A T-type finger joint blade welding device

Abstract

This invention belongs to the field of cutting tool manufacturing technology, and specifically relates to a welding device for T-type finger-joint cutting tool blades. It includes a worktable, a support base fixedly connected to one side of the upper end of the worktable, a cutting tool body support device fixedly connected above the support base for fixing the cutting tool body, and a high-frequency welding machine fixedly installed on one side of the upper end of the worktable. One end of the high-frequency welding machine is equipped with an induction coil extending towards the cutting tool body support device. The advantages of this invention are: it enables precise and efficient welding of the cutting tool blade onto the cutting tool body, reducing manual labor intensity and improving cutting tool quality.

Description

Technical Field

[0001] This invention relates to the field of cutting tool manufacturing technology, and in particular to a blade welding device for a T-type finger joint knife. Background Technology

[0002] T-type (trapezoidal) finger joint cutters can be divided into two types according to their structure: single-piece cutters and integral cutters. A single-piece cutter is a thin cutter, its thickness equal to the pitch of the finger joint. Multiple cutters are stacked and secured together with a sleeve and nut, or simply with a nut. A T-type finger joint cutter typically consists of two parts: a trapezoidal insert and a cutter body. The cutter body usually has two notches, with the insert welded to one side of the notch. However, currently, manual welding is generally used. Manual welding has several drawbacks: for example, it is difficult to control the welding temperature and time. Too low a temperature or too short a time may result in a weak weld; too high a temperature or too long a time may cause excessive tool deformation. Both of these situations seriously affect the quality of the tool, and also result in low production efficiency and high labor intensity. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a blade welding device for a T-type finger joint knife to solve the above problems.

[0004] The technical solution of this invention is implemented as follows: A blade welding device for a T-type finger joint knife, comprising a worktable, and further comprising:

[0005] The support base is fixedly connected to one side of the upper end of the workbench;

[0006] The blade support device is fixedly connected to the upper part of the support base to fix the blade;

[0007] The high-frequency welding machine is fixedly installed on one side of the upper part of the workbench.

[0008] One end of the high-frequency welding machine is equipped with an induction coil that extends towards the blade support device.

[0009] Furthermore, the blade support device includes:

[0010] The first fixed seat is fixedly connected to the upper end of the support seat;

[0011] The second fixing seat is fixedly connected to the upper end of the first fixing seat, and the second fixing seat is in the shape of a "U".

[0012] The lead screw is fixedly connected to both sides inside the second fixed seat;

[0013] The movable seat is threadedly connected to the lead screw;

[0014] The clamping device is fixedly connected to the upper end of the movable base;

[0015] The lower end of the movable seat is slidably connected to the bottom of the second fixed seat.

[0016] Furthermore, the movable seat includes:

[0017] A through hole is provided on the movable seat, with both ends of the through hole penetrating the left and right sides of the movable seat respectively;

[0018] The first stepper motor is fixedly connected to the front side of the moving base;

[0019] The cylinder body is rotatably connected to the through hole. The inner side of the cylinder body is provided with an internal thread that mates with the lead screw. The two ends of the cylinder body protrude from the left and right sides of the movable seat, respectively.

[0020] The driven gear is fixedly connected to one end of the cylinder;

[0021] The first driving gear for meshing with the driven gear is fixedly installed on the output shaft of the first stepper motor, and a limit ring is fixedly installed on the end of the cylinder away from the driven gear.

[0022] Furthermore, the clamping device includes:

[0023] A rotating base is rotatably connected to the upper end of a movable base;

[0024] The loading platform is located above the rotating base;

[0025] Two hydraulic rods are provided, and the two hydraulic rods are fixedly installed on both sides of the upper end of the rotating seat.

[0026] The end of the hydraulic rod that is away from the rotating seat is fixedly installed at the lower end of the loading platform.

[0027] Furthermore, the clamping device also includes:

[0028] The second stepper motor is fixedly installed on one side of the lower end of the loading platform, and the length direction of the output shaft of the second stepper motor is parallel to the loading platform.

[0029] A vertical plate is fixedly installed on one side of the lower end of the loading platform;

[0030] The first skateboard is L-shaped and includes a first horizontal section and a first vertical section formed in one piece;

[0031] The second skateboard, located below the first skateboard, is L-shaped and includes an integrally formed second horizontal section and a second vertical section;

[0032] The second drive gear is located between the first transverse portion and the second transverse portion and is keyed to the output shaft of the second stepper motor;

[0033] The first horizontal section and the second horizontal section are slidably connected to the side of the vertical plate facing the second stepper motor. The lower end of the first horizontal section and the upper end of the second horizontal section are both fixedly installed with racks for meshing with the second drive gear. The horizontal height of the upper end surfaces of the first vertical section and the second vertical section is higher than the horizontal height of the upper end surface of the loading platform. The upper ends of the first vertical section and the second vertical section are respectively installed with a first arc-shaped pressure block and a second arc-shaped pressure block for pressing the two sides of the blade body.

[0034] Furthermore, the clamping device also includes:

[0035] The fixing post has a "convex" cross-section and is fixedly installed in the middle of the upper part of the loading platform for the tool body to be inserted.

[0036] Two limit plates are provided, and the two limit plates are fixedly installed on both sides of the upper end of the loading platform;

[0037] The elastic element is detachably and fixedly installed on one side wall of the limiting plate;

[0038] The blade support plate is L-shaped and is fixedly installed on the end of the elastic element that is away from the limiting plate.

[0039] The width of the blade support plate is smaller than the width of the blade.

[0040] Furthermore, the elastic element is a "Z"-shaped spring, and the two ends of the spring are fixedly connected to the limiting plate and the blade bearing plate respectively by screws.

[0041] Furthermore, the blade support device also includes:

[0042] The third stepper motor is fixedly installed at the front end of the movable base;

[0043] Several teeth are integrally formed on the outer edge of the rotating seat and are circumferentially equidistantly distributed.

[0044] The rotating base is disc-shaped, and the output shaft of the third stepper motor is keyed with a third drive gear that meshes with the teeth.

[0045] The beneficial effects of this invention are as follows:

[0046] It can accurately and efficiently weld the blade to the blade body, reducing manual labor intensity and improving the quality of the blade. Attached Figure Description

[0047] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0048] Figure 1 This is a front view of the blade welding device according to a specific embodiment of the present invention;

[0049] Figure 2 This is a schematic diagram of the blade support device structure according to a specific embodiment of the present invention. Figure 1 ;

[0050] Figure 3 This is a schematic diagram of the blade support device structure according to a specific embodiment of the present invention. Figure 2 . Detailed Implementation

[0051] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0052] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0053] Example 1:

[0054] like Figures 1 to 3 As shown, this invention discloses a blade welding device for a T-type finger joint knife, including a worktable 1, and further comprising:

[0055] Support base 2 is fixedly connected to one side of the upper end of workbench 1;

[0056] The blade support device is fixedly connected above the support base 2 to fix the blade;

[0057] A high-frequency welding machine is fixedly installed on one side of the upper end of workbench 1;

[0058] One end of the high-frequency welding machine is equipped with an induction coil that extends towards the blade support device.

[0059] By adopting the above technical solution, and using a tool body support device in conjunction with a high-frequency welding machine, the blade can be precisely and efficiently welded onto the tool body, reducing manual labor intensity and improving tool quality.

[0060] Example 2:

[0061] This embodiment provides a blade welding device for a T-type finger joint knife, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0062] Furthermore, the blade support device includes:

[0063] The first fixed seat 3 is fixedly connected to the upper end of the support seat 2;

[0064] The second fixing seat 4 is fixedly connected to the upper end of the first fixing seat 3, and the second fixing seat 4 is in the shape of a "U".

[0065] Lead screw 5 is fixedly connected to both sides inside the second fixed seat 4;

[0066] The movable seat 6 is threadedly connected to the lead screw 5;

[0067] The clamping device is fixedly connected to the upper end of the movable base 6;

[0068] The lower end of the movable seat 6 is slidably connected to the bottom of the second fixed seat 4.

[0069] By adopting the above technical solution, the relative position of the moving seat and the induction coil on the high-frequency welding machine can be stably adjusted through the screw and moving seat, and it occupies little space and is easy to disassemble and assemble.

[0070] Example 3:

[0071] This embodiment provides a blade welding device for a T-type finger joint knife, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0072] Furthermore, the movable seat 6 includes:

[0073] A through hole is made on the movable seat 6, with both ends of the through hole penetrating the left and right sides of the movable seat 6 respectively;

[0074] The first stepper motor 7 is fixedly connected to the front side of the movable base 6;

[0075] The cylinder 8 is rotatably connected to the through hole. The inner side of the cylinder 8 is provided with an internal thread that cooperates with the lead screw 5. The two ends of the cylinder 8 protrude from the left and right sides of the movable seat 6 respectively.

[0076] Driven gear 9 is fixedly connected to one end of cylinder 8;

[0077] Among them, a first driving gear for meshing and transmission with the driven gear 9 is fixedly installed on the output shaft of the first stepper motor 7, and a limit ring sleeve 10 is fixedly installed on the end of the cylinder 8 away from the driven gear 9.

[0078] By adopting the above technical solution, when the first stepper motor starts, the first driving gear drives the driven gear to rotate, thereby driving the cylinder to rotate. Since the cylinder and the lead screw are threaded, the cylinder can move on the lead screw, thereby driving the moving seat to move and drive the cutter body and blade installed on the clamping device to move towards the induction coil. At the same time, the cylinder, driven gear and the first stepper motor are easy to assemble and disassemble, and occupy little space.

[0079] Example 4:

[0080] This embodiment provides a blade welding device for a T-type finger joint knife, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0081] Furthermore, the clamping device includes:

[0082] Rotary seat 11 is rotatably connected to the upper end of movable seat 6;

[0083] Loading platform 12 is located above rotating seat 11;

[0084] Two hydraulic rods 13 are provided, and the two hydraulic rods 13 are fixedly installed on the upper two sides of the rotating seat 11. The end of the hydraulic rod 13 facing away from the rotating seat 11 is fixedly installed on the lower end of the loading platform 12.

[0085] By adopting the above technical solution, the hydraulic rod can provide support and adjust the real-time height of the loading platform to facilitate the alignment of the blade and the induction coil.

[0086] Example 5:

[0087] This embodiment provides a blade welding device for a T-type finger joint knife, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0088] Furthermore, the clamping device also includes:

[0089] The second stepper motor 14 is fixedly installed on one side of the lower end of the loading platform 12, and the length direction of the output shaft of the second stepper motor 14 is parallel to the loading platform 12.

[0090] Vertical plate 16 is fixedly installed on one side of the lower end of loading platform 12;

[0091] The first skateboard 17 is L-shaped and includes a first horizontal part and a first vertical part that are integrally formed.

[0092] The second skateboard 18 is located below the first skateboard 17 and is L-shaped, including an integrally formed second horizontal part and a second vertical part;

[0093] The second drive gear 15 is located between the first transverse portion and the second transverse portion and is keyed to the output shaft of the second stepper motor 14;

[0094] The first horizontal section and the second horizontal section are slidably connected to the side of the vertical plate 16 facing the second stepper motor 14. The lower end of the first horizontal section and the upper end of the second horizontal section are both fixedly installed with racks for meshing with the second drive gear 15. The horizontal height of the upper end surfaces of the first vertical section and the second vertical section is higher than the horizontal height of the upper end surface of the loading table 12. The upper ends of the first vertical section and the second vertical section are respectively installed with a first arc-shaped pressure block and a second arc-shaped pressure block for pressing the two sides of the blade body respectively.

[0095] By adopting the above technical solution, after the blade body is placed, the second stepper motor is started. When the second stepper motor rotates counterclockwise, the second drive gear drives the rack to move the first and second slide plates synchronously and move closer to each other. This causes the two arc-shaped pressure blocks connected to the first and second slide plates to move closer to each other and press the blade body. Similarly, when the second stepper motor rotates clockwise, the two arc-shaped pressure blocks move away from each other synchronously. At this time, the blade body can be removed.

[0096] Example 6:

[0097] This embodiment provides a blade welding device for a T-type finger joint knife, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0098] Furthermore, the clamping device also includes:

[0099] The fixed column 19 has a "convex" cross-section and is fixedly installed at the middle of the upper end of the loading table 12 for the insertion of the blade body;

[0100] Two limit plates 20 are provided, and the two limit plates 20 are fixedly installed on both sides of the upper end of the loading platform 12;

[0101] The elastic element 21 is detachably and fixedly installed on one side wall of the limiting plate 20;

[0102] The blade support plate is L-shaped and is fixedly installed on the end of the elastic element 21 that is away from the limiting plate 20;

[0103] The width of the blade support plate is smaller than the width of the blade.

[0104] By adopting the above technical solution, the fixed column is used to insert the blade body, and the limiting plate can cooperate with the notch of the blade body to achieve the positioning of the blade body. The installation position of the limiting plate can be adjusted according to the actual size and shape of the notch on the blade body. After the blade body is fixed, the blade can be placed on the blade support plate. Due to the elastic force of the elastic element, the blade can be pressed on one side of the notch of the blade body. The width of the blade support plate is smaller than the width of the blade, so that when the blade body moves towards the induction coil, the blade support plate is not easy to collide and interfere with the induction coil.

[0105] Example 7:

[0106] This embodiment provides a blade welding device for a T-type finger joint knife, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0107] Furthermore, the elastic element 21 is a "Z"-shaped spring sheet, and the two ends of the spring sheet are fixedly connected to the limiting plate 20 and the blade bearing plate respectively by screws.

[0108] By adopting the above technical solution, the spring clips are easy to disassemble and replace, and the effect is good.

[0109] Example 8:

[0110] This embodiment provides a blade welding device for a T-type finger joint knife, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0111] Furthermore, the blade support device also includes:

[0112] The third stepper motor 22 is fixedly installed at the front end of the movable base 6;

[0113] Several teeth are integrally formed on the outer edge of the rotating seat 11 and are circumferentially equidistantly distributed;

[0114] The rotating base 11 is disc-shaped, and the output shaft of the third stepper motor 22 is keyed with a third drive gear 23 that meshes with the teeth.

[0115] By adopting the above technical solution, after starting the third stepper motor, the third active gear can drive the rotating disk to drive the transfer table to rotate for installing the blade or to make the contact part between the blade and the blade body approach the induction coil at different angles for high-frequency welding.

[0116] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A blade welding device for a T-type finger joint knife, comprising a worktable (1), characterized in that, Also includes: Support base (2) is fixedly connected to one side of the upper end of workbench (1); The blade support device is fixedly connected to the support base (2) above to fix the blade body and the blade; A high-frequency welding machine is fixedly installed on one side of the upper end of the workbench (1); One end of the high-frequency welding machine is equipped with an induction coil that extends toward the blade support device; The blade support device includes: The first fixed seat (3) is fixedly connected to the upper end of the support seat (2); The second fixing seat (4) is fixedly connected to the upper end of the first fixing seat (3), and the second fixing seat (4) is in the shape of a "U". The lead screw (5) is fixedly connected to both sides inside the second fixed seat (4); The movable seat (6) is threadedly connected to the lead screw (5); The clamping device is fixedly connected to the upper end of the movable base (6); The lower end of the movable seat (6) is slidably connected to the bottom of the second fixed seat (4); The clamping device includes: Rotary seat (11) is rotatably connected to the upper end of movable seat (6); The loading platform (12) is located above the rotating seat (11); Two hydraulic rods (13) are provided, and the two hydraulic rods (13) are fixedly installed on both sides of the upper end of the rotating seat (11); Among them, the end of the hydraulic rod (13) facing away from the rotating seat (11) is fixedly installed at the lower end of the loading platform (12); The clamping device also includes: The fixed column (19) has a "convex" cross-section and is fixedly installed at the middle of the upper end of the loading table (12) for the blade body to be inserted. Two limit plates (20) are provided, and the two limit plates (20) are fixedly installed on both sides of the upper end of the loading platform (12); The elastic element (21) is detachably and fixedly installed on one side wall of the limiting plate (20); The blade support plate is L-shaped and is fixedly installed on the end of the elastic element (21) away from the limiting plate (20); The width of the blade support plate is smaller than the width of the blade.

2. The T-type finger joint blade welding device according to claim 1, characterized in that, The movable seat (6) includes: A through hole is made on the movable seat (6), with the two ends of the through hole penetrating the left and right sides of the movable seat (6) respectively; The first stepper motor (7) is fixedly connected to the front side of the movable base (6); The cylinder (8) is rotatably connected to the through hole. The inner side of the cylinder (8) is provided with an internal thread that matches the lead screw (5). The two ends of the cylinder (8) protrude from the left and right sides of the movable seat (6) and are provided with driven gears (9), which are fixedly connected to one end of the cylinder (8). Among them, the first driving gear for meshing with the driven gear (9) is fixedly installed on the output shaft of the first step motor (7), and the end of the cylinder (8) facing away from the driven gear (9) is fixedly installed with a limiting ring sleeve (10).

3. The blade welding device for a T-type finger joint knife according to claim 1, characterized in that, The clamping device also includes: The second stepper motor (14) is fixedly installed on one side of the lower end of the loading platform (12), and the length direction of the output shaft of the second stepper motor (14) is parallel to the loading platform (12); A vertical plate (16) is fixedly installed on one side of the lower end of the loading platform (12); The first skateboard (17) is L-shaped and includes an integrally formed first horizontal part and a first vertical part; The second skateboard (18) is located below the first skateboard (17) and is L-shaped, including an integrally formed second horizontal part and a second vertical part; The second drive gear (15) is located between the first transverse part and the second transverse part and is keyed to the output shaft of the second stepper motor (14); The first horizontal part and the second horizontal part are slidably connected to the side of the vertical plate (16) facing the second stepper motor (14). The lower end of the first horizontal part and the upper end of the second horizontal part are fixedly installed with racks for meshing with the second drive gear (15). The horizontal height of the upper end surface of the first vertical part and the second vertical part is higher than the horizontal height of the upper end surface of the loading table (12). The upper end of the first vertical part and the second vertical part are respectively installed with a first arc-shaped pressure block and a second arc-shaped pressure block for pressing the two sides of the blade body respectively.

4. The blade welding device for a T-type finger joint knife according to claim 1, characterized in that, The elastic element (21) is a "Z"-shaped spring, and the two ends of the spring are fixedly connected to the limiting plate (20) and the blade bearing plate respectively by screws.

5. The blade welding device for a T-type finger joint knife according to claim 2, characterized in that, The blade support device also includes: The third stepper motor (22) is fixedly installed at the front end of the movable base (6); Several teeth are integrally formed on the outer edge of the rotating seat (11) and are circumferentially equidistantly distributed; Among them, the rotating seat (11) is in the shape of a disc, and the output shaft of the third stepper motor (22) is keyed with a third driving gear (23) that meshes with the teeth.

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