Intelligent device for electro-adsorptive cutting fluid

Abstract

The application discloses an intelligent device for electro-adsorption cutting fluid, which comprises a fixing base, a first driving assembly, a rotating support connected with the first driving assembly, a first sliding groove arranged on the rotating support, a second driving assembly, a first sliding block driven by the second driving assembly to slide along the first sliding groove, a second sliding block connected with the first sliding block through a second transmission assembly and driven by the first sliding block to slide in a horizontal direction and a vertical direction along the fixing base, a third driving assembly arranged on the second sliding block, a main shaft driven by the third driving assembly to rotate around its own axis, and an electrode support connected with the main shaft and uniformly provided with a plurality of electrode support arms in a circumferential direction, wherein each electrode support arm is correspondingly provided with a group of electrode sheets in a radial direction of the electrode support.

Description

Technical Field

[0001] This invention relates to an electro-adsorption device, and more particularly to an electro-adsorption device for cutting fluid. Background Technology

[0002] For cutting fluids, the main reason for controlling the chloride ion content is that chloride ions have a significant impact on the performance and service life of the cutting fluid.

[0003] First, chloride ions increase the corrosiveness and conductivity of cutting fluids, accelerating the corrosion and rusting of cutting components such as machine tools, fixtures, and cutting tools, thus shortening their service life. Furthermore, chloride ions promote the aging and deterioration of cutting fluids, accelerating problems such as acidification, bacterial growth, demulsification, and precipitation.

[0004] Secondly, chloride ions can also affect the health of workers.

[0005] Therefore, the chloride ion content must be strictly controlled in the formulation and use of cutting fluids to ensure the performance and service life of the cutting fluids, while also protecting the health and safety of workers.

[0006] Therefore, it is desirable to provide an intelligent device for electro-adsorption of cutting fluid, which can adsorb chloride ions in the cutting fluid. Summary of the Invention

[0007] The purpose of this invention is to provide an intelligent device for electro-adsorption of cutting fluid, which can adsorb chloride ions in the cutting fluid, thereby eliminating the need to add new cutting fluid. This intelligent device can realize the raising, lowering, and left-right movement of the electrodes to achieve intelligent adjustment of the electrode position. The intelligent device can also realize the rotation and stirring of the electrodes to accelerate the adsorption efficiency.

[0008] To achieve the above objectives, the present invention proposes an intelligent device for electro-adsorption of cutting fluid, comprising:

[0009] Fixed base;

[0010] A first drive assembly is disposed on the fixed base;

[0011] A rotating bracket is connected to a first driving assembly and is disposed on the fixed base. The first driving assembly drives the rotating bracket to rotate relative to the fixed base. The rotating bracket is provided with a first sliding groove opened along its length.

[0012] The second drive assembly is mounted on the rotating bracket;

[0013] The first slider is connected to the second drive assembly via the first transmission assembly, so as to slide along the first slide groove under the drive of the second drive assembly;

[0014] The second slider is mounted on the fixed base and connected to the first slider through the second transmission assembly. The second slider slides horizontally and vertically along the fixed base under the drive of the first slider.

[0015] A third driving component is disposed on the second slider;

[0016] The main shaft is connected to the third drive assembly to rotate about its own axis under the drive of the third drive assembly.

[0017] An electrode support is connected to the main shaft. The electrode support has a plurality of electrode support arms evenly arranged in the circumferential direction. Each electrode support arm extends in the radial direction of the electrode support, and each electrode support arm is provided with a set of electrode plates.

[0018] Furthermore, in the intelligent device for electro-adsorption cutting fluid described in this invention, the fixing base includes:

[0019] The top plate is fixed.

[0020] A mainboard with sidewalls that is connected to the top plate.

[0021] Furthermore, in the intelligent device for electro-adsorption cutting fluid described in this invention, the first driving component includes:

[0022] The first motor is fixedly mounted on the fixed base;

[0023] The first small bevel gear is connected to the output shaft of the first motor;

[0024] The first large bevel gear meshes with the first small bevel gear, and the first large bevel gear is connected to the rotating support.

[0025] Furthermore, in the intelligent device for electro-adsorption cutting fluid described in this invention, the rotating bracket has an upright column, and a pulley is fitted around the column; the fixed seat has a circumferential groove extending along its circumferential direction on its inner wall, and the pulley is disposed in the circumferential groove and can slide along the circumferential groove so that the rotating bracket rotates relative to the fixed seat.

[0026] Furthermore, in the intelligent device for electro-adsorption cutting fluid described in this invention, the second driving component includes:

[0027] The second motor is fixedly mounted on the rotating bracket;

[0028] The second small bevel gear is connected to the output shaft of the second motor;

[0029] The second large bevel gear meshes with the second small bevel gear, and the second large bevel gear is connected to the first transmission assembly.

[0030] Furthermore, in the intelligent device for electro-adsorption cutting fluid described in this invention, the first transmission component includes:

[0031] A rotating disk, which is connected to the second drive assembly, rotates about its own axis under the drive of the second drive assembly;

[0032] A lever shaft is eccentrically fixed on the rotating disk and extends along the axial direction of the rotating disk; the lower end of the lever shaft is inserted into the first slider groove of the first slider, and the lever shaft drives the first slider to slide along the first groove as the rotating disk rotates.

[0033] Furthermore, in the intelligent device for electro-adsorption cutting fluid described in this invention, the second transmission component includes:

[0034] The first universal joint is rotatably connected to the first slider;

[0035] The second universal joint is rotatably connected to the second slider;

[0036] The drive shaft is connected between the first universal joint and the second universal joint.

[0037] Furthermore, in the intelligent device for electro-adsorption cutting fluid described in this invention, the sidewall of the main board includes a first sidewall and a second sidewall opposite to the first sidewall. A Z-shaped groove is formed on the first sidewall, and a vertical groove is formed on the second sidewall. The second slider includes a second slider body and a vertical slider connected thereto. A horizontal groove is formed on the vertical slider, and the vertical slider slides along the vertical groove. The side of the second slider body near the first sidewall slides along the Z-shaped groove, and the side of the second slider body near the second sidewall slides along the horizontal groove.

[0038] Furthermore, in the intelligent device for electro-adsorption cutting fluid described in this invention, the third driving component includes:

[0039] The third motor is fixedly mounted on the second slider;

[0040] The third small bevel gear is connected to the output shaft of the third motor;

[0041] The third large bevel gear meshes with the third small bevel gear, and the third large bevel gear is connected to the main shaft.

[0042] Furthermore, in the intelligent device for electro-adsorption cutting fluid described in this invention, the spindle and the electrode support are connected via a support assembly, the support assembly comprising:

[0043] A fixed bracket, the upper end of which is fixedly connected to the second slider, and the lower end of the fixed bracket is evenly provided with a plurality of fixed bracket arms corresponding to the electrode bracket arms in the circumferential direction.

[0044] A rotating transmission component, one end of which is fixedly connected to the main shaft;

[0045] The rotating transmission rod is connected, with its upper end connected to the other end of the rotating transmission component and its lower end connected to the electrode support.

[0046] Rotary connectors are correspondingly located between each fixed support arm and each electrode support arm, and are rotatably connected to the fixed support arm and the electrode support arm respectively.

[0047] Furthermore, the intelligent device for electro-adsorption cutting fluid of the present invention includes a locking device disposed on the first slider, which includes:

[0048] A push rod stud is threadedly connected to the first slider, and the tail end of the push rod stud has a pin extending in its radial direction;

[0049] The pin has an obliquely arranged pin groove at its tail end. The pin is inserted into the pin groove and can slide along the pin groove.

[0050] A lock nut, which is threadedly connected to the push rod stud;

[0051] The push rod stud is screwed in so that it is fed along its axial direction, which drives the pin to move in a direction perpendicular to the axial direction of the push rod stud, so as to enter or exit the groove provided on the first slide groove.

[0052] The intelligent device for electro-adsorption cutting fluid described in this invention has the following advantages and beneficial effects:

[0053] It can adsorb chloride ions in cutting fluid, thus eliminating the need to add new cutting fluid. This intelligent device can move the electrode up, down, and left and right to achieve intelligent adjustment of the electrode position. The intelligent device can also rotate and stir the electrode to accelerate the adsorption efficiency.

[0054] The intelligent device for electro-adsorption cutting fluid described in this invention can remove most of the chloride ions in the cutting fluid, thereby reducing the cost of adding or replacing the cutting fluid when the chloride ion content exceeds the standard, and also reducing the discharge of cutting waste fluid.

[0055] The up-down, left-right, and rotating stirring functions of the electrodes can more completely adsorb chloride ions in the cutting fluid, thereby better reducing conductivity.

[0056] The intelligent device for electro-adsorption of cutting fluid described in this invention can be applied to the electro-adsorption of cutting fluid in all ferrous metal processing production lines. Attached Figure Description

[0057] Figure 1 This image shows a three-dimensional structural schematic diagram of the intelligent device for electro-adsorption cutting fluid according to one embodiment of the present invention.

[0058] Figure 2 This diagram shows a three-dimensional structural schematic of the intelligent device for electro-adsorption cutting fluid according to one embodiment of the present invention.

[0059] Figure 3 The image shows a top view of one embodiment of the intelligent device for electro-adsorption cutting fluid according to the present invention.

[0060] Figure 4 Showing Figure 3 Sectional view at point KK.

[0061] Figure 5 The image shows a partial structural view of the intelligent device for electro-adsorption cutting fluid according to one embodiment of the present invention.

[0062] Figure 6 Showing Figure 5 PP view.

[0063] Figure 7 Showing Figure 6 A magnified view of section II in the middle. Detailed Implementation

[0064] The intelligent device for electro-adsorption cutting fluid described in this invention will be further explained and described below with reference to the accompanying drawings and specific embodiments. However, this explanation and description do not constitute an undue limitation on the technical solution of this invention.

[0065] Figure 1 This image shows a three-dimensional structural schematic diagram of the intelligent device for electro-adsorption cutting fluid according to one embodiment of the present invention.

[0066] Figure 2 This diagram shows a three-dimensional structural schematic of the intelligent device for electro-adsorption cutting fluid according to one embodiment of the present invention.

[0067] Figure 3 The image shows a top view of one embodiment of the intelligent device for electro-adsorption cutting fluid according to the present invention.

[0068] Figure 4 Showing Figure 3 Sectional view at point KK.

[0069] Figure 5 The image shows a partial structural view of the intelligent device for electro-adsorption cutting fluid according to one embodiment of the present invention.

[0070] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, in some embodiments, the intelligent device for electro-adsorption cutting fluid of the present invention includes:

[0071] The mounting base includes a fixed top plate 1 and a main plate 2 with sidewalls connected to the top plate.

[0072] The rotating bracket 3 is connected to the first drive assembly, which drives the rotating bracket to rotate relative to the fixed base. The second drive assembly is mounted on the rotating bracket 3.

[0073] In some implementations, such as Figure 4 As shown, the first drive assembly includes: a first motor 41, which is fixedly mounted on the top plate 1; a first small bevel gear 42, which is connected to the output shaft of the first motor 41 to rotate under the drive of the first motor 41; a first large bevel gear 43, which meshes with the first small bevel gear 42, and the first large bevel gear 43 is fixedly connected to the rotating bracket 3.

[0074] In some implementations, such as Figure 1 As shown, the rotating bracket 3 has a pair of upright columns 31, and the columns 31 are fitted with pulleys 32; at the same time, the inner wall of the main board 2 has a circumferential groove 21 extending in its circumferential direction, and the pulley 32 is located in the circumferential groove 21. When the first drive component drives the rotating bracket to rotate, the pulley slides along the circumferential groove 21 so that the rotating bracket 3 rotates relative to the fixed base.

[0075] like Figure 1 As shown, the first slider 6 is connected to the second drive assembly via the first transmission assembly, so that it slides along the first groove 33 provided on the rotating bracket 3 along the length direction of the rotating bracket under the drive of the second drive assembly.

[0076] In some implementations, such as Figure 4 As shown, the second drive assembly includes: a second motor 51, which is fixedly mounted on the rotating bracket 3; a second small bevel gear 52 connected to the output shaft of the second motor 51 to rotate under the drive of the second motor 51; a second large bevel gear 53 meshing with the second small bevel gear 52, and the second large bevel gear 53 being connected to the first transmission assembly.

[0077] In some implementation methods, such as Figure 1As shown, the first transmission assembly includes a rotary disk 7, which is fixedly connected to a second large bevel gear 53 to rotate around its own axis under the drive of a second motor 51.

[0078] like Figure 6 As shown, the lever shaft 71 is eccentrically fixed on the rotating disk 7 and extends along the axial direction of the rotating disk. Figure 1 As shown, the lower end of the lever shaft 71 is inserted into the first slider groove 61 of the first slider 6. Thus, when the lever shaft 71 rotates with the rotating disk 7, it drives the first slider 6 to slide horizontally along the first slide groove 33 of the rotating bracket. Since the rotating bracket can rotate relative to the fixed base around its axis, the position of the first slider can be adjusted in each radial direction, thereby realizing the intelligent adjustment of the electrode position as described later.

[0079] Continue reading Figure 1 and Figure 2 The second slider 8 is connected to the first slider 6 through the second transmission component, so that it can slide horizontally and vertically along the main board 2 under the drive of the first slider 6.

[0080] In some embodiments, a Z-shaped groove 22 is formed on the first sidewall of the main board 2, and a vertical groove 23 is formed on the second sidewall opposite to the first sidewall. The second slider 8 includes a second slider body 81 and a vertical slider 82 connected thereto, and a horizontal groove 821 is formed on the vertical slider 82. When the first slider 6 drives the second slider 8 to move, the side of the second slider body 81 near the first sidewall slides along the Z-shaped groove 22 via a small pulley 811 provided on the second slider body 81, the vertical slider 82 slides along the vertical groove 23, and the side of the second slider body 81 near the second sidewall slides along the horizontal groove 821 of the vertical slider 82.

[0081] In some implementations, such as Figure 1 and Figure 5 As shown, the second transmission component that realizes the motion transmission between the first slider 6 and the second slider 8 includes: a first universal joint 91, which is rotatably connected to the first slider 6; a second universal joint 93, which is rotatably connected to the second slider 8; and a transmission shaft 92, which is connected between the first universal joint 91 and the second universal joint 93.

[0082] Continue reading Figure 1 and Figure 2The third drive assembly is located on the second slider 8 and is connected to the main shaft 10 to drive the main shaft 10 to rotate around its own axis; the electrode support 11 is connected to the main shaft 10 and has a number of electrode support arms 111 that extend in the radial direction of the electrode support evenly arranged in the circumferential direction, and each electrode support arm 111 is provided with a set of electrode plates 12.

[0083] In some implementations, such as Figure 1 As shown, the main shaft 10 and the electrode support 11 are connected by a support assembly. The support assembly includes: a fixed support 13, the upper end of which is fixedly connected to the second slider 8, and the lower end of the fixed support 13 is evenly provided with a plurality of fixed support arms 131 corresponding to the electrode support arms in the circumferential direction; a rotation transmission member 14, one end of which is fixedly connected to the main shaft 10, and the other end of which is connected to the rotation transmission rod 15, the lower end of which is connected to the electrode support 11; a rotation connector 16 is correspondingly disposed between each fixed support arm 131 and each electrode support arm 111, and is rotatably connected to the fixed support arm 131, and is rotatably connected through an electrode connecting shaft 112 passing through the electrode support arm 111, and the electrode sheet 12 is fixedly connected to the lower end of the electrode connecting shaft 112.

[0084] In this manner, the movement of the second slider 8 drives the electrode support 11 to move, thereby adjusting the position of the electrode plate 12. At the same time, the rotation of the main shaft 10 under the action of the third drive component can drive the electrode support 11 to rotate, thus playing a stirring role.

[0085] like Figure 4 and Figure 5 As shown, in some embodiments, the third drive assembly may include: a third motor 171, which is fixedly mounted on the second slider 8; a third small bevel gear 172, which is connected to the output shaft of the third motor 171 to rotate under the drive of the third motor; and a third large bevel gear 173, which is meshed with the third small bevel gear 172 and connected to the main shaft 10 to drive the main shaft to rotate synchronously with it.

[0086] In some preferred embodiments of the present invention, when the electrode sheet is adjusted to the correct position, the position of the electrode sheet can be locked by locking the position of the first slider 6, and the locking is achieved by a locking device.

[0087] Figure 7 The structure of the locking device is shown in some embodiments. For example... Figure 7 As shown, the locking device is built into the first slider 6, which includes:

[0088] The push rod stud 181 is threadedly connected to the first slider 6. The tail end of the push rod stud 181 is a push rod 182, which has a pin 183 extending in its radial direction.

[0089] The tail end of the pin 184 is provided with an obliquely arranged pin groove 1841, and the pin 183 is located in the pin groove 1841 and can slide along the pin groove.

[0090] The locking nut 185 is threadedly connected to the push rod stud 181 and is used to lock the position of the push rod stud.

[0091] When the push rod stud 181 is turned, it feeds along the axial direction, causing the pin 184 to move in a direction perpendicular to the axial direction of the push rod stud 181, so as to enter or exit the groove 331 provided on the first slide groove 33, thereby locking or unlocking the position of the first slider 6.

[0092] Therefore, the present invention can realize the up-down and left-right movement of the electrode plate that realizes the electro-adsorption function, as well as the function of rotation and stirring, so as to more completely adsorb chloride ions in the cutting fluid.

[0093] It should be noted that the prior art portion of the protection scope of this invention is not limited to the embodiments given in this application. All prior art that does not contradict the solution of this invention, including but not limited to prior patent documents, prior publications, prior public uses, etc., can be included in the protection scope of this invention.

[0094] Furthermore, the combination of the technical features in this case is not limited to the combination methods described in the claims of this case or the combination methods described in the specific embodiments. All technical features described in this case can be freely combined or combined in any way, unless they contradict each other.

[0095] It should also be noted that the embodiments listed above are merely specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and similar changes or modifications made thereto are those that can be directly derived or easily conceived by those skilled in the art from the content disclosed in the present invention, and should all fall within the protection scope of the present invention.

Claims

1. An intelligent device for electrosorptive cutting fluid, characterized by, include: Fixed base; A first drive assembly is disposed on the fixed base; A rotating bracket is connected to a first driving assembly and is disposed on the fixed base. The first driving assembly drives the rotating bracket to rotate relative to the fixed base. The rotating bracket is provided with a first sliding groove opened along its length. The second drive assembly is mounted on the rotating bracket; The first slider is connected to the second drive assembly via the first transmission assembly, so as to slide along the first slide groove under the drive of the second drive assembly; The second slider is mounted on the fixed base and connected to the first slider through the second transmission assembly. The second slider slides horizontally and vertically along the fixed base under the drive of the first slider. A third driving component is disposed on the second slider; The main shaft is connected to the third drive assembly to rotate about its own axis under the drive of the third drive assembly. An electrode support is connected to the main shaft. The electrode support has a plurality of electrode support arms evenly arranged in the circumferential direction. Each electrode support arm extends in the radial direction of the electrode support, and each electrode support arm is provided with a set of electrode plates.

2. The intelligent device for electro-adsorptive cutting fluid of claim 1, wherein, The fixing base includes: The top plate is fixed. A mainboard with sidewalls that is connected to the top plate.

3. The intelligent device for electro-adsorptive cutting fluid of claim 1, wherein, The first driving component includes: The first motor is fixedly mounted on the fixed base; The first small bevel gear is connected to the output shaft of the first motor; The first large bevel gear meshes with the first small bevel gear, and the first large bevel gear is connected to the rotating support.

4. The intelligent device for electro-adsorptive cutting fluid of claim 1, wherein, The rotating bracket has an upright column, and a pulley is fitted around the column. The fixed base has a circumferential groove extending along its circumferential direction on its inner wall. The pulley is located in the circumferential groove and can slide along the circumferential groove so that the rotating bracket can rotate relative to the fixed base.

5. The intelligent device for electro-adsorptive cutting fluid of claim 1, wherein, The second driving component includes: The second motor is fixedly mounted on the rotating bracket; The second small bevel gear is connected to the output shaft of the second motor; The second large bevel gear meshes with the second small bevel gear, and the second large bevel gear is connected to the first transmission assembly.

6. The intelligent device for electro-adsorption cutting fluid as described in claim 1, characterized in that, The first transmission assembly includes: A rotating disk, which is connected to the second drive assembly, rotates about its own axis under the drive of the second drive assembly; A lever shaft is eccentrically fixed on the rotating disk and extends along the axial direction of the rotating disk; the lower end of the lever shaft is inserted into the first slider groove of the first slider, and the lever shaft drives the first slider to slide along the first groove as the rotating disk rotates.

7. The intelligent device for electro-adsorption cutting fluid as described in claim 1, characterized in that, The second transmission assembly includes: The first universal joint is rotatably connected to the first slider; The second universal joint is rotatably connected to the second slider; The drive shaft is connected between the first universal joint and the second universal joint.

8. The intelligent device for electro-adsorption cutting fluid as described in claim 2, characterized in that, The motherboard's sidewalls include a first sidewall and a second sidewall opposite to the first sidewall. The first sidewall has a Z-shaped groove, and the second sidewall has a vertical groove. The second slider includes a second slider body and a vertical slider connected thereto. The vertical slider has a horizontal groove, and the vertical slider slides along the vertical groove. The side of the second slider body closest to the first sidewall slides along the Z-shaped groove, and the side of the second slider body closest to the second sidewall slides along the horizontal groove.

9. The intelligent device for electro-adsorption cutting fluid as described in claim 1, characterized in that, The third driving component includes: The third motor is fixedly mounted on the second slider; The third small bevel gear is connected to the output shaft of the third motor; The third large bevel gear meshes with the third small bevel gear, and the third large bevel gear is connected to the main shaft.

10. The intelligent device for electro-adsorption cutting fluid as described in claim 1, characterized in that, The spindle and the electrode holder are connected via a support assembly, which includes: A fixed bracket, the upper end of which is fixedly connected to the second slider, and the lower end of the fixed bracket is evenly provided with a plurality of fixed bracket arms corresponding to the electrode bracket arms in the circumferential direction. A rotating transmission component, one end of which is fixedly connected to the main shaft; The rotating transmission rod is connected, with its upper end connected to the other end of the rotating transmission component and its lower end connected to the electrode support. Rotary connectors are correspondingly located between each fixed support arm and each electrode support arm, and are rotatably connected to the fixed support arm and the electrode support arm respectively.

11. The intelligent device for electro-adsorption cutting fluid as described in claim 1, characterized in that, It also includes a locking device disposed on the first slider, which includes: A push rod stud is threadedly connected to the first slider, and the tail end of the push rod stud has a pin extending in its radial direction; The pin has an obliquely arranged pin groove at its tail end. The pin is inserted into the pin groove and can slide along the pin groove. A lock nut, which is threadedly connected to the push rod stud; The push rod stud is screwed in so that it is fed along its axial direction, which drives the pin to move in a direction perpendicular to the axial direction of the push rod stud, so as to enter or exit the groove provided on the first slide groove.

Images