Ceramic substrate ultrasonic cleaning rack
By designing an ultrasonic cleaning rack for ceramic substrates, and employing a motor-driven transmission system and a circulating pump filtration device, the problem of low cleaning efficiency for ceramic substrates has been solved, enabling batch cleaning and environmentally friendly treatment, and avoiding substrate scratches and environmental pollution.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 安徽陶陶新材料科技有限公司
- Filing Date
- 2023-10-19
- Publication Date
- 2026-05-15
AI Technical Summary
Existing ultrasonic cleaning methods for ceramic substrates are inefficient and unsuitable for large-scale cleaning. Furthermore, traditional methods may cause substrate scratches or environmental pollution.
An ultrasonic cleaning rack for ceramic substrates was designed, comprising a mounting box, an ultrasonic cleaner, a mounting frame, and a motor-driven transmission system, to achieve batch cleaning of ceramic substrates and to treat wastewater through a circulating pump and filtration equipment.
It enables comprehensive and non-destructive batch cleaning of ceramic substrates, improving cleaning efficiency, and treats wastewater through circulating pumps and filtration equipment, thus avoiding environmental pollution.
Smart Images

Figure CN117463701B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ultrasonic cleaning technology, specifically to an ultrasonic cleaning rack for ceramic substrates. Background Technology
[0002] Ceramic substrates are important carriers for electronic components and are widely used in the field of electronics. During manufacturing, various impurities, oil, dust, etc., adhere to the ceramic substrates, requiring cleaning to ensure substrate quality and performance. Traditional ceramic substrate cleaning methods include mechanical cleaning and chemical cleaning. However, mechanical cleaning often causes scratches on the substrate surface, while chemical cleaning presents environmental pollution and wastewater disposal challenges. Ultrasonic cleaning technology, applied to the field of ceramic substrate cleaning, is characterized by high efficiency, non-destructive operation, and environmental friendliness. Ultrasonic waves, through resonance, generate tiny bubbles in the cleaning fluid, which then burst instantaneously, creating rapid changes in fluid flow and generating weak pressure waves that separate and remove impurities and oil adhering to the substrate surface.
[0003] In existing ultrasonic cleaning methods for ceramic substrates, the substrates can only be placed into the cleaning device one step at a time. However, this method has low cleaning efficiency and is not suitable for large-scale cleaning of ceramic substrates. Therefore, we provide an ultrasonic cleaning rack for ceramic substrates. Summary of the Invention
[0004] The technical problem solved by this invention is that, in the existing ultrasonic cleaning process, ceramic substrates can only be placed into the cleaning device step by step, which results in low cleaning efficiency and is not suitable for large-scale cleaning of ceramic substrates.
[0005] The present invention can be achieved through the following technical solution: an ultrasonic cleaning rack for ceramic substrates, comprising: a mounting box, wherein the mounting box is provided with a cleaning chamber, the cleaning chamber is provided with a plurality of ultrasonic cleaners, the plurality of ultrasonic cleaners being arranged sequentially from top to bottom in the cleaning chamber, a mounting frame being horizontally slidably mounted on the mounting box, the mounting frame being provided with a plurality of mounting plates, and the plurality of mounting plates being respectively located between two adjacent ultrasonic cleaners, each mounting plate being provided with a fixing component, and the mounting box being provided with a circulation component, and the circulation component communicating with the inside of the cleaning chamber.
[0006] A further technical improvement of the present invention is that: the mounting box is provided with a motor, the output shaft of the motor is provided with a transmission screw, and the transmission screw is horizontally arranged; a threaded cylinder is threadedly connected to the transmission screw, and the threaded cylinder is connected to the mounting bracket.
[0007] A further technical improvement of the present invention is that: the mounting box is provided with multiple feed outlets, and the multiple feed outlets correspond to multiple mounting plates respectively; the mounting frame is provided with sealing plates that can seal the feed outlets.
[0008] A further technical improvement of the present invention is that each fastener includes:
[0009] A fixing groove is provided on the mounting plate and extends through the mounting plate;
[0010] A clamping block, which is slidably installed in a fixing groove;
[0011] Two locking blocks are respectively set on the clamping block and the fixing groove;
[0012] The mounting plate is equipped with a transmission component that drives the clamping block to slide along the fixing groove.
[0013] A further technical improvement of the present invention is that: the transmission component includes a transmission slide rod, the transmission slide rod is horizontally slidably mounted on the mounting plate, and one end of the transmission slide rod is connected to the clamping block. The transmission slide rod is provided with a transmission groove, and a top rod is slidably mounted in the transmission groove. The top rod is sleeved with a transmission spring, and the two ends of the transmission spring are respectively connected to the transmission slide rod and the top rod.
[0014] A further technical improvement of the present invention is that: the circulation component includes a circulation pump, the circulation pump is mounted on a mounting box, the mounting box is provided with multiple circulation ports, and the multiple circulation ports are respectively located between adjacent ultrasonic cleaners, the circulation pump is connected to the multiple circulation ports through a circulation pipe, and the circulation pump is provided with a liquid outlet pipe.
[0015] A further technical improvement of the present invention is that: the mounting box is provided with multiple fixing brackets, and multiple ultrasonic cleaners are respectively fixed on the multiple fixing brackets.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] (1) This device uses a motor to drive a transmission screw to rotate, and the transmission screw engages with a threaded cylinder to drive the threaded cylinder to move the mounting frame, multiple mounting plates and multiple ceramic substrates on them horizontally. This moves the multiple ceramic substrates between two adjacent ultrasonic cleaners, allowing the two adjacent ultrasonic cleaners to perform comprehensive ultrasonic cleaning on both the top and bottom surfaces of the ceramic substrates. Once the multiple ceramic substrates are moved between the two adjacent ultrasonic cleaners, the sealing plate on the mounting frame seals the outlet. The top rod on each mounting plate contacts the inner wall of the mounting box, causing the top rod to compress the transmission spring. This causes the transmission spring to drive the transmission slide rod, clamping block and one of the locking blocks to slide along the fixing groove. This causes the clamping block and the locking block on it to automatically clamp and fix the ceramic substrates on the two locking blocks, thus facilitating the ultrasonic cleaning of the ceramic substrates by the two ultrasonic cleaners, improving the cleaning effect of the ceramic substrates; it also facilitates batch cleaning of ceramic substrates.
[0018] (2) After ultrasonic cleaning, the ceramic substrate is driven to flow outward through the circulation pump, circulation pipe and multiple circulation ports. The outlet pipe on the circulation pump passes the wastewater to the external filtration equipment to filter the water flow and prevent waste from accumulating in the cleaning chamber. Attached Figure Description
[0019] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0020] Figure 1 This is a cross-sectional structural diagram of the present invention;
[0021] Figure 2 For the present invention Figure 1 A magnified view of part A;
[0022] Figure 3 For the present invention Figure 1 A magnified view of section B;
[0023] Figure 4 For the present invention Figure 1 A magnified view of a portion of point C.
[0024] In the diagram: 1. Mounting box; 2. Ultrasonic cleaner; 3. Mounting frame; 4. Mounting plate; 5. Fixing component; 501. Fixing groove; 502. Clamping block; 503. Locking block; 6. Circulation component; 601. Circulation pump; 602. Circulation port; 7. Motor; 8. Transmission screw; 9. Threaded cylinder; 10. Sealing plate; 11. Transmission slide bar; 12. Transmission groove; 13. Top rod; 14. Transmission spring; 15. Circulation pipe; 16. Liquid outlet pipe; 17. Fixing frame. Detailed Implementation
[0025] To further illustrate the technical means and effects of the present invention in achieving its intended purpose, the following detailed description of the specific implementation methods, structures, features, and effects of the present invention, in conjunction with the accompanying drawings and preferred embodiments, is provided.
[0026] Please see Figures 1-4 As shown, this invention proposes an ultrasonic cleaning rack for ceramic substrates, comprising: a mounting box 1, a cleaning chamber inside the mounting box 1, and multiple ultrasonic cleaners 2 arranged sequentially from top to bottom within the cleaning chamber; a mounting frame 3 horizontally slidably mounted on the mounting box 1, with multiple mounting plates 4 mounted on the mounting frame 3, each mounting plate 4 positioned between two adjacent ultrasonic cleaners 2; each mounting plate 4 having a fixing member 5; and a circulation member 6 mounted on the mounting box 1, communicating with the cleaning chamber; ceramic substrates are placed on the mounting plates 4 of the mounting frame 3, and the fixing members 5 are used to fix the ceramic substrates on the mounting plates 4; after the ceramic substrates are fixed, the sliding mounting frame 3 moves the multiple mounting plates 4 and the multiple ceramic substrates thereon until the multiple ceramic substrates move between two adjacent ultrasonic cleaners 2, causing the upper and lower ultrasonic cleaners 2 to perform ultrasonic cleaning on the ceramic substrates.
[0027] The mounting box 1 is equipped with a motor 7, and the output shaft of the motor 7 is equipped with a transmission screw 8, which is horizontally positioned. A threaded cylinder 9 is threadedly connected to the transmission screw 8, and the threaded cylinder 9 is connected to the mounting frame 3. The motor 7 drives the transmission screw 8 to rotate, and the transmission screw 8 engages with the threaded cylinder 9, causing the threaded cylinder 9 to drive the mounting frame 3, multiple mounting plates 4, and multiple ceramic substrates on them to move horizontally. This moves the multiple ceramic substrates between two adjacent ultrasonic cleaners 2, allowing the two adjacent ultrasonic cleaners 2 to perform comprehensive ultrasonic cleaning on both the top and bottom surfaces of the ceramic substrates. At the same time, after the ceramic substrates are cleaned, they can be removed from the mounting box 1.
[0028] The mounting box 1 is provided with multiple feed outlets, and each feed outlet corresponds to a multiple mounting plate 4. The mounting frame 3 is provided with a sealing plate 10 that can seal the feed outlets. When the ceramic substrate is moved into the mounting box 1, the sealing plate 10 on the mounting frame 3 seals the feed outlets, thereby facilitating the ultrasonic cleaner 2 in the mounting box 1 to perform ultrasonic cleaning on the ceramic substrate.
[0029] Each fixing component 5 includes: a fixing groove 501, which is disposed on the mounting plate 4 and extends through the mounting plate 4; a clamping block 502, which is slidably installed in the fixing groove 501; and two locking blocks 503, which are respectively disposed on the clamping block 502 and the fixing groove 501. The mounting plate 4 is provided with a transmission component that drives the clamping block 502 to slide along the fixing groove 501. The transmission component includes a transmission slide rod 11, which is horizontally slidably installed on the mounting plate 4, and one end of the transmission slide rod 11 is connected to the clamping block 502. A transmission groove 12 is provided inside the transmission slide rod 11, and a push rod 13 is slidably installed inside the transmission groove 12. A transmission spring 14 is sleeved on the push rod 13, and both ends of the transmission spring 14 are respectively connected to the transmission slide rod 11 and the push rod 13. When the ceramic substrate is placed on two locking blocks 503, the mounting frame 3 drives multiple mounting plates 4 to slide into the mounting box 1. The top rod 13 on each mounting plate 4 will contact the inner wall of the mounting box 1, causing the top rod 13 to compress the transmission spring 14. The transmission spring 14 drives the transmission slide rod 11, the clamping block 502 and one of the locking blocks 503 to slide along the fixing groove 501. The clamping block 502 and the locking block 503 on it clamp and fix the ceramic substrate on the two locking blocks 503, thereby facilitating the ultrasonic cleaning of the ceramic substrate.
[0030] The circulation component 6 includes a circulation pump 601, which is mounted on the mounting box 1. The mounting box 1 has multiple circulation ports 602, which are located between adjacent ultrasonic cleaners 2. The circulation pump 601 is connected to the multiple circulation ports 602 through a circulation pipe 15. The circulation pump 601 is provided with a liquid outlet pipe 16. After the ceramic substrate is ultrasonically cleaned, the water in the cleaning chamber flows outward through the circulation pump 601, the circulation pipe 15, and the multiple circulation ports 602. The liquid outlet pipe 16 on the circulation pump 601 passes the wastewater to an external filtration device to filter the water flow and prevent waste from accumulating in the cleaning chamber.
[0031] The mounting box 1 is equipped with multiple mounting brackets 17, and multiple ultrasonic cleaners 2 are respectively fixed on the multiple mounting brackets 17; the mounting brackets 17 facilitate the installation and fixation of the ultrasonic cleaners 2.
[0032] In use, the ceramic substrate is placed on two locking blocks 503. The motor 7 drives the transmission screw 8 to rotate, and the transmission screw 8 engages with the threaded cylinder 9. This causes the threaded cylinder 9 to move the mounting frame 3, multiple mounting plates 4, and multiple ceramic substrates on them horizontally until the ceramic substrates are positioned between two adjacent ultrasonic cleaners 2. The sealing plate 10 on the mounting frame 3 then seals the outlet. Meanwhile, the push rod 13 on each mounting plate 4 contacts the inner wall of the mounting box 1, causing the push rod 13 to compress the transmission spring 14. This causes the transmission spring 14 to drive the transmission slide... Rod 11, clamping block 502, and one of the locking blocks 503 slide along the fixing groove 501, causing clamping block 502 and locking block 503 to clamp and fix the ceramic substrate on the two locking blocks 503, thereby facilitating the ultrasonic cleaning of the ceramic substrate by the two ultrasonic cleaners 2. After the ceramic substrate is ultrasonically cleaned, the water in the cleaning chamber flows outward through the circulation pump 601, circulation pipe 15, and multiple circulation ports 602. The outlet pipe 16 on the circulation pump 601 passes the wastewater to the external filtration device to filter the water flow and prevent waste from accumulating in the cleaning chamber.
[0033] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. An ultrasonic cleaning rack for ceramic substrates, characterized in that, include: The installation box (1) is provided with a cleaning chamber, and multiple ultrasonic cleaners (2) are provided in the cleaning chamber. The multiple ultrasonic cleaners (2) are arranged in the cleaning chamber from top to bottom. The installation box (1) is horizontally slidably mounted with a mounting frame (3). The mounting frame (3) is provided with multiple mounting plates (4), and the multiple mounting plates (4) are respectively located between two adjacent ultrasonic cleaners (2). Each mounting plate (4) is provided with a fixing part (5). The installation box (1) is provided with a circulation part (6), and the circulation part (6) is connected to the cleaning chamber. The mounting box (1) is equipped with a motor (7), the output shaft of the motor (7) is equipped with a transmission screw (8), and the transmission screw (8) is horizontally arranged. The transmission screw (8) is threadedly connected to a threaded cylinder (9), and the threaded cylinder (9) is connected to the mounting frame (3). The mounting box (1) is provided with multiple outlets, and the multiple outlets correspond to multiple mounting plates (4) respectively. The mounting frame (3) is provided with a sealing plate (10) that can seal the outlets. Each fastener (5) includes: A fixing groove (501) is provided on the mounting plate (4) and the fixing groove (501) penetrates the mounting plate (4). A clamping block (502) is slidably installed in a fixing groove (501); Two locking blocks (503) are respectively set on the clamping block (502) and the fixing groove (501); The mounting plate (4) is provided with a transmission component that allows the drive clamping block (502) to slide along the fixing groove (501); The transmission component includes a transmission slide rod (11), which is horizontally slidably mounted on the mounting plate (4), and one end of the transmission slide rod (11) is connected to the clamping block (502). The transmission slide rod (11) is provided with a transmission groove (12), and a top rod (13) is slidably mounted in the transmission groove (12). The top rod (13) is sleeved with a transmission spring (14), and the two ends of the transmission spring (14) are respectively connected to the transmission slide rod (11) and the top rod (13).
2. The ultrasonic cleaning rack for ceramic substrates according to claim 1, characterized in that, The circulation component (6) includes a circulation pump (601), which is installed on the mounting box (1). The mounting box (1) has multiple circulation ports (602), and the multiple circulation ports (602) are located between adjacent ultrasonic cleaners (2). The circulation pump (601) is connected to the multiple circulation ports (602) through a circulation pipe (15). The circulation pump (601) is provided with a liquid outlet pipe (16).
3. The ultrasonic cleaning rack for ceramic substrates according to claim 1, characterized in that, The mounting box (1) is provided with multiple fixing brackets (17), and multiple ultrasonic cleaners (2) are respectively fixed on the multiple fixing brackets (17).