Textile cloth storage shaft integrated vertical warehouse and storage shaft method

Abstract

The application discloses a textile cloth storage shaft integrated vertical warehouse and a storage shaft method, which comprises a mounting frame, a first lifting mechanism arranged on one side of the mounting frame, a second lifting mechanism arranged on the other side of the mounting frame and a plurality of layers of feeding conveying tracks arranged on the mounting frame, wherein the plurality of feeding conveying tracks are inclined to the side of the second lifting mechanism. The application further comprises a centering storage and release shaft mechanism arranged on the mounting frame on the side of the first lifting mechanism, a pushing mechanism arranged on the mounting frame and a tensioning mechanism arranged on the other side of the mounting frame, wherein the mounting frame is further provided with a material return conveying track inclined to the side of the first lifting mechanism, the material return conveying track is provided with a first roller single release mechanism, and the feeding conveying track is provided with a second roller single release mechanism. The application has the advantages that the feeding shaft can be fed and the light shaft can be recycled, the cost and the occupied space of the shaft warehouse are reduced, and the production efficiency is greatly improved.

Description

Technical Field

[0001] This invention relates to the field of storage shafts, specifically to an integrated vertical storage warehouse for textile fabric storage shafts and a method for storing shafts. Background Technology

[0002] In textile mills, fabric rolls are wound onto rollers, which are then placed on vertical silos for unwinding. The existing unwinding method involves placing the rollers on the silos before unwinding, and then using an external mechanism to store the optical shaft after unwinding. This method results in large space requirements, high equipment costs, and low unwinding efficiency.

[0003] Therefore, it is necessary to provide an integrated vertical storage unit for textile fabric storage shafts and a method for storing the shafts. Summary of the Invention

[0004] The present invention provides an integrated vertical storage warehouse for textile fabric storage shafts and a method for storing shafts, which effectively solves the problems of large footprint, high cost and low efficiency of existing vertical storage warehouses.

[0005] The technical solution adopted in this invention is

[0006] An integrated vertical storage unit for textile fabrics includes a mounting frame, a primary lifting mechanism on one side of the mounting frame, a secondary lifting mechanism on the other side of the mounting frame, and several layers of feeding conveyor tracks on the mounting frame, the feeding conveyor tracks being inclined towards the secondary lifting mechanism. It also includes a centering and retracting shaft mechanism on the mounting frame located on one side of the primary lifting mechanism, a pushing mechanism on the mounting frame for moving rollers from the primary lifting mechanism to the centering and retracting shaft mechanism, and a tensioning mechanism on the other side of the mounting frame. The mounting frame also has a return material conveyor track inclined towards the primary lifting mechanism, the return material conveyor track having a single-roller release mechanism on the primary roller, and the feeding conveyor track having a single-roller release mechanism on the secondary roller.

[0007] Furthermore, the centering and retracting shaft mechanism includes a left centering and retracting assembly and a right centering and retracting assembly symmetrically arranged on one side of the mounting frame. The left centering and retracting assembly includes a first frame arranged on the mounting frame, a material support plate arranged on the first frame with its upper end inclined towards the second lifting mechanism, a first photoelectric sensor arranged on the first frame, a first cylinder arranged on the first frame with its output end facing the right centering and retracting assembly, a first push block fixedly arranged at the output end of the first cylinder, a second cylinder arranged at the lower end of the first frame, and a lifting rod fixedly arranged at the output end of the second cylinder. The lifting rod releases or stops the roller on the material support plate under the drive of the second cylinder.

[0008] Furthermore, the first lifting mechanism includes a driving component A and two lifting components A and B symmetrically arranged on one side of the mounting frame. The first lifting component A includes a first linear guide rail vertically arranged on the mounting frame, a receiving plate slidably arranged on the first linear guide rail, and a first release component arranged on the receiving plate. The receiving plate includes a first plate inclined towards the second lifting mechanism and a second plate arranged on the side of the first plate away from the first lifting component B. The first release component includes a third cylinder arranged at the lower end of the first plate and a third rod arranged at the output end of the third cylinder. The third rod is slidably connected to the first plate. The receiving plate rises and falls along the first linear guide rail under the drive of the driving component A.

[0009] Furthermore, the single-roller release mechanism of the first roller shaft and the single-roller release mechanism of the second roller shaft have the same structure. The single-roller release mechanism of the second roller shaft includes a second photoelectric sensor set on the feeding track, a second frame set at the lower end of the feeding track, a rotating rod hinged on the second frame, a top rod A set at one end of the rotating rod, a top rod B set at the other end of the rotating rod, and a fifth cylinder set on the second frame for driving the rotating rod to rotate. The feeding track is provided with a first hole that is slidably connected to the top rod A and a second hole that is slidably connected to the top rod B. The top rods A and B are symmetrical about the hinge point between the rotating rod and the second frame, and the top rod A is located between the top rod B and the first lifting mechanism. The distance between the first hole and the second hole is less than the diameter of the roller shaft.

[0010] Furthermore, the second lifting mechanism includes a driving component B, a guide seat, and two second lifting components A and B symmetrically arranged on the other side of the mounting frame and driven by the driving component B. The second lifting component A includes a second linear guide rail vertically mounted on the mounting frame, a support plate slidably mounted on the second linear guide rail, and a second release component mounted on the support plate. The support plate includes a side plate fixedly connected to the second linear guide rail, a bottom plate mounted on the side plate, a fixed post mounted on the side plate and located on the lower end face of the bottom plate, and a rotating plate hinged to the fixed post. One end of the bottom plate protrudes from the guide seat, corresponding to the tensioning mechanism. The upper end face of the bottom plate includes a section facing the first lifting mechanism. The inclined first slope and the inclined second slope inclined towards the tensioning mechanism form a triangular groove. The guide seat is fixedly installed at the lower end of the mounting frame, and the upper end of the guide seat is inclined towards the tensioning mechanism. The inclination of the upper end of the guide seat is greater than that of the inclined first slope. The inclination of the inclined first slope and the inclined second slope are the same. The second release component corresponds to the inclined first slope. One end of the rotating plate is opposite to the bottom plate on the side of the first lifting mechanism. The other end of the rotating plate is supported by the bottom plate or the second release component so that the upper end of the rotating plate is flush with the upper end of the bottom plate. The return material conveying track is provided with a protrusion near the second lifting mechanism for abutting against the upper end of the rotating plate.

[0011] Furthermore, the tensioning mechanism includes a first roller support and a second roller support symmetrically arranged on the other side of the mounting frame, a passive tensioning component arranged on the side of the first roller support away from the second roller support, and an active tensioning component arranged on the side of the second roller support away from the first roller support. The active tensioning component includes a telescopic drive, a first support on the mounting frame, several bearing seats on the first support, ball bearings on the bearing seats, a rotating shaft sleeved on the ball bearings, and a component axially slidably mounted on the rotating shaft and driven by the telescopic drive. The abutting assembly includes a first sleeve mounted on a rotating shaft, a chuck fixedly mounted on the first sleeve, an abutting end fixedly mounted on the chuck, a second sleeve mounted on the first sleeve, a first spring mounted on the first sleeve, a disc mounted on the abutting end, several elastic elements connecting the disc and the chuck, and several tensioning blocks circumferentially hinged to the disc. The abutting end is circumferentially provided with a sliding groove that mates with each tensioning block. The sliding groove is provided with an inclined surface A, and the tensioning block is provided with an inclined surface B that is slidably connected to the inclined surface A.

[0012] The passive tensioning assembly includes a second support mounted on the mounting frame, a fixed rod mounted on the second support, a rubber plug head, and a ball bearing connecting the fixed rod and the rubber plug head.

[0013] Furthermore, the outer side of the second sleeve is provided with an annular groove, and the telescopic drive component includes a seventh cylinder, a vertical plate set on the first support, a rotating shaft set on the vertical plate, a first connecting plate fixedly connected to one end of the rotating shaft, a second connecting plate fixedly connected to the other end of the rotating shaft, and a follower set on the first connecting plate. The follower is located in the annular groove. The cylinder body of the seventh cylinder is hinged to the first support, and the output end of the seventh cylinder is hinged to the second connecting plate.

[0014] Furthermore, the active tensioning assembly also includes a clamping component, which includes a synchronous pulley, a brake band, and a sliding limiter coaxially mounted on the rotating shaft. One end of the brake band is fixedly connected to the first support, and the other end of the brake band is fixedly connected to the sliding limiter. The sliding limiter is slidably connected to the first support. The sliding limiter includes a slide rod slidably connected to the first support and fixedly connected to the brake band, a tapping rod located at the lower end of the slide rod, and a nut threadedly connected to the tapping rod.

[0015] Furthermore, the pushing mechanism includes an eighth cylinder located at the lower end of the mounting frame and a pushing rod located at the output end of the eighth cylinder. The pushing rod extends vertically, and its upper end extends out of the upper surface of the material support plate.

[0016] A method for storing textile fabric shafts includes an integrated vertical storage unit for textile fabric shafts. After the incoming shaft is centered on a centering and unwinding shaft mechanism, it is released to a first lifting mechanism. The first lifting mechanism then lifts the incoming shaft to a corresponding position at the end of one of the feeding conveyor tracks, and then releases the incoming shaft into the feeding conveyor track. After a second lifting mechanism is connected to the feeding conveyor track where the incoming roller needs to be released, a second roller shaft single-roller release mechanism set on the feeding conveyor track releases the incoming roller, allowing it to enter the second lifting mechanism. The second lifting mechanism then feeds the incoming roller into a tensioning mechanism. After the incoming roller is unwound under the tensioning mechanism, it forms a smooth shaft. The second lifting mechanism then receives the smooth shaft again and transports it to a return conveyor track. The first roller shaft single-roller release mechanism then releases the smooth shaft to the first lifting mechanism, which moves the smooth shaft to a position corresponding to the centering and unwinding shaft mechanism. A pushing mechanism then pushes the smooth shaft into the centering and unwinding shaft mechanism.

[0017] The beneficial effects of the invention are: it enables the feeding of incoming shafts and the recycling of optical shafts, reducing costs and the space occupied by the shaft storage, and greatly improving production efficiency. Attached Figure Description

[0018] Figure 1 This is an overall schematic diagram from one perspective of an integrated vertical storage unit for textile fabrics provided as an embodiment of this application.

[0019] Figure 2 This is an overall schematic diagram from another perspective of an integrated vertical storage unit for textile fabrics, provided as an embodiment of this application.

[0020] Figure 3 A schematic diagram of a pushing mechanism and a lifting component A for an integrated vertical storage warehouse for textile fabrics provided in an embodiment of this application.

[0021] Figure 4 This is a schematic diagram of the left-centering and unfolding assembly of an integrated vertical storage unit for textile fabric storage shafts, provided as an embodiment of this application.

[0022] Figure 5 This is a schematic diagram of the feeding conveyor track and the single release mechanism of the second roller shaft for an integrated vertical warehouse for storing textile fabrics, provided as an embodiment of this application.

[0023] Figure 6 This is a schematic diagram of the second lifting component A of the integrated vertical storage unit for textile fabric storage shafts provided in the embodiments of this application.

[0024] Figure 7 The diagram shows a guide seat, a second roller support, an active tensioner, and a support plate for an integrated vertical storage unit for textile fabrics, provided for embodiments of this application.

[0025] Figure 8 This is a schematic diagram of the No. 1 roller support and passive tensioner for an integrated vertical storage warehouse for textile fabrics provided in an embodiment of this application.

[0026] Figure 9 This is a schematic diagram of the No. 2 roller support and the active tensioning component for an integrated vertical storage warehouse for textile fabrics provided in the embodiments of this application.

[0027] Figure 10 This is a schematic diagram of an active tensioning component for an integrated vertical storage unit for textile fabrics, provided as an embodiment of this application.

[0028] Figure 11 This is a schematic diagram illustrating the cooperation between the return material conveying track and the support plate in an integrated vertical warehouse for storing textile fabrics, provided as an embodiment of this application.

[0029] The diagram is labeled as follows: 1. Mounting frame; 2. Lifting mechanism 1; 3. Lifting mechanism 2; 4. Feeding conveyor track; 5. Centering and retracting shaft mechanism; 6. Pushing mechanism; 7. Tensioning mechanism; 8. Return conveyor track; 10. Single roller release mechanism; 9. Single roller release mechanism; 51. Left centering and retracting assembly; 52. Right centering and retracting assembly; 511. Frame 1; 512. Material support plate; 513. Photoelectric sensor 1; 514. Cylinder 1; 515. Push block 1; 516. Cylinder 2; 517. 1. Lifting rod; 21. Drive component A; 22. Lifting component A (No. 1); 23. Lifting component B (No. 1); 221. Linear guide rail (No. 1); 222. Receiving plate; 223. Cylinder No. 3; 224. Rod No. 3; 91. Photoelectric sensor No. 2; 92. Frame No. 2; 94. Rotating rod; 95. Top rod A; 96. Top rod B; 97. Cylinder No. 5; 31. Drive component B; 32. Lifting component A (No. 2); 33. Lifting component B (No. 2); 34. Guide seat; 321. Linear guide rail (No. 2); 322. Support plate; 323. Release component No. 2 3221. Side plate; 3222. Base plate; 3223. Fixed column; 3224. Rotating plate; 301. First inclined plane; 302. Second inclined plane; 801. Protrusion; 71. First roller support; 72. Second roller support; 73. Passive tensioning assembly; 74. Active tensioning component; 741. Telescopic drive component; 742. First support; 743. Bearing seat; 745. Rotating shaft; 746. Abutment assembly; 461. First sleeve; 462. Chuck; 463. Abutment end; 464. Second sleeve; 4 65. Spring No. 1; 466. Disc; 467. Elastic element; 468. Tensioning block; 401. Slide groove; 731. Support No. 2; 732. Fixing rod; 733. Rubber plug head; 640. Annular groove; 411. Cylinder No. 7; 412. Vertical plate; 413. Rotating shaft; 414. Connecting plate No. 1; 415. Connecting plate No. 2; 416. Follower; 747. Clamping element; 471. Synchronous pulley; 472. Brake band; 474. Tapping rod; 473. Nut; 61. Cylinder No. 8; 62. Push rod. Detailed Implementation

[0030] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0031] like Figure 1 and Figure 2As shown in the embodiment of this application, a textile fabric storage shaft integrated vertical warehouse is provided. Its structure includes a mounting frame 1, a first lifting mechanism 2 disposed on one side of the mounting frame 1, a second lifting mechanism 3 disposed on the other side of the mounting frame 1, and several layers of feeding conveying tracks 4 disposed on the mounting frame 1. The several feeding conveying tracks 4 are inclined towards the second lifting mechanism 3. The feature is that it also includes a centering and retracting shaft mechanism 5 disposed on the mounting frame 1 on one side of the first lifting mechanism 2, a pushing mechanism 6 disposed on the mounting frame 1 for pushing the roller shaft in the first lifting mechanism 2 to the centering and retracting shaft mechanism 5, and a tensioning mechanism 7 disposed on the other side of the mounting frame 1. The mounting frame 1 is also provided with a return material conveying track 8 inclined towards the first lifting mechanism 2. The return material conveying track 8 is provided with a first roller shaft single release mechanism 10, and the feeding conveying track 4 is provided with a second roller shaft single release mechanism 9.

[0032] It should be noted that, for ease of understanding, the term "roller with fabric roll" will be referred to as "incoming material roller" and "roller with used fabric roll" will be referred to as "bare roller".

[0033] In actual use, after the incoming shaft is aligned on the centering take-up and unwinding mechanism 5, it is released to the first lifting mechanism 2. The first lifting mechanism 2 then lifts the incoming shaft to the corresponding position at the end of one of the feeding conveyor tracks 4, and then releases the incoming shaft into the feeding conveyor track 4. After the second lifting mechanism 3 is connected to the feeding conveyor track 4 where the incoming roller needs to be released, the second roller single release mechanism 9 set on the feeding conveyor track 4 releases the incoming roller, allowing it to enter the second lifting mechanism 3. The second lifting mechanism 3 then sends the incoming roller into the tensioning mechanism 7. After the incoming roller is unwound under the tensioning mechanism 7, it forms a smooth shaft. The second lifting mechanism 3 then receives the smooth shaft again and transports it to the return conveyor track 8. The first roller single release mechanism 10 then releases the smooth shaft to the first lifting mechanism 2. The first lifting mechanism 2 drives the smooth shaft to the position corresponding to the centering take-up and unwinding mechanism 5, and the pushing mechanism 6 pushes the smooth shaft into the centering take-up and unwinding mechanism 5.

[0034] The above design enables the feeding of incoming shafts and the recycling of optical shafts, reducing costs and the footprint of the shaft storage, and greatly improving production efficiency.

[0035] Specifically: such as Figure 1 As shown, the centering and retracting shaft mechanism 5 includes a left centering and retracting assembly 51 and a right centering and retracting assembly 52 symmetrically arranged on one side of the mounting frame 1, as follows: Figure 4As shown, the left centering and receiving assembly 51 includes a first frame 511 mounted on the mounting frame 1, a material support plate 512 mounted on the first frame 511 with its upper end inclined towards the second lifting mechanism 3, a first photoelectric sensor 513 mounted on the first frame 511, a first cylinder 514 mounted on the first frame 511 with its output end facing the right centering and receiving assembly 52, a first push block 515 fixedly mounted on the output end of the first cylinder 514, a second cylinder 516 mounted at the lower end of the first frame 511, and a lifting rod 517 fixedly mounted on the output end of the second cylinder 516. The lifting rod 517, driven by the second cylinder 516, releases or stops the rollers on the material support plate 512.

[0036] In actual use, the left centering and receiving assembly 51 and the right centering and receiving assembly 52 support and push the two ends of the incoming roller, respectively. The working principle of the left centering assembly is as follows: the second cylinder 516 drives the lifting rod 517 to rise above the upper surface of the material support plate 512, so that the lifting rod 517 stops the incoming roller. After the first photoelectric sensor 513 detects the incoming roller, the first cylinder 514 drives the first push block 515 to push the end of the incoming roller, so that the incoming roller is centered. After the centering is completed, the second cylinder 516 drives the lifting rod 517 to move down, so that the incoming roller rolls along the material support plate 512 into the first lifting mechanism 2.

[0037] In the above design, the structural design and specific implementation of the centering take-up and release shaft enable the incoming roller to be quickly centered, making the subsequent path of the incoming roller sufficiently accurate.

[0038] Specifically: such as Figure 3 As shown, the first lifting mechanism 2 includes a driving component A21 and two lifting components A22 and B23 symmetrically arranged on one side of the mounting frame 1. The first lifting component A22 includes a first linear guide rail 221 vertically arranged on the mounting frame 1, a receiving plate 222 slidably arranged on the first linear guide rail 221, and a first release component arranged on the receiving plate 222. The receiving plate 222 includes a first plate inclined towards the second lifting mechanism 3 and a second plate arranged on the side of the first plate away from the first lifting component B23. The first release component includes a third cylinder 223 arranged at the lower end of the first plate and a third rod 224 arranged at the output end of the third cylinder 223. The third rod 224 is slidably connected to the first plate. The receiving plate 222 rises and falls along the first linear guide rail 221 under the drive of the driving component A21.

[0039] It should be noted that the first release component is set on the receiving plate 222 near the return material conveying track 8. When in use, the height of the receiving plate 222 is controlled so that the receiving plate 222 is lower than the return material conveying track 8, and the optical shaft on the return material conveying track 8 can slide freely onto the receiving plate 222, so that the optical shaft is located between the third rod 224 and the centering take-up and release shaft mechanism 5.

[0040] In actual use, when the No. 1 lifting mechanism 2 needs to receive the incoming roller or optical shaft, the No. 3 cylinder 223 drives the No. 3 rod 224 to rise. After the incoming roller or optical shaft moves onto the receiving plate 222, the driving component A21 drives the No. 1 lifting component A22 and the No. 1 lifting component B23 to rise and fall. When it is necessary to release the incoming roller, the No. 3 cylinder 223 drives the No. 3 rod 224 to fall, so that the incoming roller rolls freely along the receiving plate 222 to the feeding conveyor track 4. When it is necessary to release the optical shaft, the No. 3 rod 224 is always located above the receiving plate 222, and the pushing mechanism 6 pushes the optical shaft into the centering and retracting shaft mechanism 5.

[0041] In the above design, the structural design of the No. 1 lifting mechanism 2 can keep the optical shaft or the incoming shaft stable during the lifting process and prevent it from falling, while also facilitating the reception of the incoming shaft and the optical shaft.

[0042] Specifically: such as Figure 1 , Figure 2 and Figure 5 As shown, the No. 1 roller shaft single-piece release mechanism 10 and the No. 2 roller shaft single-piece release mechanism 9 have the same structure. The No. 2 roller shaft single-piece release mechanism 9 includes a No. 2 photoelectric sensor 91 set on the feeding track, a No. 2 frame 92 set at the lower end of the feeding track, a rotating rod 94 hinged on the No. 2 frame 92, a top rod A95 set at one end of the rotating rod 94, a top rod B96 set at the other end of the rotating rod 94, and a No. 5 cylinder 97 set on the No. 2 frame 92 for driving the rotating rod 94 to rotate. The feeding track is provided with a No. 1 hole that is slidably connected to the top rod A95 and a No. 2 hole that is slidably connected to the top rod B96. The top rod A95 and the top rod B96 are symmetrical about the hinge point between the rotating rod 94 and the No. 2 frame 92, and the top rod A95 is located between the top rod B96 and the No. 1 lifting mechanism 2. The distance between the No. 1 hole and the No. 2 hole is smaller than the diameter of the roller shaft.

[0043] In actual use, when there is a material roller waiting to be released on the feeding conveyor track 4, the upper end of the push rod A95 is located below the feeding conveyor track 4, and the upper end of the push rod B96 extends out of the feeding conveyor track 4. When it is necessary to release the material roller, cylinder 97 drives the rotating rod 94 to rotate, causing the push rod B96 to descend to the lower end of the feeding conveyor track 4, while the push rod A95 rises onto the feeding conveyor track 4, and the upper end of the push rod A95 contacts the material roller waiting to be released, driving the material roller to slide along the feeding conveyor track 4.

[0044] In the above design, the structural design and specific implementation of the single release mechanism 9 of the second roller shaft can realize the release of the incoming roller and the blocking of the remaining incoming roller. At the same time, the push rod A95 can apply driving force to the incoming roller during the release process to accelerate the release speed of the incoming roller.

[0045] Specifically: such as Figure 1As shown, the second lifting mechanism 3 includes a driving component B31, a guide seat 34, and second lifting components A32 and B33 symmetrically arranged on the other side of the mounting frame 1 and driven by the driving component B31. Figure 6 As shown, the second lifting component A32 includes a second linear guide rail 321 vertically mounted on the mounting frame 1, a support plate 322 slidably mounted on the second linear guide rail 321, and a second release component 323 mounted on the support plate 322. Figure 7 and Figure 11 As shown, the support plate 322 includes a side plate 3221 fixedly connected to the second linear guide rail 321, a bottom plate 3222 disposed on the side plate 3221, a fixing post 3223 disposed on the side plate 3221 and located on the lower end face of the bottom plate 3222, and a rotating plate 3224 hinged to the fixing post 3223. One end of the bottom plate 3222 protrudes from the guide seat 34, corresponding to the tensioning mechanism 7. The upper end face of the bottom plate 3222 includes a first inclined surface 301 inclined towards the first lifting mechanism 2 and a second inclined surface 302 inclined towards the tensioning mechanism 7. The first inclined surface 301 and the second inclined surface 302 form a triangular groove. The guide seat 34 is fixedly disposed on the mounting frame 1. The lower end and the upper end of the guide seat 34 are inclined towards the tensioning mechanism 7. The inclination of the upper end of the guide seat 34 is greater than that of the first inclined surface 301. The inclination of the first inclined surface 301 is the same as that of the second inclined surface 302. The second release component 323 corresponds to the first inclined surface 301. One end of the rotating plate 3224 is opposite to the first lifting mechanism 2 on the bottom plate 3222. The other end of the rotating plate 3224 is supported by the bottom plate 3222 or the second release component 323 so that the upper end of the rotating plate 3224 is flush with the upper end of the bottom plate 3222. The return material conveying track 8 is provided with a protrusion 801 near the second lifting mechanism 3 for abutting against the upper end of the rotating plate 3224.

[0046] In actual use, when the second lifting mechanism 3 needs to receive the incoming roller, the driving component B31 drives the second lifting components A32 and B33 to rise and fall to the corresponding height. Then the incoming roller enters the support plate 322 and is limited by the second release component 323. At this time, the incoming roller is located in the triangular groove. Then the driving component B31 drives the second lifting components A32 and B33 to correspond with the tensioning mechanism 7. The second release component 323 releases the incoming roller. The driving component B31 continues to drive the second lifting components A32 and B33 to descend, so that the upper end face of the bottom plate 3222 descends below the upper end face of the guide seat 34. The incoming roller changes from being supported by the bottom plate 3222 to being supported by the guide seat 34 and rolls along the guide seat 34 into the tensioning mechanism 7 under the action of gravity. When the optical shaft needs to be received, the second release component 323 is in the release state. After the tensioning mechanism 7 disengages from the optical shaft, the drive component B31 drives the second lifting component A32 and the second lifting component B33 to rise. The optical shaft enters the base plate 3222 along the first inclined surface 301. Then, the second release component 323 limits the optical shaft to prevent it from sliding along the second inclined surface 302. When the support plate 322 rises to the position corresponding to the return material conveying track 8, the protrusion 801 contacts the rotating plate 3224, causing the rotating plate 3224 to rotate around the fixed column 3223, thus moving the optical shaft onto the return material conveying track 8.

[0047] In the above design, the structural design and specific implementation of the second lifting mechanism 3 enable the incoming roller to move slowly and stably into the tensioning mechanism 7, and ensure that the optical shaft can enter the return conveying track 8 without the use of external power, effectively reducing costs and avoiding damage to the shaft.

[0048] Specifically: such as Figure 2 , Figure 7 , Figure 8 As shown, the tensioning mechanism 7 includes a first roller support 71 and a second roller support 72 symmetrically arranged on the other side of the mounting frame 1, a passive tensioning component 73 arranged on the side of the first roller support 71 away from the second roller support 72, and an active tensioning component 74 arranged on the side of the second roller support 72 away from the first roller support 71. Figure 9 , Figure 10As shown, the active tensioning member 74 includes a telescopic drive member 741, a first support 742 mounted on the mounting frame 1, a plurality of bearing seats 743 mounted on the first support 742, ball bearings mounted on the bearing seats 743, a rotating shaft 745 sleeved on the ball bearings, and an abutment assembly 746 slidably mounted on the rotating shaft 745 along the axial direction and driven by the telescopic drive member 741. The abutment assembly 746 includes a first sleeve 461 slidably mounted on the rotating shaft 745, a chuck 462 fixedly mounted on the first sleeve 461, and a chuck 463 fixedly mounted on the chuck 4642. The components include: a contact end 463 on the 2nd sleeve, a second sleeve 464 sleeved on the first sleeve 461, a first spring 465 sleeved on the first sleeve 461, a disc 466 sleeved on the contact end 463, several elastic elements 467 connecting the disc 466 and the chuck 462, and several tensioning blocks 468 circumferentially hinged on the disc 466. The contact end 463 is circumferentially provided with a sliding groove 401 that mates with each tensioning block 468. The sliding groove 401 is provided with an inclined surface A, and the tensioning block 468 is provided with an inclined surface B that is slidably connected to the inclined surface A.

[0049] The passive tensioning assembly 73 includes a second support 731 mounted on the mounting frame 1, a fixing rod 732 mounted on the second support 731, a rubber plug head 733, and a ball bearing connecting the fixing rod 732 and the rubber plug head 733.

[0050] In actual use, the first roller support 71 and the second roller support 72 support both ends of the incoming material roller respectively. Then, the active tensioner 74 abuts against one end of the incoming material roller, so that both ends of the incoming material roller are immersed in the active tensioner 74 and the passive tensioner respectively. The principle of the active tensioner 74 is as follows: the telescopic drive 741 drives the abutment kit 746 to move towards the end of the incoming material roller, so that the abutment kit 746 extends into one end of the incoming material roller and drives the incoming material roller to move towards the passive tensioner. Both ends of the incoming material roller are fixed to the rubber plug head 733 and the abutment kit 746 respectively. Then, the roller is unwound, causing the incoming material roller to rotate, which drives the telescopic drive 741 and the rotating shaft 745 to rotate. The process of fixing the abutment assembly 746 to the incoming roller is as follows: the telescopic drive 741 directly acts on the second sleeve 464, causing the second sleeve 464 to drive the first spring 465 and the first sleeve 461 to move towards the side of the incoming roller. The first sleeve 461 drives the chuck 462, the abutment end 463, the disc 466, the elastic element 467, and the tension block 468 to move towards the end of the incoming roller. When the abutment end 463 extends into the circular groove at the end of the incoming roller, the disc 466 abuts against the end of the incoming roller. With the further drive of the telescopic drive 741, the displacement of the second sleeve 464 is greater than the displacement of the abutment end 463, causing the first spring 465 to compress, the elastic element 467 to compress, and the tension block 468 to slide relative to the slide groove 401, causing several tension blocks 468 to expand along the slide groove 401 and abut against the side wall of the circular groove.

[0051] In the above design, the structural design and specific implementation of the tensioning mechanism 7 can effectively make the incoming rollers be quickly tensioned, which facilitates subsequent unwinding.

[0052] Specifically: such as Figure 10 As shown, the outer side of the second sleeve 464 is provided with an annular groove 640. The telescopic drive component 741 includes a seventh cylinder 411, a vertical plate 412 provided on the first support 742, a rotating shaft 413 provided on the vertical plate 412, a first connecting plate 414 fixedly connected to one end of the rotating shaft 413, a second connecting plate 415 fixedly connected to the other end of the rotating shaft 413, and a follower 416 provided on the first connecting plate 414. The follower 416 is located in the annular groove 640. The cylinder body of the seventh cylinder 411 is hinged to the first support 742, and the output end of the seventh cylinder 411 is hinged to the second connecting plate 415.

[0053] In actual use, the output end of cylinder 7 411 drives connecting plate 2 415 to rotate shaft 413, which in turn drives connecting plate 1 414 to move. Then, connecting plate 1 414 drives follower 416 to rotate, so that follower 416 directly abuts against the side wall of annular groove 640, thereby driving sleeve 2 464 to move horizontally.

[0054] In the above design, the structure and specific implementation of the telescopic drive component 741 and the second sleeve 464 can ensure that the second sleeve 464 has sufficient buffering force when moving horizontally.

[0055] Specifically: such as Figure 9 , Figure 10 As shown, the active tensioning member 74 also includes a clamping member 747. The clamping member 747 includes a synchronous pulley 471, a brake band 472, and a sliding limit member, which are coaxially arranged on the rotating shaft 745. One end of the brake band 472 is fixedly connected to the first support 742, and the other end of the brake band 472 is fixedly connected to the sliding limit member. The sliding limit member is slidably connected to the first support 742. The sliding limit member includes a slide rod that is slidably connected to the first support 742 and fixedly connected to the brake band 472, a tapping rod 474 disposed at the lower end of the slide rod, and a nut 473 that is threadedly connected to the tapping rod 474.

[0056] In actual use, after unwinding is completed, a force is applied to the sliding limit member, causing the brake band 472 to grip the synchronous pulley 471, restricting the rotation of the shaft 745 and ensuring that the optical shaft stops rotating.

[0057] In the above design, the structural design and specific implementation of the clamping member 747 enable the optical shaft to stop rotating in time after unwinding, and the stopping process will not cause wear to the shaft.

[0058] Specifically: such as Figure 1 and Figure 3 As shown, the pushing mechanism 6 includes an eighth cylinder 61 disposed at the lower end of the mounting frame 1 and a pushing rod 62 disposed at the output end of the eighth cylinder 61. The pushing rod 62 extends vertically, and the upper end of the pushing rod 62 extends out of the upper surface of the material support plate 512.

[0059] In actual use, after the optical axis is conveyed to the position corresponding to the centering and retracting shaft mechanism 5 by the first lifting mechanism 2, the eighth cylinder 61 drives the push rod 62 to drive the optical axis to roll into the centering and retracting shaft mechanism 5.

[0060] In the above design, the structural design and specific implementation of the pushing mechanism 6 can quickly drive the optical axis to the centering and retracting shaft mechanism 5.

[0061] A method for releasing textile fabric shafts includes an integrated vertical storage unit for textile fabric shafts. After the incoming shaft is centered on a shaft-receiving and releasing mechanism 5, it is released to a first lifting mechanism 2. The first lifting mechanism 2 then lifts the incoming shaft to a corresponding position at the end of one of the feeding conveyor tracks 4, and then releases the incoming shaft into the feeding conveyor track 4. After a second lifting mechanism 3 connects to the feeding conveyor track 4 where the incoming roller needs to be released, a second roller shaft single-shaft release mechanism 9 installed on that feeding conveyor track 4 releases the incoming material. The roller enters the second lifting mechanism 3, and then the second lifting mechanism 3 sends the incoming roller into the tensioning mechanism 7. After the incoming roller is unwound under the tensioning mechanism 7, it forms a light shaft. Then the second lifting mechanism 3 receives the light shaft again and transports the light shaft to the return material conveying track 8. Then the first roller shaft single release mechanism 10 releases the light shaft to the first lifting mechanism 2. The first lifting mechanism 2 drives the light shaft to the position corresponding to the centering take-up and release shaft mechanism 5. The pushing mechanism 6 pushes the light shaft into the centering take-up and release shaft mechanism 5.

[0062] In further detail, it should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A vertical storage unit for textile fabric storage shafts, comprising a mounting frame (1), a first lifting mechanism (2) disposed on one side of the mounting frame (1), a second lifting mechanism (3) disposed on the other side of the mounting frame (1), and several layers of feeding conveyor tracks (4) disposed on the mounting frame (1), wherein the several feeding conveyor tracks (4) are inclined toward the second lifting mechanism (3), characterized in that: It also includes a centering and releasing shaft mechanism (5) arranged on the installation rack (1) on one side of the first lifting mechanism (2), a pushing mechanism (6) arranged on the installation rack (1) for pushing the roller shaft in the first lifting mechanism (2) to the centering and releasing shaft mechanism (5), and a tensioning mechanism (7) arranged on the other side of the installation rack (1). The installation rack (1) is also provided with a material return conveying track (8) inclined to one side of the first lifting mechanism (2). The material return conveying track (8) is provided with a first single roller releasing mechanism (10). The feeding conveying track (4) is provided with a second single roller releasing mechanism (9). The second lifting mechanism (3) includes a driving member B (31), a guide seat (34), and a second lifting member A (32) and a second lifting member B (33) symmetrically arranged on the other side of the installation rack (1) and driven by the driving member B (31). The second lifting member A (32) includes a second linear guide rail (321) vertically arranged on the installation rack (1), a supporting plate (322) slidingly arranged on the second linear guide rail (321), and a second releasing member (323) arranged on the supporting plate (322). The supporting plate (322) includes a side plate (3221) fixedly connected with the second linear guide rail (321), a bottom plate (3222) arranged on the side plate (3221), a fixed column (3223) arranged on the side plate (3221) and located below the bottom plate (3222), and a rotating plate (3224) hinged to the fixed column (3223). One end of the bottom plate (3222) protrudes from the guide seat (34) corresponding to the tensioning mechanism (7). The upper end surface of the bottom plate (3222) includes a first inclined surface (301) inclined to one side of the first lifting mechanism (2) and a second inclined surface (302) inclined to one side of the tensioning mechanism (7). The first inclined surface (301) and the second inclined surface (302) form a triangular groove. The guide seat (34) is fixedly arranged at the lower end of the installation rack (1) and the upper end surface of the guide seat (34) is inclined to the tensioning mechanism (7). The inclination of the upper end surface of the guide seat (34) is greater than the inclination of the first inclined surface (301). The inclination of the first inclined surface (301) is the same as the inclination of the second inclined surface (302). The second releasing member (323) corresponds to the first inclined surface (301). One end of the rotating plate (3224) is opposite to one side of the first lifting mechanism (2) with respect to the bottom plate (3222). The other end of the rotating plate (3224) is supported by the bottom plate (3222) or the second releasing member (323), so that the upper end surface of the rotating plate (3224) is flush with the upper end surface of the bottom plate (3222). The material return conveying track (8) is provided with a protrusion (801) near one end of the second lifting mechanism (3) for abutting against the upper end surface of the rotating plate (3224).

2. The textile cloth storage shaft integrated rack warehouse according to claim 1, characterized in that: The centering and retracting shaft mechanism (5) comprises a left centering and retracting assembly (51) and a right centering and retracting assembly (52) symmetrically arranged on one side of the mounting frame (1), the left centering and retracting assembly (51) comprises a No. 1 frame (511) arranged on the mounting frame (1), a material supporting plate (512) arranged on the No. 1 frame (511) and inclined with the upper end facing one side of the No. 2 lifting mechanism (3), a No. 1 photoelectric sensor (513) arranged on the No. 1 frame (511), a No. 1 cylinder (514) arranged on the No. 1 frame (511) and with the output end facing the right centering and retracting assembly (52), a No. 1 push block (515) fixedly arranged on the output end of the No. 1 cylinder (514), a No. 2 cylinder (516) arranged on the lower end of the No. 1 frame (511) and a lifting rod (517) fixedly arranged on the output end of the No. 2 cylinder (516), the lifting rod (517) drives the roller shaft on the material supporting plate (512) to release or stop under the drive of the No. 2 cylinder (516).

3. The textile cloth storage shaft integrated rack warehouse according to claim 1, characterized in that: The No. 1 lifting mechanism (2) comprises a driving member A (21) and a No. 1 lifting member A (22) and a No. 1 lifting member B (23) symmetrically arranged on one side of the mounting frame (1), the No. 1 lifting member A (22) comprises a No. 1 linear guide rail (221) vertically arranged on the mounting frame (1), a material receiving plate (222) slidingly arranged on the No. 1 linear guide rail (221), a No. 1 releasing member arranged on the material receiving plate (222), the material receiving plate (222) comprises a No. 1 plate inclined to one side of the No. 2 lifting mechanism (3) and a No. 2 plate arranged on the side of the No. 1 plate away from the No. 1 lifting member B (23), the No. 1 releasing member comprises a No. 3 cylinder (223) arranged on the lower end of the No. 1 plate and a No. 3 rod (224) arranged on the output end of the No. 3 cylinder (223), the No. 3 rod (224) is slidingly connected with the No. 1 plate, and the material receiving plate (222) is lifted along the No. 1 linear guide rail (221) under the drive of the driving member A (21).

4. The textile cloth storage shaft integrated rack warehouse according to claim 1, characterized in that: The No. 1 roller shaft single release mechanism (10) and the No. 2 roller shaft single release mechanism (9) are the same in structure, the No. 2 roller shaft single release mechanism (9) comprises a No. 2 photoelectric sensor (91) arranged on a feeding track, a No. 2 frame (92) arranged on the lower end of the feeding track, a rotating rod (94) hingedly arranged on the No. 2 frame (92), a top rod A (95) arranged on one end of the rotating rod (94), a top rod B (96) arranged on the other end of the rotating rod (94), a No. 5 cylinder (97) arranged on the No. 2 frame (92) for driving the rotating rod (94) to rotate, a No. 1 hole slidingly connected with the top rod A (95) and a No. 2 hole slidingly connected with the top rod B (96) are arranged on the feeding track, the top rod A (95) and the top rod B (96) are symmetrically arranged about the hinged point of the rotating rod (94) and the No. 2 frame (92), the top rod A (95) is located between the top rod B (96) and the No. 1 lifting mechanism (2), and the distance between the No. 1 hole and the No. 2 hole is less than the diameter of the roller shaft.

5. The textile cloth storage shaft integrated rack warehouse according to claim 1, characterized in that: The tensioning mechanism (7) comprises a first roller carrier (71) and a second roller carrier (72) symmetrically arranged on the other side of the mounting frame (1), a passive tensioning assembly (73) arranged on the side of the first roller carrier (71) away from the second roller carrier (72), and an active tensioning component (74) arranged on the side of the second roller carrier (72) away from the first roller carrier (71). The passive tensioning assembly (73) comprises a second support (731) arranged on the mounting frame (1), a fixed rod (732) arranged on the second support (731), a rubber plug head (733), and a ball bearing connecting the fixed rod (732) and the rubber plug head (733).

6. The textile cloth storage shaft integrated rack warehouse according to claim 5, characterized in that: The second sleeve (464) is provided with an annular groove (640) on the outside, and the telescopic drive (741) comprises a seventh air cylinder (411), a vertical plate (412) arranged on the first support (742), a rotating shaft (413) arranged on the vertical plate (412), a first connecting plate (414) fixedly connected with one end of the rotating shaft (413), a second connecting plate (415) fixedly connected with the other end of the rotating shaft (413), and a follower (416) arranged on the first connecting plate (414). The follower (416) is located in the annular groove (640), the cylinder body of the seventh air cylinder (411) is hinged to the first support (742), and the output end of the seventh air cylinder (411) is hinged to the second connecting plate (415).

7. The textile cloth storage shaft integrated rack warehouse according to claim 5, characterized in that: The active tensioner (74) further comprises a gripping member (747), the gripping member (747) comprising a synchronous wheel (471) coaxially arranged on a rotating shaft (745), a brake belt (472) and a sliding limiting member, one end of the brake belt (472) being fixedly connected with a first support (742), the other end of the brake belt (472) being fixedly connected with the sliding limiting member, the sliding limiting member being slidably connected with the first support (742), the sliding limiting member comprising a sliding rod slidably connected with the first support (742) and fixedly connected with the brake belt (472), a tapped rod (474) arranged at the lower end of the sliding rod and a nut (473) threadedly connected with the tapped rod (474).

8. The textile cloth storage shaft integrated rack warehouse according to claim 1, characterized in that: The push mechanism (6) comprises an eighth air cylinder (61) arranged at the lower end of the mounting frame (1) and a push rod (62) arranged at the output end of the eighth air cylinder (61), the push rod (62) extending vertically, the upper end of the push rod (62) extending out of the upper end surface of the material supporting plate (512).

9. A textile fabric storage shaft method applied to the textile fabric storage shaft integrated vertical warehouse according to any one of claims 1 to 8, characterized in that: After the incoming shaft is centered on the centering and shaft releasing mechanism (5), it is released to the first lifting mechanism (2), and then the first lifting mechanism (2) lifts the incoming shaft to the position corresponding to the end of one of the incoming conveying tracks (4), and then releases the incoming shaft into the incoming conveying track (4); after the second lifting mechanism (3) is docked with the incoming conveying track (4) where the incoming roller needs to be released, the single incoming roller shaft releasing mechanism (9) arranged on the incoming conveying track (4) is released, so that the incoming roller enters the second lifting mechanism (3), and then the second lifting mechanism (3) sends the incoming roller into the tensioning mechanism (7), and when the incoming roller is released under the tensioning mechanism (7), an optical shaft is formed, then the second lifting mechanism (3) receives the optical shaft again and conveys it to the return conveying track (8), then the single optical shaft releasing mechanism (10) releases the optical shaft to the first lifting mechanism (2), and the first lifting mechanism (2) drives the optical shaft to the position corresponding to the centering and shaft releasing mechanism (5), and the push mechanism (6) pushes the optical shaft into the centering and shaft releasing mechanism (5).

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