Automobile sheet metal processing system and processing method

Abstract

The application relates to the field of automobile sheet metal machining, in particular to an automobile sheet metal machining system, which comprises a processing cylinder, a cylinder door rotatably connected to the processing cylinder, a rotating frame rotatably connected to the processing cylinder, a sliding rod slidably connected to the rotating frame, a spring sleeved on the sliding rod, the spring being located between the end of the sliding rod and the rotating frame, a first hook fixedly connected to the lower end of the sliding rod, two limiting rods slidably connected to the lower end of the processing cylinder, limiting sheets fixedly connected to the two limiting rods, a sieve cylinder fixedly connected to the lower ends of the two limiting rods, a second hook rotatably connected to the upper end of the sieve cylinder, and a material spraying mechanism arranged in the processing cylinder. The application can replace the conventional clamp type clamping mode, avoids the machining position of the sheet metal part from being shielded, and further reduces the labor intensity.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of automobile sheet metal processing, and more particularly to an automobile sheet metal processing system and method. BACKGROUND

[0002] The product processed by sheet metal technology is called sheet metal part. Sheet metal is a comprehensive cold working process for metal sheet, including shearing, punching / cutting / compounding, folding, welding, riveting, splicing, forming, etc. Its distinctive feature is that the thickness of the same part is consistent. Sheet metal parts are also main components of automobiles, such as roofs, pillars, and bodies. In the automobile production process, sheet metal parts need to be cut and polished. The sheet metal parts of the automobile are mostly curved surface structures, and multi-angle turning is required during polishing, which wastes time. In addition, the shape of the sheet metal part is complex, and the conventional clamp is easy to block the processing part during clamping, which requires multiple face clamping, increasing the labor intensity. SUMMARY

[0003] The purpose of the present application is to provide an automobile sheet metal processing system and method. The present application can replace the conventional clamp clamping method, avoid blocking the processing part of the sheet metal part, and further reduce the labor intensity.

[0004] The purpose of the present application is achieved by the following technical scheme: an automobile sheet metal processing system, comprising a processing cylinder, a cylinder door rotatably connected to the processing cylinder, a rotary table rotatably connected to the processing cylinder, a slide rod slidably connected to the rotary table, a spring sleeved on the slide rod, the spring being located between the end of the slide rod and the rotary table, a first hook fixedly connected to the lower end of the slide rod, two limiting rods slidably connected to the lower end of the processing cylinder, a limiting piece fixedly connected to each of the two limiting rods, a sieve cylinder fixedly connected to the lower end of the two limiting rods, a second hook rotatably connected to the upper end of the sieve cylinder, and a material spraying mechanism arranged in the processing cylinder.

[0005] A plurality of leakage grooves are formed in the upper end of the sieve cylinder.

[0006] A liquid discharge hole is arranged at the lower end of the sieve cylinder.

[0007] A limiting groove is formed in the processing cylinder, and the material spraying mechanism comprises a lifting plate, and a spray gun fixedly connected to the lifting plate. BRIEF DESCRIPTION OF DRAWINGS

[0008] The present application will be further described in detail below in combination with the drawings and specific implementation methods.

[0009] Figures 1-2 is a schematic diagram of the overall structure of an automobile sheet metal processing system of the present application;

[0010] Figures 3-4 is a schematic diagram of the structure of the sieve cylinder of the present application;

[0011] Figures 5-6 is a structural schematic diagram of the screw rod of the present application;

[0012] Figure 7 is a structural schematic diagram of the processing cylinder of the present application;

[0013] Figure 8 is a structural schematic diagram of the rotating frame of the present application;

[0014] Figure 9 is a structural schematic diagram of the lifting plate of the present application;

[0015] Figure 10 is a structural schematic diagram of the arc plate of the present application. DETAILED DESCRIPTION

[0016] Referring to Figures 1-7 , a schematic diagram of an embodiment capable of replacing the conventional clamp type clamping mode and avoiding the shielding of the processed part of the sheet metal part is shown, further,

[0017] A sheet metal processing system for automobile comprises a processing cylinder 101, a cylinder door 107 is rotatably connected to the processing cylinder 101 through a shaft, a rotating frame 103 is rotatably connected to the processing cylinder 101 through a bearing, a sliding rod 104 is slidably connected to the rotating frame 103, a spring 105 is sleeved on the sliding rod 104, the spring 105 is located between the end of the sliding rod 104 and the rotating frame 103, a first hook 106 is fixedly connected to the lower end of the sliding rod 104 through a bolt, two limiting rods 304 are slidably connected to the lower end of the processing cylinder 101, limiting sheets 305 are fixedly connected to the two limiting rods 304 through bolts, a sieve cylinder 301 is fixedly connected to the lower end of the two limiting rods 304 through a bolt, a second hook 302 is rotatably connected to the upper end of the sieve cylinder 301 through a bearing, and a material spraying mechanism is arranged in the processing cylinder 101.

[0018] When the processing system is used, the cylinder door 107 on the processing cylinder 101 is opened, then the worker hangs the sheet metal part to be processed on the first hook 106 through the threaded hole, then pulls down the sheet metal part, so that the sheet metal part is hung on the second hook 302 through another threaded hole, the cylinder door 107 is closed, at this time, the first hook 106 drives the sliding rod 104 to slide downward, the spring 105 is stretched under the force, and through the cooperation of the first hook 106 and the second hook 302, the sheet metal part is suspended in the middle of the processing cylinder 101, which replaces the conventional clamp type clamping mode and avoids the shielding of the processed part of the sheet metal part, so that the processed part of the sheet metal part is completely exposed, and manual turning is not required.

[0019] When the sheet metal part is processed, the surface of the sheet metal part is sandblasted by the spraying mechanism, so that the surface of the sheet metal part is polished, surface stains are removed, and the surface attachment capacity of the sheet metal part is improved. In the process of sandblasting the sheet metal part, the rotating turret 103 is controlled to rotate in the treatment cylinder 101, thereby driving the first hook 106 to rotate, and the first hook 106 cooperates with the second hook 302 to drive the sheet metal part to rotate, thereby realizing the effect of fully sandblasting the sheet metal part.

[0020] After sandblasting, the spraying mechanism is used to spray pickling solution on the surface of the sheet metal part to remove burrs and debris on the surface of the sheet metal part, and the sand attached to the surface of the sheet metal part can be washed away. After the pickling solution and the sand are mixed, impurities in the sand can be removed to achieve the purpose of sand washing, which facilitates the recycling of the sand.

[0021] Referring to Figures 3-4 , a schematic view of an embodiment according to the present application capable of separating the pickling solution and the sand is shown, further,

[0022] A plurality of leakage grooves 303 are formed in the upper end of the sieve cylinder 301.

[0023] The pickling solution and the sand fall above the sieve cylinder 301, the pickling solution can enter the inside of the sieve cylinder 301 through the plurality of leakage grooves 303, and the sand is isolated above the sieve cylinder 301, thereby realizing the function of separating the pickling solution and the sand, and facilitating the recycling of the sand.

[0024] Referring to Figure 4 , a schematic view of an embodiment according to the present application capable of collecting the pickling solution is shown, further,

[0025] The lower end of the sieve cylinder 301 is provided with a liquid discharge hole 306, after the pickling solution enters the sieve cylinder 301, it can be gathered in the middle along the inner wall of the sieve cylinder 301, and finally discharged through the liquid discharge hole 306, realizing the effect of collecting the pickling solution.

[0026] Referring to Figures 9-10 , a schematic view of an embodiment according to the present application capable of sandblasting and pickling the sheet metal part is shown, further,

[0027] The treatment cylinder 101 is provided with a limiting groove 102, the spraying mechanism comprises a lifting plate 204, and the lifting plate 204 is fixedly connected with a spray gun 205 through bolts.

[0028] When the sheet metal part is sandblasted, the operator connects the spray gun 205 with the sandblasting machine, so that the sand is sprayed out through the spray gun 205, and the spray gun 205 is controlled to move up and down during the rotation of the sheet metal part to fully sandblast the sheet metal part.

[0029] When the sheet metal part is pickled, the worker connects the spray gun 205 with the container containing the pickling liquid, and then uses the pump to spray the pickling liquid on the sheet metal part through the spray gun 205, and controls the spray gun 205 to move up and down during the rotation of the sheet metal part to comprehensively pickle the sheet metal part, and remove the sand adhered on the sheet metal part.

[0030] Referring to Figure 9 , a schematic view of the embodiment for moving the spray gun 205 up or down according to the present application is shown, further,

[0031] The screw rod 203 is rotatably connected to the processing cylinder 101 through a bearing, and the lifting plate 204 is threadedly connected to the screw rod 203.

[0032] By controlling the screw rod 203 to intermittently reciprocate, the lifting plate 204 can be driven to reciprocate up and down, and the function of moving the spray gun 205 up or down is realized.

[0033] Referring to Figures 8-10 , a schematic view of the embodiment for synchronously controlling the screw rod 203 and the rotating frame 103 according to the present application is shown, further,

[0034] The driving motor 201 is fixedly connected to the upper end of the processing cylinder 101 through bolts, the rotating frame 103 is fixedly connected to the output shaft of the driving motor 201 through a coupling, the pulley 202 is fixedly connected to the upper end of the screw rod 203 and the rotating frame 103 through a key, and the two pulleys 202 are connected through a synchronous belt.

[0035] The rotating frame 103 is driven to rotate by the driving motor 201, and the screw rod 203 is synchronously driven to rotate under the cooperation of the two pulleys 202 and the synchronous belt, so that the spray gun 205 can be moved while the sheet metal part is rotating, thereby realizing the effect of comprehensively sandblasting or pickling the sheet metal part, and avoiding that the spray gun stays at a certain position of the sheet metal part for too long time, resulting in uneven sandblasting or pickling effect.

[0036] Referring to Figures 5-6 , a schematic view of the embodiment for making the sheet metal part produce the effect of up and down shaking according to the present application is shown, further,

[0037] The arc-shaped plate 206 is fixedly connected to the lower end of the screw rod 203 through bolts, and one end of the arc-shaped plate 206 is provided with an arc-shaped chamfer.

[0038] When the screw rod 203 rotates, the arc-shaped plate 206 is driven to rotate. When the arc-shaped chamfered portion of the arc-shaped plate 206 contacts the upper end of the screen cylinder 301, the arc-shaped plate 206 drives the screen cylinder 301 to move downward, and at the same time, the screen cylinder 301 pulls the metal sheet to move downward. When the arc-shaped plate 206 is separated from the screen cylinder 301, the metal sheet is automatically reset under the pulling force of the spring 105. Under the continuous rotation of the arc-shaped plate 206, the effect of making the metal sheet vibrate up and down during the sandblasting process is realized, so as to promote the falling of the sand and avoid the accumulation of the sand in the metal sheet.

[0039] Referring to Figure 5 , a schematic diagram of an embodiment capable of enabling the spray gun 205 to realize the function of sandblasting according to the present application is shown, further,

[0040] The spray gun 205 is connected with a sandblasting machine, which can provide sand for the spray gun 205, so that the spray gun 205 realizes the function of sandblasting.

[0041] Referring to Figure 5 , a schematic diagram of an embodiment capable of enabling the spray gun 205 to realize the function of pickling the metal sheet according to the present application is shown, further,

[0042] The spray gun 205 is connected with a container containing pickling liquid.

[0043] The container containing pickling liquid can provide pickling liquid for the spray gun 205, and under the action of the pump, the spray gun 205 sprays the pickling liquid out, realizing the function of pickling the metal sheet.

[0044] A processing method of an automobile metal sheet processing system, the method comprising the following steps:

[0045] Step one: hang the metal sheet between the first hook 106 and the second hook 302 through the threaded hole;

[0046] Step two: connect the spray gun 205 with the sandblasting machine, and control the rotation of the metal sheet while comprehensively sandblasting the metal sheet;

[0047] Step three: control the metal sheet to vibrate up and down while sandblasting, to promote the falling of the sand;

[0048] Step four: connect the spray gun 205 with the container containing pickling liquid, and comprehensively pickle the metal sheet to remove the sand attached to the surface of the metal sheet;

[0049] Step five: use the mixed pickling liquid and sand to remove the impurities from the sand;

[0050] Step six: separate and recycle the pickling liquid and the sand;

[0051] Step seven: take out the metal sheet.

Claims

1. An automotive sheet metal processing system, characterized in that: The system includes a processing cylinder, a cylinder door rotatably connected to the processing cylinder, a rotating frame rotatably connected to the processing cylinder, a sliding rod slidably connected to the rotating frame, a spring sleeved on the sliding rod, the spring located between the end of the sliding rod and the rotating frame, a first hook fixedly connected to the lower end of the sliding rod, two limiting rods slidably connected to the lower end of the processing cylinder, each limiting rod fixedly connected to a limiting plate, a screen cylinder fixedly connected to the lower end of the two limiting rods, a second hook rotatably connected to the upper end of the screen cylinder, and a spraying mechanism installed inside the processing cylinder; the upper end of the screen cylinder has multiple troughs; the lower end of the screen cylinder has a drain hole; the processing cylinder has a limiting groove; the spraying mechanism includes a lifting plate, a spray gun fixedly connected to the lifting plate; a lead screw rotatably connected to the processing cylinder, and the lifting plate threadedly connected to the lead screw.

2. The automotive sheet metal processing system according to claim 1, characterized in that: The upper end of the processing cylinder is fixedly connected to a drive motor, the rotating frame is fixedly connected to the output shaft of the drive motor, and pulleys are fixedly connected to the upper ends of both the rotating frame and the lead screw. The two pulleys are connected by a synchronous belt.

3. The automotive sheet metal processing system according to claim 2, characterized in that: An arc-shaped plate is fixedly connected to the lower end of the lead screw, and one end of the arc-shaped plate has an arc-shaped chamfer.

4. The automotive sheet metal processing system according to claim 3, characterized in that: The spray gun is connected to an external sandblasting machine.

5. The automotive sheet metal processing system according to claim 4, characterized in that: The spray gun is connected to a container containing pickling solution.

6. A processing method using the automotive sheet metal processing system according to claim 5, characterized in that: The method includes the following steps: Step 1: Suspend the sheet metal part between the first hook and the second hook through the threaded hole; Step 2: Connect the spray gun to the sandblasting machine, and while controlling the rotation of the sheet metal part, perform a full sandblasting treatment on the sheet metal part; Step 3: While sandblasting, control the sheet metal parts to vibrate up and down to promote sand falling off; Step 4: Connect the spray gun to the container containing pickling solution and perform a comprehensive pickling treatment on the sheet metal parts to remove the sand adhering to the surface of the sheet metal parts. Step 5: Mix the fallen pickling solution with the sand to remove impurities from the sand; Step Six: Separate and recover the pickling solution from the sand; Step 7: Remove the sheet metal parts.

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