A 360° clamp for magnetron sputtering of bone prostheses
By using a 360° rotating robotic arm and a flexible negative pressure adsorption plate, the problem of unstable clamping and difficult cleaning of irregular bone prostheses during magnetron sputtering is solved, achieving stable clamping and easy cleaning.
Patent Information
- Application Number
- CN202311458113.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-05
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2043-11-05
AI Technical Summary
Existing clamps used for magnetron sputtering of bone prostheses cannot simultaneously achieve secure clamping of irregular bone prostheses, 360° rotation, and cleaning difficulties. Furthermore, the clamps are prone to getting stuck due to the adhesion of magnetron sputtering material, leading to inconvenience in use.
The device employs a 360° rotating robotic arm combined with a telescopic negative pressure adsorption rod and an inflatable clamping sleeve. Through the flexible negative pressure adsorption plate and anti-slip dot design, it achieves firm clamping of irregular bone prostheses and easy cleaning, while the inflatable protective sleeve prevents material from adhering.
It achieves stable clamping and 360° rotation of irregular bone prostheses, reduces the risk of material adhesion during magnetron sputtering, and simplifies the cleaning process.
Smart Images

Figure CN117448770B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of medical device processing, in particular to a 360-degree clamp for magnetron sputtering of bone prosthesis. BACKGROUND
[0002] The basic principle of magnetron sputtering is that magnetron sputtering is a physical vapor deposition (PVD) technology that uses the combined action of magnetic and electric fields to sputter atoms or molecules from the surface of the target material and form a thin film on the substrate surface. At present, in order to improve the better fit of bone prosthesis after being assembled to human bone, a titanium-based tantalum coating is generated on the contact surface between the bone prosthesis and the human bone by magnetron sputtering to promote the tight combination of autologous bone growth and bone prosthesis. However, since the shapes of the bone skeletons are different, it is extremely important to use a suitable clamp during the magnetron sputtering process.
[0003] The clamps used in the prior art for magnetron sputtering mainly include standard clamps for magnetron sputtering of sheet-shaped devices and standard clamps for magnetron sputtering of spherical devices, which are clamps designed specifically for certain regular-shaped devices.
[0004] At present, the clamps for common regular-shaped devices in the prior art can only be applied to devices of a certain specific shape, and the shapes of bone prostheses used in different parts are also different. Therefore, the clamps for regular devices in the prior art cannot be applied to firmly and tightly clamp bone prostheses, which can easily cause the bone prostheses to fall and be damaged during the magnetron sputtering process. Moreover, most bone prostheses are irregularly shaped objects. When 360° full-range magnetron sputtering is required on a certain specific surface, the clamps in the prior art are mostly metal clamps, which are easily attached with the materials released by magnetron sputtering during the magnetron sputtering process, causing the joints of the rotating or moving clamps to be stuck with the released materials, resulting in the clamps being stuck and unable to rotate during subsequent use. At the same time, the released materials deposited in the gap of the rotating joint are difficult to clean because they are attached to the metal clamp. SUMMARY
[0005] Therefore, the purpose of the present application is to provide a 360-degree clamp for magnetron sputtering of bone prosthesis to solve the problem that there is no bone prosthesis magnetron sputtering clamp in the prior art that can simultaneously achieve 360° rotation of firmly and tightly clamped irregular bone prostheses and easy cleaning of the released materials in the magnetron sputtering area, resulting in the problem that the irregular bone skeletons are not firmly and tightly clamped, the bone prostheses are easily damaged during magnetron sputtering, the clamps are easily stuck with the released materials in the magnetron sputtering area, and subsequent rotation and use are difficult.
[0006] The present application is achieved by the following technical solutions:
[0007] A 360-degree clamp for magnetic control sputtering of bone prosthesis, comprising a 360-degree rotating mechanical arm, characterized in that the top of the 360-degree rotating mechanical arm is a clamping arm, a telescopic negative pressure suction rod is fixedly arranged inside the clamping arm, a suction disc is fixedly arranged at the head of the telescopic negative pressure suction rod, an inflation clamping sleeve is fixedly arranged at the top of the clamping arm, the telescopic negative pressure suction rod is arranged in communication with an electric air suction pump, the inflation clamping sleeve is in communication with an inflation pump through a gas conveying pipe, a central controller is fixedly arranged outside the 360-degree rotating mechanical arm, and the central controller is connected with the 360-degree rotating mechanical arm, the electric air suction pump and the inflation pump through lines.
[0008] Further, the 360-degree rotating mechanical arm is externally provided with an inflation protective sleeve in communication with the inflation pump through an electric three-way valve.
[0009] Further, the surface of the inflation clamping sleeve is provided with anti-skid wave points in a dot matrix manner.
[0010] Further, the surface of the suction disc is provided with an adhesive coating.
[0011] Further, a latex sealing coating is arranged at the connection of the telescopic negative pressure suction rod.
[0012] Further, the 360-degree rotating mechanical arm comprises a rotating base, a vertical stand is fixedly arranged at the upper end of the rotating base, a first rotating arm is rotatably arranged at the top of the vertical stand through an electric rotating shaft, a second rotating arm is rotatably arranged at the top of the first rotating arm through the electric rotating shaft, an electric rotating disc is fixedly arranged at the top of the second rotating arm, and the clamping arm is fixedly arranged at the top of the electric rotating disc.
[0013] Further, the rotating base, the electric rotating shaft and the electric rotating disc are connected with the central controller through lines.
[0014] Further, the electric three-way valve is in communication with the inflation protective sleeve, the inflation pump and the gas conveying pipe respectively, and the electric three-way valve is connected with the central controller through lines.
[0015] The beneficial effects of the present application are as follows:
[0016] The application discloses a magnetron sputtering clamp for a bone prosthesis, which can realize 360-degree rotation of firmly clamping various irregular bone prostheses and is not easy to adhere to the partial free materials in the magnetron sputtering area and is easy to clean. The flexible negative pressure adsorption disc is arranged, which is favorable for adapting to the irregular surface of various bone prostheses for adsorption and fixation. The inflation clamping sleeve provided with anti-skid wave points is favorable for firmly extruding and fixing the bone prosthesis, and guarantees the stability of the bone frame during magnetron sputtering. The inflation protection sleeve is arranged, the whole device is surrounded by the flexible protection sleeve, the adhesion of the free materials generated by magnetron sputtering to the instrument is avoided, the adhesion can be easily removed when the inflation protection sleeve is retracted, and the cleaning convenience is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 FIG. 1 is a structural diagram of the whole device without the protection sleeve;
[0018] Figure 2 FIG. 2 is a front view of the whole device without the protection sleeve;
[0019] Figure 3 FIG. 3 is a side view of the whole device without the protection sleeve;
[0020] Figure 4 FIG. 4 is a top view of the whole device without the protection sleeve;
[0021] Figure 5 FIG. 5 is an enlarged view of the adsorption and clamping structure;
[0022] Figure 6 FIG. 6 is a side view of the whole device with the protection sleeve;
[0023] Figure 7 FIG. 7 is a control relationship diagram.
[0024] BRIEF DESCRIPTION OF DRAWINGS
[0025] 1, 360-degree rotating mechanical arm; 2, rotating base; 3, vertical stand; 4, first rotating arm; 5, second rotating arm; 6, electric rotating disc; 7, clamping arm; 8, telescopic negative pressure adsorption rod; 9, adsorption disc; 10, inflation clamping sleeve; 11, electric air pump; 12, inflation pump; 13, inflation protection sleeve; 14, electric three-way valve; 15, central controller. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the application clearer, the technical scheme in the embodiments of the application will be described clearly and completely below in combination with the drawings in the embodiments of the application. Obviously, the described embodiments are part of the embodiments of the application, rather than all the embodiments. The components of the embodiments of the application described and shown in the drawings can be arranged and designed in various different configurations.
[0027] The following detailed description of the embodiments of the application in the drawings provided is not intended to limit the scope of the claimed application, but merely represents the selected embodiments of the application. Based on the embodiments of the application, all other embodiments obtained by those of ordinary skill in the art without creative work are within the scope of protection of the application.
[0028] It should be noted that: similar numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0029] In the above description of the application, it should be noted that the terms "one side", "the other side" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the application is used, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the application. In addition, the terms "first", "second" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0030] In addition, the term "same" and the like do not mean that the parts must be absolutely the same, but there can be slight differences. The term "vertical" only means that the positional relationship between the parts is more vertical than "parallel", and does not mean that the structure must be completely vertical, but can be slightly inclined.
[0031] As Figures 1-7As shown, the application provides an embodiment: a 360° clamp for magnetic control sputtering of bone prosthesis, comprising a 360° rotating mechanical arm 1, the 360° rotating mechanical arm comprising a rotating base 2, a vertical stand 3 fixedly arranged on the upper end of the rotating base, a first rotating arm 4 rotatably arranged on the top of the vertical stand through an electric rotating shaft, a second rotating arm 5 rotatably arranged on the top of the first rotating arm through an electric rotating shaft, an electric rotating disc 6 fixedly arranged on the top of the second rotating arm, a clamping arm 7 fixedly arranged on the top of the 360° rotating mechanical arm, a telescopic negative pressure suction rod 8 fixedly arranged inside the clamping arm, a suction disc 9 fixedly arranged on the head of the telescopic negative pressure suction rod, an inflation clamping sleeve 10 fixedly arranged on the top of the clamping arm, the telescopic negative pressure suction rod being in communication with an electric air pump 11, the inflation clamping sleeve being in communication with an inflation pump 12 through a gas conveying pipe, an inflation protective sleeve 13 being fixedly arranged outside the 360° rotating mechanical arm, the inflation protective sleeve being in communication with the inflation pump through an electric three-way valve 14, the electric three-way valve being in communication with the inflation protective sleeve, the inflation pump and the gas conveying pipe respectively, a central controller 15 being fixedly arranged outside the 360° rotating mechanical arm, the central controller being connected with the 360° rotating mechanical arm, the electric air pump and the inflation pump through a circuit, the rotating base, the electric rotating shaft, the electric three-way valve and the electric rotating disc being connected through the circuit and the central controller.
[0032] In this embodiment, first, the 360° rotating mechanical arm is adjusted to a proper position through the controller, then the telescopic negative pressure suction rod and the electric air pump are started to make the suction disc close to the bone prosthesis, when the back of the bone prosthesis is preliminarily adsorbed, the inflation pump is started to make the inflation protective sleeve expand to press and clamp the bone prosthesis, only the surface to be sputtered is exposed, then the electric three-way valve is controlled by the controller to make the inflation pump inflate the inflation protective sleeve and the inflation clamping sleeve, when the inflation is stable, the 360° rotating mechanical arm is controlled by the controller to transport the bone prosthesis to the processing position for magnetic control sputtering, after the magnetic control sputtering is completed, the bone prosthesis can be conveniently taken out by stopping the inflation and the negative pressure adsorption, and the substances attached to the surface of the inflation protective sleeve will automatically fall off for easy cleaning.
[0033] The embodiment provides a magnetic control sputtering clamp for bone prosthesis, which can realize 360° rotation of firmly clamping various irregular bone prosthesis and is not easy to adhere to the partial free material in the magnetic control sputtering area and is easy to clean. The flexible negative pressure adsorption disc is arranged, which is conducive to the adsorption and fixation of the irregular surface of various bone prosthesis. The inflation clamping sleeve provided with anti-skid wave points is arranged, which is conducive to firmly extruding and fixing the bone prosthesis and guarantees the stability of the bone frame during the magnetic control sputtering. The inflation protection sleeve is arranged, which is conducive to the fact that the whole device is surrounded by the flexible protection sleeve to avoid the attachment of free substances generated by the magnetic control sputtering to the instrument. When the inflation protection sleeve is retracted, the attachments can also be easily removed, so that the cleaning convenience is greatly improved.
[0034] In the embodiment, the surface of the adsorption disc is provided with a viscous coating, which is conducive to improving the adsorption force of the bone prosthesis.
[0035] In the embodiment, the latex sealing coating is arranged at the connection position of the telescopic negative pressure adsorption rod, which is conducive to improving the airtightness and guaranteeing the air-tightness of the negative pressure adsorption.
[0036] In the embodiment, the inflation clamping sleeve is provided with anti-skid wave points in a dot matrix manner on the surface, which is conducive to increasing the frictional force of contact and firmly clamping the inflation clamping bone prosthesis.
[0037] Finally, it should be explained that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the purpose and scope of the present application, which should be covered in the scope of the claims of the present application.
Claims
1. A 360° gripper for magnetron sputtering of bone prostheses, comprising a 360° rotating robotic arm, characterized in that, The top of the 360° rotating robotic arm is a clamping arm. A telescopic negative pressure suction rod is fixedly installed inside the clamping arm, and an suction plate is fixedly installed at the head of the telescopic negative pressure suction rod. An inflatable clamping sleeve is fixedly installed at the top of the clamping arm. The telescopic negative pressure suction rod is connected to an electric vacuum pump, and the inflatable clamping sleeve is connected to the inflation pump via an air supply pipe. A central controller is fixedly installed outside the 360° rotating robotic arm, and the central controller is connected to the 360° rotating robotic arm, the electric vacuum pump, and the inflation pump via wiring. An inflatable protective sleeve is fixedly installed outside the 360° rotating robotic arm, and the inflatable protective sleeve is connected to the inflation pump via an electric three-way valve. The surface of the inflatable clamping sleeve is dotted with anti-slip dots. The surface of the adsorption plate is coated with an adhesive coating; the connection of the telescopic negative pressure adsorption rod is coated with a latex sealing coating; the 360° rotating robotic arm includes a rotating base, a vertical pole is fixedly mounted on the upper end of the rotating base, a first rotating arm is rotatably mounted on the top of the vertical pole via an electric rotating shaft, a second rotating arm is rotatably mounted on the top of the first rotating arm via the same electric rotating shaft, an electric rotating disk is fixedly mounted on the top of the second rotating arm, and a clamping arm is fixedly mounted on the top of the electric rotating disk; the rotating base, the electric rotating shaft, and the electric rotating disk are connected to the central controller via wiring; the electric three-way valve is connected to the inflatable protective sleeve, the air pump, and the air supply pipe, respectively, and is connected to the central controller via wiring.
Citation Information
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