Automatic feeding refrigerated storage system and its use method
By designing an automatic feeding and refrigeration storage system, the problem of feeding multiple types of frozen materials in low-temperature environments is solved, the components structure is optimized, and the equipment reliability and cost-effectiveness are achieved.
Patent Information
- Application Number
- CN202311550415.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-20
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2043-11-20
AI Technical Summary
Existing feeding equipment cannot achieve automatic feeding of multiple varieties of frozen materials in an environment below 0°C, and the complex component structure is prone to failure, resulting in high equipment reliability and cost.
An automatic feeding and refrigeration storage system is designed, including the main bin body, a separate silo assembly, refrigeration components and an electronic control system. The temperature control and material transportation are achieved through the evaporator fan and electric push rod, and the components structure is optimized to reduce the risk of failure.
Automatic feeding of multiple varieties of frozen materials in environments below 0°C is achieved, which improves equipment reliability and reduces production costs.
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Figure CN117401309B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of refrigeration equipment, in particular to an automatic feeding refrigeration storage system and a use method thereof. Background Art
[0002] Feeding equipment is a crucial component of various production and processing equipment. Its applications are becoming increasingly diverse, and its technology is becoming increasingly powerful. Common feeding systems currently on the market are primarily automated, offering ease of use and high efficiency. However, their drawbacks include operating temperatures above 0°C, a limited variety of feed materials, and complex component structures. Consequently, existing technology is unable to meet the needs of automatically feeding a wide variety of frozen materials in environments below 0°C. Therefore, we propose an automatic feeding refrigerated storage system and its use method. Summary of the Invention
[0003] The purpose of the present invention is to provide a storage equipment solution that can meet the automatic feeding of multiple varieties of frozen materials in working environment temperatures below 0°C, and to optimize the component structure, reduce the production cost of the equipment, and improve the reliability of the equipment in view of the risk of failure of more complex component structures in a frozen working environment below 0°C, so as to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic feeding refrigerated storage system and a method for using the same, comprising a main warehouse body, a freezing zone is provided on the upper part of the main warehouse body, a plurality of independent silo assemblies are installed in the freezing zone inside the main warehouse body, the independent silo assemblies are used to store materials, a light silo switch is installed inside the main warehouse body, the light silo switch is located on the rear side of the independent silo assembly, the number of the light silo switches is adapted to the number of the independent silo assemblies, the control relationship between the light silo switch and the independent silo assembly is one-to-one corresponding, and the freezing zone inside the main warehouse body is provided. A front door is hingedly installed at the front end of the freezing area, and a rear door is hingedly installed at the rear end of the freezing area inside the main warehouse body. Electric push rods are installed on both side surfaces of the main warehouse body, and the electric push rods are used to drive the front door to open and close on the main warehouse body. The external front surface of the main warehouse body is connected to a discharge chute assembly, and the discharge chute assembly is used to receive the discharge of the independent silo assembly. A refrigeration component is installed at the lower part of the interior of the main warehouse body. The refrigeration component is used to provide a cold source. An evaporator fan is installed inside the main warehouse body, and the evaporator fan is located on the front side of the refrigeration component. An electric control panel is installed on the lower side wall of the interior of the main warehouse body.
[0005] Preferably, the independent silo assembly includes a silo body, a flap door, a micro-electric push rod, a shovel push plate, a shovel push plate top rod, a front bracket, and a rear bracket, the front bracket and the rear bracket are both installed on the inner walls of both sides of the main silo body, the rear bracket is located on the rear side of the front bracket, the surface of the rear bracket is connected with the micro-electric push rod, the surface of the front bracket is connected with the silo body, the top of the silo body is set to an opening shape, the front end of the silo body is hingedly installed with a flap door, the interior of the silo body is inserted with a shovel push plate, the front end surface of the shovel push plate is connected with the shovel push plate top rod, the front end of the micro-electric push rod is connected to the shovel push plate, and the front end of the shovel push plate top rod is hinged on the flap door, and the micro-electric push rod is used to drive the shovel push plate and the shovel push plate top rod to extend or retract.
[0006] Preferably, the front side of the shovel push plate is provided with saw-shaped shovel teeth.
[0007] Preferably, rear door support rods are installed on the upper positions on both sides of the exterior of the main warehouse body, and the two ends of the rear door support rods are respectively connected to the main warehouse body and the rear warehouse door. One end of the rear door support rod is hinged to the rear warehouse door, and the other end of the rear door support rod is detachably fixed to the outer surface of the main warehouse body.
[0008] Preferably, a discharging station is provided on the surface of the discharging chute assembly.
[0009] Preferably, the control relationship of the light-type silo switch is the feeding status of the corresponding independent silo assembly.
[0010] Preferably, the method for using the automatic feeding refrigerated storage system comprises the following steps:
[0011] Step 1: Turn on the electric control panel, control the evaporator fan and refrigeration components to run synchronously, and cool the freezing area inside the main silo to make the temperature of the freezing area where the independent silo assembly is located below -18°C;
[0012] Step 2: Manually open the rear door and fix the two ends of the rear door support rod to the surface of the main body to support the rear door through the rear door support rod;
[0013] Step 3: Add materials to the feeding stations of several groups of independent silo assemblies according to needs, and simultaneously press the light-type silo switch corresponding to the independent silo assembly to which the materials are added;
[0014] Step 4: Remove the rear door support rod and close the rear door;
[0015] Step 5: The evaporator fan starts working again, completing the manual charging;
[0016] Step 6: During automatic feeding, the electric push rod starts to move forward, driving the front door to move to the open state;
[0017] Step 7: The evaporator fan stops working, the micro electric push rod starts to move forward, driving the shovel push plate and the shovel push plate top rod to move forward, pushing the flap to the open state, and the shovel push plate shovels the material out of the bin body and drops it into the discharge chute assembly, so that the material leaves the equipment from the discharge station of the discharge chute assembly and enters other production equipment;
[0018] Step 8: The micro electric push rod is opened again to retract, driving the shovel push plate and the shovel push plate top rod to retract, pulling the flap to the closed state, and the electric push rod is opened again to retract, driving the front door to the closed state;
[0019] Step 9: The evaporator fan starts working again to cool the freezing area in the main compartment again;
[0020] Step 10: Repeat steps 1 to 9.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. This solution is based on automatic feeding and further adds refrigeration function and independent silo function to expand the use of the equipment to meet the automatic feeding of various types of frozen materials in working environment temperatures below 0°C;
[0023] 2. This solution aims to optimize the design of component structures to reduce the production cost of equipment while improving the reliability of equipment operation, as complex component structures are prone to failure in a freezing working environment below 0°C. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the present invention;
[0025] Figure 2 It is a structural schematic diagram of the present invention.
[0026] In the figure: 1. Main silo body; 2. Rear silo door; 3. Front silo door; 4. Electric push rod; 5. Light-type silo switch; 6. Discharge slide assembly; 7. Independent silo assembly; 71. Silo body; 72. Flap door; 73. Mini electric push rod; 74. Shovel push plate; 75. Shovel push plate top rod; 76. Front bracket; 77. Rear bracket; 8. Rear silo door support rod; 9. Evaporator fan; 10. Refrigeration components; 11. Electronic control board. DETAILED DESCRIPTION
[0027] Example 1
[0028] See also Figure 1-2 , the present invention provides a technical solution:
[0029] The automatic feeding refrigerated storage system comprises a main warehouse body 1 fixed to the ground, and the remaining components are integrated on the main warehouse body 1. The inner wall of the main warehouse body 1 is lined with insulation material to improve the internal insulation effect of the main warehouse body 1.
[0030] Among them: the front door 3 is hingedly installed on the upper front side of the main compartment body 1. Figure 1 As shown, the front door 3 is in the open state.
[0031] A rear door 2 is hingedly mounted on the upper rear side of the main compartment body 1. Figure 1 As shown, the rear door 2 is also in the open state.
[0032] Electric push rods 4 are installed in the middle of both sides of the main compartment body 1. The two ends of the electric push rods 4 are respectively connected to the main compartment body 1 and the front compartment door 3. The electric push rods 4 can be extended or retracted. By extending and retracting the electric push rods 4, the front compartment door 3 can be controlled to open and close in front of the main compartment body 1, further realizing the opening and closing function of the front compartment door 3.
[0033] Rear door struts 8 are mounted on both upper sides of the main compartment body 1. Their ends connect the main compartment body 1 and rear door 2, respectively. One end of the rear door strut 8 is hinged to the rear door 2, while the other end can be snap-fastened to the outer surface of the main compartment body 1. By rotating the rear door 2 onto the main compartment body 1 to open it, and then rotating the other end of the rear door strut 8 to snap-fasten it onto the surface of the main compartment body 1, the rear door struts 8 support the rear door 2, thereby maintaining its open position. Once the rear door struts 8 are removed from both sides of the main compartment body 1, the rear door 2 can reseal and insulate the frozen area within the main compartment body 1.
[0034] The upper interior space of the main bin body 1 is set as a freezing zone. Several groups of independent silo assemblies 7 are installed on the front side of the upper interior of the main bin body 1. The independent silo assembly 7 is located in the freezing zone. The independent silo assembly 7 is the core component of this device. A light silo switch 5 is installed inside the main bin body 1. The light silo switch 5 is located on the rear side of the independent silo assembly 7. The number of light silo switches 5 and independent silo assembly 7 is adapted, and the control relationship between the light silo switch 5 and the independent silo assembly 7 corresponds one to one. The function of the light silo switch 5 is to control the feeding status of the corresponding independent silo assembly 7. When the light silo switch 5 is pressed, the light turns on, indicating that the corresponding independent silo assembly 7 has completed feeding.
[0035] like Figure 2As shown, the independent silo assembly 7 is mainly composed of a silo body 71, a flap 72, a micro electric push rod 73, a shovel push plate 74, a shovel push plate top rod 75, a front bracket 76, and a rear bracket 77. The front bracket 76 and the rear bracket 77 are both installed on the inner walls on both sides of the main silo body 1. The rear bracket 77 is located on the rear side of the front bracket 76. The surface of the rear bracket 77 is connected to the micro electric push rod 73, and the surface of the front bracket 76 is connected to the silo body 71. The top of the silo body 71 is set to an opening shape, which is a feeding station. The front end of the silo body 71 is hingedly installed with a flap 72, and the interior of the silo body 71 is inserted with a shovel push plate 74, and the front end surface of the shovel push plate 74 is connected to the shovel push plate top rod 75. The front end of the micro electric push rod 73 is connected to the shovel push plate 74. The micro electric push rod 73 can move forward and backward, and further through the micro electric push rod 73, it can drive the shovel push plate 74 and the shovel push plate push rod 75 to move forward or backward. The front side of the shovel push plate 74 has saw-like shovel teeth, which are used to push the material in the warehouse body 71 to realize the warehouse discharge function, and at the same time, it can clear away any residual material that may be frozen on the warehouse body 71 to prevent material shortages and component jamming. The shovel push plate push rod 75 is installed at the front end of the shovel push plate 74, and the front end of the shovel push plate push rod 75 is hinged to the flap 72. Its function is to control the rotation of the flap 72 on the warehouse body 71 to realize the opening and closing function of the flap 72.
[0036] A discharge chute assembly 6 is installed in the middle position of the external front side of the main silo body 1. The discharge chute assembly 6 is used to receive the discharge of the independent silo assembly 7. At the same time, an opening is set at the center position below the front end of the discharge chute assembly 6 as a discharge station. The discharge chute assembly 6 is used to enable the staff to receive the discharge of the material, and the discharge chute assembly 6 allows the material to enter other production equipment through the discharge station.
[0037] A refrigeration unit 10 is installed at the lower interior of the main compartment 1, providing a cooling source for the interior of the main compartment 1. An evaporator fan 9 is also installed inside the main compartment 1, located in front of the refrigeration unit 10. This fan blows the cooling source into the freezing zone above the main compartment 1 through air convection, achieving rapid cooling. An electrical control panel 11 is mounted on the lower sidewall of the main compartment 1.
[0038] Working Principle: The electronic control panel 11 is activated, and the refrigeration components 10 and evaporator fan 9 begin operating simultaneously, bringing the temperature in the freezer area of the independent silo assembly 7 below -18°C. The rear door 2 is manually opened, and the evaporator fan 9 stops operating. Two sets of rear door support rods 8 are snapped onto the two sides of the main silo body 1, supporting and securing the rear door 2. At this point, materials are added to the loading stations of several independent silo assemblies 7 as needed, and the corresponding light-type silo switches 5 for the independent silo assemblies 7 to be added are simultaneously pressed. The rear door support rods 8 are then removed, and the rear door 2 is closed. The evaporator fan 9 starts operating, completing manual loading, and the system enters the starting state. During automatic feeding, the electric push rod 4 extends forward, driving the front bin door 3 to move to the open state, the evaporator fan 9 stops working, the micro electric push rod 73 extends forward, driving the shovel push plate 74 and the shovel push plate top rod 75 to move forward, pushing the flap 72 to the open state, and shoveling the material out of the bin body 71, falling into the discharging chute assembly 6, leaving the equipment from the discharging station on the discharging chute assembly 6 and entering other production equipment, then the micro electric push rod 73 retracts, driving the shovel push plate 74 and the shovel push plate top rod 75 to retract, pushing the flap 72 to the closed state, the electric push rod 4 retracts, driving the front bin door 3 to move to the closed state, the evaporator fan 9 starts working, returns to the starting state, and the cycle continues.
[0039] Example 2
[0040] See also Figure 1-2 Based on the first embodiment, the present invention provides a technical solution:
[0041] The method for using the automatic feeding refrigerated storage system includes the following steps:
[0042] Step 1: Turn on the electric control panel 11, control the evaporator fan 9 and the refrigeration component 10 to run synchronously, and cool the freezing area inside the main silo 1 so that the temperature of the freezing area where the independent silo assembly 7 is located is lower than -18°C;
[0043] Step 2: Manually open the rear door 2, and fix the two ends of the rear door support rod 8 to the surface of the main body 1, so that the rear door 2 is supported by the rear door support rod 8;
[0044] Step 3: Add materials to the feeding stations of several groups of independent silo assemblies 7 according to demand, and simultaneously press the light-type silo switch 5 corresponding to the independent silo assembly 7 to which the materials are added;
[0045] Step 4: Remove the rear door support rod 8 and close the rear door 2;
[0046] Step 5: The evaporator fan 9 starts working again, completing the manual feeding;
[0047] Step 6: During automatic feeding, the electric push rod 4 starts to move forward, driving the front door 3 to move to the open state;
[0048] Step 7: The evaporator fan 9 stops working, and the micro electric push rod 73 starts to move forward, driving the shovel push plate 74 and the shovel push plate top rod 75 to move forward, pushing the flap 72 to the open state, and the shovel push plate 74 pushes the material out of the bin body 71 and drops it into the discharge chute assembly 6, so that the material leaves the equipment from the discharge station of the discharge chute assembly 6 and enters other production equipment;
[0049] Step 8: The micro electric push rod 73 is opened again to retract, driving the shovel push plate 74 and the shovel push plate top rod 75 to retract, pulling the flap 72 to the closed state, and the electric push rod 4 is opened again to retract, driving the front door 3 to move to the closed state;
[0050] Step 9: The evaporator fan 9 starts working again to cool the freezing area in the main compartment 1 again;
[0051] Step 10: Repeat steps 1 to 9.
[0052] This solution is based on the main compartment body 1, with the refrigeration component 10 providing a cold source. When the front compartment door 3 and the rear compartment door 2 are closed, the evaporator fan 9 starts to operate, rapidly cooling the freezing zone to below -18°C through air convection. When the front compartment door 3 or the rear compartment door 2 is opened, the evaporator fan 9 stops operating, slowing the convection between the low-temperature air in the freezing zone and the high-temperature air outside. This ensures that the temperature of the freezing zone remains below 0°C after the temperature rise before the front compartment door 3 or the rear compartment door 2 is closed, meeting the requirements for automatic feeding of frozen materials.
[0053] Each independent silo assembly 7 of this solution does not affect each other during operation, and different materials can be added separately according to demand, so as to meet the use occasions where the equipment can automatically supply multiple varieties of materials after adding materials;
[0054] Through optimized design, this solution ensures that each component of the independent silo assembly 7 has only one miniature electric push rod 73 to drive the shovel push plate 74 with saw-like shovel teeth, the shovel push plate top rod 75, and the flap 72 to realize the function of pushing materials out of the silo body 71. At the same time, there is only one light-type silo switch 5 for controlling the component of the corresponding independent silo assembly 7 to fill the feeding state, which greatly reduces the types and quantities of components, reduces the risk of complex component structures that are extremely prone to failure in a freezing working environment below 0°C, improves the reliability of the equipment, and also reduces the production cost of the equipment.
Claims
1. An automatic feeding refrigerated storage system, comprising a main storage body (1), characterized in that: A freezing zone is provided above the interior of the main bin body (1), and a plurality of independent silo assemblies (7) are installed in the freezing zone inside the main bin body (1). The independent silo assemblies (7) are used to store materials. A light silo switch (5) is installed inside the main bin body (1), and the light silo switch (5) is located at the rear side of the independent silo assembly (7). The number of the light silo switches (5) matches the number of the independent silo assemblies (7). The control relationship between the light silo switches (5) and the independent silo assemblies (7) corresponds one to one. A front door (3) is hingedly installed at the front end of the freezing zone inside the main bin body (1), and a rear door (5) is hingedly installed at the rear end of the freezing zone inside the main bin body (1). There is a rear door (2), and electric push rods (4) are installed on both side surfaces of the main warehouse body (1), and the electric push rods (4) are used to drive the front door (3) to open and close on the main warehouse body (1). The external front surface of the main warehouse body (1) is connected to a discharge chute assembly (6), and the discharge chute assembly (6) is used to receive the discharge of the independent silo assembly (7). A refrigeration component (10) is installed at the lower part of the main warehouse body (1). The refrigeration component (10) is used to provide a cold source. An evaporator fan (9) is installed inside the main warehouse body (1), and the evaporator fan (9) is located on the front side of the refrigeration component (10). An electric control panel (11) is installed on the lower side wall of the main warehouse body (1). The independent silo assembly (7) includes a silo body (71), a flap (72), a micro electric push rod (73), a shovel push plate (74), a shovel push plate top rod (75), a front bracket (76), and a rear bracket (77). The front bracket (76) and the rear bracket (77) are both mounted on the inner walls of both sides of the main silo body (1). The rear bracket (77) is located on the rear side of the front bracket (76). The surface of the rear bracket (77) is connected to the micro electric push rod (73). The surface of the front bracket (76) is connected to the silo body (71). The upper part of the silo body (71) is provided with a The hopper body (71) is in an open shape, and a flap (72) is hingedly mounted on the front end of the hopper body (71). A shovel push plate (74) is inserted into the interior of the hopper body (71). The front end surface of the shovel push plate (74) is connected to a shovel push plate top rod (75). The front end of the micro electric push rod (73) is connected to the shovel push plate (74). The front end of the shovel push plate top rod (75) is hinged on the flap (72). The micro electric push rod (73) is used to drive the shovel push plate (74) and the shovel push plate top rod (75) to move forward or backward. The front side surface of the shovel push plate (74) is provided with saw-shaped shovel teeth. Rear door support rods (8) are installed at upper positions on both sides of the exterior of the main warehouse body (1), and the two ends of the rear door support rods (8) are respectively connected to the main warehouse body (1) and the rear door (2), one end of the rear door support rod (8) is hinged to the rear door (2), and the other end of the rear door support rod (8) is detachably fixed to the outer surface of the main warehouse body (1).
2. The automatic feeding refrigerated storage system according to claim 1, characterized in that: A discharge station is provided on the surface of the discharge slide assembly (6).
3. The automatic feeding refrigerated storage system according to claim 1, characterized in that: The control relationship of the light-type silo switch (5) is the feeding state of the corresponding independent silo assembly (7).
4. The automatic feeding refrigerated storage system according to any one of claims 1 to 3, characterized in that: The method for using the automatic feeding refrigerated storage system includes the following steps: Step 1: Turn on the electric control panel (11), control the evaporator fan (9) and the refrigeration component (10) to operate synchronously, and cool the freezing zone inside the main silo (1) so that the temperature of the freezing zone where the independent silo assembly (7) is located is lower than -18°C; Step 2: manually open the rear door (2), fix the two ends of the rear door support rod (8) to the surface of the main body (1), and support the rear door (2) through the rear door support rod (8); Step 3: Add materials to the feeding stations of several groups of independent silo assemblies (7) according to the needs, and simultaneously press the light-type silo switch (5) corresponding to the independent silo assembly (7) to which the materials are added; Step 4: Remove the rear door support rod (8) and close the rear door (2); Step 5: The evaporator fan (9) starts working again, completing the manual feeding; Step 6: During automatic feeding, the electric push rod (4) is turned on and moves forward, driving the front door (3) to move to the open state; Step 7: The evaporator fan (9) stops working, the micro electric push rod (73) starts to move forward, driving the shovel push plate (74) and the shovel push plate top rod (75) to move forward, pushing the flap (72) to the open state, and pushing the material out of the bin body (71) through the shovel push plate (74), and dropping it into the discharge chute assembly (6), so that the material leaves the equipment from the discharge station of the discharge chute assembly (6) and enters other production equipment; Step 8: The micro electric push rod (73) is opened again to retract, driving the shovel push plate (74) and the shovel push plate top rod (75) to retract, pulling the flap (72) to the closed state, and the electric push rod (4) is opened again to retract, driving the front door (3) to move to the closed state; Step 9: The evaporator fan (9) starts working again to cool the freezing area in the main chamber (1) again; Step 10: Repeat steps 1 to 9.
Citation Information
Patent Citations
Discharging system, refrigerator and cooking system
CN209352173U
Automatic feeding freezing warehousing system
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