraying device 3, rinsing device 4, first drying device 5, and second drying device 6.
[0065] The first drying device 5 includes an upper air blowing assembly 501, a lower air blowing assembly 502 and an air blowing moving assembly. A first drying area is formed between the upper air blowing assembly 501 and the lower air blowing assembly 502 for the station assembly to pass through. The driving end of the air blowing moving assembly causes the upper air blowing assembly 501 to move relative to the lower air blowing assembly 502.
[0066] The spraying device 3 includes an upper spraying component 301, a lower spraying component 302 and a spraying moving component 303. A spraying area is formed between the upper spraying component 301 and the lower spraying component 302 for the station component to pass through. The driving end of the spraying moving component 303 causes the upper spraying component 301 to move relative to the lower spraying component 302.
[0067] The second drying device 6 includes a vacuum sealing cover 601, a sealing cover moving assembly 602, and a heating assembly 603. The driving end of the sealing cover moving assembly 602 causes the vacuum sealing cover 601 to move relative to the heating assembly 603.
[0068] The rinsing device 4 includes a rinsing drive assembly, a rinsing transmission assembly, and a rinsing assembly 401. The drive end of the rinsing drive assembly moves the rinsing assembly 401 through the rinsing transmission assembly.
[0069] The cooling device 7 includes a cooling air blowing assembly 701, a cooling box 702, and a cooling moving assembly 703. The cooling air blowing assembly 701 is disposed inside the cooling box 702, and the driving end of the cooling moving assembly 703 causes the cooling box 702 to move.
[0070] The power supply device 9 is electrically connected to the spray device 3, the rinsing device 4, the first drying device 5, the second drying device 6, the cooling device 7, and the rotating device 8, respectively.
[0071] In this embodiment, the rotating device 8 includes a first rotating motor and a rotating disk 801. The rotating disk 801 is connected to the drive end of the first rotating motor and is circular. The station components are connected to the rotating disk 801. There are two or more station components, each corresponding to a loading / unloading station 2, a spraying device 3, a rinsing device 4, a first drying device 5, a second drying device 6, and a cooling device 7, respectively.
[0072] Meanwhile, the loading and unloading station 2, spraying device 3, rinsing device 4, first drying device 5, second drying device 6, and cooling device 7 are arranged sequentially along the circumferential direction of the rotating disc 801.
[0073] With the above structure, the new energy motor housing cleaning equipment of this application can realize the automatic loading and unloading operation of the loading and unloading robot at the loading and unloading station 2. At the same time, the workpiece 12 undergoes each cleaning and drying and cooling process in sequence through the spraying device 3, rinsing device 4, first drying device 5, second drying device 6, and cooling device 7 via the rotating device 8. All of these processes are completed automatically by the equipment. It can be linked with the processing production line to form a streamlined production, reducing the number of operators. The cleaning and drying process time can also be specifically adjusted to facilitate the adjustment of the production cycle and improve the overall production efficiency. By using the above-mentioned device and adopting methods such as fixed-point cleaning, fixed-point blowing, moving cleaning, and vacuum drying, the cleanliness and drying problems of the workpiece 12 can be solved.
[0074] In this embodiment, the equipment frame 1 is equipped with a rinsing water tank 10 and a detergent water tank 11. The rinsing water tank 10 is connected to the rinsing device 4, and the detergent water tank 11 is connected to the spraying device 3.
[0075] The specific structure of the air-blowing moving component in this embodiment is as follows:
[0076] The air blowing moving assembly includes an air blowing fixed bracket 503, an air blowing lifting cylinder 504, and an air blowing guide frame 505. The air blowing fixed bracket 503 is connected to the equipment frame 1. The air blowing lifting cylinder 504 is located on the air blowing fixed bracket 503. The driving end of the air blowing lifting cylinder 504 is connected to the air blowing guide frame 505. The upper air blowing assembly 501 is located on the air blowing guide frame 505 and is positioned above the workstation assembly. The lower air blowing assembly 502 is positioned below the workstation assembly.
[0077] The specific structure of the spray moving component 303 in this embodiment is as follows:
[0078] The spray moving assembly 303 includes a spray fixed bracket, a spray lifting cylinder, and a spray guide frame. The spray fixed bracket is connected to the equipment frame 1. The spray lifting cylinder is located on the spray fixed bracket and its drive end is connected to the spray guide frame. The upper spray assembly 301 is located on the spray guide frame and is positioned above the workstation assembly. The lower spray assembly 302 is positioned below the workstation assembly.
[0079] The two moving components mentioned above have similar principles and structures. Here, we will use the air blowing moving component as an example. The air blowing guide 505 and the air blowing fixed bracket 503 slide relative to each other. The air blowing lifting cylinder 504 adjusts the position of the upper air blowing component 501 and the station component by moving the air blowing guide 505 relative to the air blowing fixed bracket 503. Together with the lower air blowing component 502 below the station component, it blows air on the workpiece 12 at the station component from all directions. The position of the upper air blowing component 501 can also be adjusted according to the different fixed positions.
[0080] In this embodiment, the rinsing component 401 of the rinsing device 4 is a movable structure relative to the station component, which performs the effect of moving cleaning. Specifically, the rinsing drive component includes a second rotary motor 402, a first transmission gear 403, a second transmission gear 404, and a first transmission chain 405.
[0081] The rinsing transmission assembly includes a rinsing transmission support 406, a rinsing moving seat 407, a first rotating rod 408, a second rotating rod 409, a third transmission gear 410, a fourth transmission gear 411, and a second transmission chain 412.
[0082] The rinsing assembly 401 is connected to the rinsing movable seat 407. The rinsing assembly 401 includes multiple rinsing nozzles, which are arranged opposite each other around the station assembly.
[0083] The drive end of the second rotary motor 402 is connected to the first transmission gear 403. The second transmission gear 404 is located on the first rotating rod 408. The first transmission chain 405 is sleeved on the first transmission gear 403 and the second transmission gear 404.
[0084] The first rotating rod 408 and the second rotating rod 409 are rotatably engaged with the rinsing transmission support 406. The first rotating rod 408 and the second rotating rod 409 are arranged parallel to each other. The third transmission gear 410 is located on the first rotating rod 408, the fourth transmission gear 411 is located on the second rotating rod 409, and the second transmission chain 412 is sleeved on the third transmission gear 410 and the fourth transmission gear 411.
[0085] The rinsing moving seat 407 is connected to the second drive chain 412.
[0086] Specifically, the rinsing transmission support 406 is provided with a guide rail 413, and the rinsing moving seat 407 is slidably engaged with the guide rail 413.
[0087] The rinsing transmission support 406 and the second rotary motor 402 are fixed to the equipment frame 1. The rinsing transmission support 406 and the rinsing moving seat 407 are arranged opposite each other above the workstation assembly.
[0088] The second rotary motor 402 drives the first transmission gear 403 to rotate the second transmission gear 404, thereby causing the second transmission chain 412 to rotate via the first rotating rod 408 and the second rotating rod 409. The rinsing moving seat 407 moves on the rinsing transmission support 406 via the second transmission chain 412, and the rinsing nozzle of the rinsing assembly 401 moves relative to the workpiece 12 at the workstation assembly, achieving the effect of moving cleaning.
[0089] The sealing cover moving assembly 602 of this embodiment includes a sealing cover fixing bracket, a sealing cover lifting cylinder, and a sealing cover guide frame. The sealing cover fixing bracket is connected to the equipment frame 1. The sealing cover lifting cylinder is located on the sealing cover fixing bracket. The drive end of the sealing cover lifting cylinder is connected to the sealing cover guide frame. The vacuum sealing cover 601 is located on the sealing cover guide frame and is positioned above the workstation assembly. The heating assembly 603 is positioned below the workstation assembly.
[0090] Meanwhile, the cooling moving component 703 in this embodiment includes a cooling fixed bracket, a cooling lifting cylinder and a cooling guide frame. The cooling fixed bracket is connected to the equipment frame 1, the cooling lifting cylinder is located on the cooling fixed bracket, the drive end of the cooling lifting cylinder is connected to the cooling guide frame, and the cooling box 702 is located on the cooling guide frame and is positioned above the workstation component.
[0091] Meanwhile, the equipment frame 1 is equipped with a cover 101 to cover the spraying device, rinsing device, first drying device, second drying device, and cooling device to prevent the cleaning waste liquid from spreading everywhere and to ensure the overall environmental cleanliness.
[0092] The present invention also includes a cleaning process for cleaning the housing of a new energy motor, using the aforementioned new energy motor housing cleaning equipment, and the cleaning process steps are as follows:
[0093] S1. The workpiece 12 is placed into the loading / unloading station 2 by the loading / unloading robot;
[0094] S2. The workpiece 12 is rotated by the rotating device 8 and sprayed by the spraying device 3. The spraying medium is local water and detergent. The cleaning pressure is ≥0.4MPa. At the same time, the cleaning pressure at the oil passage of the workpiece 12 is ≥2MPa. After cleaning, it is transferred to the next station.
[0095] S3. The working surface is cleaned by moving spray using rinsing device 4. The spraying medium is municipal water or RO pure water, and the cleaning pressure is ≥0.4MPa. After cleaning, it is transferred to the next station.
[0096] S4. The workpiece 12 is dried by fixed-point air cutting and surface drying through the first drying device 5. Compressed air is used as the drying medium. Then, the workpiece 12 is dried by hot air. After drying, it is transferred to the next station.
[0097] S5. The workpiece 12 is vacuum dried by the second drying device 6, and the moisture is filtered by infrared heating. At the same time, the vacuum environment is ensured by the vacuum sealing cover 601. After drying, it is transferred to the next station.
[0098] S6. The workpiece 12 is cooled by the cooling device 7, and the workpiece 12 is fed into the fixed-point air nozzle by the cooling air blowing assembly 701. The blowing control valve of the cooling air blowing assembly 701 is controlled in a timed manner. At the same time, an external air conditioning device is connected to cooperate with the cooling box 702 for cooling.
[0099] S7. After drying, the workpiece 12 is transferred to the loading and unloading station 2 and unloaded by the loading and unloading robot.
[0100] In summary, the new energy motor housing cleaning equipment of this application enables loading and unloading robots to automatically load and unload parts at the loading and unloading station 2. Simultaneously, the workpiece 12 undergoes various cleaning, drying, and cooling processes sequentially through the rotating device 8, passing through the spray device 3, rinsing device 4, first drying device 5, second drying device 6, and cooling device 7. All processes are completed automatically by the equipment, which can be linked with the processing production line to form a streamlined production, reducing the number of operators. The cleaning and drying time can also be specifically adjusted, facilitating the adjustment of the production cycle and improving the overall production efficiency. By using the above-mentioned device and employing methods such as fixed-point cleaning, fixed-point air blowing, moving cleaning, and vacuum drying, the cleanliness and drying problems of the workpiece 12 can be solved.
[0101] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Therefore, any modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. A new energy motor housing cleaning device, characterized in that, include: The equipment frame is equipped with loading and unloading stations, a spraying device, a rinsing device, a first drying device, a second drying device, a cooling device, a rotating device, and a power supply device. The rotating end of the rotating device is provided with a station component for placing the new energy motor housing. The driving end of the rotating device moves the station component and can pass through the loading and unloading station, spraying device, rinsing device, first drying device, and second drying device. The first drying device includes an upper air blowing assembly, a lower air blowing assembly, and an air blowing moving assembly. A first drying area is formed between the upper air blowing assembly and the lower air blowing assembly for the station assembly to pass through. The driving end of the air blowing moving assembly causes the upper air blowing assembly to move relative to the lower air blowing assembly. The spraying device includes an upper spraying component, a lower spraying component, and a spraying moving component. A spraying area is formed between the upper spraying component and the lower spraying component for the station component to pass through. The driving end of the spraying moving component causes the upper spraying component to move relative to the lower spraying component. The second drying device includes a vacuum sealing hood, a sealing hood moving assembly, and a heating assembly. The driving end of the sealing hood moving assembly causes the vacuum sealing hood to move relative to the heating assembly. The rinsing device includes a rinsing drive assembly, a rinsing transmission assembly, and a rinsing assembly. The drive end of the rinsing drive assembly moves the rinsing assembly through the rinsing transmission assembly. The cooling device includes a cooling air blowing assembly, a cooling box, and a cooling moving assembly. The cooling air blowing assembly is disposed inside the cooling box, and the driving end of the cooling moving assembly moves the cooling box. The power supply device is electrically connected to the spraying device, rinsing device, first drying device, second drying device, cooling device, and rotating device, respectively. The sealing cover moving assembly includes a sealing cover fixing bracket, a sealing cover lifting cylinder, and a sealing cover guide frame. The sealing cover fixing bracket is connected to the equipment frame. The sealing cover lifting cylinder is located on the sealing cover fixing bracket, and the drive end of the sealing cover lifting cylinder is connected to the sealing cover guide frame. The vacuum sealing cover is located on the sealing cover guide frame and is positioned above the workstation assembly. The heating assembly is positioned below the workstation assembly.
2. The new energy motor housing cleaning equipment according to claim 1, characterized in that, The rotating device includes a first rotating motor and a rotating disk. The rotating disk is connected to the drive end of the first rotating motor. The rotating disk is a circular component. The station assembly is connected to the rotating disk. The number of station assemblies is two or more and they correspond to the loading / unloading station, the spraying device, the rinsing device, the first drying device, the second drying device, and the cooling device, respectively.
3. The new energy motor housing cleaning equipment according to claim 2, characterized in that, The loading and unloading stations, spraying device, rinsing device, first drying device, second drying device, and cooling device are arranged sequentially along the circumferential direction of the rotating disc.
4. The new energy motor housing cleaning equipment according to claim 1, characterized in that, The equipment frame is equipped with a rinsing water tank and a detergent water tank. The rinsing water tank is connected to the rinsing device, and the detergent water tank is connected to the spraying device.
5. The new energy motor housing cleaning equipment according to claim 1, characterized in that, The air blowing moving assembly includes an air blowing fixed bracket, an air blowing lifting cylinder, and an air blowing guide frame. The air blowing fixed bracket is connected to the equipment frame. The air blowing lifting cylinder is disposed on the air blowing fixed bracket. The driving end of the air blowing lifting cylinder is connected to the air blowing guide frame. The upper air blowing assembly is disposed on the air blowing guide frame and is positioned above the workstation assembly. The lower air blowing assembly is positioned below the workstation assembly. The spray moving assembly includes a spray fixed bracket, a spray lifting cylinder, and a spray guide frame. The spray fixed bracket is connected to the equipment frame. The spray lifting cylinder is located on the spray fixed bracket, and the drive end of the spray lifting cylinder is connected to the spray guide frame. The upper spray assembly is located on the spray guide frame and is positioned above the workstation assembly. The lower spray assembly is positioned below the workstation assembly.
6. The new energy motor housing cleaning equipment according to claim 1, characterized in that, The rinsing drive assembly includes a second rotary motor, a first transmission gear, a second transmission gear, and a first transmission chain; The rinsing transmission assembly includes a rinsing transmission support, a rinsing movable seat, a first rotating rod, a second rotating rod, a third transmission gear, a fourth transmission gear, and a second transmission chain. The rinsing assembly is connected to the rinsing movable seat, and the rinsing assembly includes multiple rinsing nozzles; The drive end of the second rotary motor is connected to the first transmission gear, the second transmission gear is disposed on the first rotating rod, and the first transmission chain is sleeved on the first transmission gear and the second transmission gear; The first rotating rod and the second rotating rod are rotatably engaged with the rinsing transmission support. The first rotating rod and the second rotating rod are arranged parallel to each other. The third transmission gear is located on the first rotating rod, the fourth transmission gear is located on the second rotating rod, and the second transmission chain is sleeved on the third transmission gear and the fourth transmission gear. The rinsing moving seat is connected to the second transmission chain.
7. The new energy motor housing cleaning equipment according to claim 6, characterized in that, The rinsing transmission support is provided with a guide rail component, and the rinsing moving seat is slidably engaged with the guide rail component; The rinsing transmission support and the second rotary motor are fixed to the equipment frame, and the rinsing transmission support and the rinsing moving seat are arranged opposite each other above the workstation assembly.
8. The new energy motor housing cleaning equipment according to claim 1, characterized in that, The cooling moving assembly includes a cooling fixed bracket, a cooling lifting cylinder, and a cooling guide frame. The cooling fixed bracket is connected to the equipment frame, the cooling lifting cylinder is located on the cooling fixed bracket, the drive end of the cooling lifting cylinder is connected to the cooling guide frame, and the cooling box is located on the cooling guide frame and positioned above the workstation assembly.
9. A cleaning process for cleaning the casing of a new energy motor, characterized in that, The cleaning process using the new energy motor housing cleaning equipment according to any one of claims 1-8 comprises the following steps: S1. The workpiece is placed into the loading and unloading station by the loading and unloading robot; S2. The workpiece is transferred to the spraying device by a rotating device for fixed-point spraying and washing. The spraying medium is local water and detergent. The cleaning pressure is ≥0.4MPa, and the cleaning pressure at the oil passage of the workpiece is ≥2MPa. After cleaning, it is transferred to the next station. S3. The working surface is cleaned by moving spray using a rinsing device. The spraying medium is municipal water or RO pure water, and the cleaning pressure is ≥0.4MPa. After cleaning, it is transferred to the next station. S4. The workpiece is dried by fixed-point air cutting and surface drying through the first drying device. Compressed air is used as the drying medium. Then, the workpiece is dried by hot air. After drying, it is transferred to the next station. S5. The workpiece is vacuum dried using a second drying device, with moisture filtered by infrared heating and a vacuum sealing cover ensuring a vacuum environment. After drying, it is transferred to the next workstation. S6. The workpiece is cooled by a cooling device, and the workpiece is cooled by a fixed-point air nozzle through a cooling air blowing assembly. The air blowing control valve of the cooling air blowing assembly is controlled in a timed manner, and an external air conditioning device is connected to the cooling box for cooling. S7. After drying, the workpiece is transferred to the loading and unloading station and unloaded by the loading and unloading robot.
Citation Information
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