Intelligent environment-friendly fried snowflake process and equipment
The intelligent and environmentally friendly snowflake frying equipment utilizes the reciprocating movement of a drive motor and a power screw, combined with an energy-saving grinding mechanism and a liquid pipe, to solve the problems of high energy consumption and serious pollution in the traditional snowflake frying process, achieving a highly efficient and environmentally friendly processing procedure.
Patent Information
- Application Number
- CN202311420223.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-30
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2043-10-30
AI Technical Summary
Traditional snowflake processing is energy-intensive, polluting, and requires a lot of manual labor, making it difficult to achieve an environmentally friendly and efficient processing method.
The intelligent and environmentally friendly snow-making equipment uses a drive motor to drive a power screw to achieve the reciprocating movement of the fabric. Combined with an energy-saving polishing mechanism and a chemical liquid pipe, it reduces the use of chemical agents, lowers energy consumption and noise, and improves processing efficiency.
It reduces energy consumption and environmental pollution, decreases manual cleaning time, improves processing efficiency and finished product quality, and conforms to the concept of energy conservation and environmental protection.
Smart Images

Figure CN117468255B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of garment processing, specifically to an intelligent and environmentally friendly snowflake-making process and equipment. Background Technology
[0002] After dyeing, fabrics need to undergo a washing process to prevent fading. This process also requires the use of washing stones. Different types of washing stones produce different effects on clothing, especially denim clothing, where the effect is more pronounced.
[0003] The traditional snowflake washing process is as follows: Dry washing stones are soaked in a potassium permanganate solution, then dried. The potassium permanganate-loaded washing stones are then used to abrade the fabric. The potassium permanganate oxidizes the dye at the friction points, causing irregular fading on the fabric surface, creating a snowflake-like white effect. The finished fabric is then removed and placed in a washing machine for cleaning and drying. However, traditional snowflake washing requires removing all the washing stone debris from the fabric pockets before cleaning and drying, which is time-consuming and labor-intensive.
[0004] Meanwhile, traditional snowflake making processes typically require large amounts of energy, such as natural gas, electricity, and chemical agents. Providing the energy needed for the high-temperature, high-speed rotating equipment, coupled with the large quantities of chemicals used to achieve the snowflake effect, leads to energy waste and increased carbon dioxide emissions. Furthermore, traditional snowflake making processes usually generate significant noise and fumes, polluting the working environment and the surrounding environment, resulting in low sustainability and environmental performance, and contradicting the concept of energy-saving and environmentally friendly production. Summary of the Invention
[0005] Therefore, it is necessary to provide an intelligent and environmentally friendly snowflake-making process and equipment to address the existing technical problems.
[0006] To solve the problems of the prior art, the technical solution adopted by the present invention is as follows:
[0007] A smart and environmentally friendly snowflake-frying process includes the following steps:
[0008] S1: The operator first soaks the dry washing stone in potassium permanganate solution, then dries it, and then polishes the washing stone loaded with potassium permanganate with the fabric.
[0009] S2: During the fabric polishing process, the fabric needs to be stretched and then moved back and forth;
[0010] S3: The operator adjusts the distance of the fabric's reciprocating movement according to the size of the fabric being polished;
[0011] S4: Finally, clean the fabric to remove the washing stone debris trapped in the stitches.
[0012] A smart and environmentally friendly snowflake stir-frying device includes several air inlet pipes connected to a hot air blower, and also includes:
[0013] The processing box is located beside and connected to several air intake pipes;
[0014] A support base plate is set inside the processing box and fixed to the lower part of the processing box, and a receiving groove is formed in the middle of the support base plate;
[0015] The adjustable travel assembly, connected to the support base plate, includes a drive motor, a power screw, a support top plate, and two stroke adjustment mechanisms. The drive motor is inverted at the lower end of the support base plate, the power screw is rotatably positioned above the support base plate, the support top plate is positioned above the power screw, and the two stroke adjustment mechanisms are symmetrically positioned at both ends of the power screw.
[0016] The stroke adjustment mechanism includes a trigger screw, which can adjust the range of movement of the supporting top plate;
[0017] Several energy-saving polishing mechanisms are connected to several air inlet pipes, including driven supports, several exhaust pipes, several polishing stone pillars, and several liquid pipes. The driven supports are set above the supporting top plate and are rotatably connected to the processing box. The driven supports are rotatably connected to the corresponding air inlet pipes. The several exhaust pipes are set at equal angles along the circumference of the driven supports. The driven supports are formed at equal angles along the circumference of the driven supports, with several flow channels connecting the exhaust pipes and the inner cavity of the driven supports. The several polishing stone pillars are set on the sides of the several exhaust pipes and are rotatably connected to the driven supports. The several liquid pipes are set on the side of the several polishing stone pillars near the axis of the driven supports. The openings of the several liquid pipes are connected to the several polishing stone pillars. The several polishing stone pillars are water-absorbing.
[0018] Furthermore, the adjustable travel assembly also includes an assembly bevel gear, a bevel gear frame, a power sleeve, two first supports, two reversing sleeves, and two reversing bevel gears. The bevel gear frame is fixedly mounted on the end of the power screw near the drive motor. The assembly bevel gear is fixedly connected to the output end of the drive motor through a reduction gearbox. The assembly bevel gear is rotatably connected to the bevel gear frame. The two reversing bevel gears are symmetrically connected to the bevel gear frame and can alternately mesh with the assembly bevel gear. The two reversing sleeves are respectively located at the ends of the two reversing bevel gears that are close to each other. The two reversing sleeves are fixedly connected to the two reversing bevel gears and slidably connected to the power screw. The power sleeve is located in the middle of the two reversing sleeves and is keyed to the power screw. The two ends of the power sleeve are formed with second conical teeth. The ends of the two reversing sleeves near the power sleeve are formed with first conical teeth. The first conical teeth can mesh with the second conical teeth. The two first supports are respectively located on both sides of the bevel gear frame and are rotatably connected to the power screw.
[0019] Furthermore, the adjustable travel assembly also includes an anti-detachment sleeve, an anti-detachment ball, an anti-detachment spring, an anti-detachment pin, and two second supports. The two second supports are respectively fixedly mounted on the end of the power screw away from the two first supports by positioning blocks. The anti-detachment sleeve is fixedly connected to the end of the power screw near the two second supports and is slidably connected to the two second supports. Two limiting ring grooves are formed on the anti-detachment sleeve. The anti-detachment ball is located on the side of the anti-detachment sleeve and can be rollably connected with the limiting ring groove. One end of the anti-detachment pin is rotatably connected to the end of the anti-detachment ball away from the anti-detachment sleeve, and the other end of the anti-detachment pin is slidably connected to the positioning block connected to the two second supports. The anti-detachment spring is sleeved on the outside of the anti-detachment pin, with one end connected to the anti-detachment pin and the other end fixedly connected to the positioning block.
[0020] Furthermore, the adjustable travel assembly also includes a reciprocating screw sleeve, a connecting support rod, a reciprocating bushing, and a limiting roller shaft. The limiting roller shaft is rotatably disposed beside the power screw. One end of the limiting roller shaft is rotatably connected to two second supports, and the other end is rotatably connected to two first supports via a pad. The reciprocating screw sleeve is threadedly connected to the power screw, and the reciprocating bushing is slidably connected to the limiting roller shaft. The lower end of the connecting support rod is fixedly connected to the reciprocating bushing and the reciprocating screw sleeve, respectively, and the upper end of the connecting support rod is fixedly connected to the bearing top plate.
[0021] Furthermore, the stroke adjustment mechanism also includes a positioning bushing, a positioning bolt, a positioning baffle, a positioning spring, two trigger springs, and two positioning pins. The positioning bushing is keyed to the limit roller shaft. The positioning bolt is screwed onto the positioning bushing and pressed against the outside of the limit roller shaft. The positioning baffle is slidably disposed on the side of the positioning bushing near the reciprocating bushing. The positioning spring is sleeved on the outside of the limit roller shaft. One end of the positioning spring is fixedly connected to the positioning baffle, and the other end is fixedly connected to the positioning bushing. One end of each of the two positioning pins is fixedly connected to the positioning baffle, and the other end is slidably connected to the positioning bushing. The two trigger springs are coaxially sleeved with the two positioning pins. One end of each trigger spring abuts against the positioning baffle, and the other end abuts against the positioning bushing.
[0022] Furthermore, the stroke adjustment mechanism also includes a positioning baffle, a trigger crank, a trigger slider, a trigger rack, a reversing gear, a reversing rack, a return spring, and a reversing support. The positioning baffle is fixedly connected to the end of the positioning pin away from the reciprocating bushing. The trigger crank is located on the side of the positioning baffle away from the reciprocating bushing. The trigger slider is fixedly connected to the trigger crank. The middle part of the trigger slider is threadedly connected to the trigger screw. The trigger rack is slidably connected to the receiving groove and the trigger slider. Both ends of the trigger screw are rotatably connected to the trigger rack through screw seats. The reversing gear is rotatably mounted on the receiving groove and meshes with the trigger rack. The reversing rack is slidably mounted on the receiving groove and meshes with the side of the reversing gear away from the trigger rack. The reversing support is fixedly connected to the upper end of the reversing rack near the power screw. The reversing support can abut against the end of the power screw. One end of the return spring is fixedly connected to the reversing support, and the other end is fixedly connected to the support base plate through a spring seat.
[0023] Furthermore, the energy-saving grinding mechanism also includes an active bevel gear, a driven bevel gear, an active roller shaft, and several driven sleeves. The active roller shaft is rotatably mounted on the side of the power screw near several air inlet pipes. Both ends of the active roller shaft are rotatably connected to the processing box. The active roller shaft is driven by the power screw through pulleys. The active bevel gear is keyed to the active roller shaft. The driven bevel gear is rotatably connected to the processing box through a bevel gear frame. The driven bevel gear meshes with the active bevel gear. Several driven sleeves are driven by pulleys. The driven sleeves near the driven bevel gears are driven by the driven bevel gears through pulleys. Several driven sleeves are rotatably connected to several air inlet pipes. Several driven sleeves are coaxially fixed to several driven support columns.
[0024] The beneficial effects of this invention compared to the prior art are:
[0025] Firstly, this device uses a power screw to achieve bidirectional drive of the fabric to be treated. The power screw ensures the fabric remains stable during movement, preventing debris from the washing stones from colliding and getting into the fabric pockets, thus reducing subsequent manual washing time. Secondly, compared to ordinary motors that drive the fabric by rotating forward and reverse, the forward / reverse control mode requires frequent motor starts and stops, which can easily cause shocks to the motor. Furthermore, each mode switch reduces the voltage and increases the rated current of components, causing wear and tear on the motor components. When abrading the fabric, the device needs to make frictional contact between the washing stones and the fabric, increasing the resistance experienced by the motor and further increasing its load capacity. This process significantly increases energy consumption. Under frequent switching and high loads, the components used in the forward / reverse control mode are prone to damage, thus shortening the motor's lifespan. Additionally, because the fabric needs frequent movement during the snow-drying process, frequent forward / reverse switching of the motor increases its energy consumption and mechanical wear, generating more heat and noise, which in turn impacts the surrounding environment. This device uses a drive motor to drive the power screw in one direction, eliminating the need to stop midway, resulting in lower mechanical losses and better compliance with environmental protection principles.
[0026] Secondly, this device uses a motor to reciprocate the fabric, while the rotation direction of the grinding stone is opposite to the movement direction of the fabric. The fabric can be polished by the grinding stone during this process. The grinding stone only needs to collide with the fabric, which can not only reduce the wear of the grinding stone and reduce material consumption, but also produce very low noise and oil fumes, and will not cause pollution to the working environment and the surrounding environment.
[0027] Thirdly, this device applies the chemical solution to the polishing stone column through a separate chemical solution tube. When the active sleeve rotates, the chemical solution will approach the polishing stone column under the action of centrifugal force. When the polishing stone column rolls on the fabric surface, it can accurately apply the chemical solution to the fabric, eliminating the need to use a large amount of chemical agents to process the fabric, reducing energy consumption, and improving sustainability and environmental protection. Attached Figure Description
[0028] Figure 1 This is a three-dimensional structural diagram of an embodiment;
[0029] Figure 2 This is an exploded three-dimensional structural diagram of the embodiment;
[0030] Figure 3 yes Figure 2 Enlarged view of the structure at point A in the middle;
[0031] Figure 4 yes Figure 2 Enlarged view of the structure at point B in the middle;
[0032] Figure 5This is an exploded three-dimensional structural diagram of the adjustable travel component in the embodiment;
[0033] Figure 6 yes Figure 5 Enlarged view of the structure at point C;
[0034] Figure 7 yes Figure 5 Enlarged view of the structure at point D;
[0035] Figure 8 yes Figure 5 Enlarged view of the structure at point E in the middle;
[0036] Figure 9 This is a three-dimensional structural schematic diagram of the stroke adjustment mechanism in the embodiment;
[0037] Figure 10 yes Figure 9 Enlarged view of the structure at point F.
[0038] The numbers on the map are:
[0039] 1. Intake pipe; 2. Processing box; 3. Support base plate; 4. Receiving groove; 5. Adjustable travel assembly; 6. Drive motor; 7. Assembly bevel gear; 8. Reversing bevel gear; 9. Bevel gear frame; 10. Reversing sleeve; 11. First conical tooth; 12. Power sleeve; 13. Second conical tooth; 14. Power screw; 15. Anti-detachment sleeve; 16. Limiting ring groove; 17. Anti-detachment ball; 18. Anti-detachment spring; 19. Anti-detachment pin; 20. First support; 21. Second support; 22. Reciprocating threaded sleeve; 23. Connecting support rod; 24. Reciprocating bushing; 25. Limiting roller; 26. Bearing top plate; 7. Stroke adjustment mechanism; 28. Positioning bushing; 29. Positioning bolt; 30. Positioning baffle; 31. Positioning spring; 32. Positioning pin; 33. Trigger spring; 34. Positioning baffle; 35. Trigger crank; 36. Trigger slider; 37. Trigger screw; 38. Trigger rack; 39. Reversing gear; 40. Reversing rack; 41. Return spring; 42. Reversing support; 43. Energy-saving grinding mechanism; 44. Driving bevel gear; 45. Driven bevel gear; 46. Driving roller; 47. Driven sleeve; 48. Driven support column; 49. Grinding stone column; 50. Liquid pipe; 51. Exhaust pipe. Detailed Implementation
[0040] To further understand the features, technical means, and specific objectives and functions achieved by the present invention, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
[0041] refer to Figures 1 to 10 A smart and environmentally friendly snowflake-frying process includes the following steps:
[0042] S1: The operator first soaks the dry washing stone in potassium permanganate solution, then dries it, and then polishes the washing stone loaded with potassium permanganate with the fabric.
[0043] S2: During the fabric polishing process, the fabric needs to be stretched and then moved back and forth;
[0044] S3: The operator adjusts the distance of the fabric's reciprocating movement according to the size of the fabric being polished;
[0045] S4: Finally, clean the fabric to remove the washing stone debris trapped in the stitches.
[0046] A smart and environmentally friendly snowflake-frying device includes several air inlet pipes 1 connected to a hot air blower, and also includes:
[0047] The processing box 2 is located beside and connected to several air inlet pipes 1;
[0048] The supporting base plate 3 is set inside the processing box 2 and fixed to the lower part of the processing box 2. The middle part of the supporting base plate 3 is formed with a receiving groove 4.
[0049] The adjustable travel assembly 5 is connected to the support base plate 3 and includes a drive motor 6, a power screw 14, a support top plate 26 and two stroke adjustment mechanisms 27. The drive motor 6 is inverted and mounted on the lower end of the support base plate 3. The power screw 14 is rotatably mounted on the upper part of the support base plate 3. The support top plate 26 is mounted on the upper part of the power screw 14. The two stroke adjustment mechanisms 27 are symmetrically arranged at both ends of the power screw 14.
[0050] The stroke adjustment mechanism 27 includes a trigger screw 37, which can adjust the range of movement of the top plate 26.
[0051] Several energy-saving polishing mechanisms 43 are connected to several air inlet pipes 1, including driven support columns 48, several exhaust pipes 51, several polishing stone pillars 49, and several liquid pipes 50. The driven support columns 48 are set above the supporting top plate 26 and are rotatably connected to the processing box 2. The driven support columns 48 are rotatably connected to the corresponding air inlet pipes 1. The several exhaust pipes 51 are set at equal angles along the circumference of the driven support columns 48. The driven support columns 48 are formed at equal angles along the circumference to form several flow channels connecting the exhaust pipes 51 and the inner cavity of the driven support columns 48. The several polishing stone pillars 49 are respectively set on the side of the several exhaust pipes 51. The several polishing stone pillars 49 are rotatably connected to the driven support columns 48. The several liquid pipes 50 are respectively set on the side of the several polishing stone pillars 49 near the axis of the driven support columns 48. The openings of the several liquid pipes 50 are connected to the several polishing stone pillars 49. The several polishing stone pillars 49 are water-absorbing.
[0052] When the device is in operation, the operator first tightens the fabric to be processed on the bearing top plate 26 after clamping it. Then, the operator starts the drive motor 6 and the hot air blower. As the drive motor 6 runs, it eventually drives the bearing top plate 26 to move back and forth horizontally along the power screw 14. During this process, since the snowflakes are rolled differently for different sizes of fabrics, the operator can rotate the two trigger screws 37 to adjust the distance the bearing top plate 26 moves, so as to adapt to different sizes of fabrics.
[0053] When moving the fabric, the hot air blower can guide hot air through several air inlet pipes 1 into several driven pillars 48, and the drive motor 6 can ultimately drive the driven pillars 48 to rotate through the power screw 14. The rotation of the driven pillars 48 can drive several polishing stone pillars 49 to rotate. When the polishing stone pillars 49 rotate, they can polish the fabric on the top of the supporting plate 26. During this process, the liquid in several liquid pipes 50 can penetrate into the corresponding polishing stone pillars 49 under the action of centrifugal force, which facilitates the polishing stone pillars 49 to perform snowflake processing on the fabric. The exhaust pipes 51 can dry the fabric after snowflake processing to improve the quality of the finished product.
[0054] In order to drive the power screw 14 to rotate in the opposite direction, the following features are specifically provided:
[0055] The adjustable travel assembly 5 also includes an assembly bevel gear 7, a bevel gear carrier 9, a power sleeve 12, two first supports 20, two reversing sleeves 10, and two reversing bevel gears 8. The bevel gear carrier 9 is fixedly mounted on the end of the power screw 14 near the drive motor 6. The assembly bevel gear 7 is fixedly connected to the output end of the drive motor 6 through a reduction gearbox. The assembly bevel gear 7 is rotatably connected to the bevel gear carrier 9. The two reversing bevel gears 8 are symmetrically rotatably connected to the bevel gear carrier 9. The two reversing bevel gears 8 can alternately mesh with the assembly bevel gear 7. The two reversing sleeves 10 are respectively mounted near the two reversing bevel gears 8. At one end, two reversing sleeves 10 are fixedly connected to two reversing bevel gears 8 respectively, and the two reversing sleeves 10 are slidably connected to the power screw 14 respectively. The power sleeve 12 is located in the middle of the two reversing sleeves 10 and is keyed to the power screw 14. The two ends of the power sleeve 12 are formed with second conical teeth 13. The ends of the two reversing sleeves 10 near the power sleeve 12 are formed with first conical teeth 11. The first conical teeth 11 can mesh with the second conical teeth 13. The two first supports 20 are respectively located on both sides of the bevel gear frame 9 and are rotatably connected to the power screw 14. After the drive motor 6 starts, the drive motor 6 can drive the assembly bevel gear 7 to rotate through the reduction gearbox. The rotation of the assembly bevel gear 7 can drive a reversing bevel gear 8 to rotate. After the reversing bevel gear 8 rotates, it can drive the power sleeve 12 to rotate through the reversing sleeve 10 connected to it. The rotation of the power sleeve 12 can drive the power screw 14 to rotate. It can be seen that the two reversing bevel gears 8 rotate in opposite directions. Therefore, the two reversing sleeves 10 rotate in opposite directions. That is, the two reversing sleeves 10 can drive the power sleeve 12 to rotate in opposite directions. In other words, the power screw 14 can rotate in opposite directions.
[0056] To limit the movement of the power screw 14 and prevent it from slipping during reciprocating motion, the following features are specifically provided:
[0057] The adjustable travel assembly 5 also includes an anti-detachment sleeve 15, an anti-detachment ball bearing 17, an anti-detachment spring 18, an anti-detachment pin 19, and two second supports 21. The two second supports 21 are respectively fixedly mounted on the end of the power screw 14 away from the two first supports 20 by positioning blocks. The anti-detachment sleeve 15 is fixedly connected to the end of the power screw 14 near the two second supports 21. The anti-detachment sleeve 15 is slidably connected to the two second supports 21. Two limiting ring grooves 16 are formed on the anti-detachment sleeve 15. The anti-detachment ball bearing 17 is located on the side of the anti-detachment sleeve 15 and can be rolledly connected with the limiting ring grooves 16. One end of the anti-detachment pin 19 is rotatably connected to the end of the anti-detachment ball bearing 17 away from the anti-detachment sleeve 15. The other end of the anti-detachment pin 19 is slidably connected to the positioning block connected to the two second supports 21. The anti-detachment spring 18 is sleeved on the outside of the anti-detachment pin 19. One end of the anti-detachment spring 18 is connected to the anti-detachment pin 19, and the other end is fixedly connected to the positioning block. During the rotation of the power screw 14, in order to limit the power screw 14 and prevent it from slipping during reciprocating movement, the anti-detachment pin 19 can push the anti-detachment ball 17 to abut against the limiting ring groove 16 on the anti-detachment sleeve 15. When the anti-detachment sleeve 15 is displaced, the anti-detachment sleeve 15 can abut against the anti-detachment ball 17 through the two limiting ring grooves 16 in turn, ensuring that the power screw 14 can be abutted against and limited by the anti-detachment ball 17 no matter what position it is in.
[0058] To enable movement of the fabric, the following features were specifically designed:
[0059] The adjustable travel assembly 5 also includes a reciprocating threaded sleeve 22, a connecting support rod 23, a reciprocating bushing 24, and a limiting roller shaft 25. The limiting roller shaft 25 is rotatably disposed beside the power screw 14. One end of the limiting roller shaft 25 is rotatably connected to two second supports 21, and the other end is rotatably connected to two first supports 20 through a pad. The reciprocating threaded sleeve 22 is threadedly connected to the power screw 14, and the reciprocating bushing 24 is slidably connected to the limiting roller shaft 25. The lower end of the connecting support rod 23 is fixedly connected to the reciprocating bushing 24 and the reciprocating threaded sleeve 22 respectively, and the upper end of the connecting support rod 23 is fixedly connected to the bearing top plate 26. During the rotation of the power screw 14, the reciprocating sleeve 22 is fixedly connected to the reciprocating bushing 24 through the connecting support rod 23, and the reciprocating bushing 24 is slidably connected to the limiting roller shaft 25. Therefore, the power screw 14 can drive the reciprocating sleeve 22 to move, and the movement of the reciprocating sleeve 22 will drive the bearing top plate 26 to move, thereby realizing the movement of the fabric.
[0060] In order to change the direction of the power screw 14, the following features are specifically designed:
[0061] The stroke adjustment mechanism 27 also includes a positioning bushing 28, a positioning bolt 29, a positioning baffle 30, a positioning spring 31, two trigger springs 33, and two positioning pins 32. The positioning bushing 28 is keyed to the limiting roller shaft 25. The positioning bolt 29 is screwed onto the positioning bushing 28 and pressed against the outside of the limiting roller shaft 25. The positioning baffle 30 is slidably disposed on the side of the positioning bushing 28 near the reciprocating bushing 24. The positioning spring 31 is sleeved on the outside of the limiting roller shaft 25. One end of the positioning spring 31 is fixedly connected to the positioning baffle 30, and the other end is fixedly connected to the positioning bushing 28. One end of each of the two positioning pins 32 is fixedly connected to the positioning baffle 30, and the other end is slidably connected to the positioning bushing 28. The two trigger springs 33 are respectively coaxially sleeved with the two positioning pins 32. One end of each trigger spring 33 abuts against the positioning baffle 30, and the other end abuts against the positioning bushing 28. During the movement of the reciprocating sleeve 24, it abuts against the positioning baffle 30. As the reciprocating sleeve 24 continues to move, it pushes the positioning baffle 30 to move. The movement of the positioning baffle 30 then pushes the positioning pin 32 to move. The movement of the two positioning pins 32 ultimately drives the power screw 14 to change direction, thereby achieving reverse drive of the reciprocating sleeve 24. During the movement of the positioning baffle 30, the positioning spring 31 and the two trigger springs 33 can buffer the reciprocating sleeve 24, preventing a hard collision between the reciprocating sleeve 24 and the positioning baffle 30.
[0062] In order to change the moving distance of the supporting top plate 26, the following features are specifically designed:
[0063] The stroke adjustment mechanism 27 also includes a positioning baffle 34, a trigger crank 35, a trigger slider 36, a trigger rack 38, a reversing gear 39, a reversing rack 40, a return spring 41, and a reversing support 42. The positioning baffle 34 is fixedly connected to the end of the positioning pin 32 away from the reciprocating bushing 24. The trigger crank 35 is located on the side of the positioning baffle 34 away from the reciprocating bushing 24. The trigger slider 36 is fixedly connected to the trigger crank 35. The middle part of the trigger slider 36 is threadedly connected to the trigger screw 37. The trigger rack 38 is slidably connected to the receiving groove 4. The trigger rack 38 and the trigger slider 39 are connected to the receiving groove 40. 6. Sliding connection: The two ends of the trigger screw 37 are rotatably connected to the trigger rack 38 through screw seats. The reversing gear 39 is rotatably mounted on the receiving groove 4 and meshes with the trigger rack 38. The reversing rack 40 is slidably mounted on the receiving groove 4 and meshes with the side of the reversing gear 39 away from the trigger rack 38. The reversing support 42 is fixedly connected to the upper end of the reversing rack 40 near the power screw 14. The reversing support 42 can abut against the end of the power screw 14. One end of the reset spring 41 is fixedly connected to the reversing support 42, and the other end is fixedly connected to the supporting base plate 3 through the spring seat. When the positioning pin 32 moves, it pushes the trigger crank 35 to move through the positioning baffle 34. The trigger crank 35 pushes the trigger screw 37 to move through the trigger slider 36. Since the trigger screw 37 has self-locking properties, the trigger screw 37 and the trigger rack 38 can move synchronously. The trigger screw 37 then pushes the reversing gear 39 to rotate through the trigger rack 38. The reversing gear 39 drives the reversing support 42 to move closer to the power screw 14 through the reversing rack 40. After the reversing support 42 moves, it will push the power screw 14 to move. The movement of the power screw 14 can drive the power sleeve 12 fixed to it to move. At this time, the power sleeve 12 will mesh with the reversing sleeve 10. As mentioned above, the rotation direction of the power screw 14 will reverse at this time. Since the required processing length is different for different sizes of fabric, the operator can change the time when the power screw 14 reverses by rotating the trigger screw 37, thereby changing the moving distance of the bearing top plate 26.
[0064] To improve the polishing effect, the following features were also set:
[0065] The energy-saving grinding mechanism 43 also includes an active bevel gear 44, a driven bevel gear 45, an active roller shaft 46, and several driven sleeves 47. The active roller shaft 46 is rotatably mounted on the side of the power screw 14 near several air inlet pipes 1. Both ends of the active roller shaft 46 are rotatably connected to the processing box 2. The active roller shaft 46 is driven by the power screw 14 through pulleys. The active bevel gear 44 is keyed to the active roller shaft 46. The driven bevel gear 45 is rotatably connected to the processing box 2 through the bevel gear frame 9. The driven bevel gear 45 meshes with the active bevel gear 44. Several driven sleeves 47 are driven by pulleys. The driven sleeves 47 near the driven bevel gear 45 are driven by the driven bevel gear 45 through pulleys. Several driven sleeves 47 are rotatably connected to several air inlet pipes 1. Several driven sleeves 47 are coaxially fixed to several driven support columns 48. During the rotation of the power screw 14, the power screw 14 drives the drive roller 46 to rotate via a pulley. The drive roller 46, through the engagement of the drive bevel gear 44 and the driven bevel gear 45, drives several driven supports 48 to rotate. These driven supports 48 then drive several polishing stone pillars 49 to perform a snowflake-like finish on the fabric. During this process, when the direction of rotation of the power screw 14 changes, the direction of rotation of the driven supports 48 also changes, ensuring that the direction of rotation of the polishing stone pillars 49 is always opposite to the direction of fabric movement, thereby improving the polishing effect.
[0066] The working principle of this device is as follows: the operator first tightens the fabric to be processed by clamping it and fixes it on the bearing top plate 26. Then the operator starts the drive motor 6 and the hot air blower. As the drive motor 6 runs, it eventually drives the bearing top plate 26 to move back and forth horizontally along the power screw 14. During the movement of the bearing top plate 26, the movement of the bearing top plate 26 can drive the positioning pin shaft 32 to move. The positioning pin shaft 32 will push the trigger crank 35 to move through the positioning baffle 34. The trigger crank 35 will push the trigger screw 37 to move through the trigger slider 36. The trigger screw 37 will push the reversing gear 39 to rotate through the trigger rack 38. The reversing gear 39 will drive the reversing support 42 to move closer to the power screw 14 through the reversing rack 40. After the reversing support 42 moves, it will push the power screw 14 to move. The movement of the power screw 14 can drive the power sleeve 12 fixed to it to move.
[0067] However, when the power sleeve 12 moves, the reversing bevel gear 8 can connect with the power sleeve 12 through the reversing sleeve 10. At this time, the reversing bevel gear 8 can drive the power sleeve 12 to rotate through the reversing sleeve 10, and the rotation of the power sleeve 12 can drive the power screw 14 to rotate. It can be seen that the two reversing bevel gears 8 rotate in opposite directions, so the two reversing sleeves 10 rotate in opposite directions. That is, the two reversing sleeves 10 can drive the power sleeve 12 to rotate in opposite directions, that is, the power screw 14 can rotate in opposite directions. As mentioned above, the rotation direction of the power screw 14 will reverse at this time. Since the required processing length is different for different sizes of fabric, the operator can change the time period when the power screw 14 reverses by rotating the trigger screw 37, thereby changing the moving distance of the bearing top plate 26.
[0068] When the direction of rotation of the power screw 14 changes, the direction of rotation of the driven supports 48 also changes, thus ensuring that the direction of rotation of the polishing stone pillars 49 is always opposite to the direction of fabric movement, thereby improving the polishing effect. When the driven supports 48 rotate, the liquid in the liquid pipes 50 can penetrate the corresponding polishing stone pillars 49 under centrifugal force, facilitating the snowflake-making process on the fabric by the polishing stone pillars 49. Meanwhile, the exhaust pipes 51 can dry the fabric after the snowflake-making process, improving the quality of the finished product.
[0069] The above embodiments only illustrate one or more implementations of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.
Claims
1. An intelligent environment-friendly fried snowflake device, comprising a plurality of air inlet pipes (1) connected with a hot air machine, characterized in that, Also include: Processing box (2), arranged in the side of several air inlet pipe (1) and several air inlet pipe (1) connected with several air inlet pipe (1); Supporting bottom plate (3), arranged in the inside of processing box (2) and with the lower part of processing box (2) is fixedly connected, the middle part of supporting bottom plate (3) is formed with accommodating groove (4); Adjustable travel assembly (5) is connected with supporting bottom plate (3), including drive motor (6), power screw (14), bearing top plate (26) and two stroke adjusting mechanism (27), drive motor (6) is inverted in the lower end of supporting bottom plate (3), power screw (14) is rotationally arranged above supporting bottom plate (3), bearing top plate (26) is arranged above power screw (14), two stroke adjusting mechanism (27) is arranged in the both ends of power screw (14) in symmetrical state; Stroke adjusting mechanism (27) includes trigger screw (37), trigger screw (37) can adjust the moving range of bearing top plate (26); Several energy saving polishing mechanism (43) are respectively connected with several air inlet pipe (1), including driven pillar (48), several exhaust pipes (51), several polishing stone columns (49) and several liquid pipes (50), driven pillar (48) is arranged above bearing top plate (26) and is rotationally connected with processing box (2), driven pillar (48) is rotationally connected with corresponding air inlet pipe (1), several exhaust pipes (51) are arranged along the circumferential direction of driven pillar (48) equiangularly, driven pillar (48) is formed with several flow channels along the circumferential direction equiangularly, which communicate exhaust pipe (51) and the inner cavity of driven pillar (48), several polishing stone columns (49) are respectively arranged in the side of several exhaust pipes (51), several polishing stone columns (49) are respectively rotationally connected with driven pillar (48), several liquid pipes (50) are respectively arranged in the side of several polishing stone columns (49) close to the axis of driven pillar (48), the pipe opening of several liquid pipes (50) is connected with several polishing stone columns (49), and several polishing stone columns (49) have water absorption. The adjustable traveling assembly (5) further comprises an assembly bevel gear (7), a bevel gear rack (9), a power sleeve (12), two first supports (20), two reversing sleeves (10) and two reversing bevel gears (8), the bevel gear rack (9) is fixedly arranged at one end of the power screw (14) close to the driving motor (6), the assembly bevel gear (7) is fixedly connected with the output end of the driving motor (6) through a reduction box, the assembly bevel gear (7) is rotationally connected with the bevel gear rack (9), the two reversing bevel gears (8) are rotationally connected with the bevel gear rack (9) in a symmetrical state, the two reversing bevel gears (8) can alternately mesh with the assembly bevel gear (7), the two reversing sleeves (10) are arranged at one end close to each other of the two reversing bevel gears (8), the two reversing sleeves (10) are fixedly connected with the two reversing bevel gears (8) respectively, the two reversing sleeves (10) are slidingly connected with the power screw (14) respectively, the power sleeve (12) is arranged in the middle of the two reversing sleeves (10) and is keyed connected with the power screw (14), two second conical gears (13) are formed at two ends of the power sleeve (12), first conical gears (11) are formed at one end of the two reversing sleeves (10) close to the power sleeve (12), the first conical gears (11) can mesh with the second conical gears (13), the two first supports (20) are arranged at two sides of the bevel gear rack (9) and are rotationally connected with the power screw (14) respectively; The adjustable traveling assembly (5) further comprises an anti-disengagement sleeve (15), an anti-disengagement ball (17), an anti-disengagement spring (18), an anti-disengagement pin shaft (19) and two second supports (21), the two second supports (21) are fixedly arranged at one end of the power screw (14) away from the two first supports (20) through positioning blocks respectively, the anti-disengagement sleeve (15) is fixedly connected with one end of the power screw (14) close to the two second supports (21), the anti-disengagement sleeve (15) is slidingly connected with the two second supports (21), two limiting ring grooves (16) are formed on the anti-disengagement sleeve (15), the anti-disengagement ball (17) is arranged beside the anti-disengagement sleeve (15) and can be rollingly connected with the limiting ring grooves (16), one end of the anti-disengagement pin shaft (19) is rotationally connected with one end of the anti-disengagement ball (17) away from the anti-disengagement sleeve (15), the other end of the anti-disengagement pin shaft (19) is slidingly connected with the positioning blocks connected with the two second supports (21), the anti-disengagement spring (18) is sleeved outside the anti-disengagement pin shaft (19), one end of the anti-disengagement spring (18) is connected with the anti-disengagement pin shaft (19), and the other end is fixedly connected with the positioning blocks; The adjustable traveling assembly (5) further comprises a reciprocating screw sleeve (22), a connecting support rod (23), a reciprocating shaft sleeve (24) and a limiting roller shaft (25), the limiting roller shaft (25) is rotationally arranged beside the power screw (14), one end of the limiting roller shaft (25) is rotationally connected with the two second supports (21), the other end is rotationally connected with the two first supports (20) through a gasket, the reciprocating screw sleeve (22) is threadedly connected with the power screw (14), the reciprocating shaft sleeve (24) is slidingly connected with the limiting roller shaft (25), the lower end of the connecting support rod (23) is fixedly connected with the reciprocating shaft sleeve (24) and the reciprocating screw sleeve (22) respectively, and the upper end of the connecting support rod (23) is fixedly connected with the bearing top plate (26); The stroke adjusting mechanism (27) further comprises a positioning shaft sleeve (28), a positioning bolt (29), a positioning baffle (30), a positioning spring (31), two trigger springs (33) and two positioning pin shafts (32), the positioning shaft sleeve (28) is key-connected with the limiting roller shaft (25), the positioning bolt (29) is screwed with the positioning shaft sleeve (28) and abuts against the outside of the limiting roller shaft (25), the positioning baffle (30) is slidingly arranged on one side of the positioning shaft sleeve (28) close to the reciprocating shaft sleeve (24), the positioning spring (31) is sleeved outside the limiting roller shaft (25), one end of the positioning spring (31) is fixedly connected with the positioning baffle (30), and the other end is fixedly connected with the positioning shaft sleeve (28), one end of each of the two positioning pin shafts (32) is fixedly connected with the positioning baffle (30), and the other end is slidingly connected with the positioning shaft sleeve (28), the two trigger springs (33) are coaxially sleeved with the two positioning pin shafts (32) respectively, one end of each of the two trigger springs (33) abuts against the positioning baffle (30), and the other end abuts against the positioning shaft sleeve (28); The stroke adjusting mechanism (27) further comprises a positioning baffle (34), a trigger crank (35), a trigger slider (36), a trigger rack (38), a reversing gear (39), a reversing rack (40), a reset tension spring (41) and a reversing support (42), the positioning baffle (34) is fixedly connected with the positioning pin shaft (32) at the end away from the reciprocating shaft sleeve (24), the trigger crank (35) is arranged at the side of the positioning baffle (34) away from the reciprocating shaft sleeve (24), the trigger slider (36) is fixedly connected with the trigger crank (35), the middle part of the trigger slider (36) is threadedly connected with a trigger screw (37), the trigger rack (38) is slidably connected with the accommodating groove (4), the trigger rack (38) is slidably connected with the trigger slider (36), the two ends of the trigger screw (37) are rotatably connected with the trigger rack (38) through screw seats, the reversing gear (39) is rotatably arranged on the accommodating groove (4) and meshes with the trigger rack (38), the reversing rack (40) is slidably arranged on the accommodating groove (4) and meshes with the side of the reversing gear (39) away from the trigger rack (38), the reversing support (42) is fixedly connected with the side of the upper end of the reversing rack (40) close to the power screw (14), the reversing support (42) can abut against the end of the power screw (14), one end of the reset tension spring (41) is fixedly connected with the reversing support (42), and the other end is fixedly connected with the supporting bottom plate (3) through a tension spring seat.
2. The intelligent environment-friendly fried snowflake device according to claim 1, characterized in that, The energy-saving polishing mechanism (43) further comprises a driving bevel gear (44), a driven bevel gear (45), a driving roller shaft (46) and a plurality of driven sleeve pipes (47), the driving roller shaft (46) is rotatably arranged on the side of the power screw (14) close to the plurality of air inlet pipes (1), the two ends of the driving roller shaft (46) are rotatably connected with the processing box (2), the driving roller shaft (46) is drivingly connected with the power screw (14) through a belt wheel, the driving bevel gear (44) is keyed connected with the driving roller shaft (46), the driven bevel gear (45) is rotatably connected with the processing box (2) through a bevel gear frame (9), the driven bevel gear (45) meshes with the driving bevel gear (44), the plurality of driven sleeve pipes (47) are drivingly connected through belt wheels, the driven sleeve pipe (47) close to the driven bevel gear (45) is drivingly connected with the driven bevel gear (45) through a belt wheel, the plurality of driven sleeve pipes (47) are rotatably connected with the plurality of air inlet pipes (1) respectively, and the plurality of driven sleeve pipes (47) are fixedly connected with the plurality of driven struts (48) coaxially.
Citation Information
Patent Citations
Processing method to endow three-dimensional visual effect on denim
CN102628216A