A grouting device for repairing road surface cracks
By designing guide rods and lifting components, and combining width detection and flow control, the problem of existing grouting machines being unable to align with road surface cracks has been solved, achieving high-precision road surface crack repair.
Patent Information
- Application Number
- CN202311575393.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-23
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-11-23
AI Technical Summary
When using existing grouting machines to repair road cracks, construction workers have difficulty aligning the grout pipe with the road crack, resulting in low repair accuracy.
A grouting device for road crack repair was designed, which adopts a combination of guide rod and lifting component. The guide rod is inserted into the crack to guide the grouting head to be aligned with the crack. It is equipped with a width detection component and a controller to adjust the pump flow rate. The combination of rubber belt and air bladder structure improves the stability and accuracy of the grouting head.
It improves the precision and stability of road crack repair, ensures that the grouting head can flexibly adapt to changes in cracks, reduces filler waste, and improves repair results.
Smart Images

Figure CN117418450B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of grouting machines, in particular to a grouting device for repairing road cracks. BACKGROUND
[0002] At present, in road construction, when cracks occur on the road surface, in order to repair the cracks, construction personnel usually use a grouting machine to repair the cracks. The grouting machine is a device commonly used in civil engineering and construction engineering, which is used for reinforcing and repairing concrete structures. It mainly fills cavities, cracks or damaged parts by injecting specific substances (such as concrete slurry or other materials) to enhance the strength and stability of the structure.
[0003] The utility model discloses a mobile type concrete grouting machine structure, including the bottom plate, the bottom of bottom plate is provided with the cylinder, be provided with the slide rod in the cylinder, the slide rod is connected with the cylinder slidingly, be provided with the connecting spring between the slide rod and the cylinder, the cylinder and the slide rod all with connecting spring are opposite, the bottom of slide rod is provided with the universal wheel, the universal wheel is movably connected with the slide rod, the top of bottom plate is provided with the grout storage box and the vertical board respectively, the grout storage box and the vertical board all are fixedly connected with bottom plate, the side surface of vertical board is installed with the drive motor, the output of drive motor is provided with the rotating rod. The utility model discloses a universal wheel, cylinder, slide rod and connecting spring are used in coordination, when moving the grouting machine, the shaking of the grouting machine can be buffered through the elastic force of the connecting spring, the accidental spilling of concrete from the grout storage box is avoided, the waste of concrete is avoided, and the grouting machine is more convenient when moving.
[0004] When the construction personnel uses the grouting machine structure to repair the road cracks, since the road cracks are usually not straight lines, the construction personnel needs to push the grouting machine structure in real time while moving the grouting machine structure horizontally to make the opening of the grouting pipe always face the road cracks. However, the grouting pipe is generally located at the bottom of the grouting machine structure, and it is difficult to align the grouting pipe with the road cracks through the human eye observation when moving the grouting machine structure, resulting in low repair accuracy. SUMMARY
[0005] In order to facilitate the alignment of the grouting pipe with the road cracks and improve the accuracy of repairing the road cracks, the present application provides a grouting device for repairing road cracks.
[0006] The grouting device for repairing road cracks provided by the present application adopts the following technical scheme:
[0007] The utility model provides a kind of grouting device for road surface crack repair, including frame and bearing plate, the bearing plate is connected to the bottom of the frame, the bottom of the bearing plate is provided with universal wheel, the bearing plate is opened with opening, the bearing plate is connected with the filling cylinder for filling, the filling cylinder is communicated with grouting head by out of pulp pipe, the grouting head is located below the bearing plate after passing through the opening and towards road surface, the frame is connected with guide rod and lifting piece, the bottom end of the guide rod is located in crack after passing through the opening, the bottom end of the guide rod is located in the advancing side of the grouting head and is close to the grouting head arrangement, the guide rod is connected with the lifting piece, and the lifting piece is used to lift the guide rod.
[0008] By adopting the above technical scheme, when repairing the road surface crack, the construction personnel can push the bearing plate above the crack, so that the bottom end of the guide rod is inserted into the crack, and the opening and the grouting head are located directly above the crack. The filling in the filling cylinder is transported to the grouting head through the out of pulp pipe, and the grouting head inputs the filling into the crack. When the construction personnel pushes the bearing plate along the length direction of the crack, the guide rod in the crack can be observed through the opening. With the guide rod as a reference, the grouting head can be conveniently aligned with the road surface crack when the bearing plate is pushed, so that the accuracy of repairing the road surface crack can be improved. When the crack becomes shallow, the lifting piece can lift the guide rod, so that the guide rod can move in the crack with different depths.
[0009] Preferably, the guide rod is cylindrical and the diameter of the bottom end gradually decreases along the length direction, the bottom end of the guide rod is convex arc-shaped, the frame is connected with a support frame, the lifting piece is a support spring, the support spring is connected with the support frame, the guide rod passes through the support spring and the support frame, the support spring is vertically arranged and one end is connected with the support frame, the other end of the support spring is connected with the guide rod, and the support frame is provided with a gap slot for accommodating the rotated guide rod.
[0010] By adopting the above technical scheme, the bottom end of the guide rod can enter the narrow crack, and the guide rod is supported on the support frame through the support spring. When the crack becomes shallow, the bottom end of the guide rod can be lifted, and the guide rod can be lifted. When the bottom end of the guide rod hits the stone in the crack, the guide rod can be rotated to lift the bottom end. After the guide rod moves to the stone, the bottom end of the guide rod can be lifted. In this way, the guide rod can be lifted, so that the guide rod can be prevented from being stuck in the crack as much as possible, and the flexibility of the guide rod is improved.
[0011] Preferably, the support frame is connected with a tension and pressure sensor, one side of the tension and pressure sensor close to the guide rod is connected with a force spring, one end of the force spring is connected with the force receiving surface of the tension and pressure sensor, and the other end of the force spring is connected with the top of the guide rod. The tension and pressure sensor is used to detect the pressure and tension of the force spring and output the pressure value and tension value.
[0012] The filling tube is communicated with the grouting head through an adjusting pump, the adjusting pump is electrically connected with a controller, the tension and pressure sensor is electrically connected with the controller, the controller is used for receiving the pressure value and the tension value and comparing with preset values, when any one of the pressure value and the tension value is greater than the preset value, the controller reduces the delivery flow of the adjusting pump.
[0013] By adopting the technical scheme, when the stone exists in the crack and the guide rod rotates in the crack, the bottom end of the guide rod rotates close to the grouting head, the top end of the guide rod compresses the tension spring, the tension and pressure sensor detects the pressure of the tension spring, and the controller reduces the delivery flow of the adjusting pump; when the crack becomes shallow or the bottom end of the guide rod moves above the stone and is lifted, the top end of the guide rod rises and pulls the tension spring, the tension and pressure sensor detects the tension of the tension spring, and the controller reduces the delivery flow of the adjusting pump, so that the filling material input into the crack by the grouting head can be reduced, and then the input amount of the filling material can be adjusted according to the required amount of the filling material in the crack.
[0014] Preferably, the bottom of the bearing plate is provided with a width detection member, the width detection member is electrically connected with the controller, the width detection member is used for detecting the width of the crack and outputting a width value, and the controller is used for receiving the width value and comparing with preset intervals, when the width value is less than the minimum value of the preset intervals, the controller is used for reducing the delivery flow of the adjusting pump, and when the width value is greater than the maximum value of the preset intervals, the controller is used for increasing the delivery flow of the adjusting pump.
[0015] By adopting the technical scheme, the width detection member can detect the width of the crack, when the crack is wide, more filling material is required to repair the crack, the controller increases the delivery flow of the adjusting pump, and the output amount of the filling material of the grouting head can be increased, and when the crack is narrow, less filling material is required to repair the crack, the controller reduces the delivery flow of the adjusting pump, and the output amount of the filling material of the grouting head can be reduced.
[0016] Preferably, the outer wall of the grouting head is connected with a first rubber belt and a second rubber belt, the first rubber belt and the second rubber belt are consistent in length direction and are distributed along the width direction of the crack, one end of the first rubber belt in the length direction is connected with the grouting head, the other end of the first rubber belt in the length direction is connected with a first rotating roller, the end of the first rotating roller is connected with a first motor, and one end of the first rubber belt is wound around the first rotating roller, one end of the second rubber belt in the length direction is connected with the grouting head, the other end of the second rubber belt in the length direction is connected with a second rotating roller, the end of the second rotating roller is connected with a second motor, and one end of the second rubber belt is wound around the second rotating roller.
[0017] By adopting the technical scheme, when the crack width is narrow, the first motor drives the first rotating roller to rotate to wind the first rubber belt, and the second motor drives the second rotating roller to rotate to wind the second rubber belt, so that the first rubber belt and the second rubber belt can be pulled tight on both sides of the grouting head, thereby reducing the shaking of the grouting head and improving the stability of the grouting head; when the crack width is wide, the first motor drives the first rotating roller to rotate to wind the first rubber belt, the first rubber belt can pull the grouting head to rotate towards the first rubber belt, the second motor drives the second rotating roller to rotate to wind the second rubber belt, and the second rubber belt can pull the grouting head to rotate towards the second rubber belt, so that the grouting head can be rotated to facilitate the grouting head to output the filler to fill the crack.
[0018] Preferably, the first rubber belt and the second rubber belt are provided with inner cavities, the inner cavities are filled with gas, the first rotating roller is connected with a first moving piece, the second rotating roller is connected with a second moving piece, the first moving piece is used to move the first rotating roller along the length direction of the first rubber belt, and the second moving piece is used to move the second rotating roller along the length direction of the second rubber belt.
[0019] By adopting the technical scheme, when the crack width is narrow, the first motor drives the first rotating roller to rotate to wind the first rubber belt, and the second motor drives the second rotating roller to rotate to wind the second rubber belt, so that the first rubber belt and the second rubber belt can be pulled tight on both sides of the grouting head, thereby reducing the shaking of the grouting head and improving the stability of the grouting head; when the crack width is wide, the first motor drives the first rotating roller to rotate to wind the first rubber belt, the first rubber belt can pull the grouting head to rotate towards the first rubber belt, the second motor drives the second rotating roller to rotate to wind the second rubber belt, and the second rubber belt can pull the grouting head to rotate towards the second rubber belt, so that the grouting head can be rotated to facilitate the grouting head to output the filler to fill the crack.
[0020] Preferably, the first moving piece adopts a first air cylinder, the second moving piece adopts a second air cylinder, the first air cylinder is horizontally arranged and a piston rod is connected with the first motor shell, and the second air cylinder is horizontally arranged and a piston rod is connected with the second motor shell.
[0021] By adopting the technical scheme, the first air cylinder can push and pull the first motor, so that the first rotating roller can be moved, and the second air cylinder can push and pull the second motor, so that the second rotating roller can be moved.
[0022] Preferably, the bottom of the bearing plate is provided with a first accommodating groove and a second accommodating groove, a first elastic rope is connected in the first accommodating groove, a second elastic rope is connected in the second accommodating groove, the first metal sheet and the second metal sheet are connected to the outer wall of the grouting head, one end of the first metal sheet along the length direction is connected to the grouting head, the other end of the first metal sheet along the length direction is connected to the first elastic rope after penetrating into the first accommodating groove, the width direction of the first metal sheet is consistent with the width direction of the first accommodating groove, one end of the second metal sheet along the length direction is connected to the grouting head, the other end of the second metal sheet along the length direction is connected to the second elastic rope after penetrating into the second accommodating groove, and the width direction of the second metal sheet is consistent with the width direction of the second accommodating groove.
[0023] By adopting the above technical scheme, when the grouting head rotates, the first metal sheet or the second metal sheet can be pulled, the first metal sheet can move in the first accommodating groove through the first elastic rope, the second metal sheet can move in the second accommodating groove through the second elastic rope, the first metal sheet and the second metal sheet are not easy to wrinkle and move in the width direction, the rotation of the grouting head along the length direction of the crack can be avoided as much as possible, and the stability of the grouting head during rotation can be improved.
[0024] Preferably, the bearing plate is connected with a driving member, the driving member is connected to one end of the grout pipe close to the grouting head, and the driving member is used for moving the grout pipe in the vertical direction.
[0025] By adopting the above technical scheme, the driving member moves the grout pipe to drive the grouting head to move, after the construction personnel pushes the bearing plate above the crack, the driving member moves the grouting head to descend close to the opening of the crack, the filler output by the grouting head can be conveniently fed into the crack, the precision of repairing the crack of the road surface can be improved, and after the crack is repaired, the driving member moves the grouting head to rise, so that the grouting head can be prevented from being impacted by road surface sundries during movement of the bearing plate as much as possible.
[0026] Preferably, the rack is connected with a winding frame, and the grout pipe is wound on the winding frame and limited by a limiting member.
[0027] By adopting the above technical scheme, after the grout pipe is wound on the winding frame, the limiting member can limit the grout pipe, so that the grout pipe can be prevented from greatly vibrating during conveying of the filler, the vibration of the grout pipe conducted to the grouting head can be reduced, and the stability of the grouting head can be improved.
[0028] In summary, the present application has at least one of the following beneficial technical effects:
[0029] 1. The construction personnel can push the bearing plate above the road surface crack when repairing the road surface crack, the bottom end of the guide rod is inserted into the crack, and the opening and the grouting head are located directly above the crack, the filler in the filler cylinder is conveyed to the grouting head through the grouting pipe, the grouting head inputs the filler into the crack, and the construction personnel can push the bearing plate along the length direction of the crack; the guide rod in the crack can be observed through the opening, the guide rod can be used as a reference to conveniently push the bearing plate, the grouting head is aligned with the road surface crack, the precision of repairing the road surface crack can be improved, and when the crack becomes shallow, the lifting piece can lift the guide rod, so that the guide rod can move in the cracks of different depths;
[0030] 2. The bottom end of the guide rod can enter the narrow crack, the guide rod is supported on the support frame through the support spring, the bottom end of the guide rod can be lifted when the crack becomes shallow, and the guide rod can be lifted; when the bottom end of the guide rod collides with the stone in the crack, the guide rod can rotate to lift the bottom end, and the bottom end of the guide rod can be lifted after the guide rod moves to the stone, so that the guide rod can be lifted, the guide rod can be prevented from being stuck in the crack as much as possible, and the flexibility of the guide rod is improved;
[0031] 3. When the crack width is narrow, the first motor drives the first rotating roller to rotate to wind the first rubber belt, and at the same time, the first moving piece moves the first rotating roller close to the grouting head, so that the gas in the inner cavity of the first rubber belt is extruded to one end close to the grouting head; at the same time, the second motor drives the second rotating roller to rotate to wind the second rubber belt, and at the same time, the second moving piece moves the second rotating roller close to the grouting head, so that the gas in the inner cavity of the second rubber belt is extruded to the other end close to the grouting head; after the gas is pressed, the end of the first rubber belt and the second rubber belt close to the grouting head expands to form an air bag, so that the two air bags can clamp the two sides of the grouting head, the stability of the grouting head when outputting the filler can be improved, and the precision of repairing the road surface crack is improved. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is a whole structure schematic diagram of a grouting device for repairing road surface cracks.
[0033] Figure 2 It is a top view of a grouting device for repairing road surface cracks.
[0034] Figure 3 It is a sectional structure schematic diagram along Figure 2 A-A line in FIG. 1.
[0035] Figure 4 It is a sectional structure schematic diagram along Figure 2 B-B line in FIG. 1.
[0036] Figure 5 It is a partial structure schematic diagram of a grouting device for repairing road surface cracks.
[0037] BEST MODE FOR CARRYING OUT THE INVENTION
[0038] 100, rack; 101, guide rod; 102, lifting piece; 103, winding frame;
[0039] 200, bearing plate; 201, universal wheel; 202, opening; 203, width detection piece; 204, first accommodating groove; 205, second accommodating groove; 206, first elastic rope; 207, second elastic rope;
[0040] 300, filler cylinder; 301, slurry outlet pipe; 302, grouting head; 303, adjusting pump; 304, first rubber belt; 305, second rubber belt; 306, first rotating roller; 307, first motor; 308, second rotating roller; 309, second motor; 310, inner cavity; 311, first moving piece; 312, second moving piece; 313, first metal sheet; 314, second metal sheet;
[0041] 400, support frame; 401, accommodation groove; 402, tension and pressure sensor; 403, force measuring spring;
[0042] 500, driving piece;
[0043] 600, limiting piece. DETAILED DESCRIPTION
[0044] The application will be further described in detail below with reference to all the accompanying drawings.
[0045] The application discloses a grouting device for repairing road surface cracks. Figure 1 With Figure 2 The grouting device for repairing road surface cracks comprises a rack 100, a bearing plate 200 and a filler cylinder 300. The rack 100 and the filler cylinder 300 are arranged on the top of the bearing plate 200. The filler cylinder 300 is connected with the grouting head 302 through the slurry outlet pipe 301. The grouting head 302 is directed towards the crack. The rack 100 is connected with the guide rod 101. The bottom of the guide rod 101 is located in the crack. When the bearing plate 200 is pushed, the grouting head 302 can be aligned with the road surface crack, so that the accuracy of repairing the road surface crack can be improved.
[0046] The bearing plate 200 is a rectangular plate and is arranged horizontally. The rack 100 is connected to the top of the bearing plate 200. Four universal wheels 201 are arranged at the bottom of the bearing plate 200. The four universal wheels 201 are respectively arranged at the four corners of the bearing plate 200. When the bearing plate 200 is located above the crack, the length direction of the bearing plate 200 is consistent with the length direction of the crack. An opening 202 is arranged at one end of the bearing plate 200 along the length direction. The filler cylinder 300 is arranged at the top of the other end of the bearing plate 200 along the length direction. The filler cylinder 300 is filled with filler.
[0047] Referring toFigure 1 、 Figure 2 With Figure 3 , the filler tube 300 is communicated with an adjusting pump 303, one end of the slurry outlet pipe 301 is communicated with the adjusting pump 303, the other end of the slurry outlet pipe 301 is communicated with the grouting head 302 after penetrating the opening 202, and the grouting head 302 is vertically arranged and located below the opening 202. The rack 100 is connected with a winding frame 103, the slurry outlet pipe 301 adopts a hose, and the middle part of the slurry outlet pipe 301 is wound on the winding frame 103 and limited by a limiting piece 600. The limiting piece 600 adopts an elastic rope, the elastic rope is connected with the winding frame 103, and the elastic rope is used to press the middle part of the slurry outlet pipe 301 on the winding frame 103.
[0048] Referring to Figure 4 , the bottom of the bearing plate 200 is provided with a first accommodating groove 204 and a second accommodating groove 205, the first accommodating groove 204 and the second accommodating groove 205 are located on both sides of the opening 202 along the width direction of the bearing plate 200, and the first accommodating groove 204 and the second accommodating groove 205 are both arc-shaped and the concave arc side faces the opening 202. The first accommodating groove 204 is provided with a first elastic rope 206, and the second accommodating groove 205 is provided with a second elastic rope 207. The grouting head 302 is connected with a first metal sheet 313 and a second metal sheet 314 on both sides of the outer wall along the width direction of the bearing plate 200, and the first metal sheet 313 and the second metal sheet 314 are both arc-shaped and the concave arc side faces the opening 202. One end of the first metal sheet 313 along the length direction is connected with the grouting head 302, the other end of the first metal sheet 313 along the length direction is inserted into the first accommodating groove 204 and connected with one end of the first elastic rope 206, and the other end of the first elastic rope 206 is connected with the inner wall of the first accommodating groove 204; one end of the second metal sheet 314 along the length direction is connected with the grouting head 302, the other end of the second metal sheet 314 along the length direction is inserted into the second accommodating groove 205 and connected with one end of the second elastic rope 207, and the other end of the second elastic rope 207 is connected with the inner wall of the second accommodating groove 205. The width direction of the first accommodating groove 204, the width direction of the first metal sheet 313, the width direction of the second accommodating groove 205 and the width direction of the second metal sheet 314 are all consistent with the length direction of the bearing plate 200.
[0049] Referring to Figure 1 and Figure 5 , the bottom of the bearing plate 200 is connected with a driving piece 500, the driving piece 500 adopts a hydraulic cylinder, the hydraulic cylinder is vertically arranged and the piston rod faces the road surface, the piston rod of the hydraulic cylinder is connected with one end of the slurry outlet pipe 301 close to the grouting head 302 through a support, and the hydraulic cylinder lifts and lowers the slurry outlet pipe 301 along the vertical direction, so as to lift and lower the grouting head 302.
[0050] Referring to Figure 1 and Figure 4The grouting head 302 is connected to the outer walls of both sides of the bearing plate 200 along the width direction. The first rubber belt 304 and the second rubber belt 305 are both horizontally arranged and their length direction is consistent with the width direction of the bearing plate 200.
[0051] Reference Figure 4 and Figure 5 The first rubber belt 304 is located below the first metal sheet 313. The first rubber belt 304 is provided with an inner cavity 310, which is filled with gas. The length direction of the inner cavity 310 is consistent with the length direction of the first rubber belt 304. One end of the first rubber belt 304 is connected to the grouting head 302, and the other end of the first rubber belt 304 is connected to the first rotating roller 306. The length direction of the first rotating roller 306 is consistent with the width direction of the first rubber belt 304, and one end of the first rubber belt 304 is connected to and wrapped around the peripheral wall of the first rotating roller 306. The first rotating roller 306 is connected to the first motor 307. The output shaft of the first motor 307 is connected to the end of the first rotating roller 306. The bracket is connected to the first moving part 311. The first moving part 311 is a first cylinder. The first cylinder is horizontally set and one end of the piston rod is connected to the housing of the first motor 307. The length direction of the piston rod of the first cylinder is consistent with the width direction of the support plate 200. The first cylinder is used to move the first rotating roller 306 along the width direction of the support plate 200.
[0052] The second rubber belt 305 is located below the second metal sheet 314. The second rubber belt 305 also has an inner cavity 310 filled with gas. The length direction of the inner cavity 310 is consistent with the length direction of the second rubber belt 305. One end of the second rubber belt 305 is connected to the grouting head 302, and the other end of the second rubber belt 305 is connected to the second rotating roller 308. The length direction of the second rotating roller 308 is consistent with the width direction of the second rubber belt 305, and one end of the second rubber belt 305 is connected to and wrapped around the periphery of the second rotating roller 308. The second rotating roller 308 is connected to the second motor 309. The output shaft of the second motor 309 is connected to the end of the second rotating roller 308. The bracket is connected to the second moving part 312. The second moving part 312 is a second cylinder. The second cylinder is horizontally set and one end of the piston rod is connected to the housing of the second motor 309. The length direction of the piston rod of the second cylinder is consistent with the width direction of the support plate 200. The second cylinder is used to move the second rotating roller 308 along the width direction of the support plate 200. Both the first motor 307 and the second motor 309 are servo motors.
[0053] Reference Figure 3The frame 100 is connected to a support frame 400, which is located above the opening 202. A lifting component 102 is connected within the support frame 400. The lifting component 102 uses a support spring, which is vertically positioned and its bottom end is connected to the support frame 400. A guide rod 101 passes through the support frame 400, vertically through both the support frame 400 and the support spring. The bottom of the support frame 400 has a clearance groove 401 for the guide rod 101 to pass through, allowing the guide rod 101 to rotate. The top of the support spring is connected to the top periphery of the guide rod 101. The bottom of the guide rod 101 passes through the opening 202 and is located below the bearing plate 200, with its bottom end inserted into a crack. The diameter of the bottom end of the guide rod 101 gradually decreases along its length, and the bottom end is convex.
[0054] The bottom end of the guide rod 101 is located on the forward side of the grouting head 302 and is positioned close to the grouting head 302. A force-measuring spring 403 is connected to the top end of the guide rod 101 away from the grouting head 302. The force-measuring spring 403 is horizontally positioned and its length direction is consistent with the length direction of the support plate 200. A tension / compression sensor 402 is connected in the support frame 400. The tension / compression sensor 402 is of type FA302. One end of the force-measuring spring 403 is connected to the force-bearing surface of the tension / compression sensor 402. When the top end of the guide rod 101 rotates toward the tension / compression sensor 402, the tension / compression sensor 402 can detect the pressure of the guide rod 101 on the tension / compression sensor 402 through the force-measuring spring 403 and output the pressure value. When the top end of the guide rod 101 is pushed upward, the tension / compression sensor 402 can detect the tension of the guide rod 101 on the tension / compression sensor 402 through the force-measuring spring 403 and output the tension value.
[0055] A width detection element 203 is connected to the bottom of the front end of the support plate 200. The width detection element 203 adopts an ultrasonic sensor and is set near the bottom of the guide rod 101. The width detection element 203 is used to detect the crack width and output the width value.
[0056] Reference Figure 3 and Figure 5 The regulating pump 303 is electrically connected to a controller, which is an S7-200 PLC. The first motor 307, the second motor 309, the first cylinder, the second cylinder, the tension / compression sensor 402, and the width detection element 203 are all electrically connected to the controller. The controller receives pressure and tension values and compares them with preset values. When the pressure or tension value is greater than the preset value, the controller reduces the flow rate of the regulating pump 303, thereby reducing the output of the grouting head 302. The controller receives width values and compares them with a preset range. When the width value is less than the minimum value of the preset range, the controller reduces the flow rate of the regulating pump 303, thereby reducing the output of the grouting head 302; when the width value is greater than the maximum value of the preset range, the controller increases the flow rate of the regulating pump 303, thereby increasing the output of the grouting head 302.
[0057] The implementation principle of the grouting device for repairing road cracks according to the embodiment of the application is as follows: when repairing road cracks, the construction personnel place the bottom end of the guide rod 101 in the crack, adjust the pump 303 to deliver the filler in the filler cylinder 300 to the grouting head 302 through the grouting pipe 301, and push the bearing plate 200 along the length direction of the crack with the guide rod 101 as the guide, the crack width detection member 203 detects the crack width, when the crack is wide, the grouting head 302 increases the output filler, when the crack is narrow, the grouting head 302 reduces the output filler, and when the guide rod 101 rotates or rises, the grouting head 302 reduces the output filler, so that the amount of filler output by the grouting head 302 can be controlled according to the required filler for repairing the crack.
[0058] When the crack is wide, the first rotating roller 306 rotates to wind and pull the first rubber belt 304 to make the grouting head 302 rotate and tilt towards the first rotating roller 306, the second rotating roller 308 rotates to wind and pull the second rubber belt 305 to make the grouting head 302 rotate and tilt towards the second rotating roller 308, so that the orientation of the grouting head 302 can be adjusted along the width direction of the crack, and the filler output by the grouting head 302 can be evenly filled into the crack.
[0059] When the crack is narrow, the first rotating roller 306 rotates to wind the first rubber belt 304, the first moving member 311 moves the first rotating roller 306 to the side close to the grouting head 302, at the same time, the second rotating roller 308 rotates to wind the second rubber belt 305, and the second moving member 312 moves the second rotating roller 308 to the side far away from the grouting head 302, so that the stability of the grouting head 302 when outputting the filler can be improved.
[0060] The above are the preferred embodiments of the application, and do not limit the protection scope of the application, therefore: any equivalent changes made on the structure, shape, principle of the application should be covered in the protection scope of the application.
Claims
1. A grouting device for repairing road cracks, characterized in that: The utility model provides a crack filling device, including frame (100) and bearing plate (200), bearing plate (200) is connected to the bottom of frame (100), the bottom of bearing plate (200) is provided with universal wheel (201), bearing plate (200) is opened with opening (202), bearing plate (200) is connected with the filling cylinder (300) for filling material, filling cylinder (300) is communicated with grouting head (302) through out pulp pipe (301), grouting head (302) is located below bearing plate (200) after passing through opening (202) and towards road surface, frame (100) is connected with guide rod (101) and lifting piece (102), the bottom of guide rod (101) is located in the crack after passing through opening (202), the bottom of guide rod (101) is located in the advance side of grouting head (302) and is close to grouting head (302) and is arranged, guide rod (101) is connected with lifting piece (102), and lifting piece (102) is used to lift guide rod (101). The outer wall of grouting head (302) is connected with first rubber belt (304) and second rubber belt (305), the length direction of first rubber belt (304) and second rubber belt (305) is consistent and is distributed along the width direction of crack, one end of first rubber belt (304) along the length direction is connected with grouting head (302), the other end of first rubber belt (304) along the length direction is connected with first rotating roller (306), the end of first rotating roller (306) is connected with first motor (307), and one end of first rubber belt (304) is wound on first rotating roller (306), one end of second rubber belt (305) along the length direction is connected with grouting head (302), the other end of second rubber belt (305) along the length direction is connected with second rotating roller (308), the end of second rotating roller (308) is connected with second motor (309), and one end of second rubber belt (305) is wound on second rotating roller (308). First rubber belt (304) and second rubber belt (305) are all provided with inner cavity (310), the inner cavity (310) is filled with gas, first rotating roller (306) is connected with first moving part (311), second rotating roller (308) is connected with second moving part (312), first moving part (311) is used for moving first rotating roller (306) along the length direction of first rubber belt (304), and second moving part (312) is used for moving second rotating roller (308) along the length direction of second rubber belt (305).
2. The road surface crack repairing grouting device according to claim 1, characterized by: The guide rod (101) is cylindrical and the diameter of the bottom gradually decreases along the length direction, the bottom end of the guide rod (101) is convex arc-shaped, the rack (100) is connected with a support frame (400), the lifting piece (102) adopts a support spring, the support spring is connected with the support frame (400), the guide rod (101) passes through the support spring and the support frame (400), the support spring is vertically arranged and one end is connected with the support frame (400), the other end of the support spring is connected with the guide rod (101), the support frame (400) is provided with a gap slot (401) for accommodating the guide rod (101) after rotation.
3. The road surface crack repairing grouting device according to claim 2, characterized by: The support frame (400) is connected with a tension and pressure sensor (402), the tension and pressure sensor (402) is connected with a force spring (403) on the side close to the guide rod (101), one end of the force spring (403) is connected with the force receiving surface of the tension and pressure sensor (402), and the other end of the force spring (403) is connected with the top of the guide rod (101), and the tension and pressure sensor (402) is used for detecting the pressure and tension of the force spring (403) and outputting the pressure value and tension value; The filler cylinder (300) is communicated with the grouting head (302) through an adjusting pump (303), the adjusting pump (303) is electrically connected with a controller, the tension and pressure sensor (402) is electrically connected with the controller, and the controller is used for receiving the pressure value and tension value and comparing with the preset value, when any one of the pressure value and tension value is greater than the preset value, the controller reduces the delivery flow of the adjusting pump (303).
4. The road surface crack repairing grouting device according to claim 3, characterized by: The bottom of the bearing plate (200) is provided with a width detection piece (203), the width detection piece (203) is electrically connected with the controller, the width detection piece (203) is used for detecting the width of the crack and outputting the width value, and the controller is used for receiving the width value and comparing with the preset interval, when the width value is less than the minimum value of the preset interval, the controller is used for reducing the delivery flow of the adjusting pump (303), and when the width value is greater than the maximum value of the preset interval, the controller is used for increasing the delivery flow of the adjusting pump (303).
5. The road crack patching grouting device according to claim 1, characterized by: The first moving piece (311) adopts a first air cylinder, the second moving piece (312) adopts a second air cylinder, the first air cylinder is horizontally arranged and the piston rod is connected with the shell of the first motor (307), and the second air cylinder is horizontally arranged and the piston rod is connected with the shell of the second motor (309).
6. The road surface crack repairing grouting device according to claim 1, characterized by: The bottom of the bearing plate (200) is provided with a first accommodating groove (204) and a second accommodating groove (205), the first elastic rope (206) is connected in the first accommodating groove (204), the second elastic rope (207) is connected in the second accommodating groove (205), the first metal sheet (313) and the second metal sheet (314) are connected on the outer wall of the grouting head (302), one end of the first metal sheet (313) along the length direction is connected with the grouting head (302), the other end of the first metal sheet (313) along the length direction is connected with the first elastic rope (206) after penetrating into the first accommodating groove (204), the width direction of the first metal sheet (313) is consistent with the width direction of the first accommodating groove (204), one end of the second metal sheet (314) along the length direction is connected with the grouting head (302), the other end of the second metal sheet (314) along the length direction is connected with the second elastic rope (207) after penetrating into the second accommodating groove (205), the width direction of the second metal sheet (314) is consistent with the width direction of the second accommodating groove (205).
7. The road crack patching grouting device according to claim 1, characterized by: The bearing plate (200) is connected with a driving piece (500), the driving piece (500) is connected with the grouting pipe (301) near one end of the grouting head (302), and the driving piece (500) is used for moving the grouting pipe (301) in the vertical direction.
8. The road surface crack repairing grouting device according to claim 1, characterized by: The rack (100) is connected with a winding frame (103), the grouting pipe (301) is wound on the winding frame (103) and is limited by a limiting piece (600).
Citation Information
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