Marine motor rotor positioning tool and use method
By designing a marine motor rotor positioning fixture, a combination of slide rails, sliders, lead screws, and telescopic rods was used to achieve flexible adjustment of the rotor clamping position and height, solving the problem of inflexible rotor clamping in existing technologies and improving the convenience and stability of the rotor entering the motor housing.
Patent Information
- Application Number
- CN202311624143.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-11-30
AI Technical Summary
In existing motor rotor installation methods, the rotor clamping is not flexible enough, and it is difficult to adjust the clamping position and clamping point as needed, which makes it inconvenient to insert it into the motor housing.
A marine motor rotor positioning fixture was designed, including a carrier, a clamping and positioning device, an adjustment mechanism, and a clamping mechanism. Through the combination of a slide rail, a slider, a lead screw, and a telescopic rod, the clamping position and height can be flexibly adjusted, and a restraint device is provided to increase stability.
It enables flexible adjustment of the rotor clamping position and height, improves the convenience and stability of the rotor entering the motor housing, and enhances the flexibility and adaptability of clamping.
Smart Images

Figure CN117381694B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of motor rotor positioning, and particularly relates to a marine motor rotor positioning tool and a use method. BACKGROUND
[0002] The fixed part in the motor is called a stator, and a pair of direct-current excited static main magnetic poles are arranged on the stator. The rotating part is called a rotor, and an armature winding is arranged on the rotor. After being electrified, the armature winding generates an induced electromotive force, acts as a rotating magnetic field, and then generates an electromagnetic torque to perform energy conversion. When the motor rotor is installed, the motor rotor needs to be positioned so that the motor rotor can be stably inserted into the motor shell. At present, most of the installation methods of the rotor are through the way of lifting by a traveling crane. However, the state of the rotor is not easy to control when the rotor is connected through the lifting way, and the rotor is prone to shaking during connection.
[0003] For example, a marine motor rotor connecting tool and a processing method disclosed in Chinese Patent Publication No. CN115498833A include a base, a base is arranged on the base for placing the rotor, a pressing block seat is arranged vertically above the base for fixing the rotor on the base, a first driving assembly is arranged on the pressing block seat for driving the pressing block seat to rise and fall without power supply, a first gear is driven to rotate by a second motor power output end, a second gear is driven to rotate, a second screw is rotated, a first bearing is lowered on the second screw, and the like.
[0004] For example, a positioning device for installing a motor rotor disclosed in Chinese Patent Publication No. CN208782699U includes an anti-skid base and a fixed workbench installed on the anti-skid base. A screw rod fixed seat is installed at a first end of the fixed workbench. A motor moving screw rod is arranged on the screw rod fixed seat. A horizontal fixed table that can move horizontally along the motor moving screw rod is arranged on the outer surface of the motor moving screw rod, and the like.
[0005] Although the above-mentioned devices can position and clamp the motor rotor, the clamping of the rotor is not flexible enough. In the process of connecting the rotor into the motor shell, it is not convenient to change the clamping position of the rotor, the connection of the rotor is not convenient, and the clamping points of the rotor cannot be increased or decreased according to the requirements of the rotor, so that the operation of the device is not convenient. SUMMARY
[0006] The purpose of the present application is to provide a marine motor rotor positioning tool and a use method, which can flexibly change the clamping position of the rotor, and can change the height of the rotor according to the needs of the rotor connection, increase the clamping points of the rotor, and improve the convenience of operation.
[0007] The technical solutions adopted by the present application are as follows:
[0008] A ship motor rotor positioning tool, comprising a vehicle body, the vehicle body is symmetrically provided with moving wheels below, and support legs are arranged at four corners of the vehicle body respectively; a clamping positioning device is arranged above the vehicle body; wherein the clamping positioning device comprises an adjusting mechanism arranged above the vehicle body, a clamping mechanism is arranged above the adjusting mechanism, and clamping columns are arranged on the clamping mechanism.
[0009] In a preferred embodiment, grooves are formed in the inner sides of the moving wheels, the moving wheels move along the laid tracks through the grooves, and the support legs are of telescopic structure.
[0010] In a preferred embodiment, grooves are symmetrically formed in the inner sides of the vehicle body, adjusting blocks are arranged in the grooves, slots are formed in the two sides of the vehicle body, the slots are connected through the grooves, locking rods one are arranged in the slots, and the locking rods one and the adjusting blocks are threadedly connected.
[0011] In a preferred embodiment, the adjusting mechanism comprises slide rails one, a group of adjusting blocks are fixedly arranged on each slide rail one, two slide blocks one are symmetrically arranged in the inner sides of each slide rail one, a screw rod is rotatably arranged in the inner sides of the slide rails one, the screw rod penetrates the inner sides of the slide blocks one, the slide blocks one and the screw rod are threadedly engaged, the thread spirals in the inner sides of the two slide blocks one in the same slide rail one are oppositely arranged, one end of the screw rod is connected with a driving structure, the upper ends of the two slide blocks one in the same slide rail one are connected with one end of a support rod respectively, and the support rod is of scissors type.
[0012] In a preferred embodiment, the clamping mechanism comprises slide rails two, the slide rails two are connected with the upper ends of the support rods through slide blocks, two groups of slide blocks two are symmetrically arranged in the inner sides of the slide rails two, telescopic rods are connected with the outer ends of each slide block two, the other ends of the telescopic rods are fixedly connected with the slide rails two, and a group of clamping columns are arranged on the upper ends of each slide block two.
[0013] In a preferred embodiment, the clamping columns comprise column rods one, the column rods one are fixedly arranged on the slide blocks two, column rods two are telescopically connected with the inner sides of the column rods one, clamping heads are arranged on the top ends of the column rods two, locking rods two are arranged through the top ends of the column rods one, and the locking rods two and the column rods one are threadedly engaged.
[0014] In a preferred embodiment, notches are arranged on one side of each slide groove, and the notches arranged on the two slide grooves are located at the same side of the slide grooves, the notches are blocked by blocking blocks, and the blocking blocks and the notches are of clamping structure.
[0015] In a preferred form, one side of the clamping mechanism is provided with a binding device, which includes a base seat and a binding frame, the base seat is fixedly installed on the clamping mechanism, one end of the binding frame is rotatably connected to one end of the base seat, one end of the inner side of the binding frame is wound with a binding belt, the other end of the inner side of the binding frame is rotatably provided with a roller, the other end of the binding belt passes through the gap between the roller and the inner side of the binding frame, the outer end of the roller is connected with a ratchet wheel, one side of the ratchet wheel is provided with a pawl, the outer side of the ratchet wheel is fixedly connected with a tension bolt, and the other end of the binding frame is connected with the base seat through a pin joint.
[0016] In a preferred form, the binding frame is in a semicircular structure, the middle of the binding frame is in a hollow structure, the surface of the roller is provided with patterns, and the gap between the roller and the inner side of the binding frame is slightly smaller than the thickness of the binding belt.
[0017] A method for using a marine motor rotor positioning tool, applied to the above-mentioned marine motor rotor positioning tool, comprising the following steps:
[0018] S1, first, according to the number of clamping points required by the rotor, increase or decrease the number of clamping positioning devices on the vehicle carrier through the notch groove, and adjust the position of the clamping positioning device on the vehicle carrier and the distance between the clamping positioning devices by sliding the adjusting block on the sliding groove according to the clamping position of the rotor;
[0019] S2, then place the rotor on the upper end of the slide rail two of the clamping mechanism of the clamping positioning device, and drive the sliding blocks two on the same slide rail two to move closer to each other by the extension of the telescopic rod, and drive the clamping column to clamp the rotor;
[0020] S3, after the rotor is clamped and fixed by the clamping mechanism, the rotor can also be fixed by the binding device, first, the binding frame of the binding device is buckled on the rotor, then the roller is rotated to tighten the binding belt, and the binding belt is bound on the rotor for further fixation;
[0021] S4, after clamping the rotor, the height of the clamped rotor can be adjusted by the adjusting mechanism of the clamping positioning device, so that the height of the rotor is flush with the motor shell, during the adjustment, the driving structure of the adjusting mechanism drives the lead screw to rotate in the slide rail one, the sliding blocks one move closer to each other, then the support rod is raised, thereby the clamping mechanism is raised, and the clamped rotor is adjusted in height;
[0022] S5, after the adjustment is completed, the vehicle carrier can be pushed to move the moving wheels on the vehicle along the track, thereby the rotor is inserted into the motor shell.
[0023] The technical effects achieved by the present application are as follows:
[0024] 1、The sliding groove for adjusting the adjusting block to slide and adjust is arranged on the vehicle body of the vehicle carrier, so that the clamping and positioning device mounted on the adjusting block can be adjusted in position, and the distance between the two sets of clamping and positioning devices can also be adjusted, so that the clamping and positioning device can be clamped at different positions of the rotor according to different use conditions, the rotor is conveniently penetrated into the motor shell, and the penetration operation is more flexible.
[0025] 2、The clamping height of the clamping and positioning device can be adjusted through the adjusting mechanism, so that the clamping mechanism can be raised or lowered, the rotor is clamped, or the clamped rotor is adjusted in height, the rotation is aligned with the motor shell, and the penetration into the motor shell is facilitated.
[0026] 3、The notch groove is arranged on the vehicle body, the number of clamping and positioning devices can be increased or removed on the vehicle body according to the needs of clamping the rotor, so that the clamping and positioning device can stably clamp the rotor, and the penetration of the rotor into the motor shell is not affected by the blocking of the clamping and positioning device. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a schematic view of the overall structure in embodiment one of the present application;
[0028] Figure 2 is an enlarged structure schematic view of the vehicle carrier in embodiment one of the present application;
[0029] Figure 3 is a top view of the clamping and positioning device in embodiment one of the present application;
[0030] Figure 4 is a half-section enlarged structure schematic view of the vehicle body in embodiment one of the present application;
[0031] Figure 5 is a bottom view of the clamping and positioning device in embodiment one of the present application;
[0032] Figure 6 is a half-section enlarged structure schematic view of the clamping mechanism in embodiment one of the present application;
[0033] Figure 7 is an enlarged structure schematic view of the notch groove position in the vehicle body in embodiment one of the present application;
[0034] Figure 8 is an enlarged structure schematic view of the restraint device in embodiment two of the present application;
[0035] Figure 9is a half cut enlarged structural schematic view of the binding device in embodiment two of the present application;
[0036] Figure 10 is a half cut enlarged structural schematic view of the binding device in embodiment two of the present application Figure 9 is an enlarged structural schematic view at A in the figure.
[0037] In the drawings, the components represented by the respective reference numerals are listed as follows:
[0038] 1, vehicle body; 101, vehicle body; 102, moving wheel; 103, support leg; 104, track; 1001, sliding groove; 1002, adjusting block; 1003, slot; 1004, locking rod one;
[0039] 2, clamping positioning device;
[0040] 3, adjusting mechanism; 301, sliding rail one; 302, screw rod; 303, sliding block one; 304, support rod; 305, driving structure;
[0041] 4, clamping mechanism; 401, sliding rail two; 402, sliding block two; 403, telescopic rod;
[0042] 5, clamping column; 501, column rod one; 502, column rod two; 503, clamping head; 504, locking rod two;
[0043] 6, notch groove; 601, plug block;
[0044] 7, binding device; 701, bottom plate seat; 702, binding frame; 703, binding belt; 704, roller; 705, ratchet; 706, pawl; 707, tension bolt; 708, latch. DETAILED DESCRIPTION
[0045] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0046] In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.
[0047] Secondly, "one embodiment" or "embodiment" referred to herein means that specific features, structures or characteristics can be included in at least one implementation of the present application. "In a preferred embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is separate or alternative to other embodiments.
[0048] Thirdly, the application is described in detail in combination with the schematic diagram, in the detailed description of the embodiments of the application, for the convenience of description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic diagram is only an example, which should not limit the protection scope of the application herein. In addition, the three-dimensional spatial dimensions including length, width and depth should be included in actual production.
[0049] Embodiment one
[0050] Please refer to Figure 1 As shown in the figure, the application provides a marine motor rotor positioning tool and a use method, which comprises: a vehicle carrier 1, the vehicle carrier 1 comprises a vehicle body 101, a plurality of moving wheels 102 are symmetrically installed below the vehicle body 101, and a plurality of supporting legs 103 are arranged at the four corners of the vehicle body 101; a clamping and positioning device 2 is installed above the vehicle carrier 1; wherein the clamping and positioning device 2 comprises an adjusting mechanism 3, the adjusting mechanism 3 is arranged above the vehicle carrier 1, a clamping mechanism 4 is installed above the adjusting mechanism 3, and a clamping column 5 is installed on the clamping mechanism 4.
[0051] In this embodiment, the rotor can be clamped and positioned by the above structure, so that the rotor can be stably inserted into the motor shell, and the state of the rotor can be flexibly adjusted by the adjusting mechanism 3 in the clamping and positioning device 2, so that the rotor is more convenient to insert. In addition, the vehicle carrier 1 can drive the rotor to move stably.
[0052] In a preferred embodiment, please refer to Figure 2 The inner side of the moving wheel 102 is provided with a groove, the moving wheel 102 moves along the laid track 104 through the groove, the supporting leg 103 is of a telescopic structure, and each supporting leg 103 can be controlled independently or collectively.
[0053] In this embodiment, the clamping and positioning device 2 is carried on the vehicle body 101 of the vehicle carrier 1, the vehicle body 101 moves through the moving wheel 102, and the rotor can be conveniently inserted into the motor shell. The groove is formed in the inner side of the moving wheel 102, so that the moving wheel 102 can be directly clamped on the laid track 104 for movement, thereby ensuring the stability of the moving direction of the vehicle carrier 1, and the rotor can be stably inserted into the motor shell. The supporting leg 103 can be extended to support the vehicle body 101, so that the moving wheel 102 is off the ground, the positioning of the vehicle carrier 1 is facilitated, and the collective control of the supporting legs 103 can support the vehicle body 101 together, and the independent control of the supporting legs 103 can level the vehicle body 101, thereby facilitating the adjustment of the state of the device.
[0054] Secondly, please refer to Figure 4The inner side of the vehicle body 101 is symmetrically provided with a sliding groove 1001, the adjusting block 1002 is slidably arranged in the sliding groove 1001, the two sides of the vehicle body 101 are provided with an open groove 1003, the open groove 1003 is connected to the sliding groove 1001, the open groove 1003 is used for penetrating the locking rod one 1004, and the locking rod one 1004 is threadedly connected with the adjusting block 1002;
[0055] In the above structure, the clamping positioning device 2 is installed on the adjusting block 1002 by arranging the sliding groove 1001 on the vehicle body 101 for the sliding of the adjusting block 1002, so that the position of the clamping positioning device 2 can be adjusted, and the rotor can be better clamped. The locking rod one 1004 is penetrated through the open groove 1003 and screwed on the adjusting block 1002, so that the adjusting block 1002 can be locked, and when the adjusting block 1002 moves, the locking rod one 1004 moves along the open groove 1003, so that the movement of the adjusting block 1002 is not affected.
[0056] Further, please refer to Figure 3 and Figure 5 The adjusting mechanism 3 comprises a sliding rail one 301, a group of adjusting blocks 1002 are fixedly installed on each sliding rail one 301, two sliding blocks one 303 are symmetrically and slidably arranged in the inner side of each sliding rail one 301, a lead screw 302 is rotatably arranged in the inner side of the sliding rail one 301, the lead screw 302 penetrates the inner side of the sliding block one 303, the sliding block one 303 and the lead screw 302 are threadedly engaged, the thread directions of the two sliding blocks one 303 in the same sliding rail one 301 are oppositely arranged, one end of the lead screw 302 is connected with a driving structure 305, the upper ends of the two sliding blocks one 303 in the same sliding rail one 301 are respectively connected to one end of a support rod 304, and the support rod 304 has a scissors type structure;
[0057] In the above embodiment, when adjusting the device, first drive the screw rod 302 to rotate or reverse by controlling the rotation of the driving structure 305, and use the thread engagement between the screw rod 302 and the sliding block 303 to make the sliding block 303 approach or move away from each other, and then drive the scissors-type support rod 304 to increase or decrease the angle between the upper and lower parts by the position of the sliding block 303, when the angle between the upper and lower parts of the support rod 304 decreases, the overall height of the support rod 304 increases, thereby driving the clamping mechanism 4 to rise, when the angle between the upper and lower parts of the support rod 304 increases, the overall height of the support rod 304 decreases, thereby driving the clamping mechanism 4 to lower, so as to change the adjustment of the height of the clamped rotor, in addition, when penetrating the rotor, according to whether it is necessary to withdraw a certain clamping positioning device 2, when it is necessary to withdraw a certain clamping positioning device 2 and will not affect the clamping of the rotor, the clamping mechanism 4 can be controlled to loosen the clamping of the rotor first, and then the adjusting mechanism 3 is controlled to adjust, thereby driving the height of the clamping mechanism 4 to decrease, so that the height of the clamping positioning device 2 is lower than the height of the rotor, facilitating the withdrawal of the clamping positioning device 2 without affecting the clamping of the rotor.
[0058] Referring to Figure 6 , the clamping mechanism 4 includes a sliding rail 401, the sliding rail 401 is connected to the upper end of the support rod 304 through a sliding block, the inner side of the sliding rail 401 is slidably provided with two groups of sliding blocks 402, the outer end of each sliding block 402 is connected with an extension rod 403, the other end of the extension rod 403 is fixedly connected to the sliding rail 401, and the upper end of each sliding block 402 is correspondingly provided with a group of clamping columns 5;
[0059] In the above structure, when the rotor is placed on the sliding rail 401 of the clamping mechanism 4, the extension of the extension rod 403 can drive the sliding blocks 402 on the same sliding rail 401 to approach each other, and then the two groups of extension rods 403 are close to each other, so that the rotor is clamped and fixed by the clamping column 5.
[0060] In a preferred embodiment, referring to Figure 6 , the clamping column 5 includes a column 501, the column 501 is fixedly installed on the sliding block 402, the inner side of the column 501 is telescopically connected with a column 502, the top end of the column 502 is provided with a clamping head 503, a locking rod 504 is penetratingly provided on one side of the column 501 close to the top end, and the locking rod 504 and the column 501 are threadedly engaged.
[0061] In this embodiment, the lengths of the clamping rods 501 and 502 can be extended or retracted depending on the clamping situation. When the rotor diameter is too large, the lengths of the clamping rods 501 and 502 can be extended or retracted to make the length of the clamping rod 5 greater than the radius of the rotor, so that the rotor can be stably clamped. When the rotor radius is small, the length of the clamping rods 5 can be changed as appropriate. The rotor can be clamped by the clamping head 503 or any part of the clamping rods 501 and 502. After the extension and retraction of the clamping rods 501 and 502 are adjusted, the device can be locked by tightening the locking rod 504.
[0062] Secondly, please refer to it again. Figure 7 Each slide groove 1001 has a notch 6 on one side, and the two notches 6 on the two slide grooves 1001 are located on the same side of the slide groove 1001. The notch 6 is blocked by a plug 601, and the plug 601 and the notch 6 have a locking structure.
[0063] A notch 6 is provided on one side of the slide 1001, so that the adjusting block 1002 can be inserted into or removed from the slide 1001 according to the usage situation, thereby achieving the purpose of adding or removing the clamping and positioning device 2 on the vehicle body 101. When the rotor is inserted into the motor housing, the clamping and positioning device 2 that releases the rotor can be removed from the slide 1001 to avoid affecting the subsequent insertion of the rotor into the motor housing.
[0064] Example 2
[0065] Unlike Embodiment 1, a binding device 7 for securing the rotor is added to the clamping and positioning device 2.
[0066] like Figure 8 - Figure 10As shown, one side of the clamping mechanism 4 is provided with a binding device 7, which includes a bottom seat 701 fixedly installed on the clamping mechanism 4 and a binding frame 702 rotatably connected to one end of the bottom seat 701. A binding belt 703 is wound around one end of the inner side of the binding frame 702. A roller 704 is rotatably installed on the other end of the inner side of the binding frame 702. The other end of the binding belt 703 passes through the gap between the roller 704 and the inner side of the binding frame 702. The outer end of the roller 704 is connected with a ratchet wheel 705. The ratchet wheel 705 is provided with a pawl 706 on one side. A tension bolt 707 is fixedly connected to the outer side of the ratchet wheel 705. The other end of the binding frame 702 is connected with the bottom seat 701 through a pin 708. The binding frame 702 has a semicircular structure, and the middle of the binding frame 702 is a hollow structure. The surface of the roller 704 is provided with patterns. The gap between the roller 704 and the inner side of the binding frame 702 is slightly smaller than the thickness of the binding belt 703.
[0067] The binding device 7 is used to bind the rotor after the clamping mechanism 4 clamps the rotor, thereby increasing the binding capacity of the clamping positioning device 2 to the rotor. In use, the binding frame 702 of the binding device 7 is rotated through the rotational connection with the bottom seat 701 and buckled above the rotor. Then the other end of the binding frame 702 is fixed by inserting the pin 708. Then the roller 704 is rotated by rotating the tension bolt 707. The other end of the binding belt 703 passes through the gap between the roller 704 and the binding frame 702. When the roller 704 is rotated, the binding belt 703 is tightened until the binding belt 703 can be bound on the rotor. When the roller 704 is rotated to tighten the binding belt 703, the pawl 706 is used to prevent the roller 704 from being reversed under the torque generated by the reaction force of the binding belt 703. The patterns on the roller 704 can increase the friction with the binding belt 703.
[0068] A method for using a marine motor rotor positioning tool, applied to the above-mentioned marine motor rotor positioning tool, comprising the following steps:
[0069] S1. First, according to the number of clamping points required by the rotor, the number of clamping positioning devices 2 is increased or decreased on the vehicle carrier 1 through the notch groove 6. The position of the clamping positioning device 2 on the vehicle carrier 1 and the distance between the clamping positioning devices 2 are adjusted by sliding the adjusting block 1002 on the sliding groove 1001 according to the clamping position of the rotor.
[0070] S2. Then, the rotor is placed on the upper end of the slide rail two 401 of the clamping mechanism 4 of the clamping positioning device 2. The slide block two 402 on the same slide rail two 401 is brought close to each other by the extension of the extension rod 403, and the clamping column 5 is brought close to the rotor for clamping.
[0071] S3, after the rotor is clamped and fixed by the clamping mechanism 4, the rotor can also be fixed by the binding device 7, first, the binding frame 702 of the binding device 7 is buckled on the rotor, then the roller 704 is rotated to tighten the roller 704 on the binding belt 703, and the rotor is fixed again by binding the binding belt 703 on the rotor;
[0072] S4, after the rotor is clamped, the height of the clamped rotor can be adjusted by the adjusting mechanism 3 of the clamping positioning device 2, so that the height of the rotor is flush with the motor shell, when adjusting, the driving structure 305 of the adjusting mechanism 3 drives the lead screw 302 to rotate in the sliding rail 1 301, so that the sliding blocks 1 303 are close to each other, then the supporting rod 304 is raised, so that the clamping mechanism 4 is raised, and the clamped rotor is adjusted in height;
[0073] S5, after the adjustment is completed, the vehicle body 1 can be pushed, so that the moving wheels 102 on the vehicle body 101 move along the track 104, and then the rotor is inserted into the motor shell.
[0074] The above is only the preferred embodiment of the present application, it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the present application. The structure, device and operation method not specifically described and explained in the present application, such as no special description and limitation, are implemented according to the conventional means in the art.
Claims
1. A marine electric machine rotor positioning tool, characterized by: Include: Vehicle body (1), the vehicle body (1) includes the vehicle body (101), the lower symmetry of the vehicle body (101) is equipped with mobile wheel (102), the four corners of the vehicle body (101) are provided with support leg (103) respectively; Clamping positioning device (2), the clamping positioning device (2) is installed on the top of the vehicle body (1); Wherein, the clamping positioning device (2) includes adjusting mechanism (3), the adjusting mechanism (3) is arranged on the top of the vehicle body (1), the adjusting mechanism (3) is installed on the top of the clamping mechanism (4), the clamping mechanism (4) is installed on the clamping column (5); The inner side of the vehicle body (101) is symmetrically provided with a sliding groove (1001), the sliding groove (1001) is slidably provided with an adjusting block (1002), the two sides of the vehicle body (101) are provided with a slot (1003), and the slot (1003) is connected through the sliding groove (1001), the slot (1003) is used for penetrating the locking rod one (1004), and the locking rod one (1004) and the adjusting block (1002) are screw connected; The adjusting mechanism (3) includes a slide rail one (301), each slide rail one (301) is fixedly installed on a group of adjusting blocks (1002), two slide blocks one (303) are symmetrically arranged in the interior of each slide rail one (301), a screw rod (302) is rotatably arranged on the inner side of the slide rail one (301), and the screw rod (302) penetrates the inner side of the slide block one (303); the slide block one (303) and the screw rod (302) are screw engaged, the screw thread directions of the two slide blocks one (303) in the same slide rail one (301) are oppositely arranged, one end of the screw rod (302) is connected with a driving structure (305), the upper ends of the two slide blocks one (303) in the same slide rail one (301) are respectively connected to one end of a support rod (304), and the support rod (304) has a scissors type structure; The clamping mechanism (4) includes a slide rail two (401), the slide rail two (401) is connected to the upper end of the support rod (304) through a slide block, two groups of slide blocks two (402) are slidably arranged on the inner side of the slide rail two (401), the outer end of each slide block two (402) is connected with a telescopic rod (403), the other end of the telescopic rod (403) is fixedly connected to the slide rail two (401), and the upper end of each slide block two (402) is correspondingly provided with a group of clamping columns (5); The clamping column (5) includes a column rod one (501), the column rod one (501) is fixedly installed on the slide block two (402), the inner side of the column rod one (501) is telescopically connected with a column rod two (502), the top end of the column rod two (502) is provided with a clamping head (503), the locking rod two (504) is provided on one side of the column rod one (501) near the top end, and the locking rod two (504) and the column rod one (501) are screw engaged. One side of the clamping mechanism (4) is provided with a restraint device (7), the restraint device (7) comprises a bottom plate seat (701) and a restraint frame (702), the bottom plate seat (701) is fixedly installed on the clamping mechanism (4), one end of the restraint frame (702) is rotatably connected to one end of the bottom plate seat (701), one end of the inner side of the restraint frame (702) is wound with a restraint belt (703), the other end of the inner side of the restraint frame (702) is rotatably provided with a roller (704), and the other end of the restraint belt (703) passes through the gap between the roller (704) and the inner side of the restraint frame (702), the outer end of the roller (704) is connected with a ratchet wheel (705), one side of the ratchet wheel (705) is provided with a pawl (706), the outer side of the ratchet wheel (705) is fixedly connected with a tensioning bolt (707), and the other end of the restraint frame (702) and the bottom plate seat (701) are connected by a pin (708).
2. A marine engine rotor positioning tool as claimed in claim 1, characterized in that: The inner side of the moving wheel (102) is provided with a groove, and the moving wheel (102) moves along the laid track (104) through the groove.
3. A marine engine rotor positioning tool as claimed in claim 2, characterised in that: One side of each sliding groove (1001) is provided with a notch groove (6), and the two notch grooves (6) provided on the two sliding grooves (1001) are located at the same side position of the sliding grooves (1001), the notch grooves (6) are blocked by blocking blocks (601), and the notch grooves (6) and the blocking blocks (601) are in clamping structure.
4. A marine engine rotor positioning tool as claimed in claim 3, characterized in that: The structure of the restraint frame (702) is a semicircular structure, and the middle of the restraint frame (702) is a hollow structure, the surface of the roller (704) is provided with patterns, and the gap between the roller (704) and the inner side of the restraint frame (702) is slightly smaller than the thickness of the restraint belt (703).
5. A method of using a marine motor rotor positioning tooling, applied to the marine motor rotor positioning tooling of claim 4, characterized in that: The steps include: S1, first, according to the number of clamping points required by the rotor, the number of clamping positioning devices (2) is increased or decreased on the vehicle carrier (1) through the notch groove (6), and the position of the clamping positioning device (2) on the vehicle carrier (1) and the distance between the clamping positioning devices (2) are adjusted by the sliding of the adjusting block (1002) on the sliding groove (1001); S2, then place the rotor on the upper end of the slide rail two (401) of the clamping mechanism (4) of the clamping positioning device (2), and drive the sliding blocks two (402) on the same slide rail two (401) to move close to each other by the extension of the telescopic rod (403), and drive the clamping column (5) to move close to the rotor for clamping; S3, after the rotor is clamped and fixed by the clamping mechanism (4), the rotor is fixed by the restraint device (7), first, the restraint frame (702) of the restraint device (7) is buckled on the rotor, then the roller (704) is rotated to tighten the roller (704) on the restraint belt (703), and the restraint belt (703) is bound on the rotor for re-fixing; S4. After clamping the rotor, the height of the clamped rotor is adjusted by the adjustment mechanism (3) of the clamping positioning device (2) so that the height of the rotor is flush with the motor housing. During adjustment, the lead screw (302) is driven to rotate in the slide rail (301) by the drive structure (305) of the adjustment mechanism (3), so that the sliders (303) move closer to each other, and then the support rod (304) is raised, thereby driving the clamping mechanism (4) to rise, and then driving the clamped rotor to adjust its height. S5. After the adjustment is completed, by pushing the vehicle carrier (1), the moving wheels (102) on the vehicle body (101) move along the track (104), thereby driving the motor rotor to enter the motor housing.
Citation Information
Patent Citations
Rotor penetrating tool for marine motor and machining method
CN115498833A
Positioner is used in electric motor rotor installation
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