A PCB cutting assembly conveyor system and method of use
By introducing multiple conveyor roller groups and steering mechanisms into the PCB cutting process, combined with the MES system and AGV robots, automated conveying of PCB boards has been achieved, solving the problems of low efficiency and poor quality of manual conveying, and improving production efficiency and waste material management.
Patent Information
- Application Number
- CN202311290643.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-07
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-10-07
AI Technical Summary
In the existing technology, manual conveying of PCB boards after cutting is inefficient, costly, prone to mixing of materials and poor quality, and difficult to manage leftover materials.
A PCB cutting and conveying system is adopted, including multiple conveyor roller groups and a steering mechanism. The system is combined with the MES system to plan the path and uses suction cranes and AGV robots for automated conveying and surplus material management.
It improved production efficiency, reduced labor costs, decreased the chances of material mixing and scratches, improved board quality, and simplified waste material management.
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Figure CN117445088B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of conveying, in particular to a PCB cutting combined conveying system and a use method thereof. BACKGROUND
[0002] After the PCB board material is cut and rounded, due to limited space, there are various ways for the board material to circulate, and various equipment is required. The traditional manual classification and conveying mode of the board material has low efficiency, high labor cost, and is prone to errors due to human factors. SUMMARY
[0003] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application provides a PCB cutting combined conveying system, which can improve production efficiency, reduce labor cost and reduce the influence of human factors.
[0004] The present application also provides a use method of the above-mentioned PCB cutting combined conveying system.
[0005] According to the first aspect of the embodiment of the application, a PCB cutting combination conveying system comprises: a first conveying roller group, a plate placing station, a first turning mechanism, a second turning mechanism, a third turning mechanism, a fourth turning mechanism and a fifth turning mechanism are sequentially arranged on the first conveying roller group from back to front; a first thickness gauge is arranged on the left side of the first turning mechanism, and the first turning mechanism is connected to the input end of the first thickness gauge; a drill code machine is connected to the output end of the first thickness gauge; a second conveying roller group is arranged on the left side of the first conveying roller group, a double-station suction lifter, a sixth turning mechanism and a seventh turning mechanism are sequentially arranged on the second conveying roller group from back to front, the double-station suction lifter extends in the front-rear direction and is arranged between the drill code machine and the second conveying roller group, and the double-station suction lifter is used to transfer the workpiece at the output end of the drill code machine to the second conveying roller group; an IR oven is arranged on the left side of the sixth turning mechanism, and the IR oven is connected to the sixth turning mechanism; an edge grinding machine is arranged on the left side of the seventh turning mechanism, and the edge grinding machine is connected to the seventh turning mechanism; a second thickness gauge is arranged on the left side of the second turning mechanism, and the second turning mechanism is connected to the input end of the second thickness gauge; a first laser code machine is connected to the output end of the second thickness gauge; a third conveying roller group is arranged between the first conveying roller group and the second conveying roller group, an eighth turning mechanism and a ninth turning mechanism are sequentially arranged on the third conveying roller group from back to front, the eighth turning mechanism is connected to the output end of the first laser code machine, and the left end of the ninth turning mechanism is connected to the right end of the seventh turning mechanism; a third thickness gauge is arranged on the left side of the fifth turning mechanism, and the fifth turning mechanism is connected to the input end of the third thickness gauge; a second laser code machine is connected to the output end of the third thickness gauge, and the output end of the second laser code machine is connected to the right end of the ninth turning mechanism; a fourth conveying roller group extends in the left-right direction, the left end of the fourth conveying roller group is connected to the third conveying roller group, and the right end of the fourth conveying roller group is connected to the fourth turning mechanism; a three-station suction lifter extends in the left-right direction, the three-station suction lifter is arranged between the third conveying roller group and the fourth conveying roller group, and the three-station suction lifter is used to transfer the workpiece on the third conveying roller group to the fourth conveying roller group; a fifth conveying roller group extends in the left-right direction, the fifth conveying roller group is arranged behind the fourth conveying roller group, the left end of the fifth conveying roller group is connected to the third conveying roller group, and the right end of the fifth conveying roller group is connected to the third turning mechanism; and a four-station suction lifter extends in the left-right direction, the four-station suction lifter is arranged between the second conveying roller group, the third conveying roller group and the fifth conveying roller group, and the four-station suction lifter is used to transfer the workpiece on the second conveying roller group to the fifth conveying roller group.
[0006] According to the PCB cutting combined conveying system provided by the embodiment of the application, the following beneficial effects are achieved: in the prior art, manual conveying is needed, a large space is required for a storage area, and material mixing often occurs because the board surface is not provided with patterns and characters after cutting; manual carrying causes scratches and makes it difficult to manage the excess material; the put-on station is provided with a route planned by the MES system before the board is put on, and the path of the board is adjusted by the turning mechanism, thereby avoiding manual carrying, saving labor cost and reducing labor intensity; material mixing is avoided, the probability of scratches is reduced, and the quality of the board is improved; in addition, the three-station suction crane and the four-station suction crane can suction and lift the excess material to a predetermined position, the management of the excess material is more simple and convenient, the turning mechanism is provided to switch the paths of different boards, different boards can be conveyed to corresponding devices in different paths for processing, manual carrying is avoided, and labor cost is saved.
[0007] According to some embodiments of the application, the cutting machine is arranged behind the put-on station, and the cutting machine is used to cut the board, the cutting machine and the conveying roller groups form a cutting conveying system, and automatic conveying after cutting is achieved.
[0008] According to some embodiments of the application, the carrying device is arranged at the right end of the first turning mechanism, the second turning mechanism, the third turning mechanism, and the fourth turning mechanism, and the carrying device is arranged at the front end of the seventh turning mechanism, the carrying device is used to receive or convey the workpiece, and the carrying device is used to receive new excess material and put on-line old excess material, thereby facilitating the management of the excess material.
[0009] According to some embodiments of the application, the carrying device includes an AGV robot.
[0010] According to the use method of the PCB cutting combined conveying system according to the second aspect of the application, the PCB cutting combined conveying system is used, and the following steps are included:
[0011] Loading, the cutting machine cuts the round corners of the board, the board after cutting the round corners is stacked in the put-on station, the information of the board is read in the put-on station, and the transmission path is planned by the MES system;
[0012] Conveying and turning, when the board is conveyed forward on the first conveying roller group to the first turning mechanism, the second turning mechanism, the third turning mechanism, the fourth turning mechanism, or the fifth turning mechanism, the sensor on the corresponding turning mechanism detects the information of the board, the information of the board is sent to the control system, the control system controls the turning mechanism to act, and the path of the board is changed at the corresponding turning mechanism.
[0013] Thickness measurement and coding, after the plate is turned, the plate is measured in thickness by the thickness measuring machine, and the plate thickness continues to be transmitted to the corresponding drilling and coding machine, the first laser coding machine or the second laser coding machine for coding processing;
[0014] Transportation, after the plate is output from the drilling and coding machine, the plate is transferred to the second conveying roller group by the double-station suction crane, and the second conveying roller group cooperates with the sixth turning mechanism or the seventh turning mechanism to transfer the plate to the corresponding IR oven or edge grinding machine; after the plate is output from the first laser coding machine or the second laser coding machine, the eighth turning mechanism, the ninth turning mechanism, the sixth turning mechanism and the seventh turning mechanism cooperate to transfer the plate to the corresponding IR oven or edge grinding machine.
[0015] According to the use method of the PCB cutting combined conveying system, the route of the plate is planned by the MES system before the plate is placed in the plate placing station, the path adjustment of the plate is realized by each turning mechanism, manual carrying is avoided, labor cost is saved and labor intensity is reduced; material mixing is avoided, the probability of scratching is reduced, and the quality of the plate is improved; in addition, the three-station suction crane and the four-station suction crane can suction and lift the excess material to the predetermined position, the management of the excess material is more simple and convenient, each turning mechanism realizes the path switching of different plates, different plates can be transmitted to the corresponding equipment for processing in different paths, manual carrying is avoided, and labor cost is saved.
[0016] According to some embodiments of the present application, when the plate is an inner layer plate, the plate is diverted when conveyed to the second diverting mechanism or the fifth diverting mechanism, the diverted plate is input to the corresponding second thickness gauge or the third thickness gauge, and the plate is coded by the first laser coding machine or the second laser coding machine after thickness measurement. When the plate needs to be baked, the plate coded by the first laser coding machine is conveyed to the left along the eighth diverting mechanism and the sixth diverting mechanism to the IR oven, and the plate coded by the second laser coding machine is conveyed to the rear along the ninth diverting mechanism to the eighth diverting mechanism, and then conveyed to the left along the eighth diverting mechanism and the sixth diverting mechanism to the IR oven. When the plate needs to be edged, the plate coded by the first laser coding machine is conveyed to the front along the eighth diverting mechanism to the ninth diverting mechanism, and then conveyed to the seventh diverting mechanism by the ninth diverting mechanism, and the plate coded by the second laser coding machine is conveyed to the seventh diverting mechanism by the ninth diverting mechanism, and the plate on the seventh diverting mechanism is transmitted to the left to the edge grinding machine. When the plate does not need to be baked and edged, the plate coded by the first laser coding machine is conveyed to the left along the eighth diverting mechanism to the ninth diverting mechanism, and then conveyed to the seventh diverting mechanism by the ninth diverting mechanism, and the plate coded by the second laser coding machine is conveyed to the seventh diverting mechanism by the ninth diverting mechanism, and the plate on the seventh diverting mechanism is transmitted to the front to the corresponding AGV robot.
[0017] According to some embodiments of the present application, when the plate is an outer layer plate, the plate is diverted when conveyed to the first diverting mechanism, the diverted plate is input to the corresponding first thickness gauge, and the plate is coded by the code drilling machine after thickness measurement. The plate is transferred to the second conveying roller group by the double-station suction lifting machine after coding, and conveyed to the seventh diverting mechanism on the second conveying roller group. According to whether the plate needs to be edged, the seventh diverting mechanism transmits the plate to the edge grinding machine or the corresponding AGV robot.
[0018] According to some embodiments of the present application, a scrap taking-out step is further included, after the drilling or laser coding, the plate is counted, when the count reaches a predetermined value, the remaining plate is the scrap, the scrap output by the second laser coding machine is conveyed backward via the ninth turning mechanism until below the three-station suction crane, the three-station suction crane transfers the scrap to the fourth conveying roller group, the fourth conveying roller group conveys the scrap to the fourth turning mechanism, the fourth turning mechanism conveys the scrap to the right to the corresponding AGV robot as a new scrap inner layer plate storage; the scrap output by the first laser coding machine is conveyed forward via the eighth turning mechanism until below the four-station suction crane, the four-station suction crane transfers the scrap to the fifth conveying roller group, the fifth conveying roller group conveys the scrap to the third turning mechanism, the third turning mechanism conveys the plate to the corresponding AGV robot as a new scrap inner layer plate storage; the scrap output by the drilling machine is transferred by the double-station suction crane to the second conveying roller group, the second conveying roller group conveys the scrap forward until below the four-station suction crane, the four-station suction crane transfers the scrap to the fifth conveying roller group, the fifth conveying roller group conveys the scrap to the third turning mechanism, the third turning mechanism conveys the plate to the corresponding AGV robot as a new scrap outer layer plate storage.
[0019] According to some embodiments of the present application, an old scrap conveying step is further included, the AGV robot takes out the old scrap from the warehouse, when the old scrap is an outer layer plate, the AGV robot sends the old scrap to the first turning mechanism, the first turning mechanism conveys the old scrap to the left to the first thickness gauge, after the thickness measurement, the old scrap is drilled by the drilling machine, after the plate drilling, the old scrap is transferred by the double-station suction crane to the second conveying roller group, according to the need, the old scrap is conveyed by the second conveying roller group to the IR oven, the edge grinding machine or the seventh turning mechanism; when the old scrap is an inner layer plate, the AGV robot sends the old scrap to the second turning mechanism, the second turning mechanism conveys the old scrap to the second thickness gauge or the third thickness gauge, after the thickness measurement, the old scrap is coded by the first laser coding machine or the second laser coding machine, after the laser coding, the old scrap is conveyed to the IR oven, the edge grinding machine or the seventh turning mechanism according to the need.
[0020] According to some embodiments of the present application, the first turning mechanism, the second turning mechanism, the third turning mechanism, the fourth turning mechanism, the fifth turning mechanism, the sixth turning mechanism, the seventh turning mechanism, the eighth turning mechanism and the ninth turning mechanism have the same structure.
[0021] Additional aspects and advantages of the present application will be in part apparent and in part pointed out below in the description of embodiments of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0022] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the following description of embodiments of the present application, taken in conjunction with the accompanying drawings.
[0023] Figure 1 A top view of a PCB cutting-in-feed system according to an embodiment of the present application;
[0024] A first conveying roller set 100a, a second conveying roller set 100b, a third conveying roller set 100c, a fourth conveying roller set 100d, and a fifth conveying roller set 100e;
[0025] A board placing station 100a1;
[0026] A first turning mechanism 110, a second turning mechanism 120, a third turning mechanism 130, a fourth turning mechanism 140, a fifth turning mechanism 150, a sixth turning mechanism 160, a seventh turning mechanism 170, an eighth turning mechanism 180, and a ninth turning mechanism 190;
[0027] A first thickness gauge 200a, a second thickness gauge 200b, and a third thickness gauge 200c;
[0028] A drill code machine 300, an IR oven 400, and an edge grinding machine 500;
[0029] A first laser code machine 600a and a second laser code machine 600b;
[0030] A double-station suction lifter 700a, a triple-station suction lifter 700b, and a quadruple-station suction lifter 700c;
[0031] A board cutting machine 800 and a carrying device 900. DETAILED DESCRIPTION
[0032] Embodiments of the present application are described in detail below with reference to the attached drawings. The embodiments of the present application described below are examples for explaining the present application and should not be construed as limiting the present application.
[0033] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by the upper, lower, front, rear, left, right and the like, is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0034] In the description of the present application, one or more is understood as one or more, two or more is understood as two or more, greater than, less than, more than and the like are understood as not including the number, above, below, within and the like are understood as including the number. If the first, second is described, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features or the order of the indicated technical features.
[0035] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting and the like should be broadly understood, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical scheme.
[0036] Reference Figure 1A PCB cutting and conveying system includes: a first conveyor roller group 100a, on which a board placement station 100a1, a first steering mechanism 110, a second steering mechanism 120, a third steering mechanism 130, a fourth steering mechanism 140, and a fifth steering mechanism 150 are arranged sequentially from back to front; a first thickness gauge 200a, located to the left of the first steering mechanism 110, with the first steering mechanism 110 connected to the input end of the first thickness gauge 200a; a drilling machine 300, with its input end connected to the output end of the first thickness gauge 200a; and a second conveyor roller group 100b, located to the left of the first conveyor roller group 100a, on which a board placement station 100a1, a first steering mechanism 110, a second steering mechanism 120, a third steering mechanism 130, a fourth steering mechanism 140, and a fifth steering mechanism 150 are arranged sequentially from back to front. The system includes a dual-station suction lifter 700a, a sixth steering mechanism 160, and a seventh steering mechanism 170. The dual-station suction lifter 700a extends in the front-to-back direction and spans between the drilling machine 300 and the second conveyor roller group 100b. The dual-station suction lifter 700a is used to transfer the workpiece from the output end of the drilling machine 300 to the second conveyor roller group 100b. An IR oven 400 is located to the left of the sixth steering mechanism 160 and is connected to the sixth steering mechanism 160. An edge grinding machine 500 is located to the left of the seventh steering mechanism 170 and is connected to the seventh steering mechanism 170. A second thickness gauge 200b is located to the left of the second steering mechanism 120. 20 is connected to the input end of the second thickness measuring machine 200b; the first laser marking machine 600a has its input end connected to the output end of the second thickness measuring machine 200b; the third conveying roller group 100c is located between the first conveying roller group 100a and the second conveying roller group 100b, and the third conveying roller group 100c is provided with an eighth steering mechanism 180 and a ninth steering mechanism 190 from back to front, the eighth steering mechanism 180 is connected to the output end of the first laser marking machine 600a, and the left end of the ninth steering mechanism 190 is connected to the right end of the seventh steering mechanism 170; the third thickness measuring machine 200c is located to the left of the fifth steering mechanism 150, and the fifth steering mechanism 150 is connected to the input end of the third thickness measuring machine 200c; The second laser marking machine 600b has its input end connected to the output end of the third thickness measuring machine 200c, and its output end is connected to the right end of the ninth steering mechanism 190; the fourth conveyor roller group 100d extends in the left-right direction, with its left end connected to the third conveyor roller group 100c and its right end connected to the fourth steering mechanism 140; the three-station suction and lifting machine 700b extends in the left-right direction and is positioned between the third conveyor roller group 100c and the fourth conveyor roller group 100d, and is used to transfer workpieces from the third conveyor roller group 100c to the fourth conveyor roller group 100d;The fifth conveying roller group 100e is arranged in the left-right direction and is arranged behind the fourth conveying roller group 100d, the left end of the fifth conveying roller group 100e is connected with the third conveying roller group 100c, and the right end of the fifth conveying roller group 100e is connected with the third turning mechanism 130; the four-station suction crane 700c is arranged in the left-right direction and is arranged across the second conveying roller group 100b, the third conveying roller group 100c and the fifth conveying roller group 100e, and the four-station suction crane 700c is used to transfer the workpiece on the second conveying roller group 100b to the fifth conveying roller group 100e.
[0037] In the prior art, the workpiece is conveyed manually, and a large space is needed for the storage area. Since the plate is blanked and the plate surface does not have patterns and characters, mixing of materials often occurs. Manual handling leads to scratches, resulting in poor quality of the plate, and it is difficult to manage the excess material. The plate placing station 100a1 is arranged to have a route planned by the MES system before placing the plate, and the route adjustment of the plate is realized by the turning mechanism, avoiding manual handling, saving labor costs and reducing labor intensity. Mixing of materials is avoided, the probability of scratches is reduced, and the quality of the plate is improved. In addition, the three-station suction crane 700b and the four-station suction crane 700c can suction and lift the excess material to the predetermined position, making the management of the excess material more simple and convenient. The turning mechanism realizes the path switching of different plates, so that different plates can be transmitted to the corresponding equipment in different paths for processing, avoiding the trouble of manual handling and saving labor costs.
[0038] It should be noted that the MES system is a common production management system. After the plate is blanked, the transmission route can be planned according to the type of the plate during blanking. For example, when the plate is an inner layer plate, an outer layer plate or an old excess material, the transmission route is different. Whether the plate needs to be baked or ground, the transmission route is also different. The turning mechanism is a common turning mechanism, including a top lifting transplanting machine. When blanking, assuming that one original plate can be blanked into four product plates and the target demand is fifteen, four original plates are blanked, and a total of sixteen product plates are obtained. The excess material is transferred by the three-station suction crane 700b and the four-station suction crane 700c according to the actual situation, and is transported to the warehouse by the AGV robot. At this time, the output excess material is new excess material, and the old excess material is stored in the warehouse. At this time, the AGV robot takes the old excess material out and feeds it to the second turning mechanism 120 or the third turning mechanism 130, so that the old excess material is also included in the demand, ensuring that the warehouse stores new excess material. The so-called excess material is the excess plate, which is more than the demand, and needs to be stored.
[0039] Currently, PCB products are generally transported manually after cutting, requiring a large storage area. Since the cut boards lack graphics and characters, mixing of materials frequently occurs. Manual handling leads to scratches and other quality defects, and managing leftover materials is difficult. In contrast, the installation of several conveyor roller groups with steering mechanisms allows for multi-path planning, avoiding the hassle of manually transporting materials to the IR oven 400 or edge grinding machine 500, saving labor costs and reducing labor intensity. Furthermore, the planned routes reduce manual intervention, preventing mixing and scratches, thus improving board quality. The three-station 700b and four-station 700c suction lifters, combined with AGV robots, also enable better management of leftover materials. Some systems use AGV robots for conveying, but this requires a large area for line-side storage; a sufficient number of AGV robots; significant investment in AGV robots; and while AGVs are suitable for relatively long-distance transport, deploying too many AGV robots in limited space to handle frequent product loading and unloading. However, a combination of conveyor rollers and AGV robots allows the AGV robots to only need to connect to corresponding steering mechanisms and storage bins, saving production space. The number of AGV robots can be determined based on the number of steering mechanisms, reducing the overall number of AGV robots required. No intermediate storage is needed during transport, shortening the operational cycle of the process.
[0040] In some embodiments, a panel cutter 800 is also included. The panel cutter 800 is located behind the board feeding station 100a1. The panel cutter 800 is used to cut the board. The panel cutter 800 and each conveying roller group form a cutting and conveying system, which can realize automated conveying after cutting. The automated conveying is based on the route planned by the MES system. It is achieved by relying on the PLC to control the motors of each roller group and the motors of the steering mechanism and other actuators. As needed, these can be connected to the PLC and MES system by cables and controlled by the computer.
[0041] In some embodiments, a conveying device 900 is also included. The right ends of the first steering mechanism 110, the second steering mechanism 120, the third steering mechanism 130 and the fourth steering mechanism 140 are all provided with the conveying device 900, and the front end of the seventh steering mechanism 170 is provided with the conveying device 900. The conveying device 900 is used to receive or transport workpieces. The conveying device 900 serves to receive new scrap materials and put old scrap materials on the line, which facilitates the management of scrap materials. It can be understood that the conveying device 900 can also be a robot.
[0042] In some embodiments, the handling device 900 includes an AGV robot, which is understood to be a common intelligent handling robot.
[0043] A method for using a PCB cutting combination conveying system according to the second aspect of the present application, using the PCB cutting combination conveying system, comprising the following steps:
[0044] Feeding, after the cutting and rounding of the plate by the plate cutting machine 800, the stacked plate after cutting and rounding is placed into the plate placing station 100a1, and the plate information is read on the plate placing station 100a1, and the transmission path is planned by the MES system;
[0045] Transmission steering, when the plate is conveyed forward on the first conveying roller group 100a to reach the first steering mechanism 110, the second steering mechanism 120, the third steering mechanism 130, the fourth steering mechanism 140 or the fifth steering mechanism 150, the sensor on the corresponding steering mechanism detects the information of the plate, and sends the information of the plate to the control system, and the control system controls the steering mechanism to act, so that the plate realizes the change of the path at the corresponding steering mechanism;
[0046] Thickness measurement and coding, after the plate is steered, the plate is conveyed to the thickness measuring machine for thickness measurement, and the plate is continuously conveyed to the corresponding drilling and coding machine 300, the first laser coding machine 600a or the second laser coding machine 600b for coding processing;
[0047] Transfer, after the plate is output from the drilling and coding machine 300, the plate is transferred to the second conveying roller group 100b by the double-station suction lifter 700a, and the second conveying roller group 100b cooperates with the sixth steering mechanism 160 or the seventh steering mechanism 170 to transfer the plate to the corresponding IR oven 400 or edge sander 500; after the plate is output from the first laser coding machine 600a or the second laser coding machine 600b, the eighth steering mechanism 180, the ninth steering mechanism 190, the sixth steering mechanism 160 and the seventh steering mechanism 170 cooperate to transfer the plate to the corresponding IR oven 400 or edge sander 500.
[0048] The plate placing station 100a1 is planned by the MES system before the plate is placed, and the path adjustment of the plate is realized by the steering mechanisms, which avoids manual handling, saves labor cost and reduces labor intensity; avoids mixing materials, reduces the probability of scratches and improves the quality of the plate; in addition, the three-station suction lifter 700b and the four-station suction lifter 700c can suction and lift the excess material to the predetermined position, making the management of excess material more simple and convenient, and the various steering mechanisms realize the path switching of different plates, so that different plates can be conveyed to the corresponding equipment for processing in different paths, avoiding the trouble of manual handling and saving labor cost.
[0049] In some embodiments, when the board is an inner layer board, the board is diverted when it is conveyed to the second diverting mechanism 120 or the fifth diverting mechanism 150, the diverted board is input to the corresponding second thickness gauge 200b or the third thickness gauge 200c, after the thickness is gauged, the board passes through the first laser marking machine 600a or the second laser marking machine 600b for marking, when the board needs to be baked, the board marked by the first laser marking machine 600a is conveyed to the left along the eighth diverting mechanism 180 and the sixth diverting mechanism 160 to the IR oven 400, the board marked by the second laser marking machine 600b is conveyed backward along the ninth diverting mechanism 190 to the eighth diverting mechanism 180, and then conveyed to the left by the eighth diverting mechanism 180 and the sixth diverting mechanism 160 to the IR oven 400; when the board needs to be edged, the board marked by the first laser marking machine 600a is conveyed forward along the eighth diverting mechanism 180 to the ninth diverting mechanism 190, and then conveyed to the seventh diverting mechanism 170 by the ninth diverting mechanism 190, the board marked by the second laser marking machine 600b is conveyed to the seventh diverting mechanism 170 by the ninth diverting mechanism 190, and the board on the seventh diverting mechanism 170 is transmitted to the left to the edge sander 500; when the board does not need to be baked and does not need to be edged, the board marked by the first laser marking machine 600a is conveyed to the left along the eighth diverting mechanism 180 to the ninth diverting mechanism 190, and then conveyed to the seventh diverting mechanism 170 by the ninth diverting mechanism 190, the board marked by the second laser marking machine 600b is conveyed to the seventh diverting mechanism 170 by the ninth diverting mechanism 190, and the board on the seventh diverting mechanism 170 is transmitted forward to the corresponding AGV robot. It can be understood that three transmission paths are formed here.
[0050] In some embodiments, when the board is an outer layer board, the board is diverted when it is conveyed to the first diverting mechanism 110, the diverted board is input to the corresponding first thickness gauge 200a, after the thickness is gauged, the board passes through the code drilling machine 300 for code drilling, and then the board is transferred to the second conveying roller group 100b by the double-station suction lifter 700a, the board is conveyed on the second conveying roller group 100b to the seventh diverting mechanism 170, according to whether the edge needs to be sanded, the seventh diverting mechanism 170 transmits the board to the edge sander 500 or the corresponding AGV robot. It can be understood that two transmission paths are formed here.
[0051] In some embodiments, a scrap taking-out step is further included. After the drilling or laser coding, the plate is counted. When the count reaches a predetermined value, the remaining plate, i.e. the scrap, is output by the second laser coding machine 600b. The scrap is conveyed backward by the ninth turning mechanism 190 until below the three-station suction lifter 700b. The three-station suction lifter 700b transfers the scrap to the fourth conveying roller group 100d. The fourth conveying roller group 100d conveys the scrap to the fourth turning mechanism 140. The fourth turning mechanism 140 conveys the scrap to the right to the corresponding AGV robot as a new scrap inner layer plate storage. The scrap output by the first laser coding machine 600a is conveyed forward by the eighth turning mechanism 180 until below the four-station suction lifter 700c. The four-station suction lifter 700c transfers the scrap to the fifth conveying roller group 100e. The fifth conveying roller group 100e conveys the scrap to the third turning mechanism 130. The third turning mechanism 130 conveys the plate to the corresponding AGV robot as a new scrap inner layer plate storage. The scrap output by the drilling machine 300 is transferred by the double-station suction lifter 700a to the second conveying roller group 100b. The second conveying roller group 100b conveys the scrap forward until below the four-station suction lifter 700c. The four-station suction lifter 700c transfers the scrap to the fifth conveying roller group 100e. The fifth conveying roller group 100e conveys the scrap to the third turning mechanism 130. The third turning mechanism 130 conveys the plate to the corresponding AGV robot as a new scrap outer layer plate storage.
[0052] In some embodiments, the old surplus material conveying step is also included, the AGV robot takes out the old surplus material from the warehouse, when the old surplus material is the outer layer board, the AGV robot sends the old surplus material to the first turning mechanism 110, the first turning mechanism 110 conveys the old surplus material to the left to the first thickness gauge 200a, after the thickness gauge, the old surplus material passes through the drill code machine 300 to drill the code, and then the board is drilled to the second conveying roller group 100b by the double-station suction crane 700a, and the old surplus material is conveyed to the IR oven 400, the edge grinding machine 500 or the seventh turning mechanism 170 according to the need; when the old surplus material is the inner layer board, the AGV robot sends the old surplus material to the second turning mechanism 120, the second turning mechanism 120 conveys the old surplus material to the second thickness gauge 200b or the third thickness gauge 200c, after the thickness gauge, the old surplus material passes through the first laser code machine 600a or the second laser code machine 600b to code, and the old surplus material is conveyed to the IR oven 400, the edge grinding machine 500 or the seventh turning mechanism 170 according to the need, it can be understood that the old surplus material is preferentially sent to the corresponding turning mechanism, and then the cut plate is loaded, so that after the code counting, the remaining material is a newly cut plate, which becomes a new surplus material, and is transferred away by the corresponding suction crane, in addition, the double-station suction crane 700a can not only transfer the plate, but also stack the plate, that is, after the plate is output from the drill code machine 300, the double-station suction crane 700a transfers the plate to the second conveying roller group 100b for stacking, at this time the second conveying roller group 100b does not start to act, and the double-station suction crane 700a also counts one by one when transferring the plate, so as to realize the stacking of a predetermined number, and the subsequent plate is stacked into surplus material, it can be understood that the old surplus material conveying forms two conveying paths.
[0053] In some embodiments, the first turning mechanism 110, the second turning mechanism 120, the third turning mechanism 130, the fourth turning mechanism 140, the fifth turning mechanism 150, the sixth turning mechanism 160, the seventh turning mechanism 170, the eighth turning mechanism 180 and the ninth turning mechanism 190 have the same structure.
[0054] The embodiments of the application are described in detail above with reference to the drawings, but the application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the application.
Claims
1. A PCB slitting assembly conveyor system, comprising: The utility model relates to a kind of glass sheet production line, including: First conveying roller group (100a), first conveying roller group (100a) is sequentially provided with plate placing station (100a1) from back to front on it, first steering mechanism (110), second steering mechanism (120), third steering mechanism (130), fourth steering mechanism (140) and fifth steering mechanism (150); First thickness gauge (200a) is arranged at the left side of the first steering mechanism (110), and the input end of the first steering mechanism (110) is communicated with the first thickness gauge (200a); Drill code machine (300), the output end of the first thickness gauge (200a) is communicated with the input end of the drill code machine (300); Second conveying roller group (100b) is arranged at the left side of the first conveying roller group (100a), and second conveying roller group (100b) is sequentially provided with double-station suction crane (700a), sixth steering mechanism (160) and seventh steering mechanism (170) from back to front on it, double-station suction crane (700a) extends along the front and back direction and is arranged between the drill code machine (300) and the second conveying roller group (100b), and double-station suction crane (700a) is used to transfer workpiece of the output end of the drill code machine (300) to the second conveying roller group (100b); IR oven (400) is arranged at the left side of the sixth steering mechanism (160), and the sixth steering mechanism (160) is communicated with the IR oven (400); Edge grinding machine (500) is arranged at the left side of the seventh steering mechanism (170), and the seventh steering mechanism (170) is communicated with the edge grinding machine (500); Second thickness gauge (200b) is arranged at the left side of the second steering mechanism (120), and the input end of the second steering mechanism (120) is communicated with the second thickness gauge (200b); First laser code marking machine (600a) is communicated with the output end of the second thickness gauge (200b) at the input end; Third conveying roller group (100c) is arranged between the first conveying roller group (100a) and the second conveying roller group (100b), and eighth steering mechanism (180) and ninth steering mechanism (190) are sequentially provided with third conveying roller group (100c) from back to front, the output end of the first laser code marking machine (600a) is communicated with the eighth steering mechanism (180), and the right end of the seventh steering mechanism (170) is communicated with the left end of the ninth steering mechanism (190); Third thickness gauge (200c) is arranged at the left side of the fifth steering mechanism (150), and the input end of the fifth steering mechanism (150) is communicated with the third thickness gauge (200c); Second laser code marking machine (600b) is communicated with the output end of the third thickness gauge (200c) at the input end, and the output end of the second laser code marking machine (600b) is communicated with the right end of the ninth steering mechanism (190); A fourth conveying roller group (100d) is arranged to extend in the left-right direction, a left end of the fourth conveying roller group (100d) is connected to the third conveying roller group (100c), and a right end of the fourth conveying roller group (100d) is connected to the fourth turning mechanism (140); A three-station suction lifter (700b) is arranged to extend in the left-right direction, the three-station suction lifter (700b) is arranged to span between the third conveying roller group (100c) and the fourth conveying roller group (100d), and the three-station suction lifter (700b) is used to transfer the workpiece on the third conveying roller group (100c) to the fourth conveying roller group (100d); A fifth conveying roller group (100e) is arranged to extend in the left-right direction, the fifth conveying roller group (100e) is arranged behind the fourth conveying roller group (100d), a left end of the fifth conveying roller group (100e) is connected to the third conveying roller group (100c), and a right end of the fifth conveying roller group (100e) is connected to the third turning mechanism (130); A four-station suction lifter (700c) is arranged to extend in the left-right direction, the four-station suction lifter (700c) is arranged to span between the second conveying roller group (100b), the third conveying roller group (100c), and the fifth conveying roller group (100e), and the four-station suction lifter (700c) is used to transfer the workpiece on the second conveying roller group (100b) to the fifth conveying roller group (100e).
2. The PCB cutting assembly conveyor system of claim 1, wherein: A plate cutting machine (800) is further included, the plate cutting machine (800) is arranged behind the plate placing station (100a1), and the plate cutting machine (800) is used to cut the plate.
3. A PCB cutting assembly conveyor system as claimed in claim 2, wherein: A carrying device (900) is further included, the right ends of the first turning mechanism (110), the second turning mechanism (120), the third turning mechanism (130), and the fourth turning mechanism (140) are all provided with the carrying device (900), and the front end of the seventh turning mechanism (170) is provided with the carrying device (900), and the carrying device (900) is used to receive or transport the workpiece.
4. The PCB cutting assembly conveyor system of claim 3, wherein: The carrying device (900) includes an AGV robot.
5. A method of using a PCB cutting assembly conveyor system as defined in claim 4, wherein, The following steps are included: Feeding, after the plate cutting machine (800) cuts the round corner of the plate, the plate after cutting the round corner is stacked and placed in the plate placing station (100a1), the plate information is read on the plate placing station (100a1), and the transmission path is planned by the MES system; Turning, when the plate is conveyed forward on the first conveying roller group (100a) to the first turning mechanism (110), the second turning mechanism (120), the third turning mechanism (130), the fourth turning mechanism (140), or the fifth turning mechanism (150), the sensor on the corresponding turning mechanism detects the information of the plate, sends the information of the plate to the control system, controls the action of the turning mechanism, so that the path of the plate is changed at the corresponding turning mechanism; Thickness measurement and coding, after the plate is turned, it passes through the thickness measuring machine for thickness measurement, and then continues to be transmitted to the corresponding drilling and coding machine (300), first laser coding machine (600a) or second laser coding machine (600b) for coding processing; Transportation, after the plate is output from the drilling and coding machine (300), it is transferred to the second conveying roller group (100b) by the double-station suction crane (700a), and the second conveying roller group (100b) cooperates with the sixth turning mechanism (160) or the seventh turning mechanism (170) to transfer the plate to the corresponding IR oven (400) or edge grinding machine (500); after the plate is output from the first laser coding machine (600a) or the second laser coding machine (600b), the eighth turning mechanism (180), the ninth turning mechanism (190), the sixth turning mechanism (160) and the seventh turning mechanism (170) cooperate to transfer the plate to the corresponding IR oven (400) or edge grinding machine (500).
6. The method of using a PCB cut-to-size combination conveyor system of claim 5, wherein: When the plate is an inner layer plate, the plate is turned when it is conveyed to the second turning mechanism (120) or the fifth turning mechanism (150), and the turned plate is input to the corresponding second thickness measuring machine (200b) or third thickness measuring machine (200c); after thickness measurement, the plate passes through the first laser coding machine (600a) or the second laser coding machine (600b) for coding; when the plate needs to be baked, the plate coded by the first laser coding machine (600a) is conveyed to the left along the eighth turning mechanism (180) and the sixth turning mechanism (160) to the IR oven (400); the plate coded by the second laser coding machine (600b) is conveyed backward along the ninth turning mechanism (190) to the eighth turning mechanism (180), and then conveyed to the left along the eighth turning mechanism (180) and the sixth turning mechanism (160) to the IR oven (400); when the plate needs to be edged, the plate coded by the first laser coding machine (600a) is conveyed forward along the eighth turning mechanism (180) to the ninth turning mechanism (190), and then conveyed to the seventh turning mechanism (170) by the ninth turning mechanism (190); the plate coded by the second laser coding machine (600b) is conveyed to the seventh turning mechanism (170) by the ninth turning mechanism (190), and the plate on the seventh turning mechanism (170) is conveyed to the left to the edge grinding machine (500); when the plate does not need to be baked and edged, the plate coded by the first laser coding machine (600a) is conveyed to the left along the eighth turning mechanism (180) to the ninth turning mechanism (190), and then conveyed to the seventh turning mechanism (170) by the ninth turning mechanism (190); the plate coded by the second laser coding machine (600b) is conveyed to the seventh turning mechanism (170) by the ninth turning mechanism (190), and the plate on the seventh turning mechanism (170) is conveyed forward to the corresponding AGV robot.
7. The method of using a PCB cut-to-size combination conveyor system of claim 5, wherein: When the plate is an outer layer plate, the plate is diverted when it is conveyed to the first diverting mechanism (110), the diverted plate is input to the corresponding first thickness gauge (200a), after the thickness is measured, the plate passes through the code drilling machine (300) to drill the code, and then the plate is transferred to the second conveying roller group (100b) by the double-station suction lifter (700a), and the plate is conveyed on the second conveying roller group (100b) to the seventh diverting mechanism (170), which transmits the plate to the edging machine (500) or the corresponding AGV robot according to whether the plate needs to be edged or not.
8. The method of using a PCB cut-to-size combination conveyor system of claim 6 or 7, wherein: It also includes a surplus material taking-out step. After code drilling or laser code printing, the plate is counted, and when the count reaches a predetermined value, the remaining plate is surplus material. The surplus material output by the second laser code printing machine (600b) is conveyed backward via the ninth diverting mechanism (190) until below the three-station suction lifter (700b), which transfers the surplus material to the fourth conveying roller group (100d), which conveys the surplus material to the fourth diverting mechanism (140), which conveys the surplus material to the right to the corresponding AGV robot as new surplus inner layer plate storage. The surplus material output by the first laser code printing machine (600a) is conveyed forward via the eighth diverting mechanism (180) until below the four-station suction lifter (700c), which transfers the surplus material to the fifth conveying roller group (100e), which conveys the surplus material to the third diverting mechanism (130), which transmits the plate to the corresponding AGV robot as new surplus inner layer plate storage. The surplus material output by the code drilling machine (300) is transferred by the double-station suction lifter (700a) to the second conveying roller group (100b), which conveys the surplus material forward until below the four-station suction lifter (700c), which transfers the surplus material to the fifth conveying roller group (100e), which conveys the surplus material to the third diverting mechanism (130), which transmits the plate to the corresponding AGV robot as new surplus outer layer plate storage.
9. The method of using a PCB cut-to-size combination conveyor system of claim 8, wherein: Also included is an old scrap conveying step, the AGV robot takes out the old scrap from the warehouse, when the old scrap is an outer layer board, the AGV robot sends the old scrap to the first turning mechanism (110), the first turning mechanism (110) sends the old scrap to the left to the first thickness gauge (200a), after the thickness gauge, the old scrap passes through the drill code machine (300) to drill code, and then the old scrap is transferred to the second conveying roller group (100b) by the double-station suction crane (700a), and the old scrap is conveyed to the IR oven (400), the edge grinding machine (500) or the seventh turning mechanism (170) by the second conveying roller group (100b) as needed; when the old scrap is an inner layer board, the AGV robot sends the old scrap to the second turning mechanism (120), the second turning mechanism (120) sends the old scrap to the second thickness gauge (200b) or the third thickness gauge (200c), after the thickness gauge, the old scrap passes through the first laser code machine (600a) or the second laser code machine (600b) to code, and the old scrap is conveyed to the IR oven (400), the edge grinding machine (500) or the seventh turning mechanism (170) as needed after laser coding.
10. The method of using a PCB cut-to-size combination conveyor system of claim 5, wherein: The first turning mechanism (110), the second turning mechanism (120), the third turning mechanism (130), the fourth turning mechanism (140), the fifth turning mechanism (150), the sixth turning mechanism (160), the seventh turning mechanism (170), the eighth turning mechanism (180) and the ninth turning mechanism (190) are the same in structure.
Citation Information
Patent Citations
Automatic roller shearing, cutting, edging and filleting integrated device
CN107971756A
Automatic cutting device for heat dissipation rigid-flex printed circuit board
CN209002267U