Cloth end trimming device applied to automatic cloth connection and cloth end trimming method thereof

By designing an automated fabric end trimming device, which combines cutting, tape application, and spot welding, the problem of time-consuming and labor-intensive pre-processing was solved, enabling rapid and automated trimming of the fabric roll ends, reducing manufacturing costs, and improving production efficiency.

CN117418385BActive Publication Date: 2026-01-30USUN TECH CO LTD
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Patent Information

Application Number
CN202210812485.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-11
Publication Date
2026-01-30
Estimated Expiration
2042-07-11

AI Technical Summary

Technical Problem

In the existing manufacturing industry, pre-processing operations are time-consuming and labor-intensive, making it difficult to automate and accelerate manufacturing. This is especially true given labor shortages and increased environmental awareness, which leads to reduced output and increased costs.

Method used

An automated fabric end trimming device for fabric splicing was designed, including a worktable, a rotary clamping device, a fabric end trimming module, and a pressing device. Through the combination of a cutting group, a tape group, a spot welding group, and a tape cutting group, the device can achieve automated trimming of the pre-set material roll end, including operations such as cutting, tape application, and spot welding.

Benefits of technology

It enables rapid and automated trimming of the pre-set material roll end, reduces labor costs, improves production efficiency, is economically viable, and meets the needs of automated processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a fabric end trimming device and method for automated fabric splicing. The fabric end trimming device is installed on one side of the conveyor of a workbench. The device includes a holding device and a fabric end trimming module. The holding device guides the end of a pre-set material roll through two holding rods of the holding device to achieve a holding state. The fabric end trimming module performs trimming operations on the end of the pre-set material roll. The fabric end trimming module includes a cutting group, a tape group, a spot welding group, and a tape cutting group for automated pre-processing trimming of the pre-set material roll end, thus achieving a convenient, rapid, time-saving, and labor-saving solution.
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Description

Technical Field

[0001] This invention relates to a fabric end trimming device and method for automated fabric splicing, specifically a fabric end trimming device equipped with a pressing group, a cutting group, a tape group, a spot welding group, and a tape cutting group on one side of the workbench, thereby providing a pre-processing trimming operation for the pre-set material roll end, thus achieving a convenient, rapid, time-saving, and labor-saving purpose. Background Technology

[0002] Currently, the manufacturing industry is facing labor shortages, rising environmental awareness, increased labor and operating costs, and pressure to transform from labor-intensive to technology-intensive industries. Most businesses are responding to rising manufacturing costs by relocating industries overseas or introducing foreign workers, which can reduce manpower, manufacturing hours, and increase production capacity. However, in response to the industry's large demand for labor, there is a severe labor shortage, which has seriously affected the output of the manufacturing industry and directly affected the fluctuation and instability of prices.

[0003] Furthermore, in the automated operation of production lines in the manufacturing industry, various manufacturing and processing stations within the factory are used to carry out various processing, cutting, joining, and assembly processes. Pre-processing of the workpieces to be processed is particularly important to ensure the stability and smooth connection of subsequent production operations. However, this kind of production operation that uses manual pre-processing is quite time-consuming and labor-intensive, and cannot achieve the effect of rapid manufacturing and production, let alone meet the needs of automated processes and special processing processes.

[0004] Therefore, how to solve the problems and difficulties in connecting pre-processing with subsequent production operations during the processing, and the troubles and deficiencies of manual alignment, cutting, and joining, is the direction that relevant manufacturers in this industry are eager to research and improve. Summary of the Invention

[0005] Therefore, in view of the above-mentioned problems and deficiencies, the main objective of the present invention is to provide a fabric end trimming device and a fabric end trimming method for use in automated fabric splicing.

[0006] To achieve the above objectives, the technical solution adopted by the present invention is as follows:

[0007] A fabric end trimming device for automated fabric splicing, characterized in that it includes a worktable and a fabric end trimming device, wherein:

[0008] The workbench includes a conveying device, a rotating clamping device located on one side of the conveying device for clamping a pre-set material roll with a pre-set material roll end, and a fabric splicing device; and

[0009] The fabric end trimming device is located on the other side of the conveying equipment relative to the fabric receiving equipment. It includes a first support frame assembled on the conveying equipment, a pressing device disposed on the first support frame, a second support frame assembled on the conveying equipment and adjacent to one side of the first support frame, a fabric end trimming module disposed on the second support frame, and at least one preset sensing component disposed on the pressing device. The pressing device is provided with a pressing group on the first support frame and adjacent to the fabric end trimming device. The fabric end trimming module includes a work platform disposed on the second support frame, a moving force unit located on the second support frame and driving the work platform to move back to its original position in the parallel direction of the pressing device, a platform driving unit located on the second support frame and driving the work platform to move back to its original position in the direction of the pressing device, and a cutting group, a tape group, a spot welding group, and a tape cutting group disposed adjacent to each other on the work platform.

[0010] The fabric end trimming device applied to automated fabric splicing includes: a pressing device comprising a guide group and a pressing group; the guide group having a first guide plate with a first guide slope and a second guide plate with a second guide slope arranged opposite each other on a first support frame, with a guide opening between the first guide plate and the second guide plate; and the pressing group having two adjacent pressing rods arranged side by side on one side of the first support frame opposite to the fabric splicing device, with a trimming space formed between the two pressing rods and the guide opening, and a cutting space formed between the two pressing rods; and a plurality of pressing drive units located on the first support frame that drive the two pressing rods to move back and forth along the direction of the fabric end trimming device, thus forming a pressing space between the two pressing rods and the first support frame during displacement.

[0011] The fabric end trimming device applied to automated fabric splicing includes: a working platform comprising a first support platform and a second support platform of the same or different heights for assembling the cutting group, the tape group, the tape cutting group, and the spot welding group adjacent to each other; and a motor as the driving force unit for moving the working platform, and a pneumatic cylinder or a hydraulic cylinder as the platform driving unit for driving the working platform.

[0012] The fabric end trimming device applied to automated fabric splicing includes: a cutting unit disposed on the working platform, a cutting seat assembled on the cutting drive unit, and a cutter assembled on the cutting seat; the cutting drive unit drives the cutting seat and the cutter to reciprocate along the direction of the holding device; the cutting drive unit is a pneumatic cylinder or a hydraulic cylinder, and the cutter is a blade or a rotary cutter.

[0013] The fabric end trimming device for automated fabric splicing includes: a tape assembly comprising a take-up wheel mounted on the working platform, a tape pulley mounted on one side of the take-up wheel, a tape sleeved on the tape pulley, a tape pulley power unit located on the working platform and driving the take-up wheel to rotate, a roller seat with rollers mounted on one side of the take-up wheel, and the tape assembly being driven to reciprocate along the direction of the pressing device by the platform drive unit; the tape pulley power unit is a motor.

[0014] The fabric end trimming device applied to automated fabric splicing includes: a spot welding assembly comprising a backing drive unit mounted on the working platform, a backing component assembled on the backing drive unit, a spot welding drive unit adjacent to one side of the backing drive unit, and a spot welding component with a spot welding head assembled on the spot welding drive unit. The backing drive unit drives the backing component to reciprocate along the direction of the holding device, and the spot welding drive unit drives the spot welding component to reciprocate along the direction of the holding device. A through slot is provided on one side of the backing component, and the platform drive unit drives the spot welding assembly to reciprocate along the direction of the holding device. The backing drive unit and the spot welding drive unit are pneumatic cylinders or hydraulic cylinders.

[0015] The fabric end trimming device for automated fabric splicing includes: a tape cutting assembly comprising a tape cutting drive unit mounted on the working platform, a tape cutting seat mounted on the tape cutting drive unit, and a tape cutting blade mounted on the tape cutting seat. The tape cutting drive unit drives the tape cutting seat and the tape cutting blade to reciprocate along the direction of the holding device, and the platform drive unit drives the tape cutting assembly to reciprocate along the direction of the holding device. The tape cutting drive unit is a pneumatic cylinder or a hydraulic cylinder.

[0016] The fabric end trimming device applied to automated fabric splicing includes: a reciprocating displacement device for the fabric end trimming device assembly on the conveying equipment of the workbench; and a displacement power unit for driving the displacement device to reciprocate along the direction of the rotating clamping device is respectively provided on the two opposite sides of the displacement device; the displacement power unit is a motor.

[0017] The fabric end trimming device applied to automated fabric splicing includes: a rotating clamping device on the workbench comprising a first rotating power unit and a second rotating power unit respectively provided on two opposite sides; a support portion assembled and connected between the first rotating power unit and the second rotating power unit; a transmission assembly provided in the support portion adjacent to the second rotating power unit; clamping portions respectively assembled on two opposite sides of the support portion; and a clamping drive unit located on the support portion and driving each clamping portion to reciprocate along the preset material roll direction. The clamping portions on the adjacent side of the second rotating power unit are respectively assembled and connected through the transmission assembly to form a linked state. The clamping drive unit is a pneumatic cylinder or a hydraulic cylinder.

[0018] A fabric end trimming method for automated fabric splicing, characterized by comprising a worktable and a fabric end trimming device, wherein the fabric end trimming method is implemented according to the following steps:

[0019] (A01) Each clamping drive unit of the rotary clamping device of the workbench drives each clamping part, and each clamping part clamps the preset material roll with the preset material roll end located on the preset feeding device.

[0020] (A02) The first rotary power unit of the rotary clamping device drives the support part to rotate so that the preset material roll held by each clamping part is displaced to one side of the fabric end trimming device. The displacement power unit of the workbench drives the displacement device to move the fabric end trimming device to one side of the preset material roll.

[0021] (A03) The second rotary power unit drives the transmission group in the support part adjacent to the second rotary power unit to rotate each clamping part to drive the preset material roll to rotate, so that the preset material roll end of the preset material roll hangs down to the guide port of the guide group of the pressing device of the fabric end trimming device.

[0022] (A04) The preset sensing component installed on the pressing device of the fabric end trimming device detects the preset material roll end falling down to the guide port, and then controls each pressing drive unit of the pressing group of the pressing device to drive the two pressing rods to move, and a pressing space is formed inside the two pressing rods so that the preset material roll end can fall down into the pressing space. At this time, the preset sensing component controls each pressing drive unit to drive the two pressing rods to reset so that the preset material roll end is pressed at the two pressing rods. At the same time, the second rotating power unit drives the transmission group in the support part on the side of the adjacent second rotating power unit to stop the rotation of each clamping part.

[0023] (A05) The cutting drive unit of the cutting group of the fabric end trimming module of the fabric end trimming device drives the cutting seat to move into the cutting space of the holding group, so that the cutter of the cutting seat can abut against the inner surface of the preset material roll end, and the moving force unit drives the fabric end trimming module to move so as to drive the cutter to cut along the inner surface of the preset material roll end.

[0024] (A06) The platform drive unit of the fabric end trimming module of the fabric end trimming device drives the second support platform of the working platform to move along the trimming space direction of the pressing group, so that the roller seat of the tape group, the abutment of the spot welding group, the spot welding part, and the tape cutting tool of the tape cutting group can simultaneously extend into the trimming space and rest against the inner surface of the pre-set material roll end after cutting.

[0025] (A07) The rubber wheel power unit of the tape assembly drives the recycling wheel to rotate, so as to drive the tape of the tape wheel to enter along the slotted side of the abutment and exit from the other side, causing the tape film to separate from the tape, so that the tape film can be attached to the inner surface of the preset material roll end. At this time, the abutment drive unit of the spot welding assembly drives the abutment to abut against the inner surface of the preset material roll end, and the spot welding drive unit of the spot welding assembly drives the spot welding head of the spot welding member to spot weld the tape film attached to the inner surface of the preset material roll end, so that the tape film can be adhered to the inner surface of the preset material roll end.

[0026] (A08) The moving force unit drives the fabric end trimming module to reset, thereby driving the continuous application of the adhesive film of the tape of the tape group, the continuous abutment operation of the spot welding group, and the continuous spot welding operation of the spot welding component.

[0027] (A09) The abutting drive unit drives the abutting part to reset, the spot welding drive unit drives the spot welding part to reset, the recycling wheel of the tape group stops rotating, and the tape cutting drive unit of the tape cutting group drives the tape cutting seat to move so that the tape cutting tool can cut the adhesive film of the tape on the inner surface of the preset material roll end and reset after cutting.

[0028] (A10) The platform drive unit drives the second support platform of the working platform to reset, and drives the transmission group in the support part on the side of the second rotary power unit to drive each clamping part to rotate the preset material roll. After the preset material roll end is rolled back onto the preset material roll, the rotation of each clamping part is stopped.

[0029] (A11) The first rotary power unit of the rotary clamping device drives the support to rotate so that the preset roll of material held by each clamping part is displaced to one side of the clamping device. The second rotary power unit drives the transmission group in the support on the side of the second rotary power unit to rotate each clamping part to be positioned opposite the clamping device.

[0030] (A12) The displacement power unit of the conveying equipment drives the displacement device to reset, and the clamping device clamps the preset material roll end, and the conveying equipment transports the preset material roll end to the fabric splicing equipment for subsequent processing.

[0031] This invention features a fabric end trimming module equipped with a pressing device and a fabric end trimming device on one side of the conveying equipment of the workbench. The pre-roll end of the pre-roll material is guided by the guide group of the pressing device and passes through the two pressing rods of the pressing group to achieve a pressing state. The fabric end trimming module is used to trim the end of the pre-roll material. The fabric end trimming module includes a cutting group, a tape group, a spot welding group, and a tape cutting group to perform automated pre-processing trimming operations on the end of the pre-roll material, thereby achieving the goals of convenience, speed, and saving time and labor. Attached Figure Description

[0032] Figure 1 This is a perspective view of the present invention.

[0033] Figure 2 This is a perspective view of the rotary clamping device of the present invention.

[0034] Figure 3 This is a partial perspective view of the present invention.

[0035] Figure 4 This is a partial three-dimensional view of the present invention from another perspective.

[0036] Figure 5 This is a perspective view of the pressing device of the present invention.

[0037] Figure 6 This is a perspective view of the fabric end trimming module of the present invention.

[0038] Figure 7 This is a top view of the fabric end trimming module of the present invention.

[0039] Figure 8 This is a cross-sectional view of the two pressure rods before displacement according to the present invention.

[0040] Figure 9 This is a cross-sectional view of the two pressure rods after displacement according to the present invention.

[0041] Figure 10 This is a cross-sectional view of the fabric end trimming module after displacement according to the present invention.

[0042] Figure 11 This is a flowchart (I) of the present invention.

[0043] Figure 12 This is flowchart (II) of the present invention.

[0044] Figure 13 This is flowchart (III) of the present invention.

[0045] Reference numerals: 1-Workbench; 11-Conveying equipment; 111-Displacement device; 112-Displacement power unit; 113-Fabric receiving conveyor; 12-Preset feeding device; 13-Fabric receiving equipment; 14-Rotary clamping device; 141-First rotary power unit; 142-Second rotary power unit; 143-Support part; 1431-Transmission group; 144-Clamping part; 145-Clamping drive unit; 15-Clamping device; 2 - Fabric end trimming device; 21- First support frame; 22- Pressing device; 221- Guide group; 2211- First guide plate; 2212- First guide slope; 2213- Second guide plate; 2214- Second guide slope; 2215- Guide opening; 222- Pressing group; 2221- Pressing rod; 2222- Trimming space; 2223- Cutting space; 2224- Pressing drive unit; 2225- Pressing space; 23- Second support frame; 24-Fabric end trimming module; 241-Working platform; 2411-First support platform; 2412-Second support platform; 242-Movement power unit; 243-Platform drive unit; 244-Cutting assembly; 2441-Cutting drive unit; 2442-Cutting seat; 2443-Cutting tool; 245-Belt assembly; 2451-Recovery wheel; 2452-Belt pulley; 2453-Belt; 2454-Belt power unit; 2455 - Roller base; 2456 - Roller; 246 - Spot welding assembly; 2461 - Abutting drive unit; 2462 - Abutting component; 2463 - Grooving; 2464 - Spot welding drive unit; 2465 - Spot welding component; 2466 - Spot welding head; 247 - Tape cutting assembly; 2471 - Tape cutting drive unit; 2472 - Tape cutting seat; 2473 - Tape cutting tool; 25 - Preset sensing component; 3 - Preset material roll; 31 - Preset material roll end. Detailed Implementation

[0046] To achieve the above objectives and effects, the technical means, construction, and implementation methods adopted by the present invention are described in detail below with reference to the accompanying drawings, so as to facilitate a complete understanding.

[0047] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 The figures show a three-dimensional view of the present invention, a three-dimensional view of the rotary clamping device, a partial three-dimensional view, a partial three-dimensional view from another perspective, a three-dimensional view of the pressing device, a three-dimensional view of the fabric end trimming module, and a top view of the fabric end trimming module. As can be clearly seen from the figures, the fabric end trimming device and its method for automated fabric splicing of the present invention include a worktable 1 and a fabric end trimming device 2, wherein:

[0048] The workbench 1 includes a conveying device 11, a preset feeding device 12 disposed on one side of the conveying device 11, a fabric receiving device 13 disposed on the other side of the conveying device 11 opposite to the feeding device 12, a rotating clamping device 14 disposed on the upper outside of the conveying device 11 and between the preset feeding device 12 and the fabric receiving device 13 for clamping the preset material roll 3 with the preset material roll end 31, and a clamping device 15 disposed on the conveying device 11 for clamping the preset material roll end 31. The conveying device 11 is provided with a displacement device. The device 111 includes a displacement power unit 112 on each side to drive the displacement device 111 to reciprocate along the direction of the fabric receiving device 13. A fabric receiving conveying device 113 is provided on one side of the displacement device 111 facing the fabric receiving device 13. A first rotary power unit 141 and a second rotary power unit 142 are provided on two opposite sides of the rotary clamping device 14. A mounting device 141 is provided between the first rotary power unit 141 and the second rotary power unit 142. The system includes a support portion 143 for a first rotary power unit 141 and a second rotary power unit 142. A transmission assembly 1431 is provided within the support portion 143 adjacent to the second rotary power unit 142. Clamping portions 144 are respectively provided on two opposite sides, adjacent to the first rotary power unit 141 and adjacent to the second rotary power unit 142. Each clamping portion 144 on the side adjacent to the second rotary power unit 142 is assembled into a linked state via the transmission assembly 1431. The support portion 143... Each adjacent clamping part 144 is provided with a clamping drive unit 145 on one side. The first rotary power unit 141 drives the support part 143 to rotate and the second rotary power unit 142 drives the transmission group in the support part on the side of the second rotary power unit 142 to drive the rotation of each clamping part 144. Then, the clamping drive unit 145 drives each clamping part 144 to clamp the preset material roll 3 to move back and forth. However, the preset material roll 3 can be a cloth roll, fiber roll or flexible circuit board material.

[0049] The fabric end trimming device 2 is mounted on the displacement device 111 of the conveying device 11, and the displacement power unit 112 drives the displacement device 111 to move the fabric end trimming device 2 back and forth. The fabric end trimming device 2 includes a first support frame 21 mounted on the displacement device 111, a pressing device 22 mounted on the first support frame 21, a second support frame 23 mounted on the displacement device 111 and adjacent to the first support frame 21 on one side in the direction of the fabric receiving device 13, a fabric end trimming module 24 mounted on the second support frame 23, and at least one or more preset sensing components 25 mounted on at least one side of the pressing device 22.

[0050] The pressing device 22 of the above-mentioned fabric end trimming device 2 includes a guide group 221 and a pressing group 222. The guide group 221 includes a first guide plate 2211 with a first guide slope 2212 and a second guide plate 2213 with a second guide slope 2214, which are arranged opposite each other on one side of the first support frame 21. An open guide port 2215 is provided between the first guide plate 2211 and the second guide plate 2213 to guide the end 31 of the preset material roll 3 when it is lowered. The pressing group 222 includes two adjacent pressing rods 2221 arranged side by side on one side of the first support frame 21 opposite to the direction of the fabric receiving device 13. The two pressing rods 2221 and the guide port 2215 are connected. The spacing between the two pressure rods 2221 is set as a trimming space 2222, and a cutting space 2223 is provided between the two pressure rods 2221 in an intermittent manner. The two pressure rods 2221 are provided with a plurality of pressure driving units 2224 on the opposite side of the first support frame 21. Each pressure driving unit 2224 drives the two pressure rods 2221 to move back and forth along the direction of the fabric splicing device 13. When the two pressure rods 2221 are displaced, an open pressure space 2225 is formed between the two pressure rods 2221 and the first support frame 21 to allow the preset material roll end 31 to pass through. The two pressure rods 2221 are driven to reset by each pressure driving unit 2224, thereby forming the preset material roll end 31 being pressed at the two pressure rods 2221.

[0051] The fabric end trimming module 24 of the aforementioned fabric end trimming device 2 includes a work platform 241 mounted on the second support frame 23, a moving force unit 242 mounted on one side of the work platform 241 and driving the work platform 241 to move back to its original position along the parallel direction of the holding device 22, a platform driving unit 243 mounted on one side of the work platform 241 and driving the work platform 241 to move back to its original position along the direction of the holding device 22, and adjacent cutting groups 244, tape groups 245, spot welding groups 246, and tape cutting groups 247 mounted on the work platform 241. The work platform 241 is provided with a first support platform 2411 and a second support platform 2412 of different heights to provide trimming space 2222 and cutting space 222 of the holding device 22. 3. The cutting assembly 244 is used and is set on the first support platform 2411. The cutting assembly 244 includes a cutting drive unit 2441 set on the first support platform 2411, a cutting seat 2442 assembled on one side of the cutting drive unit 2441, and a cutter 2443 assembled on one side of the cutting seat 2442. The cutting space 2223 of the cutter 2443 extends out of the outside of the first support platform 2411. The cutting seat 2442 and the cutter 2443 are moved back and forth along the direction of the two pressure rods 2221 by the cutting drive unit 2441, so that the cutter 2443 extends into the cutting space 2223 during displacement to cut the inner surface of the preset material roll end 31 pressed by the two pressure rods 2221 within the cutting space 2223.

[0052] The tape assembly 245 of the aforementioned fabric trimming module 24 includes a take-up wheel 2451, a tape pulley 2452 disposed on one side of the take-up wheel 2451, a tape 2453 sleeved on the tape pulley 2452, a tape power unit 2454 disposed on the opposite side of the second support platform 2412 on the take-up wheel 2451 and the tape pulley 2452, and a roller seat 2455 with a roller 2456 disposed on one side of the take-up wheel 2451. The roller 2456 extends outward from the second support platform 2412 toward the trimming space 2222, and the tape 2453 is sleeved on the tape pulley 2452. One side of the tape 2453 is wound around the roller 2456 and connected to the take-up wheel 2451. The assembly of tape 2453 is completed on 451. After the cutting group 244 completes the cutting operation, when the wheel power unit 2453 is started, it will drive the recycling wheel 2451 to rotate, causing the tape 2453 to generate tape release and recycling tension. In turn, the recycling wheel 2451 pulls the tape 2453 to perform the adhesive film bonding operation. The tape 2453 that has completed the adhesive film bonding operation is also moved to the recycling wheel 2451. When the tape group 245 is moved by the platform drive unit 243, the outer roller 2456 extends into the trimming space 2222 to press the tape 2453 against the preset material roll end 31 of the preset material roll 3 in the trimming space 2222.

[0053] The spot welding assembly 246 includes an abutment drive unit 2461 disposed on the second support platform 2412 facing the trimming space 2222, an abutment member 2462 assembled on one side of the abutment drive unit 2461, a spot welding drive unit 2464 disposed on the second support platform 2412 on one side of the abutment drive unit 2461, and a spot welding member 2465 with a spot welding head 2466 assembled on one side of the spot welding drive unit 2464. The retainer 2462 has through slots 2463 on two opposite sides for the tape 2453 of the tape assembly 245 to pass through, so that the tape 2453 will come off when the recycling wheel 2451 rotates. The adhesive film of the tape 2453 passes through one side of the slot 2463 and exits from the other side, so that the adhesive film of the tape 2453 is properly positioned on the inner surface of the preset roll end 31. Then, the spot welding head 2466 of the spot welding member 2465 is active. The welding head 2466 is positioned so that one end of the welding head 2466 abuts against the inner surface of the preset material roll end 31, thereby actuating the welding drive unit 2464 to guide the other end of the welding head 2466 to abut against the inner surface of the preset material roll end 31. This provides a reliable positioning contact for the welding head 2466 during operation. The abutment 2462 and the welding head 2466 extend outward from the outside of the first support platform 2411 toward the trimming space 2222, causing the platform to... When the drive unit 243 drives the spot welding assembly 246 to move, the outer abutment 2462 and the spot welding head 2466 extend into the trimming space 2222 to abut the adhesive film of the tape 2453 against the inner surface of the preset material roll end 31 in the trimming space 2222 through the abutment 2462, and the spot welding head 2466 generates heat to act on the adhesive film of the tape 2453 to form a heat melt bond to the inner surface of the preset material roll end 31.

[0054] However, the tape cutting assembly 247 includes a tape cutting drive unit 2471 mounted on the second support platform 2412, a tape cutting seat 2472 assembled on one side of the tape cutting drive unit 2471, and a tape cutting blade 2473 assembled on one side of the tape cutting seat 2472. The tape cutting blade 2473 extends outward from the first support platform 2411 toward the trimming space 2222. After the adhesive film of the tape 2453 of the tape assembly 245 is bonded by the spot welding assembly 246, the tape cutting drive unit 2471 will be activated to move back and forth along the trimming space 2222. This causes the tape cutting drive unit 2471 to drive the tape cutting blade 2473 of the tape cutting seat 2472 to extend into the trimming space 2222 to cut the tape 2453 on the inner surface of the preset roll end 31 in the trimming space 2222.

[0055] Furthermore, the displacement power unit 112, the first rotation power unit 141, the second rotation power unit 142 on the aforementioned workbench 1, the movement power unit 242 on the fabric end trimming device 2, and the rubber wheel power unit 2454 can all be power sources such as motors. As for the clamping drive unit 145 on the aforementioned workbench 1, the various pressing drive units 2224 on the fabric end trimming device 2, the platform drive unit 243, the cutting drive unit 2441, the abutment drive unit 2461, and the spot welding unit... The drive unit 2464 and the tape cutting drive unit 2471 can be drive sources such as pneumatic cylinders or hydraulic cylinders, and the transmission group 1431 can be a linkage method such as chain drive or belt drive. However, the preset feeding device 12 can be a preset crane, boom, forklift, mechanical lifting platform or mechanical moving trolley, etc., to provide a device for the rotating clamping device 14 to hold the preset material roll 3. In addition, the cutter 2443 can be a blade, wheel cutter or other type of cutting tool.

[0056] Please refer to the following: Figure 8 , Figure 9 , Figure 10 , Figure 11 , Figure 12 , Figure 13 The figures show cross-sectional views of the two pressure rods before displacement, cross-sectional views of the two pressure rods after displacement, cross-sectional views of the fabric end trimming module after displacement, flowcharts (I), (II), and (III) of the present invention. As can be clearly seen from the figures, the fabric end trimming device and its method for automated fabric splicing of the present invention include a worktable 1 and a fabric end trimming device 2. The fabric end trimming device 2 performs trimming operations according to the following steps:

[0057] (A01) Each clamping drive unit 145 of the rotary clamping device 14 of the workbench 1 drives each clamping part 144 to clamp the preset material roll 3 with preset material roll end 31 located on the preset feeding device 12.

[0058] (A02) The first rotary power unit 141 of the rotary clamping device 14 drives the support part 143 to rotate so that the preset material roll 3 clamped by each clamping part 144 is moved to one side of the fabric end trimming device 2. The displacement power unit 112 of the workbench 1 drives the displacement device 111 to move the fabric end trimming device 2 to a position close to the preset material roll 3.

[0059] (A03) The second rotary power unit 142 drives the transmission group 1431 in the support part 143 on one side of the adjacent second rotary power unit 142 to drive each clamping part 144 to rotate so as to drive the preset material roll 3 to rotate, so that the preset material roll end 31 of the preset material roll 3 hangs down to the guide port 2215 of the guide group 221 of the pressing device 22 of the fabric end trimming device 2, and guides the preset material roll end 31 to the guide port 2215 through the first guide slope 2212 of the first guide plate 2211 and the second guide slope 2214 of the second guide plate 2213 of the guide group 221.

[0060] (A04) The preset sensing component 25 installed on the pressing device 22 of the fabric end trimming device 2 detects the preset material roll end 31 falling down at the guide port 2215. Then, it controls each pressing drive unit 2224 of the pressing group 222 of the pressing device 22 to drive the two pressing rods 2221 to move. The inner side of the two pressing rods 2221 forms a pressing space 2225 for the preset material roll end 31 to fall down into the pressing space 2225. At this time, the preset sensing component 25 controls each pressing drive unit 2224 to drive the two pressing rods 2221 to reset so that the preset material roll end 31 is pressed at the two pressing rods 2221. At the same time, the second rotating power unit 142 drives the transmission group 1431 in the support part 143 on one side of the adjacent second rotating power unit 142 to stop rotating.

[0061] (A05) The cutting drive unit 2441 of the cutting group 244 of the fabric end trimming module 24 of the fabric end trimming device 2 drives the cutting seat 2442 to move into the cutting space 2223 of the holding group 222, so that the cutter 2443 of the cutting seat 2442 abuts against the inner surface of the preset material roll end 31, and the fabric end trimming module 24 is displaced by the moving force unit 242, so as to drive the cutter 2443 to cut along the inner surface of the preset material roll end 31.

[0062] (A06) The platform drive unit 243 of the fabric end trimming module 24 of the fabric end trimming device 2 drives the second support platform 2412 of the working platform 241 to move along the trimming space 2222 of the pressing group 222, so that the roller seat 2455 of the tape group 245, the abutment 2462 of the spot welding group 246, the spot welding part 2465, and the tape cutting knife 2473 of the tape cutting group 247 can simultaneously extend into the trimming space 2222 and rest against the inner surface of the cut material roll end 31 near the preset material roll end;

[0063] (A07) The rubber wheel power unit 2454 of the tape assembly 245 drives the recycling wheel 2451 to rotate, so as to drive the tape 2453 of the tape wheel 2452 to enter along one side of the slot 2463 of the abutment member 2462 and exit from the other side, causing the adhesive film of the tape 2453 to separate from the outer adhesive film, so that the adhesive film of the tape 2453 can be attached to the inner surface of the preset material roll end 31. At this time, the abutment drive unit 2461 of the spot welding assembly 246 drives the abutment member 2462 to abut against the inner surface of the preset material roll end 31. The spot welding drive unit 2464 of the spot welding assembly 246 drives the spot welding head 2466 of the spot welding member 2465 to spot weld the adhesive film of the tape 2453 attached to the inner surface of the preset material roll end 31, so that the adhesive film of the tape 2453 can be attached to the inner surface of the preset material roll end 31.

[0064] (A08) The moving power unit 242 drives the fabric end trimming module 24 to reset, so as to drive the continuous application of the adhesive film of the tape 2453 of the tape group 245, the continuous abutment operation of the abutment 2462 of the spot welding group 246, and the continuous spot welding operation of the spot welding component 2465.

[0065] (A09) The abutting drive unit 2461 drives the abutting part 2462 to reset, the spot welding drive unit 2464 drives the spot welding part 2465 to reset, the recycling wheel 2451 of the tape group 245 stops rotating, and the tape cutting drive unit 2471 of the tape cutting group 247 drives the tape cutting seat 2472 to move so that the tape cutting tool 2473 can cut the adhesive film of the tape 2453 on the inner surface of the preset material roll end 31 and reset after cutting.

[0066] (A10) The platform drive unit 243 drives the second support platform 2412 of the working platform 241 to reset. The second rotary power unit 142 drives each clamping part 144 of the transmission group 1431 in the support part 143 on the side of the adjacent second rotary power unit 142 to drive the preset material roll 3 to rotate. After the preset material roll end 31 is wound back onto the preset material roll 3, the rotation of each clamping part 144 is stopped.

[0067] (A11) The first rotary power unit 141 of the rotary clamping device 14 drives the support part 143 to rotate so that the preset material roll 3 held by each clamping part 144 is displaced to one side of the clamping device 15, and the second rotary power unit 142 drives each clamping part 144 to rotate to be aligned with the clamping device 15.

[0068] (A12) The displacement power unit 112 of the conveying device 11 drives the displacement device 111 to reset, and the clamping device 15 clamps the preset material roll end 31. The preset material roll end 31 is then transported to the fabric receiving device 13 by the fabric receiving conveying device 113 of the conveying device 11 for subsequent processing.

[0069] In the above step (A07), the tape 2453 is a hot melt tape 2453, which uses the heating method of the spot welding head 246 of the spot welding part 2465 to generate adhesion, thereby making the adhesive film of the tape 2453 adhere to the preset material roll end 31 of the preset material roll 3.

[0070] The fabric end trimming device and its method for automated fabric splicing described above can be used to trim the pre-set material roll 3 through the fabric end trimming device 2, thereby enabling subsequent fabric splicing operations, achieving automated operation, saving time and labor. The fabric end trimming device 2 performs flat cutting of the pre-set material roll end 31 of the pre-set material roll 3, attaches the adhesive film of the tape 2453, and performs spot welding to heat-melt the adhesive film of the tape 2453 onto the pre-set material roll end 31. The flat cutting of the adhesive film of the tape 2453 facilitates rapid automation, reduces manufacturing costs, and is more economical.

[0071] The above description is illustrative only and not restrictive of the present invention. Those skilled in the art will understand that many modifications, variations or equivalents can be made without departing from the spirit and scope defined by the claims, and all such modifications, variations or equivalents will fall within the protection scope of the present invention.

Claims

1. A fabric end trimming device for automated fabric splicing, characterized in that: The application relates to a workbench and a cloth end trimming device, wherein: The workbench comprises a conveying device, a rotating clamping device for clamping a preset roll end of a preset roll on one side of the conveying device, and a cloth receiving device, the rotating clamping device of the workbench comprises a first rotating power unit and a second rotating power unit arranged on two opposite sides respectively, a support part assembled between the first rotating power unit and the second rotating power unit, a transmission group arranged in the support part on the side adjacent to the second rotating power unit, a clamping part assembled on two opposite sides of the support part respectively, a clamping driving unit arranged on the support part and driving each clamping part to reciprocally displace along the preset roll, and each clamping part is connected in a linkage state through the transmission group; and The cloth end trimming device is arranged on the other side of the conveying device opposite to the cloth receiving device, and comprises a first support frame assembled on the conveying device, a pressing device arranged on the first support frame, a second support frame assembled on the conveying device and adjacent to one side of the first support frame, a cloth end trimming module arranged on the second support frame, at least one preset sensing component arranged on the pressing device, the pressing device is provided with a pressing group on the first support frame and adjacent to one side of the cloth end trimming device, and the cloth end trimming module comprises a work platform arranged on the second support frame, a moving power unit arranged on the second support frame and driving the work platform to reciprocally displace along the parallel direction of the pressing device, a platform driving unit arranged on the second support frame and driving the work platform to reciprocally displace along the direction of the pressing device, a cutting group, a tape group, a spot welding group and a tape cutting group arranged on the work platform and adjacent to each other side by side. The pressing device comprises a guide group and a pressing group, the guide group is provided with a first guide plate with a first guide slope and a second guide plate with a second guide slope in a facing state on the first support frame, and a guide opening is arranged between the first guide plate and the second guide plate. The preset sensing component arranged on the pressing device of the cloth end trimming device detects the preset roll end falling vertically in the guide opening, then controls each pressing driving unit of the pressing group of the pressing device to drive two pressing rods to displace, an inside of the two pressing rods forms a pressing space, the preset roll end falls vertically into the pressing space, at this time, the preset sensing component controls each pressing driving unit to drive the two pressing rods to reset, the preset roll end is pressed on the two pressing rods, and the second rotating power unit drives the transmission group in the support part adjacent to the side of the second rotating power unit to drive each clamping part to stop rotating.

2. The fabric end trimming device for automated fabric splicing according to claim 1, wherein: The pressing group comprises two pressing rods arranged on one side of the first support frame opposite to the cloth receiving device in a facing state, a trimming space is formed between the two pressing rods and the guide opening, a cutting space is formed between the two pressing rods, and a plurality of pressing driving units arranged on the first support frame and driving the two pressing rods to reciprocally displace along the direction of the cloth end trimming device, the two pressing rods form a pressing space between the two pressing rods and the first support frame when the two pressing rods displace.

3. The fabric end trimming device for automated fabric splicing according to claim 1, wherein: The work platform includes first and second support platforms of the same or different heights for the cutting group, the tape group, the tape cutting group, and the spot welding group to be assembled adjacent to each other in parallel, and the moving power unit driving the work platform is a motor, and the platform driving unit driving the work platform is a pneumatic cylinder or a hydraulic cylinder.

4. The fabric end trimming device for automated fabric splicing according to claim 1, wherein: The cutting group includes a cutting driving unit arranged on the work platform, a cutting seat assembled on the cutting driving unit, and a cutter assembled on the cutting seat, and the cutting seat and the cutter are driven by the cutting driving unit to reciprocate along the direction of the pressing device; the cutting driving unit is a pneumatic cylinder or a hydraulic cylinder, and the cutter is a blade or a wheel cutter.

5. The fabric end trimming device for automated fabric splicing according to claim 1, wherein: The tape group includes a recovery wheel arranged on the work platform, a tape wheel arranged on one side of the recovery wheel, a tape sleeved on the tape wheel, a tape wheel power unit arranged on the work platform and driving the recovery wheel to rotate, a roller seat with rollers arranged on one side of the recovery wheel, and the tape group is driven by the platform driving unit to reciprocate along the direction of the pressing device; the tape wheel power unit is a motor.

6. The fabric end trimming device for automated fabric splicing according to claim 1, wherein: The spot welding group includes an abutting driving unit arranged on the work platform, an abutting member assembled on the abutting driving unit, a spot welding driving unit adjacent to and parallel to one side of the abutting driving unit, and a spot welding member with a spot welding head assembled on the spot welding driving unit, the abutting member is driven by the abutting driving unit to reciprocate along the direction of the pressing device, and the spot welding member is driven by the spot welding driving unit to reciprocate along the direction of the pressing device, one side of the abutting member is provided with a through slot, and the spot welding group is driven by the platform driving unit to reciprocate along the direction of the pressing device; the abutting driving unit and the spot welding driving unit are pneumatic cylinders or hydraulic cylinders.

7. The fabric end trimming device for automated fabric splicing according to claim 1, wherein: The tape cutting group includes a tape cutting driving unit arranged on the work platform, a tape cutting seat assembled on the tape cutting driving unit, and a tape cutting cutter assembled on the tape cutting seat, the tape cutting seat and the tape cutting cutter are driven by the tape cutting driving unit to reciprocate along the direction of the pressing device, and the tape cutting group is driven by the platform driving unit to reciprocate along the direction of the pressing device; the tape cutting driving unit is a pneumatic cylinder or a hydraulic cylinder.

8. The fabric end trimming device for automated fabric splicing according to claim 1, wherein: The displacement device of the work machine is also provided with a reciprocating displacement device for the cloth end trimming device, and the two opposite sides of the displacement device are respectively provided with displacement power units driving the displacement device to reciprocate along the direction of the rotary clamping device; the displacement power units are motors.

9. The fabric end trimming device for automated fabric splicing according to claim 1, wherein: The clamping driving unit is a pneumatic cylinder or a hydraulic cylinder.

10. A method of trimming the end of cloth applied to automated cloth joining using the device for trimming the end of cloth applied to automated cloth joining according to claim 1, characterized by: The cloth end trimming method includes a work machine and a cloth end trimming device, and is implemented according to the following steps: (A01) Each clamping driving unit of the rotary clamping device of the work machine drives each clamping part to clamp a pre-set material roll with a pre-set material roll end on a pre-set feeding device; (A02) the first rotary power unit of the rotary clamping device drives the support portion to rotate, so that the preset roll clamped by the clamping portions is displaced to the outside of the cloth end trimming device, and the displacement power unit of the working table drives the displacement device to displace the cloth end trimming device to the side of the preset roll; (A03) the second rotary power unit drives the transmission group in the support portion adjacent to the side of the second rotary power unit to rotate the clamping portions, so that the preset roll rotates, and the preset roll end falls vertically to the guide opening of the guide group of the pressing device of the cloth end trimming device; (A04) the preset sensing assembly arranged on the pressing device of the cloth end trimming device detects the preset roll end falling vertically into the guide opening, and then controls the clamping drive units of the clamping group of the pressing device to drive the two clamping rods to displace, and the inside of the two clamping rods forms a clamping space for the preset roll end falling vertically into the clamping space, at this time, the preset sensing assembly controls the clamping drive units to drive the two clamping rods to reset, so that the preset roll end is clamped on the two clamping rods, and the second rotary power unit drives the transmission group in the support portion adjacent to the side of the second rotary power unit to stop rotating the clamping portions; (A05) the cutting drive unit of the cutting group of the cloth end trimming module of the cloth end trimming device drives the cutting seat to move into the cutting space of the clamping group, so that the cutter of the cutting seat abuts against the inside surface of the preset roll end, and the displacement power unit drives the cloth end trimming module to displace, so that the cutter cuts along the inside surface of the preset roll end; (A06) the platform drive unit of the cloth end trimming module of the cloth end trimming device drives the second support platform of the working platform to displace along the direction of the trimming space of the clamping group, so that the roller seat of the adhesive tape group, the abutting piece of the spot welding group, the spot welding piece, and the adhesive tape cutting cutter of the adhesive tape cutting group simultaneously extend into the trimming space and abut against the inside surface of the cut preset roll end; (A07) the rubber wheel power unit of the adhesive tape group drives the recovery wheel to rotate, so that the adhesive tape of the adhesive tape wheel enters along the slotted side of the abutting piece and exits from the other side, causing the rubber film of the adhesive tape to separate from the adhesive tape, so that the rubber film of the adhesive tape is attached to the inside surface of the preset roll end, at this time, the abutting drive unit of the spot welding group drives the abutting piece to abut against the inside surface of the preset roll end, and the spot welding head of the spot welding piece is driven by the spot welding drive unit of the spot welding group to spot weld the rubber film of the adhesive tape attached to the inside surface of the preset roll end, so that the rubber film of the adhesive tape is attached to the inside surface of the preset roll end; (A08) the displacement power unit drives the cloth end trimming module to reset, so that the continuous attachment of the rubber film of the adhesive tape of the adhesive tape group, the continuous abutting of the abutting piece of the spot welding group, and the continuous spot welding of the spot welding piece are performed. (A09) The abutting driving unit drives the abutting piece to reset, the spot welding driving unit drives the spot welding piece to reset, the recycling wheel of the adhesive tape group stops rotating, and the adhesive tape cutting driving unit of the adhesive tape cutting group drives the adhesive tape cutting seat to displace, so that the adhesive tape cutting tool cuts the adhesive film of the adhesive tape on the inner surface of the preset roll end and resets after cutting; (A10) The platform driving unit drives the second support platform of the working platform to reset, the transmission group in the support part adjacent to one side of the second rotary power unit is driven by the second rotary power unit to drive the clamping parts to rotate, and the preset roll is rotated by the clamping parts, and the clamping parts stop rotating after the end of the preset roll is wound back to the preset roll; (A11) The first rotary power unit of the rotary clamping device drives the support part to rotate, so that the preset roll clamped by the clamping parts is displaced to one side of the clamping device, the transmission group in the support part adjacent to one side of the second rotary power unit is driven by the second rotary power unit to drive the clamping parts to rotate to the clamping device; (A12) The displacement driving unit of the conveying device drives the displacement device to reset, the preset roll end is clamped by the clamping device, and the preset roll end is conveyed to the cloth receiving device by the conveying device to perform subsequent working operation.

Citation Information

Patent Citations

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    CN213653009U