Chain saw guide quenching device and quenching method thereof

By designing an automated chainsaw guide plate quenching device, employing induction heating and an automatic feeding mechanism, self-cooling quenching of the chainsaw guide plate was achieved, solving the problems of brittleness and insufficient strength of the guide plate and improving its overall performance.

CN117488026BActive Publication Date: 2026-01-30HANGZHOU FANGCHENG TOOLS MFG CO LTD
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Patent Information

Application Number
CN202311474925.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-07
Publication Date
2026-01-30
Estimated Expiration
2043-11-07

AI Technical Summary

Technical Problem

In the existing chainsaw guide plate quenching process, manual operation can easily lead to increased brittleness of the guide plate, resulting in fracture and damage. Natural cooling results in insufficient strength and hardness, making it difficult to balance toughness and strength.

Method used

A chainsaw guide plate quenching device is designed. After heating by induction heating coil, the guide plate is conveyed to a belt conveyor by an automatic feeding mechanism for natural cooling, thus achieving self-cooling quenching. Combined with an adjustable fixed structure and guide frame, the guide plate can be moved stably and smoothly.

Benefits of technology

It achieves a balance between strength, hardness, and toughness in the chainsaw guide plate, avoiding the brittleness problem caused by manual operation, ensuring stable cooling of the guide plate during conveying, and improving its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a chainsaw guide plate quenching device and method, belonging to the field of chainsaw guide plate quenching technology. It includes a frame, on which a chainsaw guide plate heating mechanism is mounted. The chainsaw guide plate heating mechanism has an induction heating coil, and a chainsaw guide plate support base is located below the induction heating coil. A belt conveyor is located in front of the frame. Between the belt conveyor and the induction heating coil is a feeding mechanism that transports the chainsaw guide plate on the support base to the belt conveyor after heating. After heating, the chainsaw guide plate is automatically guided to the belt conveyor for self-cooling quenching, ensuring not only its strength and hardness but also good toughness. The chainsaw guide plate moves smoothly and steadily onto the belt conveyor; the chainsaw guide plate is stably placed, and its fixed position is flexible and adjustable.
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Description

Technical Field

[0001] This invention belongs to the field of chainsaw guide plate quenching technology, and relates to a chainsaw guide plate quenching device and quenching method. Background Technology

[0002] Chainsaws are cutting tools used to cut wood, stone, steel, and other materials. In the structure of an electric chainsaw, the chain-like saw blade is positioned between two guide plates. The guide plates are made by stamping rolled metal sheets. After the shape and positioning holes are stamped out, the surface of the guide plate is subjected to high-frequency quenching to improve its strength. Currently, the quenching of chainsaw guide plates involves manually transporting the guide plates to a heating machine for heating, and then quickly transferring them to water for cooling. Because chainsaw guide plates are made of high-carbon steel, if the chainsaw guide plates are not properly tempered and are then immersed in water for instantaneous cooling, the chainsaw guide plates will become very brittle, making them extremely prone to breakage and damage during use. In contrast, chainsaw guide plates that are naturally quenched and cooled not only maintain their strength and hardness but also possess good toughness. Summary of the Invention

[0003] The purpose of this invention is to address the above-mentioned problems by providing a quenching device for chainsaw guide plates.

[0004] Another object of the present invention is to provide a quenching method for a chainsaw guide plate quenching device.

[0005] To achieve the above objectives, the present invention adopts the following technical solutions:

[0006] A chainsaw guide plate quenching device includes a frame, a chainsaw guide plate heating mechanism on the frame, an induction heating coil on the chainsaw guide plate heating mechanism, a chainsaw guide plate support seat below the induction heating coil, a belt conveyor in front of the frame, and a feeding mechanism between the belt conveyor and the induction heating coil to transport the chainsaw guide plate on the chainsaw guide plate support seat to the belt conveyor after heating.

[0007] The chainsaw guide plate is fixedly placed on the chainsaw guide plate support and heated by the induction heating coil on the chainsaw guide plate heating mechanism. After the chainsaw guide plate is heated, the unloading mechanism can transport it to the belt conveyor. The chainsaw guide plate is transported along with the belt conveyor. During the transport process, the chainsaw guide plate undergoes natural and slow cooling to complete self-cooling quenching, which not only ensures its strength and hardness but also gives it good toughness.

[0008] In the above-mentioned chainsaw guide plate quenching device, the chainsaw guide plate heating mechanism includes two plates mounted on the frame, and a coil mounting slot is provided between the two plates. The induction heating coil is mounted in the coil mounting slot and connected to the two plates through an adjustable fixing structure. The induction heating coil is U-shaped and its front end is narrowed and connected to the induction heating coil controller.

[0009] The induction heating coil is set in the coil mounting slot and fixedly connected to the two platform plates through an adjustable fixing structure. The adjustable fixing structure can adjust the fixed position of the induction heating coil in the coil mounting slot, making it flexible and convenient to adjust. The induction heating coil controller controls the induction heating coil to heat up the chainsaw guide plate quickly.

[0010] In the aforementioned chainsaw guide plate quenching device, the adjustable fixing structure includes a clamping plate set on the rear end of the induction heating coil. The plate is provided with several adjustment fixing holes distributed along the length of the coil mounting slot. The two ends of the clamping plate are respectively connected to the adjustment fixing holes of the two plates by adjustment bolts. The front end of the induction heating coil is connected to the induction heating coil controller through an extension rod. The extension rod is set on an extension rod bracket.

[0011] The clamp on the rear end of the induction heating coil serves to fix the induction heating coil. The position of the clamp can be flexibly adjusted by adjusting the adjusting bolts and adjusting the fixing holes on the platform, thereby achieving the purpose of flexibly adjusting the fixed position of the induction heating coil.

[0012] In the above-mentioned chainsaw guide plate quenching device, several positioning top blocks are respectively provided on both sides of the induction heating coil along the length direction of the induction heating coil. The positioning top blocks are respectively connected to the adjustment and fixing holes by bolts. A slot width adjustment component is provided between the two platform plates and the frame.

[0013] Several positioning blocks on both sides of the induction heating coil play a role in positioning and fixing the induction heating coil, making the fixed connection of the induction heating coil more stable. The slot width adjustment component can flexibly adjust the slot width of the coil installation through slot between the two platforms.

[0014] In the above-mentioned chainsaw guide plate quenching device, the slot width adjustment component includes slot width adjustment slots with a T-shaped cross section respectively arranged on both sides of the frame, and the two ends of the platform are respectively connected to the slot width adjustment slots by bolts.

[0015] The distance between the two platforms can be flexibly adjusted, and they are respectively fixedly connected to the slot width adjustment slot by bolts to achieve the purpose of flexibly adjusting the width of the coil installation slot.

[0016] In the aforementioned chainsaw guide plate quenching device, the feeding mechanism includes a guide frame disposed below the induction heating coil. The top of the guide frame is provided with a guide surface that gradually slopes downward from the inner end to the outer end. The inner end of the guide frame is located below the induction heating coil and on the side away from the belt conveyor. The outer end of the guide frame is disposed on the feeding end of the belt conveyor. A chainsaw guide plate support seat is provided on one side of the guide frame. The chainsaw guide plate support seat is connected to the lifting assembly.

[0017] After the chainsaw guide plate is heated, the lifting assembly drives the chainsaw guide plate support to descend. During the descent, the chainsaw guide plate moves along the guide surface at the top of the guide frame to the feed end of the belt conveyor and is naturally and slowly cooled on the belt conveyor. The guide surface plays a guiding role.

[0018] In the above-mentioned chainsaw guide plate quenching device, the lifting assembly includes a lifting cylinder, there are two guide frames located below the two ends of the induction heating coil, each guide frame has a chainsaw guide plate support seat on one side, the chainsaw guide plate support seat is connected to the lifting shaft of the lifting cylinder, the bottom of each guide frame is provided with an adjustment base plate, the lifting cylinder is set on its respective adjustment base plate, and the two adjustment base plates are connected to the transverse adjustment structure.

[0019] The chainsaw guide plate support is connected to the lifting shaft of the lifting cylinder. After the chainsaw guide plate on the support is heated, the lifting shaft of the lifting cylinder retracts, driving the chainsaw guide plate support to descend. The chainsaw guide plate then moves along the guide surface to the belt conveyor. There are two guide surfaces and chainsaw guide plate supports, located below both ends of the induction heating coil. The two chainsaw guide plate supports located below both ends of the induction heating coil ensure that the chainsaw guide plate is placed in a balanced and stable manner. The two guide surfaces located below both ends of the induction heating coil ensure that the chainsaw guide plate is smoothly guided onto the belt conveyor. The guide frame and the lifting cylinder are fixedly connected to the adjusting base plate, enabling synchronous adjustment. The lateral adjusting structure can flexibly adjust the lateral position of the adjusting base plate.

[0020] In the aforementioned chainsaw guide plate quenching device, the transverse adjustment structure includes a crossbar with a T-shaped adjustment groove on the crossbar, and the adjustment base plate is connected to the adjustment groove by bolts.

[0021] The adjustment base plate can be flexibly adjusted laterally on the crossbar. After adjustment, it is connected to the adjustment slot by several bolts. The adjustment operation is simple and convenient.

[0022] In the above-mentioned chainsaw guide plate quenching device, a buffer surface is provided on the top of the guide surface. The buffer surface is parallel to the bottom surface, and the junction of the buffer surface and the guide surface is located on the side away from the guide surface at the center of the induction heating coil.

[0023] The buffer surface at the top of the guide surface acts as a buffer during the synchronous descent of the chainsaw guide plate along the chainsaw guide plate support seat, buffering the impact force when the chainsaw guide plate descends, so that the heated chainsaw guide plate can move smoothly and steadily along the guide surface onto the belt conveyor.

[0024] A quenching method for a chainsaw guide plate quenching device, comprising the following steps:

[0025] S1. Place the chainsaw guide plate on the chainsaw guide plate support base. At this time, the chainsaw guide plate support base is located inside the induction heating coil.

[0026] S2. The induction heating coil is energized to heat the periphery of the chainsaw guide plate to a preset temperature. After heating is completed, the induction heating coil is de-energized.

[0027] S3. The chainsaw guide plate support seat descends through the feeding mechanism and causes the chainsaw guide plate to fall into the belt conveyor;

[0028] S4. The chainsaw guide plate is conveyed on a belt conveyor and undergoes self-cooling quenching during the conveying process.

[0029] Compared with existing technologies, the advantages of this invention are: 1. After heating, the chainsaw guide plate can be automatically guided onto the belt conveyor to complete self-cooling quenching, which not only ensures its strength and hardness but also gives it good toughness. 2. The chainsaw guide plate can move smoothly and steadily onto the belt conveyor. 3. The chainsaw guide plate is placed stably, and its fixed position is flexible and adjustable. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall structure provided by the present invention;

[0031] Figure 2 This is a structural diagram of the frame;

[0032] Figure 3 This is a top view provided by the present invention;

[0033] Figure 4 This is a side view provided by the present invention;

[0034] Figure 5 This is a structural schematic diagram of the guide frame;

[0035] Figure 6 This is a schematic diagram of the clamping plate structure.

[0036] In the diagram, the components are: 1. Frame; 2. Chainsaw guide plate heating mechanism; 3. Guide frame; 4. Guide surface; 5. Induction heating coil; 6. Chainsaw guide plate support seat; 7. Lifting assembly; 8. Coil mounting slot; 9. Narrowing section; 10. Extension rod; 11. Extension rod bracket; 13. Platform; 14. Lifting cylinder; 15. Lateral adjustment structure; 16. Adjustment base plate; 17. Crossbar; 18. Adjustment long slot; 19. Buffer surface; 20. Bolt; 21. Positioning protrusion; 22. Height adjustment assembly; 23. Threaded rod; 24. Positioning nut; 25. Belt conveyor; 26. Chainsaw guide plate; 27. Unloading mechanism; 28. Adjustable fixing structure; 29. ​​Induction heating coil controller; 30. Clamping plate; 31. Adjustment bolt; 32. Adjustment fixing hole; 33. Positioning top block; 34. Slot width adjustment assembly; 35. Slot width adjustment slot; 36. Upper positioning plate; 37. Lower positioning plate; 38. Clearance slot; 39. Clearance notch. Detailed Implementation

[0037] like Figures 1-5 As shown, a chainsaw guide plate quenching device includes a frame 1, a chainsaw guide plate heating mechanism 2 on the frame 1, an induction heating coil 5 on the chainsaw guide plate heating mechanism 2, a chainsaw guide plate support seat 6 below the induction heating coil 5, a belt conveyor 25 in front of the frame 1, and a feeding mechanism 27 between the belt conveyor 25 and the induction heating coil 5, which can transport the chainsaw guide plate 26 on the chainsaw guide plate support seat 6 to the belt conveyor 25 after heating.

[0038] In this invention, the chainsaw guide plate 26 is fixedly placed on the chainsaw guide plate support 6 and heated by the induction heating coil 5 on the chainsaw guide plate heating mechanism 2. After the chainsaw guide plate 26 is heated, the unloading mechanism 27 can transport it to the belt conveyor 25. The chainsaw guide plate 26 is transported on the belt conveyor 25. During the transport process, the chainsaw guide plate 26 undergoes natural and slow cooling to complete self-cooling quenching, which not only ensures its strength and hardness but also gives it good toughness.

[0039] Specifically, combining Figures 1-4 As shown, the chainsaw guide plate heating mechanism 2 includes two platform plates 13 mounted on the frame 1. A coil mounting slot 8 is provided between the two platform plates 13. The induction heating coil 5 is mounted in the coil mounting slot 8 and connected to the two platform plates 13 through an adjustable fixing structure 28. The induction heating coil 5 is U-shaped and its front end is narrowed and connected to the induction heating coil controller 29.

[0040] The induction heating coil 5 is U-shaped and has a constricted end 9 at the front end. The induction heating coil 5 is set in the coil mounting slot 8 and is fixedly connected to the two platform plates 13 through the adjustable fixing structure 28. The adjustable fixing structure 28 can adjust the fixed position of the induction heating coil 5 in the coil mounting slot 8, which is flexible and convenient. The induction heating coil controller 29 controls the induction heating coil 5 to heat up and quickly heat the chainsaw guide plate 26.

[0041] Specifically, combining Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, the adjustable fixing structure 28 includes a clamping plate 30 disposed on the rear end of the induction heating coil 5. The platform 13 is provided with a plurality of adjusting fixing holes 32 distributed along the length direction of the coil mounting through slot 8. The two ends of the clamping plate 30 are respectively connected to the adjusting fixing holes 32 of the two platform 13 by adjusting bolts 31. The front end of the induction heating coil 5 is connected to the induction heating coil controller 29 by an extension rod 10. The extension rod 10 is disposed on the extension rod bracket 11.

[0042] The induction heating coil controller 29 is equipped with a cooling system and an electromagnetic control system.

[0043] The clamping plate 30 on the rear end of the induction heating coil 5 serves to fix the induction heating coil 5. The position of the clamping plate 30 can be flexibly adjusted by the adjusting bolt 31 cooperating with the adjusting fixing hole 32 on the platform 13, thereby achieving the purpose of flexibly adjusting the fixed position of the induction heating coil 5.

[0044] Specifically, combining Figure 4 and Figure 6 As shown, the clamping plate 30 includes an upper positioning plate 36 and a lower positioning plate 37 respectively disposed on the upper and lower ends of the two platform plates 13. The bottom surface of the upper positioning plate 36 is provided with a relief groove 38 adapted to the induction heating coil 5. The lower positioning plate 37 is provided with relief notches 39 on both sides, which allow the top surface of the lower positioning plate 37 to enter the coil mounting through groove 8 and abut against the induction heating coil 5. The upper positioning plate 36 and the lower positioning plate 37 are connected by an adjustment bolt 31 passing through the adjustment fixing hole 32.

[0045] The upper positioning plate 36 and the lower positioning plate 37 work together to securely hold the induction heating coil 5.

[0046] Preferably, combined with Figures 1-3 As shown, several positioning top blocks 33 are respectively provided on both sides of the induction heating coil 5 along the length direction of the induction heating coil 5. The positioning top blocks 33 are respectively connected to the adjustment and fixing holes 32 by bolts. A slot width adjustment component 34 is provided between the two platform plates 13 and the frame 1.

[0047] Several positioning blocks 33 on both sides of the induction heating coil 5 press against the sides of the induction heating coil 5 to position and fix the induction heating coil 5, making the fixed connection of the induction heating coil 5 more stable. The slot width adjustment component 34 can flexibly adjust the slot width of the coil mounting through slot 8 between the two platform plates 13.

[0048] Preferably, combined with Figures 1-3 As shown, the slot width adjustment assembly 34 includes slot width adjustment slots 35 with a T-shaped cross section respectively disposed on both sides of the frame 1, and the two ends of the platform 13 are respectively connected to the slot width adjustment slots 35 by bolts.

[0049] The distance between the two platform plates 13 can be flexibly adjusted, and they are respectively fixedly connected to the slot width adjustment slot 35 by bolts, so as to achieve the purpose of flexibly adjusting the slot width of the coil installation through slot 8.

[0050] Specifically, combining Figures 1-5 As shown, the feeding mechanism 27 includes a guide frame 3 disposed below the induction heating coil 5. The top of the guide frame 3 is provided with a guide surface 4 that gradually slopes downward from the inner end to the outer end. The inner end of the guide frame 3 is located below the induction heating coil 5 and away from the belt conveyor 25. The outer end of the guide frame 3 is disposed on the feeding end of the belt conveyor 25. The chainsaw guide plate support seat 6 is provided on one side of the guide frame 3. The chainsaw guide plate support seat 6 is connected to the lifting assembly 7.

[0051] After the chainsaw guide plate 26 is heated, the lifting assembly 7 drives the chainsaw guide plate support 6 to descend. During the descent, the chainsaw guide plate 26 moves along the guide surface 4 at the top of the guide frame 3 to the feed end of the belt conveyor 25 and is naturally and slowly cooled on the belt conveyor 25. The guide surface 4 plays a guiding role.

[0052] Specifically, combining Figures 2-5 As shown, the lifting assembly 7 includes a lifting cylinder 14. There are two guide frames 3, which are located below the two ends of the induction heating coil 5 respectively. Each guide frame 3 has a chainsaw guide plate support 6 on one side. The chainsaw guide plate support 6 is connected to the lifting shaft of the lifting cylinder 14. Each guide frame 3 has an adjustment base plate 16 at its bottom. The lifting cylinder 14 is set on its respective adjustment base plate 16. The two adjustment base plates 16 are connected to the transverse adjustment structure 15.

[0053] The chainsaw guide plate support 6 is connected to the lifting shaft of the lifting cylinder 14. After the chainsaw guide plate 26 on the chainsaw guide plate support 6 is heated, the lifting shaft of the lifting cylinder 14 retracts, driving the chainsaw guide plate support 6 to descend. The chainsaw guide plate 26 then moves along the guide surface 4 to the belt conveyor 25. There are two guide surfaces 4 and two chainsaw guide plate support 6, which are located below the two ends of the induction heating coil 5. The two chainsaw guide plate support 6 located below the two ends of the induction heating coil 5 can ensure that the chainsaw guide plate 26 is placed in a balanced and stable manner. The two guide surfaces 4 located below the two ends of the induction heating coil 5 can ensure that the chainsaw guide plate 26 is smoothly guided to the belt conveyor 25. The guide frame 3 and the lifting cylinder 14 are fixedly connected to the adjusting base plate 16, which can realize synchronous adjustment. The lateral adjustment structure 15 can flexibly adjust the lateral position of the adjusting base plate 16.

[0054] Preferably, combined with Figure 2 and Figure 3 As shown, the transverse adjustment structure 15 includes a crossbar 17, on which an adjustment groove 18 with a T-shaped cross section is provided. The adjustment base plate 16 is connected to the adjustment groove 18 by bolts 20.

[0055] The adjustment base plate 16 can be flexibly adjusted laterally on the crossbar 17. After adjustment, it is connected to the adjustment slot 18 by several bolts 20. The adjustment operation is simple and convenient.

[0056] Specifically, combining Figure 4 and Figure 5 As shown, a buffer surface 19 is provided on the top of the guide surface 4. The buffer surface 19 is parallel to the bottom surface, and the junction of the buffer surface 19 and the guide surface 4 is located on the side away from the center of the induction heating coil 5.

[0057] The buffer surface 19 at the top of the guide surface 4 acts as a buffer during the synchronous descent of the chainsaw guide plate 26 along the chainsaw guide plate support 6, buffering the impact force when the chainsaw guide plate 26 descends, so that the heated chainsaw guide plate 26 can move smoothly and steadily along the guide surface 4 onto the belt conveyor 25.

[0058] Preferably, combined with Figures 2-5 As shown, the chainsaw guide plate support 6 is provided with a positioning protrusion 21, and a height adjustment component 22 is provided between the chainsaw guide plate support 6 and the lifting cylinder 14.

[0059] The positioning protrusion 21 on the chainsaw guide plate support 6 can be inserted into the positioning hole on the chainsaw guide plate 26 to form a limiting fit. The height adjustment component 22 between the chainsaw guide plate support 6 and the lifting cylinder 14 can adjust the height of the chainsaw guide plate support 6 so as to adjust the positioning height of the chainsaw guide plate 26.

[0060] Specifically, combining Figure 4and Figure 5 As shown, the height adjustment component 22 includes a threaded rod 23 disposed at the bottom of the chainsaw guide plate support 6. The threaded rod 23 passes through and is threaded to the drive rod of the lifting cylinder 14. A positioning nut 24 is threaded onto the threaded rod 23 and abuts against the drive rod of the lifting cylinder 14.

[0061] The threaded rod 23 is screwed onto the drive rod of the lifting cylinder 14, allowing for height adjustment of the threaded rod 23. After the height of the threaded rod 23 is adjusted, it is fixed by the positioning nut 24 to flexibly adjust the positioning height of the chainsaw guide plate.

[0062] Specifically, combining Figures 2-5 As shown, the two positioning protrusions 21 are both located on the same straight line and are located at the upper end of the guide surface 4 near the buffer surface 19.

[0063] The positioning protrusions 21 are all located on the same straight line to ensure that the chainsaw guide plate is fixed, balanced and stable.

[0064] Preferably, a retractable high-temperature resistant chip cover is fitted on the drive rod of the lifting cylinder 14, with one end of the high-temperature resistant chip cover fixed to the drive rod of the lifting cylinder 14 and the other end fixed to the cylinder body.

[0065] The high-temperature resistant dust cover protects the lifting cylinder 14 and its drive rod from damage caused by high temperatures, and also prevents dust contamination.

[0066] like Figures 1-5 As shown, a quenching method for a chainsaw guide plate quenching device includes the following steps:

[0067] S1. Place the chainsaw guide plate on the chainsaw guide plate support 6. At this time, the chainsaw guide plate support 6 is located inside the induction heating coil 5.

[0068] S2. The induction heating coil 5 is energized to heat the periphery of the chainsaw guide plate to a preset temperature. After heating is completed, the induction heating coil 5 is de-energized.

[0069] S3. The chainsaw guide plate support 6 descends through the unloading mechanism 27 and causes the chainsaw guide plate to fall into the belt conveyor 25;

[0070] S4. The chainsaw guide plate is conveyed on the belt conveyor 25 and undergoes self-cooling quenching during the conveying process.

[0071] The working principle of this invention is as follows: The chainsaw guide plate is placed on the chainsaw guide plate support 6, at which time the chainsaw guide plate support 6 is located inside the induction heating coil 5; the induction heating coil 5 is energized to heat the periphery of the chainsaw guide plate to a preset temperature, and after heating is completed, the induction heating coil 5 is de-energized; the chainsaw guide plate support 6 is lowered by the unloading mechanism 27 and the chainsaw guide plate falls into the belt conveyor 25; the chainsaw guide plate is conveyed on the belt conveyor 25, and self-cooling quenching is completed during the conveying process;

[0072] The chainsaw guide plate 26 is fixedly placed on the chainsaw guide plate support 6 and heated by the induction heating coil 5 on the chainsaw guide plate heating mechanism 2. After the chainsaw guide plate 26 is heated, the unloading mechanism 27 can transport it to the belt conveyor 25. The chainsaw guide plate 26 is transported on the belt conveyor 25. During the transport process, the chainsaw guide plate 26 undergoes natural and slow cooling to complete self-cooling quenching, which not only ensures its strength and hardness but also gives it good toughness.

[0073] The induction heating coil 5 is set in the coil mounting slot 8 and is fixedly connected to the two platform plates 13 through the adjustable fixing structure 28. The adjustable fixing structure 28 can adjust the fixed position of the induction heating coil 5 in the coil mounting slot 8, which is flexible and convenient. The induction heating coil controller 29 controls the induction heating coil 5 to heat up and quickly heat the chainsaw guide plate 26.

[0074] The induction heating coil controller 29 is equipped with a cooling system and an electromagnetic control system; the clamping plate 30 on the rear end of the induction heating coil 5 plays a role in fixing the induction heating coil 5. The position of the clamping plate 30 can be flexibly adjusted by the adjusting bolt 31 cooperating with the adjusting fixing hole 32 on the platform 13, thereby achieving the purpose of flexibly adjusting the fixed position of the induction heating coil 5.

[0075] The clamping plate 30 includes an upper positioning plate 36 and a lower positioning plate 37 respectively disposed on the upper and lower ends of the two platform plates 13. The bottom surface of the upper positioning plate 36 is provided with a relief groove 38 adapted to the induction heating coil 5. The lower positioning plate 37 is provided with relief notches 39 on both sides, which allow the top surface of the lower positioning plate 37 to enter the coil mounting through groove 8 and abut against the induction heating coil 5. The upper positioning plate 36 and the lower positioning plate 37 are connected by an adjustment bolt 31 passing through the adjustment fixing hole 32. The upper positioning plate 36 and the lower positioning plate 37 cooperate to firmly clamp the induction heating coil 5.

[0076] Several positioning top blocks 33 on both sides of the induction heating coil 5 press against the sides of the induction heating coil 5 to position and fix the induction heating coil 5, making the fixed connection of the induction heating coil 5 more stable. The slot width adjustment component 34 can flexibly adjust the slot width of the coil mounting through slot 8 between the two platform plates 13.

[0077] The distance between the two platform plates 13 can be flexibly adjusted, and they are respectively fixedly connected to the slot width adjustment slot 35 by bolts, so as to achieve the purpose of flexibly adjusting the slot width of the coil installation through slot 8;

[0078] After the chainsaw guide plate 26 is heated, the lifting assembly 7 drives the chainsaw guide plate support 6 to descend. During the descent, the chainsaw guide plate 26 moves along the guide surface 4 at the top of the guide frame 3 to the feed end of the belt conveyor 25 and is naturally and slowly cooled on the belt conveyor 25. The guide surface 4 plays a guiding role.

[0079] The chainsaw guide plate support 6 is connected to the lifting shaft of the lifting cylinder 14. After the chainsaw guide plate 26 on the chainsaw guide plate support 6 is heated, the lifting shaft of the lifting cylinder 14 retracts and drives the chainsaw guide plate support 6 to descend. The chainsaw guide plate 26 then moves along the guide surface 4 to the belt conveyor 25. There are two guide surfaces 4 and two chainsaw guide plate support 6, which are located below the two ends of the induction heating coil 5. The two chainsaw guide plate support 6 located below the two ends of the induction heating coil 5 can ensure that the chainsaw guide plate 26 is placed in a balanced and stable manner. The two guide surfaces 4 located below the two ends of the induction heating coil 5 can ensure that the chainsaw guide plate 26 is smoothly guided to the belt conveyor 25. The guide frame 3 and the lifting cylinder 14 are fixedly connected to the adjusting base plate 16, which can realize synchronous adjustment. The lateral adjustment structure 15 can flexibly adjust the lateral position of the adjusting base plate 16.

[0080] The adjustment base plate 16 can be flexibly adjusted laterally on the crossbar 17. After adjustment, it is connected to the adjustment slot 18 by several bolts 20. The adjustment operation is simple and convenient.

[0081] The buffer surface 19 at the top of the guide surface 4 plays a buffering role during the synchronous descent of the chainsaw guide plate 26 along the chainsaw guide plate support 6, buffering the impact force when the chainsaw guide plate 26 descends, so that the chainsaw guide plate 26 after heating can move smoothly and steadily along the guide surface 4 onto the belt conveyor 25.

[0082] The positioning protrusion 21 on the chainsaw guide plate support 6 can be inserted into the positioning hole on the chainsaw guide plate 26 to form a limiting fit. The height adjustment component 22 between the chainsaw guide plate support 6 and the lifting cylinder 14 can adjust the height of the chainsaw guide plate support 6 so as to adjust the positioning height of the chainsaw guide plate 26.

[0083] The threaded rod 23 is screwed onto the drive rod of the lifting cylinder 14, allowing for height adjustment of the threaded rod 23. After the height of the threaded rod 23 is adjusted, it is fixed by the positioning nut 24 to flexibly adjust the positioning height of the chainsaw guide plate.

[0084] All positioning protrusions 21 are located on the same straight line to ensure that the chainsaw guide plate is fixed, balanced and stable.

[0085] The high-temperature resistant dust cover protects the lifting cylinder 14 and its drive rod from damage caused by high temperatures, and also prevents dust contamination.

[0086] The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of the invention or exceeding the scope defined by the appended claims.

[0087] Although this paper extensively uses the following components: 1. Frame; 2. Chainsaw guide plate heating mechanism; 3. Guide frame; 4. Guide surface; 5. Induction heating coil; 6. Chainsaw guide plate support; 7. Lifting assembly; 8. Coil mounting slot; 9. Narrowing section; 10. Extension rod; 11. Extension rod bracket; 13. Platform; 14. Lifting cylinder; 15. Lateral adjustment structure; 16. Adjustment base plate; 17. Crossbar; 18. Adjustment long slot; 19. Buffer surface; 20. Bolt; 21. Positioning protrusion; 22. Height adjustment assembly; 23. Threaded rod; 24. Positioning nut; Belt conveyor The following components are used: machine 25, chainsaw guide plate 26, feeding mechanism 27, adjustable fixing structure 28, induction heating coil control machine 29, clamping plate 30, adjusting bolt 31, adjusting fixing hole 32, positioning top block 33, groove width adjusting assembly 34, groove width adjusting groove 35, upper positioning plate 36, lower positioning plate 37, clearance groove 38, clearance notch 39, etc. These terms are used merely for the convenience of describing and explaining the essence of the invention; interpreting them as any additional limitation would be contrary to the spirit of the invention.

Claims

1. A chain saw guide bar quenching device comprising a frame (1), characterized in that, The rack (1) is provided with a chain saw guide plate heating mechanism (2), the chain saw guide plate heating mechanism (2) is provided with an induction heating coil (5), and a chain saw guide plate support seat (6) is arranged below the induction heating coil (5), the front of the rack (1) is provided with a belt conveyor (25), and a discharging mechanism (27) for conveying the chain saw guide plate (26) on the chain saw guide plate support seat (6) to the belt conveyor (25) after heating is further arranged between the belt conveyor (25) and the induction heating coil (5);The chain saw guide plate heating mechanism (2) comprises two plate (13) arranged on the rack (1), a coil mounting slot (8) is arranged between the two plate (13), the induction heating coil (5) is arranged in the coil mounting slot (8) and is connected with the two plate (13) through an adjustable fixing structure (28), the induction heating coil (5) is in the shape of U and the front end is connected with the induction heating coil control machine (29) through the adjustable fixing structure (28);The adjustable fixing structure (28) comprises a clamping plate (30) arranged on the rear end of the induction heating coil (5), the plate (13) is provided with a plurality of position adjustment fixing holes (32) distributed along the length direction of the coil mounting slot (8), the clamping plate (30) is connected with the position adjustment fixing holes (32) of the two plate (13) through the position adjustment bolt (31) at both ends, the front end of the induction heating coil (5) is connected with the induction heating coil control machine (29) through the extension rod (10), and the extension rod (10) is arranged on the extension rod support (11);The discharging mechanism (27) comprises a guide frame (3) arranged below the induction heating coil (5), the top of the guide frame (3) is provided with a guide surface (4) gradually inclined downward from the inner end to the outer end, the inner end of the guide frame (3) is located below the induction heating coil (5) and away from one side of the belt conveyor (25), and the outer end of the guide frame (3) is arranged on the feeding end of the belt conveyor (25), one side of the guide frame (3) is provided with the chain saw guide plate support seat (6), and the chain saw guide plate support seat (6) is connected with the lifting assembly (7);The lifting assembly (7) comprises a lifting cylinder (14), the guide frame (3) has two and is located below the two ends of the induction heating coil (5) respectively, one side of each guide frame (3) is provided with the chain saw guide plate support seat (6), and the chain saw guide plate support seat (6) is connected with the lifting shaft of the lifting cylinder (14), the bottom of the guide frame (3) is provided with a position adjustment bottom plate (16), and the lifting cylinder (14) is arranged on the respective position adjustment bottom plate (16), and the two position adjustment bottom plates (16) are connected with the transverse position adjustment structure (15).

2. The chain saw guide bar quenching device of claim 1, wherein, The two sides of the induction heating coil (5) are further respectively provided with a plurality of positioning top blocks (33) distributed along the length direction of the induction heating coil (5), the positioning top blocks (33) are connected with the position adjustment fixing holes (32) through bolts, and the two plate (13) and the rack (1) are provided with a slot width adjusting assembly (34).

3. The chain saw guide bar quenching device of claim 2, wherein, The slot width adjusting assembly (34) comprises T-shaped slot width adjusting slots (35) arranged on both sides of the frame (1) respectively, and the two ends of the table plate (13) are connected with the slot width adjusting slots (35) through bolts respectively.

4. The chain saw guide bar quenching device of claim 1, wherein, The transverse position adjusting structure (15) comprises a crossbar (17), and a T-shaped position adjusting long slot (18) is arranged on the crossbar (17), and the position adjusting bottom plate (16) is connected with the position adjusting long slot (18) through bolts (20).

5. The chain saw guide bar quenching device of claim 1, wherein, The top of the guide surface (4) is provided with a buffer surface (19), the buffer surface (19) is parallel to the bottom surface, and the intersection of the buffer surface (19) and the guide surface (4) is located at the center of the induction heating coil (5) and away from one side of the guide surface (4).

6. A quenching method for a chain saw guide bar quenching apparatus, characterized by, The chain saw guide plate quenching device comprises the chain saw guide plate quenching device and the chain saw guide plate, and the chain saw guide plate quenching device comprises the following steps: S1. The chain saw guide plate is placed on the chain saw guide plate support seat (6), and the chain saw guide plate support seat (6) is located in the induction heating coil (5) at this time; S2. The induction heating coil (5) is powered on, the periphery of the chain saw guide plate is heated to a preset temperature, and after heating is completed, the induction heating coil (5) stops being powered on; S3. The chain saw guide plate support seat (6) is lowered through the discharging mechanism (27) and makes the chain saw guide plate fall into the belt conveyor (25); S4. The chain saw guide plate is conveyed on the belt conveyor (25), and self-cooling quenching is completed in the conveying process.

Citation Information

Patent Citations

  • Saw blade automatic quenching machine

    CN106834617A

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    CN111647728A