A green tile mounting device and a green tile mounting construction method

Abstract

This invention provides a tile installation device, including a hoisting assembly for arranging and hoisting the tiles to the installation position. The hoisting assembly includes an upper support and a lower support, which are detachably connected. The tiles are placed between the upper and lower supports. A roof support assembly is also provided to support the lower support and install the arranged tiles into place. This assembly includes a roof support frame and X-shaped mounting brackets. The support frame has multiple mounting slots, and the lower end of the X-shaped mounting bracket is installed in one of the mounting slots, while the upper end is used to install the lower support with the arranged tiles. This invention also includes a method for installing tiles using the installation device. This invention allows for the initial assembly of all tiles to be laid on the ground using the hoisting assembly, followed by a secondary installation on the roof using the roof support assembly.

Description

Technical Field

[0001] This invention relates to the field of building construction technology, specifically to a tile installation device and a tile installation method. Background Technology

[0002] In the field of roof tile installation, there are currently two main methods. One method involves pouring the sloping roof slab, then installing insulation and waterproofing through pre-embedded steel bars, covering it with a steel mesh, sprinkling cement slurry, and finally laying the roof tiles on top of the slurry. The second method also involves fixing steel water-guiding strips after insulation and waterproofing, followed by installing steel battens to complete the roof tile installation. Both methods require extremely high precision and are prone to quality problems, especially for roofs with significant slopes, where the construction is difficult and dangerous.

[0003] Therefore, the above construction methods urgently need to be improved in order to achieve rapid and accurate installation of blue tiles, while solving the problems of low worker installation efficiency, unsafe construction, and low installation accuracy. Summary of the Invention

[0004] The purpose of this invention is to solve the problems of low construction precision, high construction difficulty, and high risk in the existing technology of blue tile construction.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a tile installation device, comprising,

[0006] A hoisting assembly for arranging and hoisting blue tiles to their installation position includes an upper support and a lower support, wherein the upper and lower supports are detachably connected, and the blue tiles are placed between the upper and lower supports; and...

[0007] A roof support assembly for supporting the lower support member to install the arranged blue tiles into place includes a support frame installed on the roof and an X-shaped mounting member. The support frame is provided with multiple mounting slots. The lower end of the X-shaped mounting member is installed in the mounting slot, and the upper end is used to install the lower support member on which the blue tiles are arranged.

[0008] Furthermore, the upper support member and the lower support member are connected by an elastic connector.

[0009] Furthermore, the upper support member is provided with several clips to hold the blue tile against the lower support member.

[0010] Furthermore, the card is a flexible card.

[0011] Preferably, the support frame is a grid frame and its overall shape matches the roof shape.

[0012] Furthermore, the X-shaped mounting component includes an upper receiving member for mounting the lower support member, and a lower X-shaped support frame that is connected to the receiving member and can be closed and opened.

[0013] Furthermore, the mounting groove is provided with two fitting shafts and one separating shaft. The two fitting shafts are located on both sides of the X-shaped mounting component, and the separating shaft is located at the lower part of the X-shaped mounting component.

[0014] This invention also includes a construction method for installing blue tiles using the aforementioned blue tile installation device, comprising the following steps:

[0015] Step 1: Construct the support frame on the ground according to the shape of the roof. The support frame has installation grooves made according to the paving requirements. X-shaped mounting parts are installed in the installation grooves. The support frame is then hoisted and fixed to the roof.

[0016] Step 2: According to the paving requirements, several upper and lower support components are made on the ground, and the blue tiles are arranged between the upper and lower support components according to certain rules.

[0017] Step 3: Hoist the upper and lower support components with the blue tiles onto the support frame, then connect the lower support component to the upper end of the X-shaped mounting component. After the connection is complete, remove the upper support component. At this point, the first layer of blue tiles is laid.

[0018] Step four: Manually lay a second layer of blue tiles on top of the existing blue tiles;

[0019] Step 5: Repeat steps 3 and 4 until all the required blue tiles are laid.

[0020] Furthermore, in step two, the first layer of blue tiles is arranged in an overlapping manner, with the outer arc surface of the first layer of blue tiles facing downwards.

[0021] Furthermore, in step four, the second layer of blue tiles is laid in an overlapping manner, with the outer arc surface of the second layer of blue tiles facing upwards, and each second layer of blue tiles is pressed against at least two first layer blue tiles.

[0022] Beneficial effects of this invention:

[0023] (1) The present invention can use the hoisting assembly to assemble all the required blue tiles on the ground at once, and then use the roof support assembly to solve the problem of secondary installation on the roof. Compared with the prior art, the present invention can effectively improve construction efficiency and installation speed. Only when laying the second layer of blue tiles does the worker need to work at height, which greatly reduces the time that the worker spends on the sloping roof during blue tile installation and improves the safety of the worker;

[0024] (2) In this invention, since the blue tile is directly installed on the X-shaped mounting piece through the lower support, and the blue tile is fixed by vertical force, the installation is simple and easy to remove, which facilitates the replacement, maintenance and upkeep of the blue tile in the later stage. It is more convenient and reliable, and can effectively reduce the later operation and maintenance costs and save the cost of use. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the hoisting component structure in this invention;

[0026] Figure 2 This is a schematic diagram of the roof support component structure in this invention;

[0027] Figure 3 for Figure 1 Enlarged view of a portion of point A in the middle;

[0028] Figure 4 This is a schematic diagram of the X-type mounting component structure in this invention;

[0029] Figure 5 This is a schematic diagram showing the state of the hoisting components after the blue tiles have been placed in the arrangement.

[0030] Figure 6 This is a schematic diagram showing the state after the roof tiles are arranged and installed on the roof support components according to the present invention.

[0031] Figure 7 This is a schematic diagram of the final installation state of the blue tile in this invention;

[0032] 100 hoisting assembly, 110 upper support, 120 lower support, 130 flexible connector, 140 clamping parts;

[0033] 200 Roof support assembly, 210 Support frame, 220 X-type mounting bracket, 221 Receiving component, 222 X-type support frame, 230 Mounting groove, 231 Fitting shaft, 232 Splitting shaft;

[0034] 300 blue tiles. Detailed Implementation

[0035] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be practiced in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0036] In the description of this invention, it should be understood that the terms "upper", "lower", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0037] Reference Figure 1 , 2 And 6, a green tile 300 installation device, including,

[0038] A hoisting assembly 100, used to arrange and hoist the blue tile 300 to the installation position, includes an upper support 110 and a lower support 120, the upper support 110 and the lower support 120 being detachably connected, and the blue tile 300 being placed between the upper support 110 and the lower support 120; and...

[0039] The roof support assembly 200 is used to support the lower support member 120 to install the arranged blue tiles 300 into place. It includes a support frame 210 installed on the roof and an X-shaped mounting member 220. The support frame 210 is provided with multiple mounting slots 230. The lower end of the X-shaped mounting member 220 is installed in the mounting slot 230, and the upper end is used to install the lower support member 120 on which the blue tiles 300 are arranged.

[0040] For example, the upper support member 110 and the lower support member 120 are respectively welded from steel bars of a certain strength. Figure 1 and 2 The rectangular frame structure shown has an upper support 110 and a lower support 120 with widths smaller than the width of the blue tile 300, especially the lower support 120, to facilitate support of the blue tile 300. Furthermore, a certain distance is maintained between the lower support 120 and the upper support 110 to ensure that the blue tile 300 is arranged and placed between them. It should be understood that the detachable connection between the upper support 110 and the lower support 120 means that they can be connected together or separated by disassembling the connection. It should be noted that those skilled in the art can implement this detachable connection using suitable existing technology, as long as a certain distance is maintained between the upper support 110 and the lower support 120 and they can be joined or separated.

[0041] For example, the support frame 210 can be installed on the roof using expansion bolts to ensure the stability of the entire supporting structure. Those skilled in the art can also choose other installation and fixing schemes to install the support frame 210 on the roof, and this invention does not limit this.

[0042] For example, the support frame 210 is made of welded square steel tubes. During fabrication, the support frame 210 can be welded as a whole on the ground and then hoisted to the roof for installation, or it can be welded and installed on the roof. Compared to the latter method, the former method reduces the time workers spend on the roof, significantly decreasing the time spent working at height and ensuring worker safety. It should be understood that those skilled in the art can also choose other materials and fabrication methods to make the support frame 210, and this invention does not limit this.

[0043] For example, refer to Figure 2 The mounting groove 230 can be inside or outside the support frame 210. When the mounting groove 230 is inside the support frame 210, it can be fabricated by cutting with a cutting tool. When the mounting groove 230 is outside the support frame 210, it can be prefabricated and then connected to the support frame 210 by welding or other means. (Refer to...) Figure 2 In this embodiment of the invention, the mounting groove 230 is located outside the support frame 210. It should be understood that this is only the preferred embodiment of the invention and is not a limitation on the position and structure of the mounting groove 230 and the support frame 210.

[0044] In a preferred embodiment, the upper support member 110 and the lower support member 120 are connected by an elastic connector 130.

[0045] For example, refer to Figure 1The elastic connector 130 is a spring structure with a hook at the lower end. The upper end of the spring structure is connected to the upper support member 110. This connection can be a fixed connection, such as welding, or a non-fixed connection, such as hooking. The lower end of the spring structure hooks onto the lower support member 120 via the hook. Using the elastic connector 130 to connect the upper support member 110 and the lower support member 120 allows for easy adjustment of the distance between them. Furthermore, when the tile 300 is placed in the wall, the retraction of the elastic connector 130 causes the upper support member 110 and the lower support member 120 to abut against the tile 300, providing a fixing effect. Additionally, the hook-and-loop connection facilitates the later separation of the upper support member 110 and the lower support member 120. It should be understood that those skilled in the art can choose other elastic connectors 130, provided that the upper support member 110 and the lower support member 120 are detachably connected; this invention does not limit this choice. It should also be noted that the strength of the elastic connector 130 should meet the load-bearing requirements to prevent the elastic connector 130 from breaking due to weight after the blue tile 300 is arranged on the hoisting assembly 100.

[0046] It should be noted that the upper support member 110 and the lower support member 120 can also be connected in a rigid and detachable manner, as long as sufficient distance is maintained between the upper support member 110 and the lower support member 120.

[0047] In a preferred embodiment, the upper support member 110 is provided with a plurality of clips 140 for securing the blue tile 300 against the lower support member 120.

[0048] For example, refer to Figure 1 The clamping element 140 is an elastic rod-shaped structure disposed on the upper support 110, and its length is sufficient to allow the lower end of the clamping element 140 to abut against the lower support 120. The clamping elements 140 are distributed according to the length of the tiles 300 to be placed, so that the clamping elements 140 can exert pressure on all the tiles 300 placed on the hoisting assembly 100.

[0049] In a preferred embodiment, the locking member 140 is an elastic locking member. Using an elastic locking member makes it easier to prevent the roof tile 300 from caving, especially when a rigid, detachable connection is used between the upper support member 110 and the lower support member 120.

[0050] In a preferred embodiment, the support frame 210 is a grid frame and its overall shape matches the roof shape.

[0051] For example, the grid of the time frame is a rectangular grid. The support frame 210 is manufactured according to the roof area to ensure that it can cover the entire roof and that its shape matches the surface shape of the roof.

[0052] In a preferred embodiment, the X-shaped mounting member 220 includes an upper receiving member 221 for mounting the lower support member 120, and an X-shaped support frame 222 connected to the receiving member 221 at the bottom, which can be closed and opened.

[0053] For example, refer to Figure 2 and 4 The receiving member 221 has a C-shaped groove, the size of which is greater than or equal to the frame size of the lower support member 120 to ensure that the lower support member 120 can be placed into the C-shaped groove. The receiving member 221 can be made of pressed steel sheet; this invention does not limit its application.

[0054] For example, the X-shaped support frame 222 includes two arc-shaped steel plates connected to each other by welding or other means to form an X-shaped structure. Each of the two upper ends of the X-shaped support frame 222 is connected to a receiving member 221, and its lower end is installed in the mounting groove 230. When the receiving member 221 at the upper end is under force, the bottom of the arc-shaped steel plates will further separate, thus ensuring the stability of the X-shaped support frame 222 in the mounting groove 230. Furthermore, the X-shaped support component made of arc-shaped steel plates is more robust under pressure from the top, and when the pressure from the top is removed and it is pulled upwards, its bottom can close, allowing it to be easily pulled out of the mounting groove 230, thereby forming an adjustable and replaceable support component.

[0055] In a preferred embodiment, the mounting groove 230 is provided with two fitting shafts 231 and one separating shaft 232. The two fitting shafts 231 are located on both sides of the X-shaped mounting member 220, and the separating shaft 232 is located at the lower part of the X-shaped mounting member 220.

[0056] Among them, reference Figure 4 A certain distance is left between the two mating shafts 231, allowing the lower part of the X-shaped mounting member 220 to close and pass between the two mating shafts 231. After the lower part of the X-shaped mounting member 220 passes through the two mating shafts 231, it separates and passes through both sides of the separating shaft 232. Starting from the lower part of the X-shaped mounting, the mating shafts 231 and the separating shaft 232 provide a certain degree of restraint, making the X-shaped mounting member 220 more securely installed in the mounting groove 230.

[0057] The present invention also includes a construction method for installing 300 blue tiles using the above-mentioned 300 blue tile installation device, comprising the following steps:

[0058] Step 1: Construct the support frame 210 on the ground according to the shape of the roof. The support frame 210 is provided with an installation groove 230 according to the paving requirements. The X-shaped mounting piece 220 is installed in the installation groove 230. The support frame 210 is then hoisted and fixed on the roof.

[0059] Among them, the installation positions and fixing points on the roof need to be determined in advance to facilitate the overall installation of the support frame 210 later.

[0060] In addition, the mounting slots 230 are arranged in parallel and equidistant rows on the support frame 210, and the distance between each row of mounting slots 230 is sufficient to accommodate a row of blue tiles 300, as detailed in the following reference. Figure 6 , 7 .

[0061] Step 2: According to the paving requirements, several upper support members 110 and lower support members 120 are made on the ground, and the blue tiles 300 are arranged between the upper support members 110 and the lower support members 120 according to certain rules.

[0062] The number of lower support members 120 needs to be calculated based on the area of ​​the roof to ensure that the entire roof can be covered, while the number of upper support members 110 can be less than or equal to the number of lower support members 120.

[0063] It should be noted that when arranging the blue tiles 300, a row of blue tiles is arranged between the upper support member 110 and the lower support member 120. Preferably, the front end of the second blue tile 300 overlaps the rear end of the first blue tile 300, and the front end of the third blue tile 300 overlaps the rear end of the second blue tile 300, and so on, forming a complete row of blue tiles 300 between the upper support member 110 and the lower support member 120. During installation, attention should be paid to the overall orientation of the row of blue tiles 300, ensuring that the first blue tile 300 is located at the lowest point of the roof to guarantee unobstructed drainage.

[0064] Step 3: Hoist the support member with the 300 blue tiles and the lower support member 120 onto the support frame 210. Then connect the lower support member 120 to the upper end of the X-shaped mounting member 220. After the connection is complete, remove the upper support member 110. At this time, the first layer of blue tiles is laid.

[0065] Reference Figure 6 and 7 Each X-shaped mounting piece 220 has two receiving pieces 221. The receiving pieces 221 on two adjacent rows of X-shaped mounting pieces 220 are used to place the lower support piece 120 of the same row, that is, the same row of blue tile 300.

[0066] Step 4: Manually lay a second layer of blue tiles on top of the already laid blue tiles (300mm).

[0067] Reference Figure 7 The second layer of blue tiles is placed in the opposite direction to the first layer, with the inner curved surface of the first layer facing upwards and the inner curved surface of the second layer facing downwards. One row of second-layer tiles overlaps two rows of first-layer tiles. It should be noted that the second layer of tiles can be arranged either in a vertically aligned manner, with one second-layer tile overlapping two first-layer tiles, or in a staggered manner, with one second-layer tile overlapping four second-layer tiles. The installation of the second layer of tiles requires workers to be present on the roof.

[0068] Step 5: Repeat steps 3 and 4 until all the required 300mm blue tiles are in place.

[0069] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A tile installation device, characterized in that, include, A hoisting assembly for arranging and hoisting blue tiles to their installation position includes an upper support and a lower support, wherein the upper and lower supports are detachably connected, and the blue tiles are placed between the upper and lower supports; and... A roof support assembly for supporting the lower support member to install the arranged blue tiles into place includes a support frame installed on the roof and an X-shaped mounting member. The support frame is provided with multiple mounting slots. The lower end of the X-shaped mounting member is installed in the mounting slot, and the upper end is used to install the lower support member on which the blue tiles are arranged. The X-shaped mounting component includes an upper receiving member for mounting the lower support member, and an X-shaped support frame connected to the receiving member at the bottom, which can be closed and opened. The mounting groove is provided with two fitting shafts and one separating shaft. The two fitting shafts are located on both sides of the X-shaped mounting component, and the separating shaft is located at the bottom of the X-shaped mounting component.

2. The tile installation device according to claim 1, characterized in that, The upper support member and the lower support member are connected by an elastic connector.

3. A tile installation device according to claim 1 or 2, characterized in that, The upper support member is provided with several clips to hold the blue tile against the lower support member.

4. The tile installation device according to claim 3, characterized in that, The card is a flexible card.

5. A tile installation device according to claim 1, characterized in that, The supporting frame is a grid frame and its overall shape matches the roof shape.

6. A method for installing blue roof tiles, characterized in that, The method of using the tile installation device according to claim 1 includes the following steps: Step 1: Construct the support frame on the ground according to the shape of the roof. The support frame has installation grooves made according to the paving requirements. X-shaped mounting parts are installed in the installation grooves. The support frame is then hoisted and fixed to the roof. Step 2: According to the paving requirements, several upper and lower support components are made on the ground, and the blue tiles are arranged between the upper and lower support components according to certain rules. Step 3: Hoist the upper and lower support components with the blue tiles onto the support frame, then connect the lower support component to the upper end of the X-shaped mounting component. After the connection is complete, remove the upper support component. At this point, the first layer of blue tiles is laid. Step four: Manually lay a second layer of blue tiles on top of the existing blue tiles; Step 5: Repeat steps 3 and 4 until all the required blue tiles are laid.

7. The method for installing blue tiles according to claim 6, characterized in that, In step two, the first layer of blue tiles is arranged in an overlapping manner, with the outer arc surface of the first layer of blue tiles facing downwards.

8. The method for installing blue tiles according to claim 6, characterized in that, In step four, the second layer of blue tiles is laid in an overlapping manner, with the outer arc surface of the second layer of blue tiles facing upwards, and each second layer of blue tiles is pressed against at least two first layer blue tiles.

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