Automatic slitting device and method for multi-specification box
By integrating the center seam marking and side stamping functions into one workstation and using a power cylinder to drive the synchronous movement of the height measuring component and the seam opening mechanism, the problems of complex structure and large footprint of existing seam opening devices are solved, achieving equipment miniaturization, cost reduction and improved seam opening efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-14
- Publication Date
- 2026-04-14
AI Technical Summary
Existing slit-opening devices have complex structures, large footprints, low slit-opening efficiency, and poor maintainability.
The center seam marking and side stamping functions are integrated into one workstation. Power is provided by a power cylinder. Through the synchronous movement of the height measuring component and the seam opening mechanism, automatic tool setting is achieved, reducing the movement of the mechanism and improving the seam opening efficiency.
The equipment has a small footprint, reduced costs, shorter opening time, simple structure, high height measurement accuracy, and convenient maintenance.
Smart Images

Figure CN117508827B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of automated logistics technology, and further to the field of automatic material sorting technology, and particularly relates to an automatic opening device and method for multi-specification boxes. Background Technology
[0002] The success rate and efficiency of the seam-opening device are key indicators reflecting the level of box opening technology. In the field of logistics technology, automatic box opening has become an indispensable technology in automated production systems, and the seam-opening device is a crucial link in the box opening system. Therefore, the seam-opening capability of the seam-opening device directly affects the technical level of the box opening system, and thus affects the technical level of the production system.
[0003] For example, a box-cutting machine and its box-cutting method (publication number CN114348383A) discloses that it can process boxes of different specifications, and the side stamping and center seam cutting functions are set in two workstations. The height measurement power is driven by a motor, but there are many workstations and the area occupied is large.
[0004] For example, a box opening mechanism, box opening device, and box opening method (publication number CN114348382A) discloses that it can handle boxes of different specifications and integrates side punching and center seam cutting functions into one workstation, reducing the equipment's floor space. However, the height measurement power is driven by a motor, which makes the structure relatively complex, occupies a large space, has relatively poor maintainability, and the opening process involves many actions, which to some extent affects the opening efficiency.
[0005] Currently, the slit-opening devices on the market have complex structures and occupy a large area. Summary of the Invention
[0006] The purpose of this invention is to address the shortcomings of existing technologies by integrating the center seam marking and side stamping functions into one workstation. This results in a smaller equipment footprint and reduced equipment costs. The side stamping action is performed simultaneously, reducing the movement of the mechanism, decreasing the time required to open the box, and improving the opening efficiency.
[0007] The technical solution of the present invention is as follows:
[0008] This invention discloses an automatic seam-opening device for multi-specification boxes, including a seam-opening component and a centering component. The seam-opening component is installed on a linear guide rail of an inner frame and located on both sides of a conveying component. The centering component is installed below the inner frame and connected to the seam-opening component. The seam-opening component includes a height-measuring component, a seam-opening mechanism, a swing arm component, and a lifting component. The height-measuring component and the seam-opening mechanism are both installed on the linear guide rail. The swing arm component is connected to the height-measuring component and the seam-opening mechanism. The lifting component lifts the seam-opening mechanism, which in turn drives the swing arm component to move. The swing arm component then drives the height-measuring component to move.
[0009] The height measurement function of the multi-specification automatic seam opening device described above is achieved by lifting the seam opening mechanism through a lifting component, which in turn drives the swing arm component. The swing arm component then drives the height measurement component, causing the height measurement component and the seam opening mechanism to move up and down along a linear guide rail. The ratio of the distance between the height measurement surface and the conveying surface of the height measurement component to the distance between the cutting surface and the conveying surface of the seam opening component remains constant at 2:1 throughout the operation. This allows the seam opening mechanism to automatically align its blades and accurately locate the seam in the box. Power is provided by a power cylinder, and the swing arm drives the seam opening mechanism to complete a series of actions. The device is reliable, simple in structure, occupies little space, and is easy to install, debug, and maintain.
[0010] Furthermore, the centering component includes a connecting seat, a power cylinder, a bearing, and a synchronous reversing device. The power cylinder provides power, and under the action of the synchronous reversing device, it drives the slotted component to perform synchronous reverse linear motion, thereby achieving the centering and positioning of the box in a synchronous clamping manner.
[0011] In the above structure, the slit opening component 6 is connected to the synchronous backstop device of the centering component 3, so that they are simultaneously centered and opened, automatically adapting to the length L of the box.
[0012] Furthermore, the seam-opening mechanism includes a center seam mounting plate, on which a side-punch I mounting plate, a side-punch II mounting plate, and a center seam-splitting power cylinder are respectively mounted. The side-punch I mounting plate is equipped with a short side-punch I power cylinder and a side-punch I serrated blade connected to the short side-punch I power cylinder via a side-punch I connecting plate. The side-punch II mounting plate is equipped with a long side-punch II power cylinder and a side-punch II serrated blade connected to the long side-punch II power cylinder via a side-punch II connecting plate. The center seam-splitting power cylinder is mounted on the center seam mounting plate, which is equipped with a center seam-splitting guide rail. The swing arm assembly is connected to the center seam-splitting guide rail, and the lifting assembly is connected to the center seam-splitting mounting plate.
[0013] Furthermore, the height measuring component includes a height measuring connecting plate, a height measuring guide rail connected to the left side of the height measuring connecting plate, a height measuring support plate connected to the right side, a high pressure measuring plate provided at the lower end of the other side of the height measuring support plate, a pressure plate positioning detection component installed on the high pressure measuring plate via a mounting plate, and a swing arm assembly connected to the height measuring guide rail.
[0014] Furthermore, the swing arm assembly includes a swing arm, one end of which is fixed by a swing arm mounting seat, and the other end and the middle part are connected to the height measuring guide rail and the center slit guide rail respectively through a swing arm connecting shaft and a swing arm roller; the lifting assembly includes a lifting mounting seat, and a lifting bearing I and a lifting power cylinder mounted on the lifting mounting seat. The lifting power cylinder is equipped with a lifting bearing II and a lifting connecting seat, and the lifting connecting seat is connected to the center slit mounting plate.
[0015] In the above structure, the lifting power cylinder 672 drives the slit-opening mechanism 64 to move up and down, and the swing rod roller 664 moves linearly along the center seam guide rail 655, driving the swing rod assembly 66 to rotate. The other swing rod roller 664 of the swing rod assembly 66 moves linearly along the height measuring guide rail 631, driving the height measuring assembly 63 to move up and down. The height measuring assembly 63 and the slit-opening mechanism 64 move up and down simultaneously along the linear guide rail 62. The ratio of the distance from the height measuring surface of the height measuring assembly 63 to the conveying surface to the distance from the blade surface of the center seam cutter 652 to the conveying surface is always maintained at 2:1 during the operation. The slit-opening mechanism 64 can automatically align the blade and find the center seam of the box, thereby realizing the mechanical height measuring function.
[0016] Furthermore, it also includes a control system, which includes a detection device and a control box. The detection device includes a pneumatic baffle positioning detection component, a housing positioning detection component, an alignment positioning detection component, a height measurement positioning detection component, a center seam marking positioning detection component, and a side-punch positioning detection component. The pneumatic baffle positioning detection component is used to detect whether the pneumatic baffle can block the housing; the housing positioning detection component is used to detect whether the housing is in position; the alignment positioning detection component is used to detect whether the housing is aligned; the height measurement positioning detection component is used to detect whether the seam opening mechanism has completed the blade alignment; the center seam marking positioning detection component is used to detect whether the center seam marking is completed; and the side-punch positioning detection component is used to detect whether the side-punch is completed.
[0017] The control box sends a box feeding command, controls the conveying component to convey the box, and after the smoke detection component is triggered, it issues a smoke blocking command, causing the pneumatic baffle to rise. After the box is in place, the box positioning detection component issues a centering command, and the centering component performs centering. After the centering is completed, the positioning detection component issues a height measurement command, causing the height measurement component to descend and press against the box surface. After the height measurement is completed, the height measurement detection component issues a center seam cutting command. After the center seam cutting is completed, the center seam cutting detection component issues a side punching command. After the side punching is completed, the side punching detection component issues a command to reset the pneumatic baffle, lifting component, and centering component, and the conveying component outputs the box, completing the box opening.
[0018] This invention also discloses an automatic seam-opening method for multi-specification boxes, comprising the following steps:
[0019] Step 1: The pneumatic baffle extends, and the box is stopped when it is conveyed to the pneumatic baffle, thus completing the conveying process.
[0020] Step 2: Centering component operation. After centering is completed, the jacking component lifts the seam opening mechanism, which drives the swing arm component to move. The swing arm component drives the height measuring component to move, so that the height measuring component and the seam opening mechanism move up and down along the linear guide rail. The ratio of the distance from the height measuring surface of the height measuring component to the distance from the cutting surface of the seam opening component to the conveying surface remains a fixed ratio during the operation, thereby realizing automatic cutting of the seam opening mechanism and accurately finding the center seam of the box.
[0021] Step 3: Extend the scriber to cut the center seam and then cut the center seam. Return the scriber to its original position after the center seam is cut.
[0022] Step 4: Extend both the serrated blades of Side Punch I and Side Punch II simultaneously to perform the side punch, and retract them after the side punch is completed;
[0023] Step 5: The pneumatic baffle descends, the lifting assembly resets, the centering component resets, the conveying component outputs the box, and the box opening is completed.
[0024] Furthermore, the specific operation steps in step two are as follows: the lifting power cylinder drives the slit-opening mechanism to perform lifting and lowering movements, the swing rod roller moves linearly along the center seam guide rail, driving the swing rod assembly to perform rotational movements; another swing rod roller of the swing rod assembly moves linearly along the height measuring guide rail, driving the height measuring component to perform lifting and lowering movements; the height measuring component and the slit-opening mechanism simultaneously perform lifting and lowering movements along the linear guide rail, and the ratio of the distance from the height measuring surface of the height measuring component to the conveying surface to the distance from the center seam slit cutter surface to the conveying surface remains a fixed ratio throughout the operation process, and the slit-opening mechanism can automatically align the cutter and accurately locate the center seam of the box, thereby realizing the mechanical height measuring function.
[0025] Further, the specific operation steps in steps three and four are as follows: the center seam telescopic power cylinder moves to extend the center seam cutting blade, the center seam cutting power cylinder moves, the center seam cutting blade cuts the tape on both sides of the box seam simultaneously in one cut, the center seam cutting power cylinder resets, the center seam telescopic power cylinder resets, the center seam positioning detection component is triggered, and the center seam cutting is completed; the side puncture I short power cylinder and the side puncture II long power cylinder move simultaneously, moving the side puncture I serrated blade and the side puncture II serrated blade extend simultaneously to puncture the tape at the four side seams of the box, the side puncture I short power cylinder and the side puncture II long power cylinder resets, the side puncture positioning detection component is triggered, and the side puncture is completed.
[0026] Furthermore, before the box is conveyed, it is laid on its side on the conveying component, so that the orientation of the upper and lower covers of the box is perpendicular to the conveying direction of the conveying component, and the opening directions of the upper and lower covers of the box are upward and downward, respectively.
[0027] Compared with existing technologies, the advantages of this invention are:
[0028] This invention integrates the center seam marking and side stamping functions into one workstation, resulting in a small equipment footprint and significantly reduced equipment costs. The side seam opening of the box body adopts a simultaneous side stamping method, reducing mechanism movements, decreasing seam opening time, and improving opening efficiency. The height measurement function is powered by a power cylinder, driving the seam opening mechanism. A swing arm drives the height measurement component to measure the height, thereby achieving automatic tool setting of the seam opening mechanism. The structure is simple, compact, and has high tool setting accuracy. Attached Figure Description
[0029] Figure 1 A schematic diagram of the applicable box structure;
[0030] Figure 2 Front view of an automatic seam opening device for multi-specification boxes;
[0031] Figure 3 This is a side view of the slotted component;
[0032] Figure 4 This is the front view of the slotted component;
[0033] Figure 5 This is the left view of the height measurement component;
[0034] Figure 6 This is a top view of the slit mechanism;
[0035] Figure 7 This is a side view of the slit mechanism;
[0036] Figure 8 This is a top view of the rocker arm assembly;
[0037] Figure 9 This is the main view of the lifting component;
[0038] Figure 10 A schematic diagram of the pneumatic connection system for an automatic slotting device for multi-specification boxes;
[0039] Figure 11 This is a control flowchart for an automatic slotting device for multi-specification boxes.
[0040] Reference numerals: 1-Main frame, 2-Inner frame, 3-Centering component, 4-Conveying component, 6-Slotting component, 7-Pneumatic baffle; 31-Clamping power cylinder; 61-Mounting support, 62-Linear guide rail, 63-Height measuring component, 64-Slotting mechanism, 65-Clamping plate assembly, 66-Swing rod assembly, 67-Lifting assembly; 631-Height measuring guide rail, 632-Height measuring connecting plate, 633-Height measuring support plate, 634-High pressure measuring plate, 635-Mounting plate, 636-Pressure plate positioning detection component; 641-Side stamping I mounting plate, 642-Side stamping I short power cylinder, 643-Side stamping I serrated blade, 644-Side stamping I connecting plate, 645-Side stamping II long power cylinder, 646-Side stamping II serrated blade, 647-Side stamping II connecting plate 648-Side stamping II mounting plate; 649-Center seam cutting power cylinder mounting plate; 650-Center seam cutting telescopic power cylinder; 651-Center seam cutting connecting plate; 652-Center seam cutting knife; 653-Center seam cutting roller; 654-Center seam cutting connecting block; 655-Center seam cutting guide rail; 656-Center seam cutting power cylinder; 657-Center seam cutting mounting plate; 661-Swing rod mounting seat; 662-Swing rod; 663-Swing rod connecting shaft; 664-Swing rod roller; 671-Lifting bearing I; 672-Lifting power cylinder; 673-Lifting connecting seat; 674-Lifting bearing II; 675-Lifting mounting seat; 71-Pneumatic baffle power cylinder; 80-Air source; 81-Filter pressure reducing valve; 82-Residual pressure release valve; 83-Solenoid valve; Pressure regulating valve; 84. Detailed Implementation
[0041] It should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0042] The technical solution of the present invention will be further described in detail below with reference to the embodiments.
[0043] like Figure 1As shown, the box 5 used in this invention is a cuboid or cube-shaped box 5. The suitable length, width, and height range of the box 5 is: 270–590 mm (L) x 380–600 mm (W) x 230–350 mm (H). The box 5 is open at both ends. When opening the box 5, it is placed on its side on the conveying component 4, with the sealed ends of the box 5 facing the sides of the conveying component 4. At this time, the opening directions of the lids at both ends of the box 5 are upward and downward, respectively. The upward-opening lid is called the upper lid 51, and the downward-opening lid is called the lower lid 52. The two lids of the box 5 are sealed with adhesive tape 53, and the two ends of the tape 53 are then attached to the corresponding sides of the box 52. The upper and lower lids of the box 5 are bonded to the left and right lids inside by applying adhesive.
[0044] Example 1
[0045] like Figure 2-9 As shown, the present invention provides an automatic slotting device for multi-specification boxes, including a slotting component 6 and a centering component 3. The slotting component 6 is installed on a linear guide rail of the inner frame 2 and located on both sides of the conveying component 4. The centering component 3 is installed below the inner frame 2 and connected to the slotting component 6. The slotting component 6 includes a height measuring component 63, a slotting mechanism 64, a swing arm assembly 66, and a lifting component 67. The height measuring component 63 and the slotting mechanism 64 are both installed on the linear guide rail 62. The swing arm assembly 66 is connected to the height measuring component 63 and the slotting mechanism 64. The lifting component 67 is connected to the slotting mechanism 64. The lifting component 67 lifts the slotting mechanism 64, which drives the swing arm assembly 66 to move. The swing arm assembly 66 drives the height measuring component 63 to move.
[0046] It also includes a pneumatic baffle 7, which is installed on the conveying component 4.
[0047] The centering component 3 is mainly composed of a connecting seat, a power cylinder, bearings, a synchronous reverse device, and other components. The power cylinder provides power, and under the action of the synchronous reverse device, it drives the slotted component 6 to perform synchronous reverse linear motion, thereby achieving the centering and positioning of the box in a synchronous clamping manner.
[0048] The slit opening component 6 is connected to the synchronous backstop device of the centering component 3, and they are simultaneously centered and opened, automatically adapting to the length L of the box.
[0049] Two sets of slit-opening components 6 are arranged on both sides of the conveying direction of the conveying component 4. The slit-opening component 6 includes a mounting bracket 61 mounted on a linear guide rail of the inner frame 2, and the mounting bracket 61 is connected to the connecting seat of the centering component 3. The linear guide rail 62 is mounted on both sides of the mounting bracket 61. The height measuring component 63 is mounted on the linear guide rail 62. The slit-opening mechanism 64 is mounted on the linear guide rail 62. The clamping plate assembly 65 is mounted on the mounting bracket 61. The swing rod assembly 66 is mounted on the mounting bracket 61 and is connected to the height measuring guide rail 631 and the center slit guide rail 655. The lifting component 67 is mounted on the mounting bracket 61 and is connected to the center slit mounting plate 657.
[0050] The height measuring component 63 includes a height measuring connecting plate 632, a height measuring guide rail 631 mounted on the height measuring connecting plate 632, a height measuring support plate 633 mounted on the height measuring connecting plate 631, a high pressure measuring plate 634 mounted on the height measuring support plate 633, a mounting plate 635 mounted on the high pressure measuring plate 634, and a pressure plate positioning detection component 636 mounted on the mounting plate 635.
[0051] The slit-opening mechanism 64 includes a center-slit mounting plate 657, a side-punch I mounting plate 641 mounted on the center-slit mounting plate 657, a side-punch I short power cylinder 642 mounted on the side-punch I mounting plate 641, a side-punch I connecting plate 644 mounted on the side-punch I short power cylinder 642, and a side-punch I serrated blade 643 mounted on the side-punch I connecting plate 644; a side-punch II mounting plate 648 mounted on the center-slit mounting plate 657, a side-punch II long power cylinder 645 mounted on the side-punch II mounting plate 648, a side-punch II connecting plate 647 mounted on the side-punch II long power cylinder 645, and a side-punch II serrated blade 646 mounted on the side-punch II... Connecting plate 647; center seam scribbling power cylinder 656 is installed on center seam mounting plate 657, center seam scribbling power cylinder mounting plate 649 is installed on center seam scribbling power cylinder 656, center seam telescopic power cylinder 650 is installed on center seam power cylinder mounting plate 649, center seam connecting plate 651 is installed on center seam telescopic power cylinder 650, center seam scribbling blade 652 is installed on center seam connecting plate 651, center seam connecting block 654 is installed on center seam connecting plate 651, center seam roller 653 is installed on center seam connecting block 654, center seam guide rail 655 is installed on center seam mounting plate 657.
[0052] The rocker arm assembly 66 includes a rocker arm mounting base 661, a rocker arm 662 mounted on the rocker arm mounting base 661, a rocker arm connecting shaft 663 mounted on the rocker arm 662, and a rocker arm roller 664 mounted on the rocker arm connecting shaft 663.
[0053] The lifting assembly 67 includes a lifting mounting base 675, a lifting bearing I 671 mounted on the lifting mounting base 675, a lifting power cylinder 672 mounted on the lifting mounting base 675, a lifting bearing II 674 mounted on the lifting power cylinder 672, and a lifting connecting seat mounted on the lifting bearing II 674.
[0054] The lifting power cylinder 672 drives the slit-opening mechanism 64 to move up and down. The swing rod roller 664 moves linearly along the center seam guide rail 655, driving the swing rod assembly 66 to rotate. The other swing rod roller 664 of the swing rod assembly 66 moves linearly along the height measuring guide rail 631, driving the height measuring assembly 63 to move up and down. The height measuring assembly 63 and the slit-opening mechanism 64 move up and down simultaneously along the linear guide rail 62. The ratio of the distance from the height measuring surface of the height measuring assembly 63 to the conveying surface to the distance from the blade surface of the center seam cutter 652 to the conveying surface is always maintained at 2:1 during the operation. The slit-opening mechanism 64 can automatically align the blade and find the center seam of the box, thereby realizing the mechanical height measuring function.
[0055] Example 2
[0056] like Figure 10 As shown, the present invention discloses a pneumatic system for an automatic slotting device for multi-specification boxes, including an air source 80, a filter pressure reducing valve 81 connected to the air source 80, a residual pressure release valve 82 connected to the filter pressure reducing valve 81, a solenoid valve 83 connected to the residual pressure release valve 82, and a pneumatic baffle power cylinder 71, a centering power cylinder 31, a lifting power cylinder 672, a center slot telescopic power cylinder 650, a center slot slitting power cylinder 656, a side-punch I short power cylinder 642, and a side-punch II long power cylinder 645 connected to the solenoid valve 83. The pneumatic power cylinder drives the pneumatic baffle 7 to rise. When the box body reaches the designated position, the centering power cylinder drives the centering component 3 to center the box body. After centering is completed, the lifting power cylinder 672 drives the height measurement. The high pressure plate descends to press the box body tightly. The height measurement is completed, and the slit opening mechanism 64 completes the blade alignment. The center slit extension power cylinder 650 drives the slit cutter to extend. The center slit slit cutting power cylinder 656 drives the slit cutter to slit. The center slit slit cutting power cylinder 656 resets. The center slit extension power cylinder 656 resets. The center slit cutting is completed. The side puncture I short power cylinder 642 and the side puncture II long power cylinder 645 drive the side puncture I serrated blade 643 and the side puncture II serrated blade 646 to puncture. After the side puncture is completed, the side puncture I short power cylinder and the side puncture II long power cylinder reset. The side puncture is completed. The centering power cylinder, the lifting power cylinder 672, and the pneumatic baffle power cylinder reset. The box body is output, and the box slit opening is completed.
[0057] Example 3
[0058] like Figure 11As shown, this invention discloses a control system and control method for an automatic seam-opening device for multi-specification boxes. The control system includes a detection device and a control box. The detection device includes a pneumatic baffle positioning detection component, a box positioning detection component, an alignment positioning detection component, a height measurement positioning detection component, a center seam marking positioning detection component, and a side-punch positioning detection component. The pneumatic baffle positioning detection component is used to detect whether the pneumatic baffle 7 can block the box. The box positioning detection component is used to detect whether the box is in position. The alignment positioning detection component is used to detect whether the box is aligned. The height measurement positioning detection component is used to detect whether the seam-opening mechanism has completed the blade alignment. The center seam marking positioning component is used to detect whether the center seam marking is completed. The side-punch positioning component is used to detect whether the side-punch is completed.
[0059] The control box sends a box feeding command, controls the conveying component to convey the box, and after the smoke detection component is triggered, it issues a smoke blocking command, causing the pneumatic baffle 7 to rise. After the box is in place, the box positioning detection component checks that the box is in place and issues a centering command, causing the centering component 3 to center. After the centering is completed, the positioning detection component issues a height measurement command, causing the height measurement component 63 to descend and press against the box surface. After the height measurement is completed, the height measurement detection component issues a center seam cutting command. After the center seam cutting is completed, the center seam cutting detection component issues a side punching command. After the side punching is completed, the side punching detection component issues a command to reset the pneumatic baffle 7, the lifting component 67, and the centering component 3, and the conveying component 4 outputs the box, completing the box opening.
[0060] Example 4,
[0061] This invention discloses a control method for an automatic slotting device for multi-specification boxes, comprising the following steps:
[0062] Step 1: The pneumatic baffle 7 extends, and the box is stopped when it is conveyed to the pneumatic baffle, thus completing the conveying process.
[0063] Step 2: Centering component 3 moves. After centering is completed, the opening mechanism 64 is lifted by the lifting component 67, which drives the swing arm component 66 to move. The swing arm component 66 drives the height measuring component 63 to move, so that the height measuring component 63 and the opening mechanism 64 move up and down along the linear guide rail. The ratio of the distance from the height measuring surface of the height measuring component 63 to the conveying surface to the distance from the cutting surface of the opening component 6 to the conveying surface remains a fixed ratio during the operation, so as to realize the automatic cutting of the opening mechanism 64 and accurately find the center seam of the box.
[0064] Step 3: Extend the center seam cutter 652 to cut the center seam, and reset it after the center seam is completed;
[0065] Step 4: Side Strike I serrated blade 643 and Side Strike II serrated blade 646 extend simultaneously to perform the side strike, and retract after the side strike is completed;
[0066] Step 5: The pneumatic baffle 7 descends, the lifting assembly 67 resets, the centering component 3 resets, and the conveying component 4 outputs the box, completing the box opening.
[0067] Step one includes:
[0068] S10: The slit opening device receives a system command, and the pneumatic baffle rises;
[0069] S11: The conveying component transports the box body, which is stopped by the pneumatic baffle and transported to the designated position;
[0070] Step two includes:
[0071] S20: The centering component operates, the clamping plate clamps the box body, and the centering is completed;
[0072] S21: The lifting component moves, the height measuring component and the slotting mechanism descend, the high-pressure measuring plate presses against the box body, and the height measurement is completed;
[0073] Step three includes:
[0074] The action of the center seam telescopic power cylinder 650 drives the center seam cutting blade 652 to extend, the center seam cutting power cylinder 656 is activated, and the center seam cutting blade 652 cuts open the tape 53 on both sides along the center seam of the box body 5 in one stroke. The center seam cutting power cylinder 656 resets, the center seam telescopic power cylinder 652 resets, the center seam positioning detection component is triggered, and the center seam cutting is completed.
[0075] Step four includes:
[0076] The short power cylinder 642 of side puncture I and the long power cylinder 645 of side puncture II operate simultaneously, causing the serrated blades 643 and 646 of side puncture I to extend simultaneously, puncturing the tape 53 at the four side seams of the box body 5. The short power cylinder 642 of side puncture I and the long power cylinder 645 of side puncture II then reset, triggering the side puncture positioning detection component, and the side puncture is completed.
[0077] Step five includes:
[0078] S50: Pneumatic baffle, lifting assembly, and centering components reset simultaneously;
[0079] S51: The conveying component outputs the box, and the box opening is completed;
[0080] Work style:
[0081] Preparation process:
[0082] The box 5 is laid on its side on the conveying component 4, with the upper and lower covers of the box 5 facing perpendicular to the conveying direction of the conveying component 4, and the opening directions of the upper and lower covers of the box 5 being upward and downward, respectively.
[0083] Box cutting process:
[0084] Upon receiving a system command, the slit-opening device controls the pneumatic system to execute commands, driving each mechanism of the slit-opening device to move sequentially and continuously. Upon receiving a system feed command, the slit-opening device triggers the pneumatic baffle positioning detection component, causing the pneumatic baffle 7 to extend under the drive of the pneumatic baffle power cylinder. The box body 5 is conveyed by the conveying component 4 to the pneumatic baffle 7 and stopped. After the box body 5 reaches its position, the positioning detection component is triggered, and the conveying component 4 stops conveying. The centering component 3 performs a centering operation under the drive of the centering power cylinder. The clamping plate component 65 clamps the box body 5, triggering the centering positioning detection component, and centering is completed. The lifting power cylinder 672 actuates, causing the slit-opening mechanism 64 to descend. The high-pressure measuring plate 634 descends, pressing the box body 5, triggering the positioning detection component 636, and the height measurement is completed. The slit-opening mechanism's blade alignment is completed. The center-slit extension power cylinder 650 actuates, causing the center-slit cutting blade 652 to extend, and the center-slit cutting power... When cylinder 656 is activated, the center seam slicing blade 652 simultaneously slices open the tape 53 on both sides along the center seam of the housing 5. The center seam slicing power cylinder 656 and the center seam extension power cylinder 650 reset, and the center seam positioning detection component is triggered, completing the center seam slicing. Simultaneously, the side puncture I short power cylinder 642 and the side puncture II long power cylinder 645 activate, causing the side puncture I serrated blade 643 and the side puncture II serrated blade 646 to extend simultaneously, puncturing the tape 53 at the four side seams of the housing 5. The side puncture I short power cylinder 642 and the side puncture II long power cylinder 645 reset, and the side puncture positioning detection component is triggered, completing the side puncture. The lifting power cylinder 672, the centering power cylinder 31, and the pneumatic baffle power cylinder 71 reset, and the conveying component 4 outputs the housing 5, completing the seam opening of the housing 5. The specific embodiments of this application are described in detail, but this should not be construed as limiting the scope of protection of this application. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the technical solution of this application, and these all fall within the protection scope of this application.
Claims
1. An automatic seam-opening device for multi-specification boxes, characterized in that, The device includes a slit-opening component (6) and a centering component (3). The slit-opening component (6) is installed on the linear guide rail of the inner frame (2) and located on both sides of the conveying component (4). The centering component (3) is installed below the inner frame (2) and connected to the slit-opening component (6). The slit-opening component (6) includes a height measuring component (63), a slit-opening mechanism (64), a swing arm component (66), and a lifting component (67). The height measuring component (63) and the slit-opening mechanism (64) are both installed on the linear guide rail (62). The swing arm component (66) is connected to the height measuring component (63) and the slit-opening mechanism (64). The lifting component (67) lifts the slit-opening mechanism (64), which drives the swing arm component (66) to move. The swing arm component (66) drives the height measuring component (63) to move. The centering component (3) includes a connecting seat, a power cylinder, a bearing, and a synchronous reversing device. The power cylinder provides power, and under the action of the synchronous reversing device, it drives the slotted component (6) to perform synchronous reverse linear motion, thereby achieving the centering and positioning of the box in the form of synchronous clamping. The slit-opening mechanism (64) includes a center slit mounting plate (657), on which a side puncture I mounting plate (641), a side puncture II mounting plate (648), and a center slit slit power cylinder (656) are respectively mounted. A side puncture I short power cylinder (642) is mounted on the side puncture I mounting plate (641), and a side puncture I serrated blade (643) is connected to the side puncture I short power cylinder (642) via a side puncture I connecting plate (644); the side puncture II mounting plate (648)... The upper part is provided with a side-punch II long power cylinder (645) and a side-punch II serrated blade (646) connected to the side-punch II long power cylinder (645) via a side-punch II connecting plate (647); the center-slit power cylinder (656) is installed on the center-slit mounting plate (657), the center-slit mounting plate (657) is provided with a center-slit guide rail (655), the swing arm assembly (66) is connected to the center-slit guide rail (655), and the lifting assembly (67) is connected to the center-slit mounting plate (657).
2. The automatic seam-opening device for multi-specification boxes according to claim 1, characterized in that, The height measuring component (63) includes a height measuring connecting plate (632), a height measuring guide rail (631) connected to the left side of the height measuring connecting plate (632), a height measuring support plate (633) connected to the right side, a high pressure plate (634) provided at the lower end of the other side of the height measuring support plate (633), a pressure plate positioning detection component (636) installed on the high pressure plate (634) via a mounting plate (635), and a swing rod component (66) connected to the height measuring guide rail (631).
3. The automatic seam-opening device for multi-specification boxes according to claim 2, characterized in that, The swing arm assembly (66) includes a swing arm (662), one end of which is fixed by a swing arm mounting seat (661), and the other end and the middle part are connected to the height measuring guide rail (631) and the center seam guide rail (655) respectively through a swing arm connecting shaft (663) and a swing arm roller (664); the lifting assembly (67) includes a lifting mounting seat (675), and a lifting bearing I (671) and a lifting power cylinder (672) mounted on the lifting mounting seat (675). The lifting power cylinder (672) is equipped with a lifting bearing II (674) and a lifting connecting seat (673), and the lifting connecting seat (673) is connected to the center seam mounting plate (657).
4. The automatic seam-opening device for multi-specification boxes according to claim 1, characterized in that, It also includes a control system, which includes a detection device and a control box. The detection device includes a pneumatic baffle positioning detection component, a box positioning detection component, a centering positioning detection component, a height measurement positioning detection component, a center seam positioning detection component, and a side-punch positioning detection component. The pneumatic baffle positioning detection component is used to detect whether the pneumatic baffle (7) can block the box. The box positioning detection component is used to detect whether the box is in position. The centering positioning detection component is used to detect whether the box is centered. The height measurement positioning detection component is used to detect whether the seam opening mechanism has completed the blade alignment. The center seam positioning detection component is used to detect whether the center seam has been completed. The side-punch positioning component is used to detect whether the side-punch has been completed. The control box sends a box feeding command, controls the conveying component to convey the box, and after the smoke detection component is triggered, it issues a smoke blocking command, and the pneumatic baffle (7) rises; after the box is in place, the box positioning detection component issues a centering command, and the centering component (3) performs centering; after the centering positioning detection component detects that the centering is completed, it issues a height measurement command, and the height measurement component (63) descends to press the box surface; after the height measurement is completed, the height measurement positioning detection component issues a center seam cutting command; after the center seam cutting is completed, the center seam cutting positioning detection component issues a side punching command; after the side punching is completed, the side punching positioning detection component issues a command to reset the pneumatic baffle (7), the lifting component (67) and the centering component (3), and the conveying component (4) outputs the box, and the box opening is completed.
5. A method for automatically opening seams in multi-specification box bodies, characterized in that, Includes the following steps: Step 1: The pneumatic baffle (7) extends, and the box is stopped at the pneumatic baffle, and the box is transported to the position; Step 2: The centering component (3) moves. After centering is completed, the opening mechanism (64) is lifted by the lifting component (67), which drives the swing arm component (66) to move. The swing arm component (66) drives the height measuring component (63) to move, so that the height measuring component (63) and the opening mechanism (64) move up and down along the linear guide rail. The ratio of the distance from the height measuring surface of the height measuring component (63) to the conveying surface to the distance from the cutting surface of the opening component (6) to the conveying surface remains a fixed ratio during the operation, so that the opening mechanism (64) can automatically set the blade and accurately find the middle seam of the box. Step 3: Extend the center seam cutter (652) to cut the center seam, and reset it after the center seam is completed; Step 4: Side Strike I serrated blade (643) and Side Strike II serrated blade (646) extend simultaneously to perform the side strike, and retract after the side strike is completed; Step 5: The pneumatic baffle (7) descends, the lifting assembly (67) resets, the centering component (3) resets, and the conveying component (4) outputs the box, thus completing the opening of the box.
6. The automatic seam-opening method for multi-specification box bodies according to claim 5, characterized in that, The specific operation steps in step two are as follows: the lifting power cylinder (672) drives the slit opening mechanism (64) to move up and down, the swing rod roller (664) moves in a straight line along the center seam guide rail (655), and drives the swing rod assembly (66) to rotate; the other swing rod roller (664) of the swing rod assembly (66) moves in a straight line along the height measuring guide rail (631), and drives the height measuring assembly (63) to move up and down; the height measuring assembly (63) and the slit opening mechanism (64) move up and down simultaneously along the straight guide rail (62), and the ratio of the distance from the height measuring surface of the height measuring assembly (63) to the conveying surface to the distance from the blade surface of the center seam cutter (652) to the conveying surface remains a fixed ratio during the operation process, and the slit opening mechanism (64) can automatically align the blade and find the center seam of the box, thereby realizing the mechanical height measuring function.
7. The automatic seam opening method for multi-specification box bodies according to claim 5, characterized in that, The specific operation steps in steps three and four are as follows: the action of the center seam telescopic power cylinder (650) drives the center seam cutting knife (652) to extend, the center seam cutting power cylinder (656) is activated, the center seam cutting knife (652) cuts open the tape (53) on both sides along the center seam of the box body (5) at the same time, the center seam cutting power cylinder (656) resets, the center seam telescopic power cylinder (650) resets, the center seam positioning detection component is triggered, and the center seam cutting is completed; the side puncture I short power cylinder (642) and the side puncture II long power cylinder (645) are activated at the same time, driving the side puncture I serrated blade (643) and the side puncture II serrated blade (646) to extend at the same time, puncturing the tape (53) at the four side seams of the box body (5), the side puncture I short power cylinder (642) and the side puncture II long power cylinder (645) resets, the side puncture positioning detection component is triggered, and the side puncture is completed.
8. The automatic seam-opening method for multi-specification box bodies according to claim 5, characterized in that, Before conveying the box, the box (5) is laid on its side on the conveying component (4), so that the upper and lower covers of the box (5) are perpendicular to the conveying direction of the conveying component (4) and the opening directions of the upper and lower covers of the box (5) are upward and downward, respectively.
Citation Information
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