A distillation apparatus
By introducing an L-shaped baffle and a circulating water system into the distillation unit, the condenser is automatically cleaned using high-temperature steam, which solves the problem of grease adhesion on the condenser, ensures condensation efficiency and extract quality, and reduces the frequency of manual cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-15
- Publication Date
- 2026-03-17
AI Technical Summary
During the distillation process, grease adhering to the condenser can affect condensation efficiency and extract quality, and conventional cleaning methods can impact production efficiency.
Design a distillation apparatus that includes a connected heating device and a condenser. Utilize an L-shaped guide plate and a circulating water system to automatically clean the condenser by high-temperature steam flushing, ensuring that the condensation efficiency is not affected.
It enables real-time automatic cleaning of the condensation unit, maintains efficient condensation, reduces the frequency of manual cleaning, and ensures production continuity and extract quality.
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Figure CN117462977B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of distillation, in particular to a distillation device. BACKGROUND
[0002] Distillation is a common extraction method, which can be used not only to extract some components in a mixture, but also to extract some effective components in a plant. Taking the extraction process of rose hydrolat as an example, the rose is placed in a distillation kettle containing water during the extraction process, and then some components in the rose are dissolved or dispersed in water at high temperature by heating the distillation kettle (or introducing high-temperature steam into the solution), and are overflowed with water vapor. The overflowed water vapor enters a condensing device to be condensed into a liquid (an oil-water mixture) and is collected. The oil-water mixture is separated, purified, concentrated, and the like to obtain a related product.
[0003] During distillation, especially condensation, oil (an organic matter to be extracted) and water will be liquefied when they contact the condensing device, and part of the organic matter will adhere to the condensing device. After a long time, a large amount of the organic matter will adhere to the condensing device, which will not only seriously affect the efficiency of the condensing device, but also seriously deteriorate the part of the organic matter, which cannot be used and will affect the quality of the subsequent extract. The common method is to clean the condensing device separately after stopping the machine, which will affect the production efficiency to some extent. SUMMARY
[0004] The present application aims to provide a distillation device which can automatically and in real time clean the condensing device on the basis of ensuring the condensing efficiency without affecting the production process.
[0005] The embodiment of the present application is implemented by the following technical solutions: the distillation device of the present application comprises a heating device and a condensing device which are in communication with each other; the condensing device comprises a plurality of hollow condensing plates which are distributed in a circular ring shape, a liquid discharge pipe which is in communication with the condensing plates, a communication pipe which is used to communicate adjacent condensing plates, and a plurality of steam guide pipes which are in communication with the exhaust port of the heating device; a cooling assembly is arranged in one of the condensing plates, and a valve is arranged in one of the steam guide pipes; a communication port is formed in the side wall of the communication pipe, and one of the steam guide pipes is connected to one of the communication ports; an L-shaped flow guide plate is arranged on the inner wall of the communication pipe, and the flow guide plate is arranged close to the communication port.
[0006] Further, the cooling assembly comprises a plurality of condensing pipes, and a circulating water device which is in communication with the condensing pipes.
[0007] Further, the cooling assembly further comprises a water drainage tank arranged above the condensing plate, a water drainage pipe in communication with the water drainage tank, and a water inlet pipe arranged in the condensing pipe; the upper end of the condensing pipe is arranged in the water drainage tank after penetrating through the condensing plate; one end of the water inlet pipe is arranged close to the bottom of the condensing pipe, and the other end of the water inlet pipe is connected with the circulating water device after penetrating through the water drainage tank; the water drainage pipe is connected with the circulating water device.
[0008] Further, the condensing pipe is arranged in an inclined manner.
[0009] Further, the outer wall of the condensing plate is provided with a cooling fin.
[0010] Further, the heating device comprises a heating tank and a feeding port arranged on the side wall of the heating tank; the heating tank is arranged below the condensing device.
[0011] Further, the inner wall of the condensing plate is coated with polytetrafluoroethylene.
[0012] Further, the valve is an electromagnetic valve or a pneumatic valve.
[0013] The technical scheme of the embodiment of the present application has at least the following advantages and beneficial effects: when the distillation device is used, the raw material is placed in the heating device for high-temperature heating, and the extract evaporates together with the water vapor and enters the condensing device for condensation. The high-temperature water vapor enters the communication pipe through the steam guide pipe and the communication port, and due to the L-shaped flow guide plate arranged at the communication port and the small gap between the flow guide plate and the communication pipe, the high-temperature steam enters the communication pipe and is sprayed in the direction of one of the condensing plates under the action of the flow guide plate. At this time, the cooling assembly in the condensing plate is rapidly washed by the high-temperature steam, which can wash off the grease adhered to the surface of the cooling assembly. When the water vapor passes through the condensing plate, it will not be affected by the flow guide plate when it enters the next communication pipe, so the flow rate of the water vapor is reduced at this time, which can well contact the subsequent cooling assembly and perform condensation operation. And since the entire condensing device is in a circular ring structure, it can accommodate a large amount of water vapor. In addition, only one valve is in an open state at the same time (the remaining valves are closed), so the cleaning operation of one cooling assembly in one condensing device can be performed at the same time. By periodically opening different valves, periodic cleaning of different cooling assemblies can be realized. Ensure that all cooling assemblies can maintain a high-efficiency working state, which can significantly reduce the frequency of manual cleaning and maintenance. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be regarded as a limitation to the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.
[0015] Figure 1 A perspective view of the distillation device provided by the embodiments of the present application;
[0016] Figure 2 A perspective view of the distillation device provided by the embodiments of the present application;
[0017] Figure 3 A perspective view of the condensing device provided by the embodiments of the present application;
[0018] Figure 4 A perspective view of the condensing plate provided by the embodiments of the present application;
[0019] Figure 5 A perspective view of the condensing plate provided by the embodiments of the present application;
[0020] Figure 6 A perspective view of the condensing pipe provided by the embodiments of the present application;
[0021] Figure 7 A perspective view of the condensing pipe provided by the embodiments of the present application;
[0022] Figure 8 A Figure 6 An enlarged view of part A.
[0023] Figure legend: 11-condensing plate, 12-communication pipe, 13-communication port, 14- deflector, 15-vapor guide pipe, 16-valve, 17-radiator, 18-drain pipe, 21-drain tank, 22-condensing pipe, 23-water inlet pipe, 24-drain pipe, 31-heating tank, 32- feed pipe. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, not all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.
[0025] The following detailed description of embodiments of the application in the drawings provided merely by way of exemplification is not intended to limit the scope of the application as claimed. Based upon a reading and understanding of the application in the drawings, all other embodiments obtained by persons of ordinary skill in the art are intended to be within the scope of the application.
[0026] It should be noted that like reference numerals and letters refer to like items in the drawings, and once an item is defined in one drawing, it need not be further defined and explained in subsequent drawings.
[0027] In the description of the application, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship in which the product of the application is usually placed, and is only for the convenience of describing the application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.
[0028] In the description of the application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "provided", "mounted", "connected", "linked" should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, or can be connected internally between two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0029] Embodiments
[0030] The following is further illustrated in conjunction with specific embodiments, such as the accompanying drawings Figure 1 - the accompanying drawings Figure 8As shown, the distillation apparatus of this embodiment includes a heating device and a condensing device that are interconnected. The condensing device includes multiple hollow condensing plates 11 arranged in a ring shape, a drain pipe 18 communicating with the condensing plates 11, a connecting pipe 12 for connecting adjacent condensing plates 11, and multiple steam conduits 15 communicating with the exhaust ports of the heating device. A cooling component is provided inside each condensing plate 11, and a valve 16 is provided in each steam conduit 15. A connecting port 13 is opened on the side wall of the connecting pipe 12, and a steam conduit 15 is connected to a connecting port 13. An L-shaped guide plate 14 is provided on the inner wall of the connecting pipe 12, and the guide plate 14 is disposed close to the connecting port 13. Specifically, in use, the raw material is placed in the heating device for high-temperature heating, wherein the extract evaporates along with water vapor and enters the condensing device for condensation (the condensed liquid is discharged through the drain pipe 18). High-temperature steam enters the connecting pipe 12 after passing through the steam conduit 15 and the connecting port 13. Because an L-shaped guide plate 14 is provided at the connecting port 13, and the gap between the guide plate 14 and the connecting pipe 12 is small (as shown in the attached diagram)... Figure 8 As shown, high-temperature steam enters the connecting pipe 12 and, under the action of the guide plate 14, is sprayed towards one of the condensing plates 11. At this time, the cooling components in the condensing plate 11 are rapidly washed away by the high-temperature steam, removing grease adhering to their surfaces (since the cleaning process is performed in real time, it does not affect the distillation process at all, and the washed-off grease can still be used). After passing through the condensing plate 11, the steam entering the next connecting pipe 12 is not affected by the guide plate 14, thus reducing the steam velocity and allowing for better contact with subsequent cooling components for condensation. Furthermore, because the entire condensing device has a circulating ring structure, it can accommodate a large amount of steam. In addition, only one valve 16 is open at a time (the rest are closed), allowing for the cleaning of one cooling component in one condensing device simultaneously. By periodically opening different valves 16, periodic cleaning of different cooling components can be achieved. This ensures that all cooling components maintain efficient operation and significantly reduces the frequency of manual cleaning and maintenance.
[0031] The cooling assembly in the embodiment comprises a plurality of condensing tubes 22 and a circulating water device communicating with the condensing tubes 22. The cooling assembly further comprises a drain tank 21 arranged above the condensing plate 11, a drain pipe 24 communicating with the inside of the drain tank 21, and a water inlet pipe 23 arranged in the condensing tube 22; the upper end of the condensing tube 22 penetrates through the condensing plate 11 and is arranged in the inside of the drain tank 21; one end of the water inlet pipe 23 is arranged close to the bottom of the condensing tube 22, and the other end penetrates through the drain tank 21 and is connected with the circulating water device; the drain pipe 24 is connected with the circulating water device. Specifically, the circulating water device sends cooling water to the bottom of the condensing tube 22 through the water inlet pipe 23, the cooling water flows upward from the bottom of the condensing tube 22 and flows into the drain tank 21, and finally returns to the circulating water device through the drain pipe 24 connected with the drain tank 21.
[0032] The condensing tube 22 in the embodiment is arranged obliquely. Specifically, this can better wash off the oil adhered to the condensing tube 22.
[0033] The outer side wall of the condensing plate 11 in the embodiment is provided with a cooling fin 17.
[0034] The heating device in the embodiment comprises a heating tank 31 and a feeding port arranged on the side wall of the heating tank 31; the heating tank 31 is arranged below the condensing device.
[0035] The inner wall of the condensing plate 11 in the embodiment is coated with polytetrafluoroethylene. Specifically, coating the inner wall of the condensing plate 11 with polytetrafluoroethylene (or other oil-repellent materials) can effectively avoid oil adhesion. However, coating the condensing tube 22 with oil-repellent materials will seriously reduce the condensing effect. Therefore, the condensing tube 22 still needs to use a material with high thermal conductivity.
[0036] The valve 16 in the embodiment is an electromagnetic valve or a pneumatic valve. Specifically, in addition to the process of opening only one valve 16 at a time, all the valves 16 can also be opened, and only one valve 16 is opened only when the condensing tube 22 needs to be cleaned. Specifically, the setting can be made according to the adhesion strength of the extract.
[0037] In summary, the distillation device of the present embodiment uses the heating device to heat the raw material at high temperature, and the extract evaporates with the water vapor and enters the condensing device to be condensed. The high-temperature water vapor enters the communication pipe 12 through the steam guide pipe 15 and the communication port 13. Since the L-shaped flow guide plate 14 is arranged at the communication port 13, and the gap between the flow guide plate 14 and the communication pipe 12 is small, the high-temperature steam entering the communication pipe 12 is sprayed in the direction of one of the condensing plates 11 under the action of the flow guide plate 14. At this time, the cooling components in the condensing plate 11 are quickly washed by the high-temperature steam, which can remove the oil adhering to the surface of the cooling components. After the water vapor passes through the condensing plate 11, it enters the next communication pipe 12 and is not affected by the flow guide plate 14. Therefore, the flow rate of the water vapor is reduced at this time, which can be in good contact with the subsequent cooling components and perform condensation operation. Since the entire condensing device is in a circular ring structure, it can accommodate a large amount of water vapor. In addition, only one valve 16 is open at the same time (the rest are closed), so the cleaning operation of one cooling component in one condensing device can be performed at the same time. By periodically opening different valves 16, periodic cleaning of different cooling components can be achieved. This ensures that all cooling components can maintain high-efficiency working state, which can significantly reduce the frequency of manual cleaning and maintenance.
[0038] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Those skilled in the art can make various modifications and changes to the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A distillation apparatus characterised in that: The heating device and the condensing device are connected to each other; The condensing device comprises a plurality of hollow condensing plates (11) arranged in a circular ring, a liquid discharge pipe (18) connected to the condensing plates (11), a communication pipe (12) for connecting adjacent condensing plates (11), and a plurality of steam guide pipes (15) connected to the exhaust port of the heating device; A cooling assembly is arranged in one of the condensing plates (11), and a valve (16) is arranged in one of the steam guide pipes (15); a communication port (13) is arranged in the side wall of the communication pipe (12), and one of the steam guide pipes (15) is connected to one of the communication ports (13); An L-shaped flow guide plate (14) is arranged on the inner wall of the communication pipe (12), and the flow guide plate (14) is arranged close to the communication port (13); The cooling assembly comprises a plurality of condensing pipes (22) and a circulating water device connected to the condensing pipes (22); The cooling assembly further comprises a drain tank (21) arranged above the condensing plates (11), a drain pipe (24) connected to the inside of the drain tank (21), and a water inlet pipe (23) arranged in the condensing pipes (22); The upper end of the condensing pipe (22) is arranged inside the drain tank (21) after penetrating through the condensing plate (11); One end of the water inlet pipe (23) is arranged close to the bottom of the condensing pipe (22), and the other end is connected to the circulating water device after penetrating through the drain tank (21); the drain pipe (24) is connected to the circulating water device.
2. The distillation apparatus of claim 1, wherein: The condensing pipe (22) is arranged obliquely.
3. The distillation apparatus of claim 1, wherein: The outer wall of the condensing plate (11) is provided with a heat dissipation fin (17).
4. The distillation apparatus of claim 1, wherein: The heating device comprises a heating tank (31) and a feed inlet arranged on the side wall of the heating tank (31); The heating tank (31) is arranged below the condensing device.
5. The distillation apparatus of claim 1, wherein: The inner wall of the condensing plate (11) is coated with polytetrafluoroethylene.
6. The distillation apparatus of claim 1, wherein: The valve (16) is an electromagnetic valve or a pneumatic valve.
Citation Information
Patent Citations
Exhaust gas purification device's self - cleaning device
CN205760276U
Ring type high efficiency condenser
TWM590680U