Aluminum alloy door and window processing, cleaning and drying device
By improving the transmission mechanism, feeding components, and cleaning unit of the aluminum alloy door and window processing device, the problems of poor transmission effect and low cleaning efficiency were solved, achieving stable transmission and efficient cleaning and drying, avoiding rust problems, and improving processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUANGDONG TENGYING HOUSEHOLD PROD CO LTD
- Filing Date
- 2023-12-08
- Publication Date
- 2026-05-05
AI Technical Summary
Existing aluminum alloy door and window processing equipment suffers from problems such as poor transmission effect, poor cleaning effect, internal structure corrosion by liquid water, and low drying efficiency during the cleaning and drying process.
It employs a transmission mechanism, feeding assembly, cleaning unit, and clamping assembly. Stable transmission and flipping cleaning are achieved through the meshing of gears and gear cylinders. Dust removal and drying are carried out in combination with a fan and heated air. Cleaning is carried out using brush rollers and water pipes, and clamping plates enhance stability.
It enables stable transport and flipping cleaning of aluminum alloy doors and windows, avoids rust from liquid water, improves cleaning and drying efficiency, and enhances the support and cleaning effect of the device.
Smart Images

Figure CN117483286B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of door and window technology, specifically to an aluminum alloy door and window processing, cleaning, and drying device. Background Technology
[0002] To ensure the quality of aluminum alloy doors and windows after production, they need to be cleaned and dried during processing. However, currently, the cleaning process involves rinsing or manual brushing to ensure cleaning quality, but this method is inefficient and seriously affects production efficiency. A new aluminum alloy door and window processing cleaning and drying device (application number 2021110715157) includes a processing box that allows the aluminum alloy doors and windows to deflect at a small angle during linear transmission, thereby continuously changing the force applied to them during brushing and ensuring cleaning efficiency.
[0003] Although this device has the advantages mentioned above, it still has the following drawbacks in use:
[0004] 1) Although the device conveys aluminum alloy doors and windows through a conveying component, the existing rubber conveyor belt has poor support when bearing the doors and windows and is prone to displacement, resulting in poor cleaning effect.
[0005] 2) When this device cleans aluminum alloy doors and windows, on the one hand, the water used for cleaning is easily contaminated and corrodes the internal structure; on the other hand, cleaning and drying are both in the same enclosed space, which makes the drying effect worse or prolongs the drying time and increases the power consumption of drying.
[0006] Therefore, it is necessary to address the aforementioned problems. Summary of the Invention
[0007] To address the shortcomings of existing technologies, this invention provides an aluminum alloy door and window processing cleaning and drying device. This device solves the problems of poor transmission effect on aluminum alloy doors and windows, resulting in poor cleaning effect, and the tendency of liquid water to corrode the internal structure during cleaning, which also affects drying efficiency, effect, and power consumption.
[0008] To achieve the above objectives, the present invention provides the following technical solution: an aluminum alloy door and window processing, cleaning, and drying device, comprising a base plate, a transmission mechanism disposed on the outside of the base plate, the transmission mechanism comprising a drive motor, the outer surface of the drive motor being fixedly connected to the outer surface of the base plate, a turntable being fixedly connected to the output end of the drive motor, a feeding assembly and a clamping assembly being disposed on the outside of the turntable, a rotating rod being rotatably connected through the body of the turntable, an oil seal sleeve being fitted on the outer surface of the rotating rod, the outer surface of the oil seal sleeve being fixedly connected to the outer surface of the turntable, a carrier plate being fixedly connected to one end of the rotating rod, a gear being fixedly connected to the other end of the rotating rod, a gear cylinder meshing with the outer surface of the gear, the gear cylinder being fitted on the outside of the drive motor, the outer surface of the gear cylinder being fixedly connected to the outer surface of the base plate, and a slot being formed on the outer surface of the gear cylinder.
[0009] Preferably, the feeding assembly includes a slide, a vertical rod is fixedly connected to the outer surface of the slide, the outer surface of the vertical rod is fixedly connected to the outer surface of the base plate, a rotating roller is movably connected to the outer surface of the slide, the shaft end of the rotating roller is rotatably connected to the body of the slide, a rotating motor is fixedly connected to the shaft end of the rotating roller, and the rotating motor is fixedly installed on the outer surface of the slide.
[0010] Preferably, side plates are fixedly connected to both sides of the outer surface of the carriage, ball bearings are movably connected to the outer surface of both side plates, and grooves are provided on the outer surface of both side plates, with cleaning units provided inside the grooves.
[0011] Preferably, the cleaning unit includes a fixed frame, the outer surface of which is fixedly connected to the interior of the groove, the body of which has a through groove, and a fixed pipe that runs through the interior of which a fan is installed.
[0012] Preferably, a filter plate is fixedly connected to the outer surface of the blower, the outer surface of the filter plate is fixedly connected to the inside of the solid pipe, a spiral tube is provided on one side of the outer surface of the filter plate, the inside of the spiral tube is in through communication with the inside of the solid pipe, and a material cylinder is threadedly connected to the outer surface of the spiral tube.
[0013] Preferably, the clamping assembly includes a rotating ring, which is disposed above the turntable. The body of the rotating ring is rotatably connected to a hydraulic rod, and the output end of the hydraulic rod is fixedly connected to a clamping plate. The outer surface of the rotating ring is provided with an annular groove, and a support ring is movably connected inside the annular groove. The outer surface of the support ring is fixedly connected to the outer surface of the base plate by a fixing rod. A cleaning unit is provided outside the clamping plate.
[0014] Preferably, the cleaning unit includes a bracket, a brush roller is movably connected to the outer surface of the bracket, a cleaning motor is fixedly connected to the shaft end of the brush roller, the cleaning motor is fixedly mounted on the outer surface of the bracket, and a water pipe is fixedly connected through the body of the bracket.
[0015] Preferably, a fixed plate is fixedly connected to the outer surface of the bracket, a stop bar is movably connected to one side of the outer surface of the fixed plate, the outer surface of the stop bar is fixedly connected to the outer surface of the turntable, and a spring rod is fixedly connected to the other side of the outer surface of the fixed plate, one end of the spring rod being fixedly connected to the outer surface of the base plate through a connecting plate.
[0016] Beneficial effects
[0017] This invention provides a cleaning and drying device for aluminum alloy doors and windows. Compared with the prior art, it has the following advantages:
[0018] (1) By setting up a transmission mechanism, the aluminum alloy doors and windows can be stably supported and transmitted using the carrier plate. At the same time, by using the meshing of gears and gear cylinders, the surface can be flipped during transmission, so that the cleaning surface is always on the outside. In addition, with the help of the oil seal sleeve, the corrosion problem caused by the liquid water during cleaning is avoided.
[0019] (2) By setting up a feeding assembly, the slides on both sides and the rotating rollers can realize the cyclic loading and unloading of materials, so as to facilitate continuous cleaning work. At the same time, the cooperation of the side plates and the ball bearings also enhances the stability of aluminum alloy doors and windows during loading and unloading.
[0020] (3) By setting up a cleaning unit, utilizing the connection between the two fixed frames and fixed pipes, and by using the operation of the fan to extract and heat the air, the aluminum alloy doors and windows can be preliminarily dusted and dried at the same time during loading and unloading, thereby improving the efficiency of cleaning and drying.
[0021] (4) By setting up a clamping assembly, the clamping effect of the clamping plate is used to improve the stability during transmission, and the rotation of the rotating ring and hydraulic rod facilitates continuous cleaning and flipping.
[0022] (5) By setting up a cleaning component, aluminum alloy doors and windows can be cleaned using brush rollers and water pipes, and the brush rollers are pushed back and forth by the abutment strips, thus avoiding the brush rollers affecting the flipping of the doors and windows. Attached Figure Description
[0023] Figure 1 This is a perspective view of the external structure of the present invention;
[0024] Figure 2 This is a cross-sectional view of the internal structure of the toothed cylinder of the present invention;
[0025] Figure 3 This is a perspective view of the external structure of the carriage of the present invention;
[0026] Figure 4 This is a cross-sectional view of the internal structure of the rotating ring of the present invention;
[0027] Figure 5 This is a perspective view of the external structure of the bracket of the present invention;
[0028] Figure 6 This is a cross-sectional view of the internal structure of the solid tube of the present invention.
[0029] In the diagram: 1. Drive motor; 2. Turntable; 3. Feeding assembly; 31. Carriage; 32. Vertical rod; 33. Rotary roller; 34. Rotating motor; 35. Side plate; 36. Ball bearing; 37. Insert groove; 38. Cleaning unit; 381. Frame; 382. Through groove; 383. Fixed pipe; 384. Fan; 385. Filter plate; 386. Spiral tube; 387. Material cylinder; 4. Clamping assembly; 41. 42. Rotary ring; 43. Hydraulic rod; 44. Clamping plate; 45. Ring groove; 46. Support ring; 47. Fixed rod; 48. Cleaning unit; 49. Bracket; 40. Brush roller; 41. Cleaning motor; 42. Water pipe; 43. Fixed plate; 44. Abutment bar; 45. Spring rod; 46. Connecting plate; 47. Rotary rod; 5. Oil seal sleeve; 6. Carrier plate; 7. Gear; 8. Gear cylinder; 9. Empty groove. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Please see Figure 1-6 This invention provides a technical solution: an aluminum alloy door and window processing, cleaning, and drying device.
[0032] Example 1: Refer to the attached instruction manual Figure 1 Appendix Figure 2 ;
[0033] The system includes a base plate, on the outside of which is a transmission mechanism. The transmission mechanism includes a drive motor 1, which is electrically connected to an external control circuit. The outer surface of the drive motor 1 is fixedly connected to the outer surface of the base plate. A turntable 2 is fixedly connected to the output end of the drive motor 1. The turntable 2 is made of a pressure-resistant, wear-resistant, and corrosion-resistant material. A feeding assembly 3 and a clamping assembly 4 are respectively provided on the outside of the turntable 2. A rotating rod 5 is rotatably connected through the body of the turntable 2. Rotational damping measures are provided at the connection between the rotating rod 5 and the turntable 2. An oil seal 6 is fitted onto the outer surface of the rotating rod 5, serving a waterproof sealing function. The outer surface of the oil seal 6 is fixedly connected to the outer surface of the turntable 2. A carrier plate 7 is fixedly connected to one end of the rotating rod 5. The carrier plate 7 is made of a material that is pressure-resistant, wear-resistant, and corrosion-resistant. Made of a pressure-resistant, wear-resistant, and corrosion-resistant material, as a preferred method, it can also be replaced by the following combination structure of slide 31 and roller 33. The other end of the rotating rod 5 is fixedly connected to a gear 8, which is made of a pressure-resistant, wear-resistant, and corrosion-resistant material. The outer surface of the gear 8 is meshed with a toothed cylinder 9, which is also made of a pressure-resistant, wear-resistant, and corrosion-resistant material, and serves as a support, protection, and drive. The toothed cylinder 9 is sleeved on the outside of the drive motor 1, and the outer surface of the toothed cylinder 9 is fixedly connected to the outer surface of the base plate. The outer surface of the toothed cylinder 9 is provided with a slot 10, which is set at the loading, unloading, and cleaning stations. The outer surface of the toothed cylinder 9 between two adjacent slots 10 is provided with teeth that mesh with the gear 8.
[0034] Example 2: Based on Example 1, refer to the appendix of the instruction manual. Figure 1 Appendix Figure 3 ;
[0035] The feeding assembly 3 includes a slide 31, the lower part of which can be hollowed out to avoid dust accumulation. A vertical rod 32 is fixedly connected to the outer surface of the slide 31, and the outer surface of the vertical rod 32 is fixedly connected to the outer surface of the base plate. A rotating roller 33 is movably connected to the outer surface of the slide 31. The rotating roller 33 is made of a material that is pressure-resistant, wear-resistant, corrosion-resistant, and has a hardness less than that of aluminum alloy. The shaft end of the rotating roller 33 is rotatably connected to the body of the slide 31. A rotating motor 34 is fixedly connected to the shaft end of the rotating roller 33. The rotating motor 34 is electrically connected to an external control circuit and is fixedly mounted on the outer surface of the slide 31.
[0036] Side plates 35 are fixedly connected to both sides of the outer surface of the carriage 31. The side plates 35 are made of pressure-resistant, wear-resistant and corrosion-resistant materials. Roller balls 36 are embedded in the outer surface of both side plates 35. The roller balls 36 are made of pressure-resistant, wear-resistant and corrosion-resistant materials. Rolling facilitates the transfer of aluminum alloy doors and windows. Grooves 37 are opened on the outer surface of both side plates 35. Cleaning units 38 are set inside the grooves 37.
[0037] Example 3: Based on Example 2, refer to the appendix of the instruction manual. Figure 1 Appendix Figure 5 ;
[0038] The cleaning unit 38 includes a frame 381, which is hollow and made of a pressure-resistant, wear-resistant, and corrosion-resistant material. The outer surface of the frame 381 is fixedly connected to the interior of the groove 37. The frame 381 has a through groove 382, which is equidistantly arranged in multiple grooves 382 for sucking up dust and impurities. The through groove 382 can be replaced by a crisscrossing suction channel inside the frame 381 to prevent dust from accumulating inside the frame 381. A pipe 383 runs through the interior of the frame 381. A one-way valve and a solenoid valve are sequentially installed on the side of the pipe 383 for air outlet to store heated air. The heated air can be pressurized and heated to avoid energy waste when no material is being discharged. A fan 384 is installed inside the pipe 383. The fan 384 is electrically connected to an external control circuit and has a heating function.
[0039] A filter plate 385 is fixedly connected to the outer surface of the blower 384. The filter plate 385 can filter the dust and impurities collected. The outer surface of the filter plate 385 is fixedly connected to the inside of the solid tube 383. A spiral tube 386 is provided on one side of the outer surface of the filter plate 385. A detachable sealing window is provided at the inner end of the spiral tube 386 corresponding to the solid tube 383, so as to facilitate opening and closing for maintenance of the filter plate 385 and the blower 384. The inside of the spiral tube 386 is connected to the inside of the solid tube 383. A material cylinder 387 is threadedly connected to the outer surface of the spiral tube 386. The material cylinder 387 can be disassembled to easily empty the collected dust.
[0040] Example 4: Based on Example 3, refer to the appendix of the instruction manual. Figure 1 Appendix Figure 4 ;
[0041] The clamping assembly 4 includes a rotating ring 41, which is made of a pressure-resistant, wear-resistant and corrosion-resistant material. The rotating ring 41 is positioned above the turntable 2. A hydraulic rod 42 is rotatably connected through the body of the rotating ring 41. The hydraulic rod 42 is connected to an external control circuit, and a rotation damping measure is provided at the connection point with the rotating ring 41. A clamping plate 43 is fixedly connected to the output end of the hydraulic rod 42. The clamping plate 43 is made of a pressure-resistant, wear-resistant and corrosion-resistant material. As a preferred embodiment, it can also be replaced by a combination structure of the slide 31 and the rotating roller 33 described below. An annular groove 44 is formed on the outer surface of the rotating ring 41. A support ring 45 is movably connected inside the annular groove 44. The support ring 45 is made of a pressure-resistant, wear-resistant and corrosion-resistant material. The outer surface of the support ring 45 is fixedly connected to the outer surface of the base plate through a fixing rod 46. A cleaning unit 47 is provided outside the clamping plate 43. Two or more sets of cleaning units 47 are provided.
[0042] Example 5: Based on Example 4, refer to the appendix of the instruction manual. Figure 1 Appendix Figure 6 ;
[0043] The cleaning unit 47 includes a bracket 471, which is made of a pressure-resistant, wear-resistant and corrosion-resistant material. A brush roller 472 is movably connected to the outer surface of the bracket 471. The brush roller 472 is provided with bristles to facilitate cleaning of aluminum alloy doors and windows. A cleaning motor 473 is fixedly connected to the shaft end of the brush roller 472. The cleaning motor 473 is electrically connected to an external control circuit. The cleaning motor 473 is fixedly installed on the outer surface of the bracket 471. A water pipe 474 is fixedly connected through the body of the bracket 471. One end of the water pipe 474 is connected to an external water supply system.
[0044] A fixed plate 475 is fixedly connected to the outer surface of the bracket 471. The fixed plate 475 is made of a pressure-resistant, wear-resistant and corrosion-resistant material. A stop bar 476 is movably connected to one side of the outer surface of the fixed plate 475. The stop bar 476 is made of a pressure-resistant, wear-resistant and corrosion-resistant material and is offset from the carrier plate 7. The outer surface of the stop bar 476 is fixedly connected to the outer surface of the turntable 2. A spring rod 477 is fixedly connected to the other side of the outer surface of the fixed plate 475. The spring rod 477 is made of a pressure-resistant, wear-resistant and fatigue-resistant material, and the output end is provided with sliding damping measures. One end of the spring rod 477 is fixedly connected to the outer surface of the base plate through a connecting plate 478.
[0045] Example 6: This example combines Examples 1 to 5. The upper and lower clamping improves the stability of transmission, and the continuous revolution and rotation facilitate the flipping and cleaning to avoid rust caused by liquid water. Furthermore, the simultaneous dust extraction and drying improves the efficiency of cleaning and drying.
[0046] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0047] During operation, the aluminum alloy door / window is first placed on one side of the slide 31 and protected by the side plate 35. Then, the motor 34 drives the roller 33 to rotate, causing the door / window to slide along the slide 31. As it moves to the surface of the side fixed frame 381, the fan 384 draws air from the vicinity of the door / window through its hollow interior and through the slot 382. The airflow draws dust and impurities adhering to the surface of the door / window into the fixed pipe 383 through the through slot 382. At the same time, the fan 384 heats the air and blows it out. Through the isolation of the filter plate 385, the dust and impurities fall into the filter through the screw pipe 386. Inside the material cylinder 387, after collection is complete, the material cylinder 387 can be disassembled and the dust emptied. Simultaneously, the door and window slide onto the carrier plate 7. At the same time, the output end of the hydraulic rod 42 extends and drives the clamping plate 43 to move, so that the clamping plate 43 fits against the top of the door and window. When the door and window have completely moved between the clamping plate 43 and the carrier plate 7, the output end of the hydraulic rod 42 continues to extend, thereby clamping and fixing the door and window through the clamping plate 43. Then, the drive motor 1 drives the turntable 2 to rotate, and causes the rotating ring 41 to rotate along the support ring 45 to transfer the door and window. During the transfer, the gear 8 and the gear cylinder 9... The meshing of the gear 8 and the rotating rod 5 causes the door / window to rotate around the rotating rod 5 to flip over, so that the cleaning surface faces outward. When the door / window moves close to the brush roller 472, the abutment 476 contacts the fixed plate 475 and pushes against the bracket 471 to move the brush roller 472 away from the door / window, avoiding affecting the flipping of the door / window. When the door / window moves to align with the brush roller 472, the gear 8 aligns with the slot 10, preventing the rotation of the door / window from affecting the cleaning and subsequent transmission. The abutment 476 disengages from the fixed plate 475, and the output end of the spring rod 477 rebounds, causing the brush roller 472 to adhere to the surface of the door / window. Then, the water pipe 474 sprays liquid water onto the door / window and the brush roller 472. On the bristles of the 72, the cleaning motor 473 drives the brush roller 472 to rotate, so that the bristles clean the surface of the door and window. After cleaning, the turntable 2 drives the door and window to rotate, so as to shake off the liquid water attached to the surface, perform preliminary dehydration to improve drying efficiency, and clean the other side of the door and window by flipping it over. Then, it rotates to the other side of the slide 31, and then the door and window are transported to the slide 31. Between the surface of the other side of the fixed frame 381, the fan 384 draws and heats the air, blows it onto the door and window through the through groove 382 to dry the door and window, and then it is unloaded along with the conveyor.
[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A processing, cleaning, and drying device for aluminum alloy doors and windows, comprising a base plate, characterized in that: The base plate is provided with a transmission mechanism, which includes a drive motor (1). The outer surface of the drive motor (1) is fixedly connected to the outer surface of the base plate. The output end of the drive motor (1) is fixedly connected to a turntable (2). The turntable (2) is provided with a feeding assembly (3) and a clamping assembly (4) on its outer side. The body of the turntable (2) is rotatably connected to a rotating rod (5). The outer surface of the rotating rod (5) is fitted with an oil seal sleeve (6). The outer surface of the oil seal sleeve (6) is fixedly connected to the outer surface of the turntable (2). One end of the rotating rod (5) is fixedly connected to a carrier plate (7). The other end of the rotating rod (5) is fixedly connected to a gear (8). The outer surface of the gear (8) meshes with a gear cylinder (9). The gear cylinder (9) is fitted outside the drive motor (1). The outer surface of the gear cylinder (9) is fixedly connected to the outer surface of the base plate. The outer surface of the gear cylinder (9) is provided with a slot (10). The feeding assembly (3) includes a slide (31), a vertical rod (32) is fixedly connected to the outer surface of the slide (31), the outer surface of the vertical rod (32) is fixedly connected to the outer surface of the base plate, a rotating roller (33) is movably connected to the outer surface of the slide (31), the shaft end of the rotating roller (33) is rotatably connected to the body of the slide (31), a rotating motor (34) is fixedly connected to the shaft end of the rotating roller (33), and the rotating motor (34) is fixedly installed on the outer surface of the slide (31). Both sides of the outer surface of the carriage (31) are fixedly connected with side plates (35), and ball bearings (36) are movably connected to the outer surface of both sides of the side plates (35). The outer surface of both sides of the side plates (35) is provided with grooves (37), and a cleaning unit (38) is provided inside the grooves (37). The cleaning unit (38) includes a frame (381), the outer surface of the frame (381) is fixedly connected to the inside of the groove (37), the body of the frame (381) has a through groove (382), the inside of the frame (381) is connected to a pipe (383), and a fan (384) is installed inside the pipe (383). A filter plate (385) is fixedly connected to the outer surface of the blower (384). The outer surface of the filter plate (385) is fixedly connected to the inside of the solid pipe (383). A spiral tube (386) is provided on one side of the outer surface of the filter plate (385). The inside of the spiral tube (386) is in through communication with the inside of the solid pipe (383). A material cylinder (387) is threadedly connected to the outer surface of the spiral tube (386). The clamping assembly (4) includes a rotating ring (41) which is positioned above the turntable (2). The body of the rotating ring (41) is rotatably connected to a hydraulic rod (42). The output end of the hydraulic rod (42) is fixedly connected to a clamping plate (43). The outer surface of the rotating ring (41) is provided with an annular groove (44). A support ring (45) is movably connected inside the annular groove (44). The outer surface of the support ring (45) is fixedly connected to the outer surface of the base plate through a fixing rod (46). A cleaning unit (47) is provided outside the clamping plate (43).
2. The aluminum alloy door and window processing cleaning and drying device according to claim 1, characterized in that: The cleaning unit (47) includes a bracket (471), a brush roller (472) is movably connected to the outer surface of the bracket (471), a cleaning motor (473) is fixedly connected to the shaft end of the brush roller (472), the cleaning motor (473) is fixedly installed on the outer surface of the bracket (471), and a water pipe (474) is fixedly connected through the body of the bracket (471).
3. The aluminum alloy door and window processing cleaning and drying device according to claim 2, characterized in that: A fixed plate (475) is fixedly connected to the outer surface of the bracket (471). A stop bar (476) is movably connected to one side of the outer surface of the fixed plate (475). The outer surface of the stop bar (476) is fixedly connected to the outer surface of the turntable (2). A spring rod (477) is fixedly connected to the other side of the outer surface of the fixed plate (475). One end of the spring rod (477) is fixedly connected to the outer surface of the base plate through a connecting plate (478).
Citation Information
Patent Citations
Cleaning system of photovoltaic module
CN116713220A
Aluminum alloy door and window machining, cleaning and drying device
CN217541262U