A type of turnout derailment device
By using a guide curve design for the turnout derailer and employing a traction displacement device to control gauge changes, the problems of low derailment coefficient, large impact angle, and poor adaptability of the X9801 type derailer have been solved, achieving efficient derailment and improved structural strength.
Patent Information
- Application Number
- CN202311395169.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-26
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2043-10-26
AI Technical Summary
The existing X9801 type derailer has a small derailment coefficient, a large impact angle, insufficient structural strength, and a poor anti-backward and anti-jump mechanism, which makes the derailer easy to damage and has poor adaptability, making it unsuitable for turnouts with various track gauges.
The first curve switch rail, the second curve switch rail, and the main curve rail, which adopt the guide curve design, are controlled by a traction displacement device to change their positions, expand the track gauge to achieve derailment, have a small impact angle, and are suitable for trains with different track gauges.
It improves the success rate of derailment, enhances structural strength, and has better adaptability, making it suitable for trains of various track gauges and reducing the risk of derailment damage.
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Figure CN117400987B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of turnout derailment equipment technology, specifically to a turnout derailment device with a smaller impact angle, a sufficiently large derailment coefficient, and a higher derailment success rate. Background Technology
[0002] A derailer is a turnout derailment device that derails locomotives and rolling stock from the track. As a bidirectional isolation device in railway protection zones, it forces locomotives and rolling stock entering the protection zone from any direction to derail, ensuring transportation safety and the personal safety of personnel. The X9801 derailer is based on the Hayes XB6 derailer used in the United States in the early 20th century. As a turnout track separation device, the X9801 derailer is a safety device used to prevent locomotives and rolling stock from accidentally or illegally entering the protected track. In actual use, it has been found that the failure scenarios of the X9801 derailer are basically the same: loaded cars often damage the derailer, while empty cars often skip it. Analysis shows that there are three main reasons why the X9801 derailer fails to derail:
[0003] 1. The derailment coefficient is too small and the cross-sectional design is unreasonable. For example, the invention patent application CN112441061A, entitled "A Derailer with Buffer Function," has a structure similar in principle to the X9801 type derailer, which achieves forced derailment by the wheel entering the guide plate. Because the angle of its guide plate is relatively harsh and the impact angle is large, the derailment coefficient of the wheel is small. Furthermore, the cross-sectional structure of its guide plate is unreasonable, making the derailer prone to failure when the derailment coefficient is small.
[0004] 2. The larger impact angle causes the derailer to withstand greater impact force, which requires higher structural strength of the derailer. When the structural strength of the derailer is insufficient, this type of derailer is easily damaged under the impact of locomotives and rolling stock when guiding a heavy car to derail.
[0005] 3. The anti-reverse and anti-jump mechanism of the X9801 derailer is poor. It often fails to function due to retraction under the impact of locomotives and rolling stock. It also has poor adaptability and cannot be used for derailment of turnouts of various track gauges. Summary of the Invention
[0006] To address the shortcomings of the aforementioned technologies, this invention provides a turnout derailer with a smaller impact angle, a sufficiently large derailment coefficient, and a higher derailment success rate.
[0007] The technical solution adopted by the present invention to achieve the above-mentioned technical effects is as follows:
[0008] A derailment device for a switchgear includes a first straight main rail, a second main rail, a first curved switch rail, a second curved switch rail, and a curved main rail. The first straight main rail corresponds to a corresponding side rail of the switchgear, the second main rail corresponds to the switchgear rail of the switchgear, and the curved main rail corresponds to the other corresponding side rail of the switchgear. The first curved switch rail and the second curved switch rail are provided with a traction displacement device at one end corresponding to the switchgear. Under the drive control of the traction displacement device, the first curved switch rail and the second curved switch rail have two positions: a first state and a second state.
[0009] In the first state, the second curved tip rail and the second basic rail are spaced apart on the side facing the curved basic rail, and are not in close contact. The first curved tip rail and the inner side of the first straight basic rail are also spaced apart, and are not in close contact.
[0010] In the second state, the second curved tip rail and the second base rail are in close contact on the side facing the curved base rail, while there is a gap between the inner sides of the first curved tip rail and the first straight base rail, and they are not in close contact.
[0011] Preferably, in the above-mentioned turnout derailment device, the traction displacement device includes a horizontally placed traction rod and a first connector and a second connector disposed on the traction rod. The first connector is fixedly connected to the inner side of the first curved switch rail, and the second connector is fixedly connected to the inner side of the second curved switch rail.
[0012] Preferably, in the above-mentioned switch derailment device, the first connector and the second connector have the same structure and are detachably mounted on the pull rod.
[0013] Preferably, in the above-mentioned turnout derailment device, the first connector includes an iron base, the lower end of which is assembled on the traction rod by a screw and nut, the upper end of which is connected to an iron arm by a fixed shaft, and the outer end of the iron arm is provided with a connecting iron block, which is fixedly connected to the inner side of the first curved switch rail.
[0014] Preferably, in the above-mentioned turnout derailment device, the connecting iron block is detachably fixed to the inner side of the first curved switch rail by bolts.
[0015] Preferably, in the above-mentioned turnout derailment device, the outer side of the first curved tip rail is formed with a fitting surface that matches the curvature of the inner working surface of the first straight main rail, and the outer side of the second curved tip rail is formed with a fitting surface that matches the curvature of the working surface of the second main rail on the side facing the curved main rail.
[0016] Preferably, the above-mentioned turnout derailer further includes a pad for supporting the first straight main rail, the second main rail, the first curved switch rail, the second curved switch rail, and the curved main rail. The pad is also provided with a slide plate at the position corresponding to the traction displacement device, and the traction rod is movably mounted on the slide plate.
[0017] Preferably, in the above-mentioned switch derailment device, the first straight main rail, the second main rail, the first curved switch rail, the second curved switch rail, and the curved main rail are structural components used in ordinary switch turnouts.
[0018] Preferably, in the above-mentioned turnout derailment device, the first curved switch rail, the second curved switch rail, and the curved main rail are all structural components designed with a guide curve.
[0019] The beneficial effects of the present invention are as follows: The turnout derailer of the present invention achieves derailment of the expanded gauge by adopting the first curve switch rail, the second curve switch rail and the main curve rail designed with the guide curve. The impact angle is small and the impact force is also small. Therefore, the derailment coefficient is large enough and the derailment success rate is higher. At the same time, trains of various gauges can use the same set of derailers for derailment, which makes it more adaptable. Attached Figure Description
[0020] Figure 1 This is a top view of the present invention;
[0021] Figure 2 This is a horizontal view of the present invention;
[0022] Figure 3 This is a perspective view of the present invention;
[0023] Figure 4 This is a diagram showing the usage state of the present invention;
[0024] Figure 5 This is a perspective view of the first connector of the present invention;
[0025] Figure 6 This is a diagram showing the state where the first curved tip rail and the first straight base rail of the present invention are not in close contact.
[0026] Figure 7 This is a diagram showing the state in which the first curved tip rail and the first straight base rail are in close contact according to the present invention. Detailed Implementation
[0027] To provide a further understanding of the present invention, the invention will be further described below with reference to the accompanying drawings and specific embodiments:
[0028] In the description of this invention, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0029] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0030] Please see Figure 1 , Figure 2 and Figure 3 As shown in the figure, an embodiment of the present invention proposes a turnout derailment device, which includes a first straight main rail 1, a second main rail 2, a first curved switch rail 3, a second curved switch rail 4, and a curved main rail 5. The first curved switch rail 3, the second curved switch rail 4, and the curved main rail 5 are all structural components with a guide curve design. Specifically, in this invention, the first straight main rail 1 corresponds to one side rail of the turnout, the second main rail 2 corresponds to the switch rail of the turnout, and the curved main rail 5 corresponds to the other side rail of the turnout. Specifically, the first curved switch rail 3 and the second curved switch rail 4 are provided with a traction displacement device 6 at one end corresponding to the turnout. Under the drive control of the traction displacement device 6, the first curved switch rail 3 and the second curved switch rail 4 have two positions: a first state and a second state. In the first state, the second curved switch rail 4 and the second main rail 2 have a gap between them on the side facing the curved main rail 5, and they are not in close contact. Figure 6 As shown, there is a gap between the inner sides of the first curved tip rail 3 and the first straight basic rail 1; they are not in close contact. In the second state, as... Figure 7 As shown, the second curved tip rail 4 and the second basic rail 2 are closely fitted on the side facing the curved basic rail 5, while the first curved tip rail 3 and the inner side of the first straight basic rail 1 have a gap and are not closely fitted. Figure 4In the illustrated state, the train is traveling on a track with a larger gauge. When derailment is required, the first curved switch rail 3 and the second curved switch rail 4 are positioned in the first state by the traction displacement device 6. At this time, there is a gap between the second curved switch rail 4 and the second main rail 2 on the side facing the curved main rail 5; they are not in close contact. The left wheel 100 enters the second main rail 2, while the right wheel 200 has no corresponding straight main rail. Therefore, the right wheel 200 enters the curved main rail 5 and remains on it. As the wheels continue to travel, the gauge between the left wheel 100 and the right wheel 200 gradually increases until the wheels fall off and derailment is complete. Its derailment principle differs from that of the X9801 type derailer; it does not guide the wheels off the rail through guide plates, but rather derails by gradually increasing the gauge.
[0031] When a train is traveling on a track with a narrow gauge, and derailment needs to be controlled, the first curved switch rail 3 and the second curved switch rail 4 are positioned in a second state by the traction displacement device 6. At this time, the second curved switch rail 4 is in close contact with the second base rail 2 on the side facing the curved base rail 5, while the first curved switch rail 3 has a gap between its inner side and the inner side of the first straight base rail 1, meaning they are not in close contact. Because the second curved switch rail 4 is in close contact with the second base rail 2, the right wheel traveling on the narrow gauge track enters the second curved switch rail 4. Since the first curved switch rail 3 has a gap between its inner side and the inner side of the first straight base rail 1, the left wheel enters the first straight base rail 1. As the wheels continue to travel, the track gauge traveled by the left and right wheels gradually increases until the wheels fall off, completing the derailment. By controlling the changes in the positions of the first and second states, derailment of trains traveling on large-gauge tracks and trains traveling on narrow-gauge tracks can be controlled respectively, thus improving the applicability of the derailment device of this invention.
[0032] Furthermore, in a preferred embodiment of the present invention, such as Figure 2 As shown, the traction and displacement device 6 includes a horizontally placed traction rod 61 and a first connector 62 and a second connector 63 disposed on the traction rod 61. The first connector 62 is fixedly connected to the inner side of the first curved tip rail 3, and the second connector 63 is fixedly connected to the inner side of the second curved tip rail 4. The positional changes of the first curved tip rail 3 and the second curved tip rail 4 can be controlled by the traction guidance of the traction rod 61. For ease of replacement and maintenance, in an embodiment of the present invention, the first connector 62 and the second connector 63 have identical structures and are detachably disposed on the traction rod 61. As a preferred embodiment of the present invention, as shown... Figure 5As shown, the first connector 62 includes an iron base 621. The lower end of the iron base 621 is mounted on the pull rod 61 via a screw and nut. The upper end of the iron base 621 is connected to an iron arm 622 via a fixed shaft 624. The outer end of the iron arm 622 is provided with a connecting iron block 623, which is fixedly connected to the inner side of the first curved tip rail 3. To prevent the iron base 621 from rotating, the iron base 621 adopts a square column structure. The pull rod 61 is provided with a recessed square groove 611. The square column structure of the iron base 621 is partially embedded in the recessed square groove 611, which can improve stability and prevent rotation due to force during use. In some embodiments, the connecting iron block 623 is detachably fixed to the inner side of the first curved tip rail 3 by bolts. The bolt connection facilitates the replacement of the connecting iron block 623.
[0033] Furthermore, in a preferred embodiment of the present invention, such as Figure 5 As shown, the outer side of the first curved tip rail 3 is formed with a fitting surface 31 that matches the curvature of the inner working surface of the first straight base rail 1, and the outer side of the second curved tip rail 4 is formed with a fitting surface that matches the curvature of the working surface of the second base rail 2 on the side facing the curved base rail 5.
[0034] In some embodiments, such as Figure 6 As shown, it also includes a pad 7 for supporting the first straight main rail 1, the second main rail 2, the first curved switch rail 3, the second curved switch rail 4, and the curved main rail 5. The pad 7 is further provided with a slide plate 8 at the position corresponding to the traction displacement device 6, and the traction rod 61 is laterally movable on the slide plate 8. In a preferred embodiment of the invention, the first straight main rail 1, the second main rail 2, the first curved switch rail 3, the second curved switch rail 4, and the curved main rail 5 are structural components used in ordinary turnouts. Therefore, they can be maintained together during routine maintenance, and ordinary lines can also be converted into this type of derailer by replacing parts.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the invention as claimed. The scope of protection claimed by the appended claims and their equivalents is defined.
Claims
1. A wire-in-canal turnout derailleur, characterized by, The invention relates to a kind of set of line turnout, including first straight basic rail (1), second basic rail (2), first curve point rail (3), second curve point rail (4) and curve basic rail (5), the first straight basic rail (1) corresponds with the corresponding side rail of set of line turnout, the second basic rail (2) corresponds with the set of line rail of set of line turnout, the curve basic rail (5) corresponds with the other corresponding side rail of set of line turnout, the first curve point rail (3) and the second curve point rail (4) are provided with pulling displacement device (6) in the end corresponding with set of line turnout, under the driving control of the pulling displacement device (6), the first curve point rail (3) and the second curve point rail (4) have two positions of working in the first state or the second state; Wherein, in the first state position, the second curve point rail (4) and the second basic rail (2) have spacing between the side towards the curve basic rail (5), and the two are not close, the first curve point rail (3) and the inner side of the first straight basic rail (1) have spacing, and the two are not close; In the second state position, the second curve point rail (4) and the second basic rail (2) are close on the side towards the curve basic rail (5), and the first curve point rail (3) and the inner side of the first straight basic rail (1) have spacing, and the two are not close.
2. The wireline turnout derailer according to claim 1, wherein, The pulling displacement device (6) includes a transverse pulling rod (61) and a first connector (62) and a second connector (63) provided on the pulling rod (61), the first connector (62) is fixedly connected with the inner side of the first curve point rail (3), and the second connector (63) is fixedly connected with the inner side of the second curve point rail (4).
3. The wireline turnout derailer according to claim 2, wherein, The first connector (62) and the second connector (63) are the same structure and are detachably provided on the pulling rod (61).
4. The wireline turnout derailer according to claim 3, wherein, The first connector (62) includes an iron seat (621), the lower end of the iron seat (621) is assembled on the pulling rod (61) through a screw nut, the upper end of the iron seat (621) is connected with an iron arm (622) through a fixed shaft (624), the outer end of the iron arm (622) is provided with a connecting iron block (623), and the connecting iron block (623) is fixedly connected with the inner side of the first curve point rail (3).
5. The wireline switch de-railer according to claim 4, wherein, The connecting iron block (623) and the inner side of the first curve point rail (3) are detachably fixedly connected through a bolt.
6. The wireline turnout derailer according to claim 1, wherein, The outer side of the first curve point rail (3) is formed with a fitting surface (31) matched with the inner side working rail surface arc of the first straight basic rail (1), and the outer side of the second curve point rail (4) is formed with a fitting surface matched with the working rail surface arc of the second basic rail (2) on the side towards the curve basic rail (5).
7. The wireline switch de-railer according to claim 2, wherein, It also comprises a base plate (7) for supporting the first straight basic rail (1), the second straight basic rail (2), the first curved pointed rail (3), the second curved pointed rail (4) and the curved basic rail (5), and the base plate (7) is also provided with a sliding bed plate (8) at the position corresponding to the pulling displacement device (6), and the pulling rod (61) is transversely movably arranged on the sliding bed plate (8).
8. The wireline switch de-railer according to claim 1, wherein, The first straight basic rail (1), the second straight basic rail (2), the first curved pointed rail (3), the second curved pointed rail (4) and the curved basic rail (5) are structural members used by a common set of line switches.
9. The wireline switch de-railer according to claim 1, wherein, The first curved pointed rail (3), the second curved pointed rail (4) and the curved basic rail (5) are all structural members designed according to a guide curve.
Citation Information
Patent Citations
Derailer with buffering function
CN112441061A
External lifting wheel type tongue derail
CN2076945U
TW2497678U