A sugarcane planter with whole stalk pre-loading and real-time automatic seed feeding device
By designing a whole-stalk pre-loading and real-time automatic seed feeding device for the sugarcane planter, the problems of large manual labor and low intelligence level in whole-stalk sugarcane planting are solved, automatic feeding is realized, and work efficiency and economic benefits are improved.
Patent Information
- Application Number
- CN202311777227.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2043-12-21
AI Technical Summary
Existing sugarcane planters have problems with large manual labor, low intelligence level and high cost in the process of real-time cutting of whole stalks, especially in the loading, transportation and cutting processes, resulting in low work efficiency.
A whole-stalk pre-loading and real-time automatic seed feeding device for a sugarcane planter was designed, which included a seeding mechanism, a conveying mechanism and a one-by-one feeding mechanism. The whole stalk of sugarcane was automatically transported to the inlet of the cutting mechanism through the clamping, conveying and shifting mechanisms, thus realizing automatic feeding.
The automation level of sugarcane planters is improved, the amount of manual labor is reduced, and work efficiency and economic benefits are improved.
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Figure CN117501931B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a sugarcane planter, in particular to a whole-stalk pre-loading and real-time automatic seed feeding device for the sugarcane planter. Background Art
[0002] Segmented planting is the predominant sugarcane planting method, which can be divided into pre-cutting and real-time cutting. With the continuous development of the sugarcane sugar industry, mechanized sugarcane planting has become an inevitable trend. Real-time sugarcane planting involves real-time segmentation of whole stalks. The cut sugarcane buds have high self-moisture content, low mold contamination, and a high germination rate after entering the soil. Whole-stalk real-time segmentation requires loading, transporting, clamping, and segmenting. Automated continuous operation requires a large workspace, and the installation of mobile planters can lead to large tool size and excessive power consumption. Currently, real-time sugarcane planting using whole-stalk segmentation is only possible with vehicle-mounted, manually performing loading, transporting, clamping, and segmenting operations. For example, the 2CZQ-2 and 2CZ-2 sugarcane planters commonly used in Guangxi pre-place the sugarcane on the planter's frame. The sugarcane is then manually inserted vertically into the feeder. The segmenting rollers then cut the sugarcane into segments for sowing and evenly distribute them in the field. The next step is soil covering. Although the operation continuity is good, the manual labor is large, the level of intelligence is low, and the cost is high, which affects the income of sugarcane farmers. Summary of the Invention
[0003] The purpose of the present invention is to overcome the above-mentioned problems and provide a real-time automatic seed feeding and sowing device for whole-stalk pre-loading of sugarcane planters. The automatic seed feeding and sowing device can automatically transport whole-stalk sugarcane to the inlet of the cutting mechanism, saving time and labor and effectively improving work efficiency and economic benefits.
[0004] The purpose of the present invention is achieved through the following technical solutions:
[0005] A whole-stalk pre-loading and real-time automatic seed feeding device for a sugarcane planter comprises a seeding mechanism for arranging sugarcanes in an orderly manner, a conveying mechanism for conveying the seeding mechanism, and a one-by-one feeding mechanism for feeding whole-stalk sugarcanes one by one to an inlet of a cutting mechanism;
[0006] The seeding mechanism includes a seeding frame and a clamping structure for vertically clamping whole stalks of sugarcane on the seeding frame; the seeding frame is provided with a plurality of fixed clamping grooves arranged in a straight line; in the conveying state, the arrangement direction of the plurality of fixed clamping grooves is perpendicular to the conveying direction of the conveying mechanism; the clamping structures are provided in plurality and are arranged in a direction parallel to the arrangement direction of the plurality of fixed clamping grooves, and the number of the clamping structures is the same as the number of the fixed clamping grooves;
[0007] The conveying mechanism includes a batch conveying mechanism for conveying the seeding racks in batches and an intermediate transfer mechanism for transferring the seeding racks from the batch conveying mechanism to the one-by-one feeding mechanism;
[0008] The one-by-one feeding mechanism includes a transverse mounting frame for the seeding frame to move laterally, an intermittent toggle mechanism for driving the seeding frame one by one close to the inlet of the segmentation mechanism, and an unlocking structure for releasing the clamping effect of the clamping structure; a transverse movement channel is provided on the transverse mounting frame; the driving direction of the intermittent toggle mechanism is parallel to the extension direction of the transverse movement channel; the unlocking structure is located above the inlet of the segmentation mechanism.
[0009] The working principle of the above-mentioned whole stalk pre-loading and real-time automatic seed feeding device of the sugarcane planter is as follows:
[0010] During operation, the whole sugarcane plant is inserted into the fixed clamping groove of the seeding frame in an upright state, the whole stalk of sugarcane is clamped on the seeding frame by the clamping structure, and the seeding frame filled with sugarcane is placed on the batch conveying mechanism; the seeding frame filled with sugarcane is transported to the horizontal moving channel of the horizontal mounting frame in turn by the batch conveying mechanism and the intermediate transfer mechanism; the seeding frame is intermittently driven to move toward the inlet of the segmentation mechanism by the intermittent toggle mechanism, and when the sugarcane moves to above the inlet of the segmentation mechanism, the clamping effect of the clamping structure is released by the unlocking structure, that is, the sugarcane is released. At this time, the sugarcane falls into the inlet of the segmentation mechanism below under the action of gravity, and then the segmentation mechanism cuts the whole stalk of sugarcane into segments, and finally the sowing work is carried out.
[0011] In a preferred embodiment of the present invention, the seeding mechanism, the conveying mechanism and the one-by-one feeding mechanism are each provided with two groups and are arranged vertically, so that the sugarcane can be conveyed and fed more stably.
[0012] A preferred embodiment of the present invention is that the clamping structure includes a seeding clamp, a clamping seat, and a tensioning spring; the seeding clamp is located in front of the fixed clamping slot, and the seeding clamp is provided with a movable clamping slot that cooperates with the fixed clamping slot; the clamping seat includes a rod-shaped connecting portion and a mounting portion, one end of the rod-shaped connecting portion passes through the seeding frame and is fixedly connected to the seeding clamp, and the other end of the rod-shaped connecting portion is fixedly connected to the mounting portion; the tensioning spring is sleeved on the rod-shaped connecting portion, and the two ends of the tensioning spring respectively abut against the mounting portion and the seeding frame. Through the above structure, the seeding clamp can be driven in a direction away from the fixed clamping slot to expand the gap between the fixed clamping slot and the movable clamping slot. After placing the sugarcane vertically between the fixed clamping slot and the movable clamping slot, the seeding clamp can be released to clamp the sugarcane between the fixed clamping slot and the movable clamping slot. According to the above operation, the sugarcanes can be fixed one by one on the seeding frame, which is convenient for subsequent unified transportation and one-by-one feeding.
[0013] Furthermore, the fixed clamping groove and the movable clamping groove are both trumpet-shaped structures, which is convenient for adapting to sugarcanes of different sizes.
[0014] A preferred embodiment of the present invention comprises a batch conveying mechanism comprising a conveying chuck, a conveyor belt, and a conveying drive mechanism for driving the conveyor belt; two conveyor belts are provided; two groups of conveying chucks are provided, one on each conveyor belt, each group of conveying chucks comprising a plurality of conveying chucks; the conveying chucks are fixed to the outer surface of the conveyor belt; and in the conveying state, the ends of the seeding rack are respectively placed on the conveying chucks of the two conveyor belts. With the above structure, the seeding rack is placed on the conveying chucks of the two conveyor belts and transported forward by the conveyor belts. When the seeding rack moves to the end of the conveying channel, the conveying chucks rotate downward along with the conveyor belts, thereby transferring the seeding rack to the intermediate transfer mechanism.
[0015] Furthermore, the conveying drive mechanism includes a conveying drive motor and a conveying transmission assembly; the conveying transmission assembly includes a chain transmission assembly and a synchronous transmission shaft, the chain transmission assembly is provided with two groups and is respectively connected to two conveyor belts, and the synchronous transmission shaft is connected between the two groups of chain transmission assemblies.
[0016] In a preferred embodiment of the present invention, the intermediate transfer mechanism comprises a transfer assembly for transferring the sugarcane on the conveyor belt to the feeding mechanism one by one, and a transfer drive mechanism for driving the transfer assembly to move;
[0017] The transfer assembly is provided with two groups, each including a transfer support plate, a one-way push block and a one-way transfer spring; the transfer support plate is located between the two conveyor belts; the transverse mounting frame is located in front of the transfer support plate; the one-way push block and the one-way transfer spring are both arranged in the support plate mounting groove of the transfer support plate, and the one-way transfer spring is located below the one-way push block; the top of the one-way push block is provided with a push block lower pressure surface for squeezing the seed rack conveyed forward;
[0018] When the seed rack is in the state of being ready to be transferred, the one-way push block is located below the conveying channel of the seed rack. After the seed rack approaches the one-way push block, it acts on the lower pressure surface of the push block to press the one-way push block downward, and then the seed rack passes over the one-way push block. At this time, the one-way transfer spring drives the one-way push block to reset; the seed rack continues to move forward until it falls from the conveying seat of the conveyor belt to the transfer pallet; then, driven by the transfer drive mechanism, the transfer pallet moves forward and pushes the seed rack to the horizontal mounting frame of the feeding mechanism one by one through the one-way push block.
[0019] Furthermore, the transfer drive mechanism includes a transfer drive motor and a transfer transmission assembly, the transfer transmission assembly includes a transfer gear, a transfer rack and a transfer chain transmission assembly, the chain transmission assembly is connected between the transfer drive motor and the transfer gear, and the transfer rack constitutes the transfer pallet.
[0020] A preferred solution of the present invention, wherein, the lateral moving channel is provided with an anti-drop limiting structure for limiting the seeding rack on the lateral mounting frame, the anti-drop limiting structure comprises a plurality of linearly arranged one-way limiting components, each one-way limiting component includes a one-way limiting block and a one-way limiting spring; the one-way limiting block and the one-way limiting spring are both arranged in the one-way mounting groove of the lateral mounting frame, and the one-way limiting spring is located below the one-way limiting block; the top of the one-way limiting block is provided with a limiting downward pressure surface for squeezing the seeding rack transported forward; the seeding rack is provided with a limiting strip portion on the side facing the lateral moving channel, and the interior of the limiting strip portion is provided with a limiting lock groove that cooperates with the one-way limiting block. When in working condition, the transfer support plate and the one-way push block push the seed rack toward the lateral moving channel. After the limit bar of the seed rack approaches the one-way limit block, it acts on the lower pressure surface of the push block to press the one-way limit block downward. Then the seed rack passes over the one-way limit block, and then the one-way limit spring drives the one-way limit block to reset. At this time, the one-way limit block extends into the limit lock groove of the limit bar, and the one-way limit block limits the seed rack to prevent the seed rack from falling from the lateral mounting frame.
[0021] In a preferred embodiment of the present invention, the intermittent toggle mechanism includes a one-way toggle structure, a toggle transmission assembly, and a toggle drive mechanism;
[0022] The one-way toggle structure includes a one-way toggle tooth, a one-way torsion spring and a shift rod; the toggle transmission assembly includes a sliding block, a forward transmission plate, a return transmission fork and a turntable; the moving direction of the sliding block is parallel to the horizontal movement channel of the horizontal mounting frame; the one-way toggle tooth is rotatably connected to the sliding block; the shift rod is fixed on the sliding block; the one-way torsion spring causes the one-way toggle tooth to press on the shift rod; a plurality of toggle grooves cooperating with the one-way toggle teeth are provided on the side of the seeding frame; one end of the forward transmission plate is fixed on the sliding block, and the other end of the forward transmission plate extends to the top of the turntable ; The return transmission fork is rotatably arranged, and the return transmission fork is provided with a first transmission part and a second transmission part, and the first transmission part is provided with a movable transmission groove; the sliding block is provided with a transmission rod located in the movable transmission groove; the turntable is provided with a shift rod, and the axis of the shift rod is parallel to the rotation center of the turntable; when the sliding block slides in the outward stroke, the shift rod acts on the outward stroke transmission plate; when the sliding block slides in the return stroke, the shift rod acts on the second transmission part of the return transmission fork; the outward stroke moving distance of the one-way shift tooth is equal to the spacing between two adjacent fixed clamping grooves on the seeding rack;
[0023] The driving end of the toggle drive mechanism is connected to the turntable. Through the above structure, when the seeding frame is transferred to the horizontal mounting frame, the one-way shifting tooth is engaged with the first shifting slot of the seeding frame, and the other end of the outbound transmission plate is located on the rotation path of the shifting rod. Then, the toggle drive mechanism drives the turntable to rotate, and the shifting rod on the turntable drives the outbound transmission plate to move toward the inlet of the segmenting mechanism, while driving the sliding block and the one-way shifting tooth to move synchronously, so that the seeding frame is shifted toward the inlet of the segmenting mechanism by the one-way shifting tooth, so that the corresponding sugarcane is shifted to above the inlet of the segmenting mechanism. At this time, the second transmission part of the return transmission fork rotates along with the transmission rod on the sliding block to the rotation path of the shifting rod. The above is the outbound operation of the one-way shifting tooth. When the sugarcane is moved to the top of the inlet of the cutting mechanism, the turntable continues to rotate, the shifting rod begins to move away from the outward transmission plate, and gradually approaches the second transmission part of the return transmission fork. When the shifting rod acts on the second transmission part of the return transmission fork, the entire return transmission fork rotates. At this time, the first transmission part of the return transmission fork drives the sliding block to move back through the transmission rod, and at the same time drives the one-way shifting tooth to reset, and the one-way shifting tooth is switched from the first shifting slot to the second shifting slot; the above is the return operation of the one-way shifting tooth; at this point, a shifting cycle is completed.
[0024] Furthermore, the toggle drive mechanism includes a toggle drive motor and a toggle transmission assembly, and the toggle drive motor is connected to the turntable through the toggle transmission assembly.
[0025] In a preferred embodiment of the present invention, the unlocking structure includes an unlocking push block fixedly mounted above the transverse movement channel; and an unlocking boss that cooperates with the unlocking push block is provided on the side of the clamp seat facing away from the seeding frame. With this structure, when the seeding frame moves laterally toward the inlet of the segmenting mechanism, the unlocking boss of the corresponding clamp seat also approaches the unlocking push block; when the corresponding sugarcane moves above the inlet of the segmenting mechanism, the unlocking push block comes into contact with the unlocking boss of the corresponding clamp seat, driving the clamp seat toward the seeding clamp, thereby opening the seeding clamp and allowing the sugarcane to fall freely.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] The automatic seed feeding and seeding device of the present invention is provided with a seeding mechanism for arranging sugarcanes in an orderly manner, a conveying mechanism for conveying the seeding mechanism, and a one-by-one feeding mechanism for feeding whole stalks of sugarcane to the inlet of the cutting mechanism one by one. It can automatically convey whole stalks of sugarcane to the inlet of the cutting mechanism, has a high degree of automation, saves time and labor, and can effectively improve work efficiency and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1-2The present invention is a schematic diagram of the three-dimensional structure of the whole-stalk pre-loading and real-time automatic seed feeding device of the sugarcane planter from two different perspectives.
[0029] Figure 3 It is a schematic diagram of the three-dimensional structure of the seed-metering mechanism of the present invention.
[0030] Figure 4 It is a side view of the seed-discharging mechanism and the transverse mounting frame of the present invention.
[0031] Figure 5 It is a schematic diagram of the three-dimensional structure of the conveying mechanism of the present invention.
[0032] Figure 6 for Figure 1 Magnified view of the X in .
[0033] Figure 7 It is a three-dimensional structural diagram of the one-by-one feeding mechanism and the seed discharging mechanism of the present invention.
[0034] Figure 8-11 It is a top view of the feeding mechanism and seed discharging mechanism of the present invention in multiple different states. DETAILED DESCRIPTION
[0035] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described below in conjunction with embodiments and drawings, but the embodiments of the present invention are not limited thereto.
[0036] The whole-stalk pre-loading and real-time automatic seed feeding device of the sugarcane planter of this embodiment includes a seeding mechanism for arranging the sugarcanes in an orderly manner, a conveying mechanism for conveying the seeding mechanism, and a one-by-one feeding mechanism for feeding the whole stalks of sugarcane to the inlet of the cutting mechanism one by one; wherein, the seeding mechanism, the conveying mechanism and the one-by-one feeding mechanism are each provided with two groups and are arranged vertically respectively, so that the sugarcane can be transported and fed more stably.
[0037] See also Figure 1-3 The seeding mechanism includes a seeding frame 1 and a clamping structure for vertically clamping the whole stalk of sugarcane on the seeding frame 1; the seeding frame 1 is provided with a plurality of fixed clamping grooves 1-1 arranged in a straight line; in the conveying state, the arrangement direction of the plurality of fixed clamping grooves 1-1 is perpendicular to the conveying direction of the conveying mechanism; the clamping structure is provided with a plurality of and is arranged in a direction parallel to the arrangement direction of the plurality of fixed clamping grooves 1-1, and the number of the clamping structures is the same as the number of the fixed clamping grooves 1-1.
[0038] See also Figure 1-3The clamping structure includes a seeding clamp 2, a clamping seat 3 and a tensioning spring (not shown in the figure); the seeding clamp 2 is located in front of the fixed clamping groove 1-1, and the seeding clamp 2 is provided with a movable clamping groove 2-1 that cooperates with the fixed clamping groove 1-1; the clamping seat 3 includes a rod-shaped connecting part and a mounting part, one end of the rod-shaped connecting part passes through the seeding frame 1 and is fixedly connected to the seeding clamp 2, and the other end of the rod-shaped connecting part is fixedly connected to the mounting part; the tensioning spring is sleeved on the rod-shaped connecting part, and the two ends of the tensioning spring respectively rest on the mounting part and the seeding frame 1.
[0039] Furthermore, the fixed clamping groove 1-1 and the movable clamping groove 2-1 are both trumpet-shaped structures, which is convenient for adapting to sugarcanes of different sizes.
[0040] See also Figure 1-2 and Figure 5-6 The conveying mechanism includes a batch conveying mechanism for batch conveying the seed rack 1 and an intermediate transfer mechanism for transferring the seed rack 1 from the batch conveying mechanism to the feeding mechanism one by one; the batch conveying mechanism includes a conveying card seat 4, a conveyor belt 5 and a conveying drive mechanism for driving the conveyor belt 5 to move; there are two conveyor belts 5; there are two groups of conveying cards 4 and they are respectively arranged on two conveyor belts 5, and each group of conveying cards 4 includes multiple conveying cards 4; the conveying cards 4 are fixed on the outer surface of the conveyor belt 5; in the conveying state, the two ends of the seed rack 1 are respectively placed on the conveying cards 4 of the two conveyor belts 5.
[0041] Furthermore, the conveying drive mechanism includes a conveying drive motor 6 and a conveying transmission assembly; the conveying transmission assembly includes a chain transmission assembly and a synchronous transmission shaft, the chain transmission assembly is provided with two groups and is respectively connected to two conveyor belts 5, and the synchronous transmission shaft is connected between the two groups of chain transmission assemblies.
[0042] See also Figure 1-2 and Figure 5-6The intermediate transfer mechanism includes a transfer component for transferring the sugarcane on the conveyor belt 5 to the feeding mechanism one by one and a transfer drive mechanism for driving the transfer component to move; the transfer component is provided with two groups and both include a transfer support plate 7, a one-way push block 8 and a one-way transfer spring (not shown in the figure); the transfer support plate 7 is located between the two conveyor belts 5; the one-way push block 8 and the one-way transfer spring are both arranged in the support plate mounting groove of the transfer support plate 7, and the one-way transfer spring is located below the one-way push block 8; the top of the one-way push block 8 is provided with a seed rack 1 for forward transportation. The one-way push block 8 is pressed downwards, and in the conveying state ready for transfer, the one-way push block 8 is located below the conveying channel of the seed rack 1. After the seed rack 1 approaches the one-way push block 8, it acts on the lower pressure surface of the push block to press the one-way push block 8 downwards, and then the seed rack 1 passes over the one-way push block 8. At this time, the one-way transfer spring drives the one-way push block 8 to reset; the seed rack 1 continues to move forward until the seed rack 1 falls from the conveying card seat 4 of the conveyor belt 5 onto the transfer support plate 7; then, driven by the transfer drive mechanism, the transfer support plate 7 moves forward and pushes the seed rack 1 to the feeding mechanism one by one through the one-way push block 8.
[0043] Furthermore, the transfer drive mechanism includes a transfer drive motor 9 and a transfer transmission assembly, the transfer transmission assembly includes a transfer gear 10, a transfer rack and a transfer chain transmission assembly, the chain transmission assembly is connected between the transfer drive motor 9 and the transfer gear 10, and the transfer rack constitutes the transfer pallet 7.
[0044] See also Figure 1-2 The one-by-one feeding mechanism includes a transverse mounting frame 11 for the seed-metering frame 1 to move laterally, an intermittent toggle mechanism for driving the seed-metering frame 1 one by one close to the inlet of the segmentation mechanism, and an unlocking structure for releasing the clamping effect of the clamping structure; the transverse mounting frame 11 is located in front of the transfer tray 7, and a transverse movement channel is provided on the transverse mounting frame 11; the driving direction of the intermittent toggle mechanism is parallel to the extension direction of the transverse movement channel; the unlocking structure is located above the inlet of the segmentation mechanism.
[0045] See also Figure 1-4The lateral moving channel is provided with an anti-drop limiting structure for limiting the seeding frame 1 on the lateral mounting frame 11, and the anti-drop limiting structure includes a plurality of linearly arranged one-way limiting components, each of which includes a one-way limiting block 12 and a one-way limiting spring (not shown in the figure); the one-way limiting block 12 and the one-way limiting spring are both arranged in the one-way mounting groove of the lateral mounting frame 11, and the one-way limiting spring is located below the one-way limiting block 12; the top of the one-way limiting block 12 is provided with a limiting downward pressure surface for squeezing the seeding frame 1 transported forward; the seeding frame 1 is provided with a limiting strip portion 1-2 on the side facing the lateral moving channel, and the interior of the limiting strip portion 1-2 is provided with a limiting lock groove 1-3 that cooperates with the one-way limiting block 12. In the working state, the transfer support plate 7 and the one-way push block 8 push the seed rack 1 to the horizontal moving channel. After the limit strip 1-2 of the seed rack 1 approaches the one-way limit block 12, it acts on the lower pressure surface of the push block to press the one-way limit block 12 downward, and then the seed rack 1 passes over the one-way limit block 12, and then the one-way limit spring drives the one-way limit block 12 to reset. At this time, the one-way limit block 12 extends into the limit lock groove 1-3 of the limit strip 1-2, and the seed rack 1 is limited by the one-way limit block 12 to prevent the seed rack 1 from falling from the horizontal mounting frame 11.
[0046] See also Figure 1-2 and Figure 7-8, the intermittent toggle mechanism includes a one-way toggle structure, a toggle transmission assembly and a toggle drive mechanism; the one-way toggle structure includes a one-way toggle tooth 13, a one-way torsion spring (not shown in the figure) and a gear rod 14; the toggle transmission assembly includes a sliding block 15, a forward transmission plate 16, a return transmission fork 17 and a turntable 18; the moving direction of the sliding block 15 is parallel to the horizontal movement channel of the horizontal mounting frame 11; the one-way toggle tooth 13 is rotatably connected to the sliding block 15; the gear rod 14 is fixed on the sliding block 15; the one-way torsion spring causes the one-way toggle tooth 13 to press on the gear rod 14; a plurality of toggle grooves 1-4 that cooperate with the one-way toggle tooth 13 are provided on the side of the seed rack 1; one end of the forward transmission plate 16 is fixed on the sliding block 15, and the other end of the forward transmission plate 16 is fixed on the sliding block 15. Extending to the top of the turntable 18; the return transmission fork 17 is rotatably arranged, and the return transmission fork 17 is provided with a first transmission part and a second transmission part, and the first transmission part is provided with a movable transmission groove 17-1; the sliding block 15 is provided with a transmission rod located in the movable transmission groove 17-1; the turntable 18 is provided with a shift rod 19, and the axis of the shift rod 19 is parallel to the rotation center of the turntable 18; when the sliding block 15 slides in the outward stroke, the shift rod 19 acts on the outward stroke transmission plate 16; when the sliding block 15 slides in the return stroke, the shift rod 19 acts on the second transmission part of the return transmission fork 17; the outward movement distance of the one-way shift tooth 13 is equal to the spacing between the two adjacent fixed clamping grooves 1-1 on the seed rack 1; the driving end of the shift drive mechanism is connected to the turntable 18.
[0047] Furthermore, the toggle drive mechanism includes a toggle drive motor 20 and a toggle transmission assembly, and the toggle drive motor 20 is connected to the turntable 18 via the toggle transmission assembly.
[0048] See also Figure 7-8 The unlocking structure includes an unlocking push block 21, which is fixed above the transverse moving channel; the side of the clamping seat 3 facing away from the seed rack 1 is provided with an unlocking boss 3-1 that cooperates with the unlocking push block 21.
[0049] See also Figure 1-11 The working principle of the whole stalk pre-loading and real-time automatic seed feeding device of the sugarcane planter of this embodiment is as follows:
[0050] During operation, the whole stalk of sugarcane is inserted into the fixed clamping groove 1-1 of the seeding frame 1 in an upright state, and the whole stalk of sugarcane is clamped on the seeding frame 1 by the clamping structure, wherein the operation of the clamping structure is: driving the seeding clamp 2 in the direction away from the fixed clamping groove 1-1, so as to expand the gap between the fixed clamping groove 1-1 and the movable clamping groove 2-1, and after placing the sugarcane vertically between the fixed clamping groove 1-1 and the movable clamping groove 2-1, loosening the seeding clamp 2, the sugarcane can be clamped between the fixed clamping groove 1-1 and the movable clamping groove 2-1; according to the above operation, the sugarcanes can be fixed on the seeding frame 1 one by one.
[0051] The seed rack 1 filled with sugarcane is placed on the conveying seat 4 of the two conveyor belts 5 of the batch conveying mechanism, and the conveyor belt 5 conveys the seed rack 1 forward. When the seed rack 1 moves to the end of the conveying channel, the conveying seat 4 rotates downward with the conveyor belt 5. Furthermore, before the transfer, the one-way push block 8 is located below the conveying channel of the seed rack 1. After the seed rack 1 approaches the one-way push block 8, it acts on the lower pressure surface of the push block, pressing the one-way push block 8 downward. Then, the seed rack 1 passes over the one-way push block 8. At this time, the one-way transfer spring drives the one-way push block 8 to reset. The seed rack 1 continues to move forward until it falls from the conveying seat 4 of the conveyor belt 5 onto the transfer tray 7. Then, driven by the transfer drive mechanism, the transfer tray 7 moves forward and pushes the seed rack 1 to the horizontal mounting frame 11 of the feeding mechanism one by one through the one-way push block 8.
[0052] When the seeding frame 1 is transferred to the horizontal mounting frame 11, the one-way shifting tooth 13 is matched in the first shifting groove 1-4 of the seeding frame 1. At this time, the other end of the outward transmission plate 16 is located on the rotation path of the shifting rod 19. Figure 8 Then, the turntable 18 is driven to rotate by the toggle drive mechanism, and the toggle lever 19 on the turntable 18 drives the outward transmission plate 16 to move toward the inlet of the segmentation mechanism, and at the same time drives the sliding block 15 and the one-way toggle gear 13 to move synchronously, so that the seed rack 1 is toggled toward the inlet of the segmentation mechanism by the one-way toggle gear 13, so that the corresponding sugarcane is toggled to the top of the inlet of the segmentation mechanism. At this time, the second transmission part of the return transmission fork 17 rotates along with the transmission rod on the sliding block 15 to the rotation path of the toggle lever 19, as shown in FIG. Figure 9-10 The above is the forward operation of the one-way shifting tooth 13. When the sugarcane is shifted to above the inlet of the segmentation mechanism, the turntable 18 continues to rotate, and the shifting rod 19 begins to move away from the forward transmission plate 16 and gradually approaches the second transmission part of the return transmission fork 17. When the shifting rod 19 acts on the second transmission part of the return transmission fork 17, the entire return transmission fork 17 rotates. At this time, the first transmission part of the return transmission fork 17 drives the sliding block 15 to move back through the transmission rod, and at the same time drives the one-way shifting tooth 13 to reset. The one-way shifting tooth 13 switches from the first shifting slot 1-4 to the second shifting slot 1-4; the above is the return operation of the one-way shifting tooth 13. Figure 11; This completes a dialing cycle.
[0053] When the sugarcane moves to the top of the inlet of the cutting mechanism, the unlocking push block 21 is squeezed into contact with the unlocking boss 3-1 of the corresponding clamp seat 3, driving the clamp seat 3 to move toward the seeding clamp 2, thereby opening the seeding clamp 2. Figure 10 Under the action of gravity, the sugarcane falls into the inlet of the cutting mechanism below, and then the cutting mechanism cuts the whole stalk of sugarcane into segments, and finally the sowing work is carried out.
[0054] The above is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited to the above content. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principles of the present invention should be considered as equivalent replacement methods and are included in the scope of protection of the present invention.
Claims
1. A sugarcane planter with whole stalk pre-loading and real-time automatic seed feeding device, characterized in that: It includes a seeding mechanism for arranging sugarcanes neatly, a conveying mechanism for conveying the seeding mechanism, and a feeding mechanism for feeding whole stalks of sugarcane to the inlet of the cutting mechanism one by one; The seeding mechanism includes a seeding frame and a clamping structure for vertically clamping whole stalks of sugarcane on the seeding frame; the seeding frame is provided with a plurality of fixed clamping grooves arranged in a straight line; in the conveying state, the arrangement direction of the plurality of fixed clamping grooves is perpendicular to the conveying direction of the conveying mechanism; the clamping structures are provided in plurality and are arranged in a direction parallel to the arrangement direction of the plurality of fixed clamping grooves, and the number of the clamping structures is the same as the number of the fixed clamping grooves; The conveying mechanism includes a batch conveying mechanism for conveying the seeding racks in batches and an intermediate transfer mechanism for transferring the seeding racks from the batch conveying mechanism to the one-by-one feeding mechanism; The one-by-one feeding mechanism includes a transverse mounting frame for allowing the seed-dispensing frame to move transversely, an intermittent toggle mechanism for driving the seed-dispensing frame one by one close to the inlet of the segmenting mechanism, and an unlocking structure for releasing the clamping effect of the clamping structure; the transverse mounting frame is provided with a transverse movement channel; the driving direction of the intermittent toggle mechanism is parallel to the extension direction of the transverse movement channel; the unlocking structure is located above the inlet of the segmenting mechanism; The intermittent toggle mechanism includes a one-way toggle structure, a toggle transmission assembly and a toggle drive mechanism; The one-way toggle structure includes a one-way toggle tooth, a one-way torsion spring and a shift rod; the toggle transmission assembly includes a sliding block, a forward transmission plate, a return transmission fork and a turntable; the moving direction of the sliding block is parallel to the horizontal movement channel of the horizontal mounting frame; the one-way toggle tooth is rotatably connected to the sliding block; the shift rod is fixed on the sliding block; the one-way torsion spring causes the one-way toggle tooth to press on the shift rod; a plurality of toggle grooves cooperating with the one-way toggle teeth are provided on the side of the seeding frame; one end of the forward transmission plate is fixed on the sliding block, and the other end of the forward transmission plate extends to the top of the turntable ; The return transmission fork is rotatably arranged, and the return transmission fork is provided with a first transmission part and a second transmission part, and the first transmission part is provided with a movable transmission groove; the sliding block is provided with a transmission rod located in the movable transmission groove; the turntable is provided with a shift rod, and the axis of the shift rod is parallel to the rotation center of the turntable; when the sliding block slides in the outward stroke, the shift rod acts on the outward stroke transmission plate; when the sliding block slides in the return stroke, the shift rod acts on the second transmission part of the return transmission fork; the outward stroke moving distance of the one-way shift tooth is equal to the spacing between two adjacent fixed clamping grooves on the seeding rack; The driving end of the toggle driving mechanism is connected to the turntable.
2. The sugarcane planter whole stalk pre-loading and real-time automatic seed feeding device according to claim 1 is characterized in that: The seeding mechanism, the conveying mechanism and the one-by-one feeding mechanism are each provided with two groups and are respectively arranged vertically.
3. The whole-stalk pre-loading and real-time automatic seed feeding device for sugarcane planters according to claim 1 is characterized in that: The clamping structure includes a seeding clamp, a clamping seat and a tensioning spring; the seeding clamp is located in front of the fixed clamping groove, and the seeding clamp is provided with a movable clamping groove that cooperates with the fixed clamping groove; the clamping seat includes a rod-shaped connecting part and a mounting part, one end of the rod-shaped connecting part passes through the seeding frame and is fixedly connected to the seeding clamp, and the other end of the rod-shaped connecting part is fixedly connected to the mounting part; the tensioning spring is sleeved on the rod-shaped connecting part, and the two ends of the tensioning spring respectively rest on the mounting part and the seeding frame.
4. The sugarcane planter whole stalk pre-loading and real-time automatic seed feeding device according to claim 1 is characterized in that: The batch conveying mechanism includes a conveying card seat, a conveyor belt and a conveying drive mechanism for driving the conveyor belt to move; there are two conveyor belts; there are two groups of conveying cards and they are respectively arranged on the two conveyor belts, and each group of conveying cards includes multiple conveying cards; the conveying cards are fixed on the outer surface of the conveyor belt; in the conveying state, the two ends of the seed rack are respectively placed on the conveying cards of the two conveyor belts.
5. The sugarcane planter whole stalk pre-loading and real-time automatic seed feeding device according to claim 4 is characterized in that: The conveying drive mechanism includes a conveying drive motor and a conveying transmission assembly; the conveying transmission assembly includes a chain transmission assembly and a synchronous transmission shaft. The chain transmission assembly is provided with two groups and is respectively connected to two conveyor belts. The synchronous transmission shaft is connected between the two groups of chain transmission assemblies.
6. The whole-stalk pre-loading and real-time automatic seed feeding device for sugarcane planters according to claim 1 is characterized in that: The intermediate transfer mechanism includes a transfer assembly for transferring the sugarcane on the conveyor belt to the feeding mechanism one by one and a transfer drive mechanism for driving the transfer assembly to move; The transfer assembly is provided with two groups, each including a transfer support plate, a one-way push block and a one-way transfer spring; the transfer support plate is located between the two conveyor belts; the transverse mounting frame is located in front of the transfer support plate; the one-way push block and the one-way transfer spring are both arranged in the support plate mounting groove of the transfer support plate, and the one-way transfer spring is located below the one-way push block; the top of the one-way push block is provided with a push block lower pressure surface for squeezing the seed rack conveyed forward; When the seed rack is in the state of being ready to be transferred, the one-way push block is located below the conveying channel of the seed rack. After the seed rack approaches the one-way push block, it acts on the lower pressure surface of the push block to press the one-way push block downward, and then the seed rack passes over the one-way push block. At this time, the one-way transfer spring drives the one-way push block to reset; the seed rack continues to move forward until it falls on the transfer pallet from the conveying seat of the conveyor belt; under the drive of the transfer drive mechanism, the transfer pallet moves forward and pushes the seed rack to the horizontal mounting frame of the feeding mechanism one by one through the one-way push block.
7. The sugarcane planter whole stalk pre-loading and real-time automatic seed feeding device according to claim 6 is characterized in that: The transfer drive mechanism includes a transfer drive motor and a transfer transmission assembly. The transfer transmission assembly includes a transfer gear, a transfer rack and a transfer chain transmission assembly. The chain transmission assembly is connected between the transfer drive motor and the transfer gear. The transfer rack constitutes the transfer pallet.
8. The whole-stalk pre-loading and real-time automatic seed feeding device for sugarcane planters according to claim 1 is characterized in that: The lateral moving channel is provided with an anti-drop limiting structure for limiting the seeding rack on the lateral mounting frame, and the anti-drop limiting structure includes a plurality of one-way limiting components arranged in a straight line, and each one-way limiting component includes a one-way limiting block and a one-way limiting spring; the one-way limiting block and the one-way limiting spring are both arranged in the one-way mounting groove of the lateral mounting frame, and the one-way limiting spring is located below the one-way limiting block; the top of the one-way limiting block is provided with a limiting downward pressure surface for squeezing the seeding rack transported forward; the seeding rack is provided with a limiting strip portion on the side facing the lateral moving channel, and the interior of the limiting strip portion is provided with a limiting lock groove that cooperates with the one-way limiting block.
9. The whole-stalk pre-loading and real-time automatic seed feeding device for sugarcane planters according to claim 3 is characterized in that: The unlocking structure includes an unlocking push block, which is fixed above the lateral movement channel; the side of the clamping seat facing away from the seed rack is provided with an unlocking boss that cooperates with the unlocking push block; the unlocking push block is located on the lateral movement path of the unlocking boss.
Citation Information
Patent Citations
Orange picking mechanism
CN110431994A
Automatic seed cutting production device for single-bud sugarcane seeds
CN216415036U