A pile driver arm mounting alignment device
By using the horizontal alignment mechanism, support components, and fine-tuning drive mechanism of the alignment device for piling machine arm installation, the problem of difficult connection between the main arm and auxiliary arm of traditional piling machines is solved, realizing an efficient and safe alignment process and ensuring connection accuracy and equipment integrity.
Patent Information
- Application Number
- CN202311403739.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-27
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2043-10-27
AI Technical Summary
The connection process between the main boom and auxiliary boom of a traditional pile driver is difficult to operate, inefficient, dangerous, and inaccurate. In particular, when the auxiliary boom is heavy, manual alignment can easily cause the connecting pin to have difficulty passing through and may damage the equipment.
An alignment device for installing a pile driver arm is adopted, including a horizontal alignment mechanism, a support assembly, an angle adjustment assembly, and a fine-tuning drive mechanism. Through the cooperation of electromagnets and permanent magnets, the main arm and the auxiliary arm are stably aligned. The support roller and the conveyor belt slide under their own weight, and the angle adjustment and fine-tuning are combined to ensure precise alignment.
It improves the safety and installation efficiency of the connection between the main boom and auxiliary boom of the piling machine, ensures alignment accuracy, avoids equipment damage, simplifies the connection process, and improves the controllability and safety of operation.
Smart Images

Figure CN117381406B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pile machine production and installation equipment, in particular to a pile machine arm installation alignment device. BACKGROUND
[0002] The pile machine is an important equipment for foundation treatment in civil engineering, and is widely used in complex foundation engineering such as high-rise buildings, bridges and ports. The pile machine is mainly composed of a base, a main arm, a secondary arm and the like. The main arm and the secondary arm, as important components of the pile machine, play a key role in loading and movement. Generally speaking, the production process of the pile machine arm includes design, material selection, cutting, welding, assembly, inspection and the like. In this series of processes, the connection of the main arm and the secondary arm is crucial, which is directly related to the stability of the pile machine arm in the later use process.
[0003] The traditional device has the following disadvantages:
[0004] At present, the connection of the main arm and the secondary arm of the pile machine is usually carried out by manual cooperation with the hoisting of the crane for position alignment. First, the main arm is placed on the installation table or installation rack, then the secondary arm is lifted by the crane and transported above the main arm, then the suspended secondary arm is manually rotated by the worker until the pin holes of the secondary arm and the main arm are aligned, and finally another worker knocks the connecting pin through the pin holes of the main arm and the secondary arm to complete the connection of the pile machine arm. This installation method has some obvious shortcomings. First, the secondary arm is manually rotated by the worker in the state of hoisting by the crane, which is difficult and inefficient due to the large weight of the secondary arm, and the risk coefficient is also large. Secondly, due to the large weight and inertia, the shaking during manual alignment can also cause low accuracy, which can further induce the difficulty of the connecting pin passing through when this problem occurs. Generally, the worker will increase the knocking force to make the connecting pin pass through the pin hole forcibly. Although this method can complete the installation of the connecting pin, it can also cause damage to the pin body and the main arm and secondary arm of the pile machine. SUMMARY
[0005] The purpose of the present application is to provide a pile machine arm installation alignment device to solve the problems raised in the background.
[0006] To achieve the above purpose, the present application provides the following technical scheme: a pile machine arm installation alignment device, comprising an installation box, a horizontal alignment mechanism is arranged on the installation box, a support assembly for installing the main arm and the secondary arm of the pile machine is arranged at the upper end of the horizontal alignment mechanism, an angle adjusting assembly is movably arranged between the support assembly and the horizontal alignment mechanism, a buckle assembly is arranged on one side of the support assembly, and a fine adjustment driving mechanism is further arranged at one end of the support assembly for installing the secondary arm of the pile machine.
[0007] The horizontal alignment mechanism comprises:
[0008] A main arm base is arranged on the upper end face of one side of the mounting box;
[0009] A sliding rod is arranged inside the mounting box on the lower wall of the mounting box. An electromagnet is arranged on the lower end face inside the mounting box. A permanent magnet is movably arranged on the upper end of the electromagnet. A toothed plate is arranged on the upper end of the permanent magnet. The electromagnet, the permanent magnet and the toothed plate are all connected with the sliding rod through the holes.
[0010] A sub-arm base is slidably connected in the sliding groove on the inner wall of the mounting box. The upper end of the sub-arm base passes through the slot on the upper end of the mounting box and is located outside the mounting box. The lower end of the sub-arm base is provided with teeth matching the toothed plate.
[0011] Preferably, the support assembly comprises:
[0012] A support column is arranged on the upper end face of the main arm base and the sub-arm base respectively on the side away from each other. The upper end of the support column is provided with a support carriage for placing the main arm and the sub-arm of the piling machine.
[0013] A support roller is rotatably connected in the hollow mounting groove on the lower end of the support carriage. The support roller is provided with a conveyor belt.
[0014] Preferably, the fine adjustment driving mechanism comprises:
[0015] A mounting bracket is arranged on the support carriage of the sub-arm base. The mounting bracket is located on the lower end face of the support carriage on the side away from the support column. The mounting bracket is provided with a motor. The output end of the motor is provided with a main gear.
[0016] A square shaft is arranged on one side of the support carriage. One end of the square shaft is connected with the cylinder shaft of the support roller adjacent to the motor. A sub-gear is slidably connected on the square shaft.
[0017] A positioning pin is centrally arranged in the through hole on the square shaft.
[0018] Preferably, the angle adjustment assembly comprises:
[0019] A sleeve is rotatably connected on the upper end face of the main arm base and the sub-arm base respectively on the side away from the support column.
[0020] A screw rod is threadedly connected with the upper end of the sleeve. The upper end of the screw rod is movably provided with a connecting rod. The upper end of the connecting rod is rotatably connected with the connecting hole on the lower end face of the support carriage.
[0021] Hexagonal sleeve, which is arranged at the upper end of the screw rod for fixing when the screw rod is rotated by a wrench.
[0022] Preferably, the buckle assembly comprises:
[0023] L-shaped cover, which is rotationally connected to the side wall on the side of the supporting sliding frame away from the auxiliary gear through a hinge;
[0024] Lock, which is arranged on the side wall on the same side of the L-shaped cover and the supporting sliding frame, and a lock pin is arranged in the lock.
[0025] Preferably, the two sides of the lower end surface of the auxiliary arm base are slidably connected to the sliding groove on the inner wall of the mounting box through the arrangement of pulleys.
[0026] Preferably, handles for pulling the auxiliary arm of the pile machine horizontally are symmetrically arranged on the two sides of the column body of the supporting column.
[0027] Preferably, the number of the supporting rollers is 2-4.
[0028] Preferably, a protective cover for protecting the main gear and the auxiliary gear is slidably connected to the side wall on one side of the supporting sliding frame through the arrangement of a sliding groove.
[0029] Preferably, a buffer strip for protecting the main arm and the auxiliary arm of the pile machine is arranged at one end of the supporting sliding frame above the screw rod.
[0030] Compared with the prior art, the present application has the following advantages:
[0031] By arranging the horizontal alignment mechanism, the main arm and the auxiliary arm of the pile machine can be aligned in a stable state, the auxiliary arm of the pile machine can be moved horizontally by moving the auxiliary arm base, the whole process is more controllable, and the safety and installation efficiency of the connection between the main arm and the auxiliary arm of the pile machine are improved.
[0032] By arranging the supporting assembly, the main arm and the auxiliary arm of the pile machine can be placed on the inclined supporting sliding frame and then can be self-slid into place by the self-weight, the supporting rollers and the conveying belt, the process of connecting the main arm and the auxiliary arm of the pile machine with the supporting sliding frame is simplified, and the installation efficiency of the main arm and the auxiliary arm of the pile machine is further improved.
[0033] By arranging the angle adjusting assembly, the angle adjusting assembly comprises a sleeve, a screw rod, a connecting rod and a hexagonal sleeve, the position of the auxiliary arm during the alignment process can be quickly fine-tuned, the alignment accuracy is further improved, the situation of knocking the connecting pin with great force is avoided, and the pin body and the main arm and the auxiliary arm of the pile machine will not be damaged. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 is a whole perspective view of the present application;
[0035] Figure 2 is a whole front view of the present application;
[0036] Figure 3 is a schematic view of the internal structure of the present application;
[0037] Figure 4 is a whole side view of the present application;
[0038] Figure 5 is a schematic view of the internal structure of the present application;
[0039] Figure 6 is a top view of the support carriage of the present application;
[0040] Figure 7 is a schematic view of the engagement of the main gear and the secondary gear of the present application;
[0041] Figure 8 is a schematic view of the alignment of the main arm and the secondary arm of the pile driver of the present application;
[0042] Figure 9 is a whole perspective view of the present application; Figure 3 is an enlarged view of A in the above figure;
[0043] Figure 10 is a whole perspective view of the present application; Figure 3 is an enlarged view of B in the above figure;
[0044] Figure 11 is a whole perspective view of the present application; Figure 4 is an enlarged view of C in the above figure.
[0045] In the figure: 1, mounting box; 2, horizontal alignment mechanism; 201, main arm seat; 202, slide rod; 203, electromagnet; 204, permanent magnet; 205, toothed plate; 206, secondary arm seat; 3, support assembly; 301, support column; 302, support carriage; 303, support roller; 304, conveyor belt; 4, angle adjustment assembly; 401, sleeve; 402, screw rod; 403, connecting rod; 404, hexagonal sleeve; 5, buckle assembly; 501, L-shaped cover; 502, lock catch; 503, lock pin; 6, fine adjustment driving mechanism; 601, mounting frame; 602, motor; 603, main gear; 604, square shaft; 605, secondary gear; 606, positioning pin; 7, handle; 8, protective cover; 9, buffer strip. Embodiment
[0046] In order to make the technical problems to be solved by the present application, technical solutions and beneficial effects clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not intended to limit the present application.
[0047] It should be noted that when an element is referred to as being "fixed", "attached", "connected" or "set" to another element, it can be directly on the other element or indirectly on the other element. It should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0048] As a further improvement of the present application, the terms "first", "second", "third" and the like are only used for description purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features.
[0049] Please refer to Figures 1-11The present application provides a pile machine arm installation alignment device technical scheme: a pile machine arm installation alignment device, comprising a mounting box 1, a horizontal alignment mechanism 2 is installed on the mounting box 1, a support assembly 3 for installing the main arm and the auxiliary arm of the pile machine is installed at the upper end of the horizontal alignment mechanism 2, an angle adjusting assembly 4 is movably installed between the support assembly 3 and the horizontal alignment mechanism 2, a buckle assembly 5 is installed on one side of the support assembly 3, and a fine adjustment driving mechanism 6 is further installed at one end of the support assembly 3 for installing the auxiliary arm of the pile machine; the horizontal alignment mechanism 2 comprises a main arm seat 201, a sliding rod 202 and an auxiliary arm seat 206, the main arm seat 201 is installed on the upper end face of one side of the mounting box 1, the sliding rod 202 is threadedly connected to the lower box wall of the mounting box 1 and located in the interior of the mounting box 1, an electromagnet 203 is fixedly installed on the lower end face in the interior of the mounting box 1, a permanent magnet 204 is movably installed at the upper end of the electromagnet 203, a toothed plate 205 is installed at the upper end of the permanent magnet 204, the electromagnet 203, the permanent magnet 204 and the toothed plate 205 are all slidably connected with the sliding rod 202 through the holes, the auxiliary arm seat 206 is slidably connected in the sliding groove on the inner wall of the mounting box 1, the upper end of the auxiliary arm seat 206 passes through the slot at the upper end of the mounting box 1 and is located outside the mounting box 1, and the lower end of the auxiliary arm seat 206 is provided with teeth matched with the toothed plate 205; when the main arm and the auxiliary arm of the pile machine need to be installed, the angle adjusting assembly 4 is preliminarily adjusted, the buckle assembly 5 is opened, then the main arm and the auxiliary arm of the pile machine are respectively hoisted on the support assembly 3 of the main arm seat 201 and the auxiliary arm seat 206 through the travelling crane, the buckle assembly 5 is buckled to complete the fixation, at this time, the alignment and installation of the connecting pin of the main arm and the auxiliary arm can be started, the auxiliary arm seat 206 is horizontally pushed towards the main arm seat 201, the auxiliary arm seat 206 drives the auxiliary arm to move towards the main arm, and the movement is stopped until the pin holes of the main arm and the auxiliary arm are aligned; then the electromagnet 203 is energized, the electromagnet 203 generates repulsion to the permanent magnet 204, thereby driving the permanent magnet 204 and the toothed plate 205 to move upwards until the teeth at the lower end of the auxiliary arm seat 206 are engaged, the fixation of the auxiliary arm seat 206 on the mounting box 1 is completed, and finally the complete alignment of the pin holes of the auxiliary arm and the main arm is completed through the cooperation of the fine adjustment driving mechanism 6 and the angle adjusting assembly 4, at this time, the main arm and the auxiliary arm of the pile machine can be aligned and installed through the connecting pin, the main arm and the auxiliary arm of the pile machine can be aligned in a stable state through the horizontal alignment mechanism 2, the auxiliary arm of the pile machine can be horizontally moved by moving the auxiliary arm seat 206, the whole process is more controllable, and the safety and installation efficiency of the connection of the main arm and the auxiliary arm of the pile machine are improved.
[0050] The support assembly 3 comprises support columns 301 and support rollers 303. The support columns 301 are fixedly installed on the upper end faces of the main arm seat 201 and the auxiliary arm seat 206 respectively and away from each other. The upper ends of the support columns 301 are rotatably connected with support carriages 302 for placing the main arm and the auxiliary arm of the pile driver through pin shafts. The support rollers 303 are rotatably connected in the hollow installation grooves at the lower ends of the support carriages 302. The support rollers 303 are movably provided with conveying belts 304 for aligning the positions of the main arm and the auxiliary arm and fine-tuning the auxiliary arm. When the main arm and the auxiliary arm of the pile driver are placed on the support carriages 302, the support rollers 303 mainly play a supporting role. Since the support carriages 302 have a certain inclination angle after being adjusted by the angle adjusting assembly 4, the main arm and the auxiliary arm of the pile driver placed on the support carriages 302 will slide to both sides under the action of the support rollers 303 and the conveying belts 304 until the protrusions at the front ends of the main arm and the auxiliary arm are in contact with the front ends of the support carriages 302. At this time, the main arm and the auxiliary arm of the pile driver are automatically positioned and can be horizontally moved for pin hole alignment. Through the support assembly 3, the main arm and the auxiliary arm of the pile driver placed on the inclined support carriages 302 can slide into position by the self-weight, the action of the support rollers 303 and the conveying belts 304, thereby simplifying the process of connecting the main arm and the auxiliary arm of the pile driver with the support carriages 302 and further improving the installation efficiency of the main arm and the auxiliary arm of the pile driver.
[0051] The fine-tuning driving mechanism 6 comprises a mounting frame 601, a square shaft 604 and a positioning pin 606. The mounting frame 601 is fixedly installed on the support carriage 302 on the auxiliary arm seat 206. The mounting frame 601 is located on the side of the lower end face of the support carriage 302 away from the support column 301. A motor 602 is installed on the mounting frame 601. A main gear 603 is fixedly installed at the output end of the motor 602. The square shaft 604 is installed on one side of the support carriage 302. One end of the square shaft 604 is connected with the shaft of the support roller 303 adjacent to the motor 602. A secondary gear 605 is slidably connected on the square shaft 604. The positioning pin 606 is slidably connected in the through hole on the square shaft 604. When the trolley places the main arm and the auxiliary arm on the support carriage 302, the positioning pin 606 should be removed first, and the secondary gear 605 should be pulled to the side away from the main gear 603. When the position of the auxiliary arm needs to be fine-tuned, the positioning pin 606 is removed again, and the secondary gear 605 is pushed forward until it is engaged with the main gear 603. At this time, the motor 602 is started. The motor 602 drives the support roller 303 and the conveying belt 304 to rotate through the main gear 603, the square shaft 604 and the secondary gear 605, so as to move the auxiliary arm along the direction of the support carriage 302. Through the fine-tuning driving mechanism 6 and the angle adjusting assembly 4, the position of the auxiliary arm during alignment is quickly fine-tuned, the alignment accuracy is further improved, the situation of knocking the connecting pin with great force is avoided, and the pin body and the main arm and the auxiliary arm of the pile driver will not be damaged.
[0052] The angle adjusting assembly 4 comprises a sleeve 401, a screw rod 402 and a hexagonal sleeve 404, the sleeve 401 is rotationally connected to the upper end face of the main arm base 201 and the auxiliary arm base 206 away from the support column 301 respectively, the screw rod 402 is threadedly connected to the upper end of the sleeve 401, the upper end of the screw rod 402 is rotationally connected with a connecting rod 403, the upper end of the connecting rod 403 is rotationally connected with a connecting hole in the lower end face of the support sliding frame 302, and the hexagonal sleeve 404 is installed on the upper end of the screw rod 402 for fixing when the screw rod 402 is rotated by a wrench, when it is necessary to adjust the inclination angle of the support sliding frame 302, the staff can twist the hexagonal sleeve 404 by a wrench to drive the screw rod 402 to rotate, the screw rod 402 rises or falls in the sleeve 401 in the process of rotation, so that the inclination angle of the support sliding frame 302 is adjusted, and the fine adjustment work of the fine adjustment driving mechanism 6 can be smoothly carried out.
[0053] The buckle assembly 5 comprises an L-shaped cover 501 and a lock catch 502, the L-shaped cover 501 is rotationally connected to the side wall of the support sliding frame 302 away from the auxiliary gear 605 through a hinge, the lock catch 502 is installed on the side wall of the same side of the L-shaped cover 501 and the support sliding frame 302, and the lock catch 502 is penetrated and installed with a lock pin 503, when it is necessary to open the buckle assembly 5, the lock pin 503 is first disassembled, at this time, the L-shaped cover 501 can be rotated through the hinge, when it is necessary to close the buckle assembly 5, the L-shaped cover 501 is rotated again through the hinge, and then the L-shaped cover 501 is fixed by penetrating the lock pin 503 through the lock catch 502, through the buckle assembly 5, the main arm and the auxiliary arm can be blocked together when they are placed on the support sliding frame 302, and the main arm and the auxiliary arm can be fixed during the installation process of the connecting pin.
[0054] The lower end face of the auxiliary arm base 206 is slidably connected with the sliding groove on the inner wall of the installation box 1 through two pulleys, and the pulleys effectively reduce the friction between the auxiliary arm base 206 and the sliding groove on the inner wall of the installation box 1.
[0055] Two handles 7 for horizontally moving the pile auxiliary arm by the staff are symmetrically installed on the two sides of the column body of the support column 301, when it is necessary to horizontally move the auxiliary arm to the main arm, two staffs can stand on the two sides of the support column 301 and push the handles 7 to move.
[0056] The number of the support roller 303 is three, and three support rollers 303 can meet the balance requirement of the main arm and the auxiliary arm.
[0057] A protective cover 8 for protecting the main gear 603 and the auxiliary gear 605 is slidably connected with the sliding groove on the side wall of one side of the support sliding frame 302, and the protective cover 8 can prevent the main arm and the auxiliary arm from damaging the main gear 603 and the auxiliary gear 605 during the alignment installation.
[0058] The support carriage 302 is provided with a buffer strip 9 at one end above the screw rod 402 for protecting the main arm and the auxiliary arm of the pile driver, which can avoid rigid collision between the support carriage 302 and the main arm and the auxiliary arm, and improve the service life.
[0059] Working principle: when the main arm and auxiliary arm of the pile driver need to be installed, first open the protective cover 8, remove the positioning pin 606, pull the auxiliary gear 605 to the side away from the main gear 603, then the worker can twist the hexagonal sleeve 404 by wrench to drive the screw rod 402 to rotate, the screw rod 402 rises in the sleeve 401 during the rotation process, so as to realize the adjustment of the inclination angle of the support carriage 302, then the locking pin 503 is removed, at this time the buckle assembly 5 can be opened by rotating the L-shaped cover piece 501 through the hinge, then the main arm and auxiliary arm of the pile driver are respectively hoisted on the support carriage 302 on the main arm seat 201 and the auxiliary arm seat 206 by the crane, the support roller 303 plays a major supporting role, because the support carriage 302 has a certain inclination angle after being adjusted by the screw rod 402, so after the main arm and auxiliary arm of the pile driver are placed on the support carriage 302, they will slide to both sides under the action of the support roller 303 and the conveyor belt 304 until the protrusions at the front ends of the main arm and auxiliary arm contact the front end of the support carriage 302, at this time the main arm and auxiliary arm of the pile driver are automatically positioned, then the L-shaped cover piece 501 is rotated again through the hinge, then the locking pin 503 is inserted through the lock catch 502 to complete the fixation of the L-shaped cover piece 501 on the main arm and auxiliary arm, at this time the alignment and installation of the connecting pin of the main arm and auxiliary arm can be started, first push the auxiliary arm seat 206 to the main arm seat 201 direction through the handle 7, the auxiliary arm seat 206 drives the auxiliary arm to move to the main arm direction, stop moving when the pin holes of the main arm and auxiliary arm are aligned, then energize the electromagnet 203, the electromagnet 203 generates repulsive force on the permanent magnet 204 to drive the permanent magnet 204 and the tooth plate 205 to move upwards until they are engaged with the teeth at the lower end of the auxiliary arm seat 206, completing the fixation of the auxiliary arm seat 206 on the installation box 1, at this time the final fine adjustment can be carried out, remove the positioning pin 606 again, push the auxiliary gear 605 forward until it is engaged with the main gear 603, then start the motor 602, the motor 602 drives the support roller 303 and the conveyor belt 304 to rotate through the main gear 603, square shaft 604 and auxiliary gear 605, so as to move the auxiliary arm along the direction of the support carriage 302, finally adjust the screw rod 402 again to calibrate the angle of the auxiliary arm, which completes the complete alignment of the pin holes of the auxiliary arm and the main arm, at this time the main arm and auxiliary arm of the pile driver can be aligned and installed with the connecting pin.The present application has simple structure and reasonable design, the main arm and the auxiliary arm of the pile machine can be aligned in a stable state through the horizontal alignment mechanism 2, the auxiliary arm of the pile machine can be horizontally moved by moving the auxiliary arm base 206, the whole process is more controllable, the safety and installation efficiency of the connection between the main arm and the auxiliary arm of the pile machine are improved, meanwhile, the main arm and the auxiliary arm of the pile machine are placed on the inclined support slide 302, and then can be placed in position by self-weight, cooperating with the support roller 303 and the conveying belt 304, the process of connecting the main arm and the auxiliary arm of the pile machine with the support slide 302 is simplified, the installation efficiency of the main arm and the auxiliary arm of the pile machine is further improved, and through the fine adjustment driving mechanism 6 and cooperating with the angle adjusting assembly 4, the position of the auxiliary arm in the alignment process is quickly fine adjusted, the alignment accuracy is further improved, the situation that the connecting pin is knocked with great force is avoided, and the pin body and the main arm and the auxiliary arm of the pile machine are not damaged.
[0060] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0061] While embodiments of the application have been shown and described, it is to be understood that the application is not limited to the details of the embodiments described, since numerous further modifications and changes can be apparent to one skilled in the art without departing from the scope and spirit of the application. The scope of the application is defined by the appended claims and their equivalents.
Claims
1. A pile crane boom mounting alignment device comprising a mounting box (1), characterised in that: The installation box (1) is provided with a horizontal alignment mechanism (2), the upper end of the horizontal alignment mechanism (2) is provided with a support assembly (3) for installing the main arm and the auxiliary arm of the pile driver, and the side of the support assembly (3) is provided with a buckle assembly (5); The horizontal alignment mechanism (2) comprises: A main arm seat (201) is arranged on the upper end face of one side of the installation box (1); A sliding rod (202) is arranged on the lower box wall of the installation box (1) and located in the interior of the installation box (1), an electromagnet (203) is arranged on the lower end face in the interior of the installation box (1), a permanent magnet (204) is movably arranged on the upper end of the electromagnet (203), a toothed plate (205) is arranged on the upper end of the permanent magnet (204), and the electromagnet (203), the permanent magnet (204) and the toothed plate (205) are all slidably connected with the sliding rod (202) through the opening holes; An auxiliary arm seat (206) is slidably connected in the sliding groove on the inner wall of the installation box (1), the upper end of the auxiliary arm seat (206) penetrates through the slot on the upper end of the installation box (1) and is located outside the installation box (1), and the lower end of the auxiliary arm seat (206) is provided with teeth matched with the toothed plate (205); The support assembly (3) comprises: Support columns (301) are respectively arranged on the upper end faces of the main arm seat (201) and the auxiliary arm seat (206) and located on the sides away from each other, and the upper ends of the support columns (301) are provided with support carriages (302) for placing the main arm and the auxiliary arm of the pile driver; Support rollers (303) are rotatably connected in the hollow mounting slots on the lower ends of the support carriages (302), and the support rollers (303) are provided with conveying belts (304), the support assembly (3) and the horizontal alignment mechanism (2) are movably provided with an angle adjusting assembly (4) for adjusting the inclination angle of the support carriages (302), and one end of the support assembly (3) located in the auxiliary arm of the pile driver is further provided with a fine adjustment driving mechanism (6) for driving the conveying belts (304) to operate.
2. A piling rig arm mounting alignment device according to claim 1, characterised in that: The fine adjustment driving mechanism (6) comprises: A mounting bracket (601) is arranged on the support carriage (302) on the auxiliary arm seat (206), the mounting bracket (601) is located on the side of the lower end face of the support carriage (302) away from the support column (301), a motor (602) is arranged on the mounting bracket (601), and the output end of the motor (602) is provided with a main gear (603); A square shaft (604) is arranged on one side of the support carriage (302), one end of the square shaft (604) is connected with the cylinder shaft of the support roller (303) adjacent to the motor (602), and a secondary gear (605) is slidably connected with the square shaft (604); A positioning pin (606) is centrally arranged in the through hole on the square shaft (604).
3. The alignment device for piling rig arm mounting according to claim 1, characterized in that: The angle adjusting assembly (4) comprises: A sleeve (401) is rotationally connected to the upper end face of the main arm base (201) and the auxiliary arm base (206) respectively away from one side of the support column (301); A screw rod (402) is threadedly connected to the upper end of the sleeve (401), and the upper end of the screw rod (402) movably provides a connecting rod (403), and the upper end of the connecting rod (403) is rotationally connected to the connecting hole of the lower end face of the support carriage (302); A hexagonal sleeve (404) is provided at the upper end of the screw rod (402) for fixing when the screw rod (402) is rotated by a wrench.
4. The alignment device for piling rig arm mounting according to claim 2, characterized in that: The buckle assembly (5) comprises: An L-shaped cover (501) is rotationally connected to the side wall of the support carriage (302) away from the auxiliary gear (605) by a hinge; A lock catch (502) is provided on the side wall of the same side of the L-shaped cover (501) and the support carriage (302), and a lock pin (503) is provided in the lock catch (502).
5. The alignment device for piling rig arm mounting according to claim 1, characterized in that: The lower end face of the auxiliary arm base (206) is slidably connected to the slide groove on the inner wall of the installation box (1) through the pulleys provided on both sides of the column body.
6. The alignment device for piling rig arm mounting according to claim 1, characterized in that: The support column (301) is symmetrically provided with a handle (7) on both sides of the column body for a worker to pull the pile auxiliary arm horizontally.
7. The alignment device for piling rig arm mounting according to claim 1, characterized in that: The number of the support rollers (303) is 2-4.
8. The alignment device for piling rig arm mounting according to claim 2, characterized in that: A protective cover (8) for protecting the main gear (603) and the auxiliary gear (605) is slidably connected to the side wall of one side of the support carriage (302) through the slide groove.
9. The alignment device for piling rig arm mounting according to claim 3, characterized in that: A buffer strip (9) for protecting the pile main arm and the auxiliary arm is provided at one end of the support carriage (302) above the screw rod (402).
Citation Information
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