Rapid repair composition for asphalt pavement potholes and method of manufacture, cross section structuring device, construction device and method
By using interface repair strengthening compositions and interface repair support compositions, the bonding strength of potholes in asphalt pavements is enhanced, solving the problem of weak bonding strength and achieving a fast and efficient repair effect.
Patent Information
- Application Number
- CN202311557391.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-21
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-11-21
AI Technical Summary
Existing asphalt pavement pothole repair materials have weak bonding strength when using asphalt and cement mortar, resulting in low-quality rapid repairs. Furthermore, traditional methods require long-term maintenance, which affects traffic operations.
The method employs a base repair support composition and an interface repair reinforcement composition, which contain a resin compound diluent. Through the interface repair reinforcement composition and the interface repair support composition, the rapid curing rate of the adhesive compound is enhanced, and the bonding strength is improved.
It achieves a dense state with a rapid curing rate, improves the repair quality and bonding strength of potholes in asphalt pavement, shortens maintenance time, and reduces traffic disruption.
Smart Images

Figure CN117510127B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a rapid repair composition and preparation method, cross-section structure device, construction device and method, in particular to a rapid repair composition and preparation method, cross-section structure device, construction device and method for asphalt pavement potholes. BACKGROUND
[0002] Potholes are one of the main disease types of asphalt pavement, which develop rapidly once they occur and need to be repaired in time and quickly to ensure the pavement performance and reduce the interference of maintenance activities on traffic operation, so the rapid repair composition for asphalt pavement potholes is an important building material, in the existing rapid repair composition for asphalt pavement potholes, the existing pavement pothole repair materials can be divided into cold mix asphalt (CMA), warm mix asphalt (WMA) and hot mix asphalt (HMA) according to different mixing temperatures, WMA and HMA usually need longer time for maintenance activities due to long-time on-site reheating and delay of road reopening, the maintenance activities will generate additional vehicle operation costs,
[0003] The construction process of CMA is more efficient due to the reduced mixing and compaction temperature, which is particularly advantageous for the repair of important transportation infrastructure, however, compared with HMA and WMA, CMA has better construction performance, but the use of asphalt and cement mortar as repair materials affects the quality of rapid repair of asphalt pavement potholes,
[0004] The present application effectively explores and researches the technical problem that the bonding force with the fault surface of the asphalt pavement is in a weak state due to the use of asphalt and cement mortar as repair materials by making the repair object in a dense state at a rapid solidification rate,
[0005] The statements herein only provide background technology related to the present application, and do not necessarily constitute prior art, based on the technical disclosure provided by the applicant on November 3, 2023, the technical problems, technical features and technical effects in the prior art obtained through retrieval, the application technical scheme of the present application is made. SUMMARY
[0006] The object of the present application is a rapid repair composition for asphalt pavement potholes,
[0007] The object of the present application is a preparation method of a rapid repair composition for asphalt pavement potholes,
[0008] The object of the present application is a cross-section structure device for asphalt pavement potholes,
[0009] The object of the present application is a rapid repair construction device for asphalt pavement potholes,
[0010] The object of the present application is a rapid repair construction method for asphalt pavement potholes.
[0011] In order to overcome the above technical defects, the object of the present application is to provide a rapid repair composition and preparation method, cross-section structure device, construction device and method for asphalt pavement potholes, thereby improving the rapid repair quality of asphalt pavement potholes.
[0012] To achieve the above object, the technical solution adopted by the present application is: a rapid repair composition for asphalt pavement potholes, comprising an interface repair support composition with a resin compound dilution liquid and an interface repair strengthening composition.
[0013] Due to the design of the interface repair support composition and the interface repair strengthening composition, the enhanced adhesive compound is realized as a component body through the interface repair support composition and the interface repair strengthening composition, the repair object is placed in a dense state at a rapid curing rate, and the technical problem of weak binding force between the asphalt pavement fault surface and the repair material using asphalt and cement mortar as the repair material is solved, thereby improving the rapid repair quality of asphalt pavement potholes.
[0014] The present application is designed to integrate the technical features of placing the repair object in a dense state at a rapid curing rate into the interface repair support composition and the interface repair strengthening composition.
[0015] The present application is designed to integrate the technical features of the enhanced adhesive compound as a component body into the interface repair support composition and the interface repair strengthening composition.
[0016] The technical effect of the above technical solution is that the resin compound dilution liquid is realized as a necessary technical feature, and the binding force between the asphalt pavement fault surface and the repair object is increased and the dense state value of the repair object is increased.
[0017] The present application is designed, and the interface repair support composition is set to contain 91.5 parts of a base material, 6.9-7.5 parts of an intermediate liquid medium I, and 1.0-1.6 parts of a curing agent according to the weight ratio.
[0018] The present application is designed, and the base material is set to contain 74-90 parts of basalt particles and 10-26 parts of mineral powder according to the weight ratio.
[0019] The present application is designed, and the intermediate liquid medium I is set to contain 10-30 parts of bisphenol A liquid epoxy resin, 20-40 parts of active diluent, and 50 parts of active toughening agent according to the weight ratio.
[0020] The technical effects of the two technical solutions above are that the raw material of the slurry of the interface repairing and supporting composition is set.
[0021] The interface repairing and strengthening composition is designed to contain 45-48 parts of the intermediate liquid medium II and 52-55 parts of the curing agent according to the weight ratio.
[0022] The intermediate liquid medium II is designed to contain 83-88 parts of bisphenol A liquid epoxy resin and 12-17 parts of active diluent according to the weight ratio.
[0023] The technical effects of the two technical solutions above are that the raw material of the coating of the interface repairing and strengthening composition is set.
[0024] The epoxy value (mol·(100g) -1 ) of the bisphenol A liquid epoxy resin is set to 0.48-0.54, the model of the bisphenol A liquid epoxy resin is set to E51, the active diluent is set to 1,6-hexanediol diacrylate, the active toughening agent is set to polyurethane, the curing agent of the interface repairing and supporting composition is set to polyamide, and the curing agent of the interface repairing and strengthening composition is set to a mixed polyamine curing agent.
[0025] The technical effects of the above technical solution are that the best selection of the components is achieved.
[0026] The present application designs a preparation method of a rapid repairing composition for asphalt pavement pits and grooves, and the steps are as follows:
[0027] I. Preparation of the interface repairing and supporting composition
[0028] According to the weight ratio, 74-90 parts of basalt particles and 10-26 parts of mineral powder are put into a first stirrer for stirring and mixing at room temperature, and the base material is prepared after uniform mixing. According to the weight ratio, 10-30 parts of bisphenol A liquid epoxy resin and 20-40 parts of active diluent are put into a second stirrer for stirring and mixing at a temperature of 58-62℃ for 1-2 hours to prepare a mean solution. Then, according to the weight ratio, the mean solution, 50 parts of active toughening agent, and 1.0-1.6 parts of curing agent are put into the first stirrer for stirring and mixing, and the interface repairing and supporting composition is prepared after uniform mixing.
[0029] II. Preparation of the interface repairing and strengthening composition
[0030] According to the weight ratio, 83-88 parts of bisphenol A liquid epoxy resin and 12-17 parts of reactive diluent are placed in the third stirrer and stirred and mixed at a temperature of 58-62℃ for 1-2 hours to obtain a homogeneous solution. Then, according to the weight ratio, 52-55 parts of curing agent are placed in the third stirrer and stirred and mixed until uniformly mixed to obtain the interface repair and strengthening composition.
[0031] The technical advantages of the above solutions are: they enable the preparation of rapid repair compositions in separate containers, and ensure that the rapid repair compositions are in an optimal mixing state in an environment of 58-62℃.
[0032] The present invention designs a cross-sectional structure device for potholes in asphalt pavement, comprising an interface repair and reinforcement layer, a base repair support body and a bottom layer, wherein the bottom layer is provided in the pothole of the asphalt pavement, and the base repair support body is provided between the bottom layer and the interface repair and reinforcement layer.
[0033] The technical effect of the above technical solution is that the interface repair and reinforcement layer, the boundary base repair support body and the bottom layer cloth constitute the basic technical solution of the present invention, and solve the technical problem of the present invention.
[0034] The present invention designs a bottom layer fabric as a hot-pressed cotton nonwoven fabric with an interface repair and reinforcement composition, wherein the lower end face of the bottom layer fabric is respectively configured to connect with the inner wall of the pothole and the asphalt pavement, the middle part of the upper end face of the bottom layer fabric is respectively configured to connect with the interface repair support, and the edge part of the upper end face of the bottom layer fabric is respectively configured to connect with the interface repair and reinforcement layer.
[0035] The technical effect of the above solution is that it enables the bottom surface bonding and fixing of the boundary foundation repair support.
[0036] The present invention designs a bottom layer of fabric with a flange width of 10-15cm on the asphalt pavement at the edge of the pothole.
[0037] The technical effect of the above solution is that it enables the intermediate integral connection and fixation of the interface repair and reinforcement layer and the boundary base repair support.
[0038] The present invention designs a boundary repair support body as a block body having a boundary repair support composition, wherein the lower end face and the side face of the boundary repair support body are configured to be connected to the bottom layer fabric, and the upper end face of the boundary repair support body is configured to be connected to the interface repair and strengthening layer.
[0039] The technical effects of the above solutions are: they achieve bonding and fixation with the inner wall of the pit, and they achieve the smoothing of the pit.
[0040] The present invention designs an interface repair and reinforcement layer as a layered body having an interface repair and reinforcement composition, wherein the middle part of the lower end face of the interface repair and reinforcement layer is configured to be connected to the interface base repair support, and the edge part of the lower end face of the interface repair and reinforcement layer is configured to be connected to the bottom layer fabric.
[0041] The technical effect of the above solution is that it enables the surface covering and bonding of the boundary repair support.
[0042] The present invention designs a base repair support, an interface repair reinforcement layer, and a bottom layer, which are distributed in a manner supported by inner and outer adhesives.
[0043] The present invention is designed to include a vertical block and a through rod, wherein the vertical block is configured to be connected to the through rod in a sleeve manner, and the vertical block and the through rod are respectively configured to be embeddedly connected to the boundary base repair support body, and the upper and lower ends of the vertical block are configured to be connected to the bottom layer fabric.
[0044] The present invention designs a vertical block as a cement mortar casting seat with a through hole, wherein the through hole of the vertical block is configured to be connected to a through rod, the lower end face of the vertical block is configured to be connected in contact with the bottom layer fabric, the upper end face of the vertical block and the upper side of the vertical block are configured to be connected in contact with the bottom layer fabric, and the lower side of the vertical block is configured to be connected in contact with the boundary repair support.
[0045] The present invention designs a through rod as a force transmission rod and an through rod that is embedded in the boundary base repair support body, and an through rod that is connected to the upright block.
[0046] The technical effects of the above three solutions are: they enable the repair of large-area pits and grooves, improve the overall strength of the repaired material, enhance the connection strength between the boundary repair support and the interface repair reinforcement layer and the bottom layer, and prevent the boundary repair support from separating from the interface repair reinforcement layer.
[0047] This invention designs a rapid repair construction device for potholes in asphalt pavement, comprising a mobile chassis, an excavation assembly, a drilling assembly, a third mixer, a storage tank, a spraying assembly, an unwinding assembly, a second mixer, a first mixer, and a crane. The excavation assembly, drilling assembly, third mixer, second mixer, and crane are respectively mounted on the mobile chassis. The first mixer is located between the second mixer and the mobile chassis, and the storage tank is located between the third mixer and the mobile chassis. The spraying assembly and the unwinding assembly are respectively located between the storage tank and the mobile chassis.
[0048] The technical effect of the above technical solution is that the basic technical solution of the present invention is composed of a motor chassis, an excavation assembly, a drilling assembly, a third agitator, a storage tank, a spraying assembly, an unwinding assembly, a second agitator, a first agitator, and a crane, which solves the technical problem of the present invention.
[0049] This invention designs a motorized chassis comprising an extension beam section I, extension beam section II, extension beam section III, a connecting frame section I, a connecting frame section II, a through beam section, and a chassis section. One side of the front end face of the chassis section is connected to the inner end of the extension beam section I; the other side of the front end face of the chassis section is connected to the inner end of the extension beam section III; and the middle of the front end face of the chassis section is connected to the inner end of the extension beam section II. The inner side of the extension beam section I is connected to the outer end face of the connecting frame section I; one side of the extension beam section II is connected to the outer end face of the connecting frame section II; the other side of the extension beam section II and the inner side of the extension beam section III are respectively connected to the end of the through beam section; and the inner end faces of the connecting frame section I and the connecting frame section II are respectively connected to the excavation assembly. The through beam section, extension beam section III, and chassis section are respectively connected to the drilling assembly. One side of the upper end face of the disc is respectively connected to the third agitator and the storage tank. The other side of the upper end face of the chassis is respectively connected to the second agitator and the first agitator. The middle part of the upper end face of the chassis is respectively connected to the spraying assembly, the unwinding assembly and the crane. The probe beam I, probe beam II and probe beam III are respectively rectangular blocks. The connecting frame I and connecting frame II are respectively V-shaped rods. The two ends of the connecting frame I and the two ends of the connecting frame II are respectively connected to the excavation assembly. The through beam is a circular rod. The chassis is a crane chassis with an offset cab. The hydraulic output ports of the chassis are respectively connected to the hydraulic ports of the excavation assembly, the drilling assembly, the third agitator, the spraying assembly, the second agitator, the first agitator and the crane.
[0050] The technical advantages of the above solutions are: they enable vehicle-mounted installation, improve the mobility of the rapid repair construction device, and meet the needs of repairing potholes on asphalt pavements in different locations.
[0051] The present invention designs an excavation assembly that is configured as an excavator superstructure assembly having a bucket and a boom, wherein the hydraulic port of the excavation assembly is configured to be connected to the motor chassis, and the boom end of the excavation assembly is configured to be connected to the motor chassis.
[0052] This invention designs a drilling assembly comprising a movable frame, a transverse telescopic cylinder, a drilling machine, a feed telescopic cylinder, a longitudinal telescopic cylinder, and a vertical frame. The side frame of the movable frame is connected to the outwardly swinging longitudinal portion located at the lower end of the vertical section of the vertical frame. The inner frame of the movable frame is connected to one end of the transverse telescopic cylinder. The vertical section of the vertical frame is connected through-type to the housing of the drilling machine. One end of the feed telescopic cylinder is connected to the housing of the drilling machine, and the other end of the feed telescopic cylinder is connected to the transverse section of the vertical frame. One end of the longitudinal telescopic cylinder is connected to the side frame of the movable frame, and the other end of the transverse telescopic cylinder is connected to the other end of the longitudinal telescopic cylinder. Each end is configured to connect to the motorized chassis. The side frame of the moving frame is configured to be fitted to the motorized chassis. The hydraulic ports of the transverse telescopic cylinder, the drilling machine, the feed telescopic cylinder, and the longitudinal telescopic cylinder are respectively configured to connect to the motorized chassis. The moving frame is configured as a rectangular frame with elongated holes on the side frame. The transverse telescopic cylinder and the feed telescopic cylinder are configured as two-section telescopic cylinders. The longitudinal telescopic cylinder is configured as a two-section telescopic cylinder with an annular groove at the telescopic end. The annular groove of the longitudinal telescopic cylinder is configured to connect to the elongated hole of the moving frame. The drilling machine is configured as a drilling machine with helical blades and a hydraulic motor. The vertical frame is configured as a U-shaped rod with an L-shaped vertical section.
[0053] The technical effect of the above two solutions is that they enable mechanical pothole formation in asphalt pavement.
[0054] The present invention designs a third agitator comprising an agitator section I, a discharge pipe I, and a valve section I. The inner end port of the discharge pipe I is connected to the lower end face of the agitator section I, the outer end port of the discharge pipe I is connected to the port of the valve section I, and the outer end port of the discharge pipe I is distributed correspondingly to the storage tank. The side of the agitator section I is connected to a motorized chassis, and the agitator section I is a propeller-type agitator with a heating rod and a hydraulic motor on its housing. The power interface of the heating rod of the agitator section I is connected to the power supply of the motorized chassis via a cable, and the hydraulic port of the hydraulic motor of the agitator section I is connected to the motorized chassis. The discharge pipe I is a cylindrical body, and the valve section I is a shut-off valve.
[0055] The technical effect of the above solution is that it enables the preparation of raw materials for the interface repair and reinforcement layer.
[0056] The present invention designs a storage tank as a box-shaped body with an open upper part and the inner side of the storage tank is configured to be connected to a motor chassis. One side of the open part of the storage tank is configured to be distributed corresponding to a third agitator and the middle of the open part of the storage tank is configured to be distributed corresponding to an unwinding assembly. The other side of the lower end face of the storage tank is configured to be connected to a spraying assembly.
[0057] The technical effect of the above technical solution is that it enables the preparation of the bottom layer fabric.
[0058] The present invention designs a spraying assembly comprising a pump section, an inlet pipe section, a discharge pipe II, and a valve section II. The input port of the pump section is connected to one port of the inlet pipe section, the output port of the pump section is connected to one port of the discharge pipe II, the cross-sectional port of the other port of the discharge pipe II is connected to the port of the valve section II, and the other port of the inlet pipe section is connected to a storage tank. The lower end of the pump section is connected to a motorized chassis, and the pump section is a liquid transfer pump with a hydraulic motor. The hydraulic port of the pump section's hydraulic motor is connected to the motorized chassis. The inlet pipe section and the discharge pipe II are respectively cylindrical, and the valve section II is a shut-off valve.
[0059] The technical effect of the above solution is that it enables the spraying of the raw materials for the interface repair and reinforcement layer during the pothole repair process of asphalt pavement.
[0060] The present invention designs an unwinding assembly comprising a tube portion, a central shaft portion, and a vertical beam portion, wherein the tube portion is configured to be fitted together with the central shaft portion, the inner end of the central shaft portion is configured to be connected to the upper end of the vertical beam portion, and the lower end of the vertical beam portion is configured to be connected to the motor chassis, the tube portion is configured to be distributed correspondingly to the storage tank and is configured to be a circular tubular body, the central shaft portion is configured to be a rod-shaped body with an annular groove at the outer end and is configured to be accommodatingly connected to the tube portion, and the vertical beam portion is configured to be a columnar body.
[0061] The technical effect of the above solution is that it enables the unwinding of the raw material roll of the bottom layer fabric.
[0062] The present invention designs a second agitator comprising an agitator section II, a discharge pipe III, and a valve section III. The inner end port of the discharge pipe III is connected to the lower end face of the agitator section II, and the outer end port of the discharge pipe III is connected to the port of the valve section III. The outer end port of the discharge pipe III is distributed correspondingly to the first agitator. The side portion of the agitator section II is connected to a motorized chassis, and the agitator section II is a propeller-type agitator with a heating rod and a hydraulic motor on its housing. The power interface of the heating rod of the agitator section II is connected to the power supply of the motorized chassis via a cable, and the hydraulic port of the hydraulic motor of the agitator section II is connected to the motorized chassis. The discharge pipe III is a cylindrical body, and the valve section III is a shut-off valve.
[0063] The present invention designs a first agitator comprising an agitator section III, a discharge pipe IV, and a valve section IV. The inner end port of the discharge pipe IV is connected to the outer side of the lower end face of the agitator section III, and the outer end section port of the discharge pipe IV is connected to the port of the valve section IV. The side of the agitator section III is connected to a motorized chassis, and the agitator section III is a spiral blade agitator having a hydraulic motor and a feed hopper on the inner side of the upper end face. The hydraulic port of the hydraulic motor of the agitator section III is connected to the motorized chassis. The discharge pipe IV is a cylindrical body, and the valve section IV is a shut-off valve.
[0064] The technical effect of the above technical solution is that it enables the preparation of raw materials for boundary-base repair supports.
[0065] The present invention designs a crane that is configured as a vehicle-mounted folding crane with a hydraulic motor, wherein the lower end face of the crane is configured to be connected to a motorized chassis, and the hydraulic port of the crane's hydraulic motor is configured to be connected to the motorized chassis.
[0066] The technical effect of the above solution is that it enables the lifting of materials during the repair of potholes in asphalt pavement.
[0067] This invention designs a motorized chassis, a third agitator, a storage tank, a second agitator, and a first agitator that are arranged in a manner for mixing post-materials; the motorized chassis, the third agitator, the storage tank, the second agitator, and the first agitator are arranged with the spraying assembly in a manner for spraying post-materials; the motorized chassis, the third agitator, the storage tank, the second agitator, and the first agitator are arranged with the unwinding assembly in a manner for supporting the upper winding body; the motorized chassis, the third agitator, the storage tank, the second agitator, and the first agitator are arranged with the excavation assembly and the drilling assembly in a manner for cleaning the pre-pit; and the motorized chassis, the third agitator, the storage tank, the second agitator, and the first agitator are arranged with the crane in a manner for lifting from the middle.
[0068] This invention designs a system in which the centerlines of the motorized chassis, the spraying assembly, and the crane are aligned on the same straight line. The agitator section III, agitator section II, vertical beam section, pump section, agitator section I, and horizontal thrust telescopic cylinder section are respectively connected to the chassis section. The discharge pipe III is distributed correspondingly to the feed hopper of agitator section III. The moving frame section is connected to the through beam section. The longitudinal thrust telescopic cylinder section is connected to the extension beam section III. The hydraulic output ports of the chassis section are respectively connected to the hydraulic ports of the horizontal thrust telescopic cylinder section, the drilling machine section, the feed telescopic cylinder section, the longitudinal thrust telescopic cylinder section, the agitator section I, the pump section, the agitator section II, and the agitator section III.
[0069] This invention designs a rapid repair construction method for potholes in asphalt pavements. One of the first embodiments of this invention comprises the following steps: During rapid repair of potholes in asphalt pavements, the raw material roll of the bottom layer fabric is installed on the cylindrical part, and the nozzle is installed on the cross-sectional port of one of the discharge pipes II. The third, second, and first agitators are in working condition, while valves I, III, and IV are in the closed state. The temperature of the shells of the third and second agitators is maintained at 58-62°C. Using a crane, the raw material of the interface repair and strengthening composition is placed into agitator I, where the raw material for the interface repair and strengthening layer is formed. In the process of preparing the interface repair support composition, bisphenol A liquid epoxy resin and reactive diluent are placed in stirrer section II to obtain a homogeneous solution. Basalt particles, mineral powder, reactive toughening agent, and curing agent are then placed in stirrer section III. After homogenization in stirrer section III, valve section III is opened, and the homogeneous solution in stirrer section II is injected into stirrer section III. The raw material for the interface repair support is then obtained in stirrer section III. The cylinder is rotated on the central shaft, and the raw material for the bottom layer fabric is placed in the storage tank. Valve section I is opened, and the raw material for the interface repair reinforcement layer in stirrer section I is injected into the storage tank. The bottom layer fabric is then obtained in the storage tank.
[0070] The chassis unit reaches the site for rapid repair of potholes in asphalt pavement. The horizontal telescopic cylinder moves the through-beam within the elongated opening of the mobile frame. The longitudinal telescopic cylinder moves the elongated opening of the mobile frame along the through-beam, positioning the drilling machine at the pothole location. The drilling machine is then in operation. The feed telescopic cylinder moves the housing of the drilling machine downwards on the vertical section of the vertical frame, allowing the helical blades of the drilling machine to drill holes in the pothole. After drilling is complete, the drilling machine is deactivated, the feed telescopic cylinder retracts, and the excavation assembly becomes operational. The excavation assembly then excavates and cleans the pothole, removing the asphalt pavement pothole.
[0071] Remove the base fabric from the storage tank and lay it flat in the asphalt pothole, ensuring the flange width of the base fabric on the asphalt surface at the edge of the pothole is 10-15cm. Open valve section IV and feed the raw material for the boundary repair support body from mixer section III onto the base fabric. Spread the raw material for the boundary repair support body in the asphalt pothole into a flat surface. When the raw material for the boundary repair support body in the asphalt pothole is full, close valve section IV. A boundary repair support body is formed in the asphalt pothole. Ensure the flange of the base fabric on the asphalt surface at the edge of the pothole is vertical. Open valve section II and start the pump. In this process, the material for the interface repair and strengthening layer, located in the storage tank, is sprayed onto the asphalt pavement at the edge of the pothole through a nozzle. Then, the bottom layer of fabric located on the asphalt pavement at the edge of the pothole is laid horizontally. The material for the interface repair and strengthening layer, located in the storage tank, is sprayed onto the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the bottom layer of fabric located on the pothole and the bottom layer of fabric repair support. After the rapid repair construction of the asphalt pavement pothole is completed, the pump unit is put into a non-working state, the valve unit II is put into a closed state, and the third agitator, the second agitator, and the first agitator are put into a non-working state.
[0072] The present invention is designed with the following steps: When performing rapid repair construction on asphalt pavement potholes, after the bottom layer of fabric is laid flat in the asphalt pavement pothole, a vertical block is placed on the bottom layer of fabric located in the asphalt pavement pothole, a through rod is installed in the through hole of the vertical block, another bottom layer of fabric is placed on the upper end face and the upper side of the vertical block, and a boundary repair support is formed in the asphalt pavement pothole. Then, an interface repair and reinforcement layer is formed on the edge of the bottom layer of fabric on the asphalt pavement at the edge of the pothole, the boundary repair support, and the bottom layer of fabric on the vertical block.
[0073] The technical advantages of the two solutions mentioned above are: highlighting the technical feature of bringing the repaired material into a dense state with a rapid curing rate, and introducing its application in the technical field of rapid repair construction methods for potholes in asphalt pavements.
[0074] In this technical solution, the key technical features are the base repair support composition and the interface repair reinforcement composition that bring the repaired material into a dense state with a rapid curing rate. In the technical field of rapid repair compositions and preparation methods for potholes in asphalt pavements, cross-sectional structure devices, construction devices and methods, this solution is novel, inventive and practical. The terminology in this technical solution can be explained and understood using patent literature in this technical field. Attached Figure Description
[0075] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0076] Figure 1 This is a schematic diagram of one of the first embodiments of the present invention, which is a cross-sectional structure device for potholes in asphalt pavement.
[0077] Figure 2 This is a schematic diagram of the first embodiment of a rapid repair and construction device for potholes in asphalt pavement according to the present invention.
[0078] Figure 3 This is a schematic diagram of the drilling assembly 3 of a cross-sectional structure device for potholes in asphalt pavement.
[0079] Figure 4 This is a schematic diagram of a second first embodiment of the present invention, which is a cross-sectional structure device for potholes in asphalt pavement.
[0080] Interface repair reinforcement layer-10, foundation repair support-20, bottom layer cloth-30, vertical block-50, through rod-40, motorized chassis-1, excavation assembly-2, drilling assembly-3, third mixer-4, storage tank-5, spraying assembly-6, unwinding assembly-7, second mixer-8, first mixer-9, crane-91, extension beam I-11, extension beam II-12, extension beam III-13, connecting frame I-14, connecting frame II-15, through beam-16, chassis-17, moving Frame section-31, Horizontal push telescopic cylinder section-32, Drilling machine section-33, Feed telescopic cylinder section-34, Longitudinal push telescopic cylinder section-35, Vertical frame section-36, Agitator section I-41, Discharge pipe I-42, Valve section I-43, Pump section-61, Inlet pipe section-62, Discharge pipe II-63, Valve section II-64, Cylinder section-71, Central shaft section-72, Vertical beam section-73, Agitator section II-81, Discharge pipe III-82, Valve section III-83, Agitator section III-99, Discharge pipe IV-98, Valve section IV-97. Implementation
[0081] According to the examination guidelines, terms such as “having,” “comprising,” and “including” used in this invention should be understood to mean without dispensing the presence or addition of one or more other elements or combinations thereof.
[0082] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0083] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0084] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. In addition, unless otherwise specified, the equipment and materials used in the following embodiments are commercially available. If the processing conditions are not explicitly stated, please refer to the product manual or follow the conventional methods in the field.
[0085] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0086] A rapid repair composition for potholes in asphalt pavements, the first embodiment of the present invention, specifically illustrating this embodiment, comprises a basement repair support composition and an interface repair reinforcement composition.
[0087] In this embodiment, the boundary repair support composition is configured to contain, by weight: 91.5 parts of base material, 6.9-7.5 parts of intermediate liquid medium I, and 1.0-1.6 parts of curing agent.
[0088] In this embodiment, the base material is set to contain 74-90 parts of basalt particles and 10-26 parts of mineral powder by weight.
[0089] In this embodiment, the intermediate liquid medium I is configured to contain 10-30 parts of bisphenol A liquid epoxy resin, 20-40 parts of reactive diluent and 50 parts of reactive toughening agent by weight ratio.
[0090] In this embodiment, the interface repair and strengthening composition is configured to contain 45-48 parts of intermediate liquid medium II and 52-55 parts of curing agent by weight.
[0091] In this embodiment, the intermediate liquid medium II is configured to contain 83-88 parts of bisphenol A liquid epoxy resin and 12-17 parts of reactive diluent by weight.
[0092] In this embodiment, the epoxy value of the bisphenol A liquid epoxy resin (mol·(100g)) -1 The concentration of bisphenol A liquid epoxy resin is set to 0.48-0.54, the type of bisphenol A liquid epoxy resin is set to E51, the active diluent is set to 1,6-hexanediol diacrylate, the active toughening agent is set to polyurethane, the curing agent of the interface repair support composition is set to polyamide, and the curing agent of the interface repair strengthening composition is set to a mixed polyamine curing agent.
[0093] In one example of the support of the first embodiment of the present invention, the boundary repair support composition is configured to contain, by weight: 91.5 parts of base material, 6.9 parts of intermediate liquid medium I and 1.6 parts of curing agent.
[0094] In this embodiment, the base material is set to contain 74 parts of basalt particles and 26 parts of mineral powder by weight.
[0095] In this embodiment, the intermediate liquid medium I is configured to contain, by weight ratio: 30 parts of bisphenol A liquid epoxy resin, 20 parts of reactive diluent and 50 parts of reactive toughening agent.
[0096] In this embodiment, the interface repair and strengthening composition is configured to contain 45 parts of intermediate liquid medium II and 55 parts of curing agent by weight ratio.
[0097] In this embodiment, the intermediate liquid medium II is configured to contain 83 parts of bisphenol A liquid epoxy resin and 17 parts of reactive diluent by weight.
[0098] In this embodiment, the epoxy value of the bisphenol A liquid epoxy resin (mol·(100g)) -1 The value was set to 0.48.
[0099] In the second example of the first embodiment of the present invention, the boundary repair support composition is configured to contain, by weight: 91.5 parts of base material, 7.5 parts of intermediate liquid medium I and 1.0 part of curing agent.
[0100] In this embodiment, the base material is set to contain 90 parts of basalt particles and 10 parts of mineral powder by weight.
[0101] In this embodiment, the intermediate liquid medium I is configured to contain, by weight ratio: 10 parts of bisphenol A liquid epoxy resin, 40 parts of reactive diluent and 50 parts of reactive toughening agent.
[0102] In this embodiment, the interface repair and strengthening composition is configured to contain 48 parts of intermediate liquid medium II and 52 parts of curing agent by weight.
[0103] In this embodiment, the intermediate liquid medium II is configured to contain 88 parts of bisphenol A liquid epoxy resin and 12 parts of reactive diluent by weight.
[0104] In this embodiment, the epoxy value of the bisphenol A liquid epoxy resin (mol·(100g)) -1 The value was set to 0.48.
[0105] The third supporting example of the first embodiment of the present invention is that the boundary repair support composition is configured to contain 91.5 parts of base material, 7.2 parts of intermediate liquid medium I and 1.3 parts of curing agent by weight ratio.
[0106] In this embodiment, the base material is set to contain 84 parts of basalt particles and 16 parts of mineral powder by weight.
[0107] In this embodiment, the intermediate liquid medium I is configured to contain, by weight ratio: 20 parts of bisphenol A liquid epoxy resin, 30 parts of reactive diluent and 50 parts of reactive toughening agent.
[0108] In this embodiment, the interface repair and strengthening composition is configured to contain 46 parts of intermediate liquid medium II and 54 parts of curing agent by weight.
[0109] In this embodiment, the intermediate liquid medium II is configured to contain 85 parts of bisphenol A liquid epoxy resin and 15 parts of reactive diluent by weight ratio.
[0110] In this embodiment, the epoxy value of the bisphenol A liquid epoxy resin (mol·(100g)) -1 Set it to 0.50.
[0111] The present invention will be further described below with reference to embodiments. These embodiments are intended to illustrate the present invention and not to further limit the present invention.
[0112] A method for preparing a rapid repair composition for potholes in asphalt pavements, the first embodiment of which comprises the following steps:
[0113] I. Preparation of Boundary Repair Support Composition
[0114] According to the weight ratio, 74-90 parts of basalt particles and 10-26 parts of mineral powder are placed in the first mixer and stirred at room temperature until uniformly mixed to obtain the base material. According to the weight ratio, 10-30 parts of bisphenol A liquid epoxy resin and 20-40 parts of reactive diluent are placed in the second mixer and stirred at 58-62℃ for 1-2 hours to obtain a homogeneous solution. Then, according to the weight ratio, the homogeneous solution, 50 parts of reactive toughening agent, and 1.0-1.6 parts of curing agent are placed in the first mixer and stirred until uniformly mixed to obtain the boundary repair support composition.
[0115] II. Preparation of Interface Repair and Enhancement Composition
[0116] According to the weight ratio, 83-88 parts of bisphenol A liquid epoxy resin and 12-17 parts of reactive diluent are placed in the third stirrer and stirred and mixed at a temperature of 58-62℃ for 1-2 hours to obtain a homogeneous solution. Then, according to the weight ratio, 52-55 parts of curing agent are placed in the third stirrer and stirred and mixed until uniformly mixed to obtain the interface repair and strengthening composition.
[0117] One of the first embodiments of the present invention includes the following steps:
[0118] I. Preparation of Boundary Repair Support Composition
[0119] According to the weight ratio, 74 parts of basalt particles and 26 parts of mineral powder were placed in the first mixer and stirred at room temperature until uniformly mixed to obtain the base material. According to the weight ratio, 10 parts of bisphenol A liquid epoxy resin and 40 parts of reactive diluent were placed in the second mixer and stirred at 58°C for 1 hour to obtain a homogeneous solution. Then, according to the weight ratio, the homogeneous solution, 50 parts of reactive toughening agent, and 1.0 part of curing agent were placed in the first mixer and stirred until uniformly mixed to obtain the boundary repair support composition.
[0120] II. Preparation of Interface Repair and Enhancement Composition
[0121] According to the weight ratio, 83 parts of bisphenol A liquid epoxy resin and 17 parts of reactive diluent were placed in the third stirrer and stirred and mixed at 58°C for 1 hour to obtain a homogeneous solution. Then, according to the weight ratio, 52 parts of curing agent were placed in the third stirrer and stirred and mixed until the mixture was uniform to obtain the interface repair and strengthening composition.
[0122] The second embodiment of the present invention comprises the following steps:
[0123] I. Preparation of Boundary Repair Support Composition
[0124] According to the weight ratio, 90 parts of basalt particles and 10 parts of mineral powder were placed in the first mixer and stirred at room temperature until uniformly mixed to obtain the base material. According to the weight ratio, 30 parts of bisphenol A liquid epoxy resin and 20 parts of reactive diluent were placed in the second mixer and stirred at 62°C for 2 hours to obtain a homogeneous solution. Then, according to the weight ratio, the homogeneous solution, 50 parts of reactive toughening agent, and 1.6 parts of curing agent were placed in the first mixer and stirred until uniformly mixed to obtain the boundary repair support composition.
[0125] II. Preparation of Interface Repair and Enhancement Composition
[0126] According to the weight ratio, 88 parts of bisphenol A liquid epoxy resin and 12 parts of reactive diluent were placed in the third stirrer and stirred and mixed at a temperature of 62°C for 2 hours to obtain a homogeneous solution. Then, according to the weight ratio, 55 parts of curing agent were placed in the third stirrer and stirred and mixed until the mixture was uniform to obtain the interface repair and strengthening composition.
[0127] The third embodiment of the present invention comprises the following steps:
[0128] I. Preparation of Boundary Repair Support Composition
[0129] According to the weight ratio, 84 parts of basalt particles and 16 parts of mineral powder were placed in the first mixer and stirred at room temperature until uniformly mixed to obtain the base material. According to the weight ratio, 20 parts of bisphenol A liquid epoxy resin and 30 parts of reactive diluent were placed in the second mixer and stirred at 60°C for 1.5 hours to obtain a homogeneous solution. Then, according to the weight ratio, the homogeneous solution, 50 parts of reactive toughening agent, and 1.3 parts of curing agent were placed in the first mixer and stirred until uniformly mixed to obtain the boundary repair support composition.
[0130] II. Preparation of Interface Repair and Enhancement Composition
[0131] According to the weight ratio, 85 parts of bisphenol A liquid epoxy resin and 15 parts of reactive diluent were placed in the third stirrer and stirred and mixed at a temperature of 60°C for 1.5 hours to obtain a homogeneous solution. Then, according to the weight ratio, 53 parts of curing agent were placed in the third stirrer and stirred and mixed until the mixture was uniform to obtain the interface repair and strengthening composition.
[0132] A cross-sectional structure device for potholes in asphalt pavements. Figure 1As one of the first embodiments of the present invention, this embodiment is described in detail with reference to the accompanying drawings. It includes an interface repair and reinforcement layer 10, a base repair support 20 and a bottom layer fabric 30. The bottom layer fabric 30 is provided in the pothole of the asphalt pavement, and the base repair support 20 is provided between the bottom layer fabric 30 and the interface repair and reinforcement layer 10.
[0133] In this embodiment, the bottom layer fabric 30 is a hot-pressed cotton nonwoven fabric with an interface repair and reinforcement composition, and the lower end face of the bottom layer fabric 30 is respectively configured to be connected to the inner wall of the pothole and the asphalt pavement. The middle part of the upper end face of the bottom layer fabric 30 is respectively configured to be connected to the interface repair support 20, and the edge part of the upper end face of the bottom layer fabric 30 is respectively configured to be connected to the interface repair and reinforcement layer 10.
[0134] The bottom layer 30 forms a support connection point for the interface repair and reinforcement layer 10 and the boundary base repair support 20. The bottom layer 30 achieves the connection with the interface repair and reinforcement layer 10 and the boundary base repair support 20. Its technical purpose is to serve as a support carrier for the interface repair and reinforcement layer 10 and the boundary base repair support 20.
[0135] In this embodiment, the flange width of the bottom layer fabric 30 on the asphalt pavement at the edge of the pothole is set to 10-15cm.
[0136] Its technical purpose is to increase the connection area with the interface repair and reinforcement layer 10.
[0137] In this embodiment, the boundary repair support 20 is configured as a block body having a boundary repair support composition, and the lower end face and the side face of the boundary repair support 20 are configured to be connected to the bottom layer fabric 30, while the upper end face of the boundary repair support 20 is configured to be connected to the interface repair reinforcement layer 10.
[0138] The interface repair support 20 forms a support connection point for the interface repair reinforcement layer 10 and the bottom layer fabric 30. The interface repair support 20 achieves the connection with the interface repair reinforcement layer 10 and the bottom layer fabric 30. Its technical purpose is to serve as a support carrier for the interface repair reinforcement layer 10.
[0139] In this embodiment, the interface repair and strengthening layer 10 is configured as a layered body having an interface repair and strengthening composition, and the middle part of the lower end face of the interface repair and strengthening layer 10 is configured to be connected to the interface base repair support 20, and the edge part of the lower end face of the interface repair and strengthening layer 10 is configured to be connected to the bottom layer fabric 30.
[0140] The interface repair and reinforcement layer 10 forms a support connection point between the interface base repair support 20 and the bottom layer fabric 30. The interface repair and reinforcement layer 10 realizes the connection between the interface base repair support 20 and the bottom layer fabric 30. Its technical purpose is to serve as a component for connecting the interface base repair support 20 and the bottom layer fabric 30.
[0141] In this embodiment, the interface repair support 20, the interface repair reinforcement layer 10, and the bottom layer fabric 30 are arranged in a manner that supports the inner and outer adhesives.
[0142] In one of the support examples of the first embodiment of the present invention, the flange width of the bottom layer fabric 30 on the asphalt pavement at the edge of the pothole is set to 10cm.
[0143] In the second support example of one of the first embodiments of the present invention, the flange width of the bottom layer cloth 30 on the asphalt pavement at the edge of the pothole is set to 15cm.
[0144] In the third support example of one of the first embodiments of the present invention, the flange width of the bottom layer cloth 30 on the asphalt pavement at the edge of the pothole is set to 13cm.
[0145] A rapid repair device for potholes in asphalt pavements. Figure 2 This is the first embodiment of the present invention, which will be described in detail with reference to the accompanying drawings. The embodiment includes a motorized chassis 1, an excavation assembly 2, a drilling assembly 3, a third agitator 4, a storage tank 5, a spraying assembly 6, an unwinding assembly 7, a second agitator 8, a first agitator 9, and a crane 91. The excavation assembly 2, the drilling assembly 3, the third agitator 4, the second agitator 8, and the crane 91 are respectively arranged on the motorized chassis 1. The first agitator 9 is arranged between the second agitator 8 and the motorized chassis 1, and the storage tank 5 is arranged between the third agitator 4 and the motorized chassis 1. The spraying assembly 6 and the unwinding assembly 7 are respectively arranged between the storage tank 5 and the motorized chassis 1.
[0146] In this embodiment, the motorized chassis 1 is configured to include an extension beam section I 11, an extension beam section II 12, an extension beam section III 13, a connecting frame section I 14, a connecting frame section II 15, a through beam section 16, and a chassis section 17. One side of the front end face of the chassis section 17 is connected to the inner end of the extension beam section I 11, the other side of the front end face of the chassis section 17 is connected to the inner end of the extension beam section III 13, and the middle of the front end of the chassis section 17 is connected to the inner end of the extension beam section II 12. The extension beam section I 11... The inner surface is configured to connect with the outer end face of the connecting frame part I 14, and one side face of the extension beam part II 12 is configured to connect with the outer end face of the connecting frame part II 15. The other side face of the extension beam part II 12 and the inner surface of the extension beam part III 13 are respectively configured to connect with the end of the through beam part 16. The inner end face of the connecting frame part I 14 and the inner end face of the connecting frame part II 15 are respectively configured to connect with the excavation assembly 2. The through beam part 16, the extension beam part III 13 and the chassis part 17 are respectively configured to connect with the drilling assembly 3. The upper end face of the chassis 17 is connected to the third agitator 4 and the storage tank 5 on one side, and to the second agitator 8 and the first agitator 9 on the other side. The middle part of the upper end face of the chassis 17 is connected to the spraying assembly 6, the unwinding assembly 7 and the crane 91. The probe beams I 11, II 12 and III 13 are rectangular blocks, and the connecting frame I 14 and II 15 are V-shaped rods. Furthermore, the two ends of the connecting frame part I 14 and the two ends of the connecting frame part II 15 are respectively configured to be connected to the excavation assembly 2, the through beam part 16 is configured as a circular rod, and the chassis part 17 is configured as a crane chassis with an offset cab. The hydraulic output port of the chassis part 17 is respectively configured to be connected to the hydraulic port of the excavation assembly 2, the hydraulic port of the drilling assembly 3, the hydraulic port of the third agitator 4, the hydraulic port of the spraying assembly 6, the hydraulic port of the second agitator 8, the hydraulic port of the first agitator 9, and the hydraulic port of the crane 91.
[0147] The motorized chassis 1 forms a support connection point for the excavation assembly 2, drilling assembly 3, third agitator 4, storage tank 5, spraying assembly 6, unwinding assembly 7, second agitator 8, first agitator 9, and crane 91. The connection to the excavation assembly 2 is achieved through connecting frame parts I 14 and II 15; the connection to the drilling assembly 3 is achieved through the extension beam part III 13, through beam part 16, and chassis part 17; the connection to the third agitator 4 is achieved through the chassis part 17; the connection to the storage tank 5 is achieved through the chassis part 17; and the connection to the spraying assembly 91 is achieved through the chassis part 17. The coating assembly 6 is connected to the unwinding assembly 7, the second agitator 8, the first agitator 9, and the crane 91. The extension beam I 11 and extension beam II 12 connect the connecting frame I 14 and connecting frame II 15. Its technical purpose is to serve as a support carrier for the excavation assembly 2, drilling assembly 3, third agitator 4, storage tank 5, spraying assembly 6, unwinding assembly 7, second agitator 8, first agitator 9, and crane 91.
[0148] In this embodiment, the excavation assembly 2 is configured as an excavator superstructure assembly with a bucket and a boom, and the hydraulic port of the excavation assembly 2 is configured to be connected to the motor chassis 1, and the boom end of the excavation assembly 2 is configured to be connected to the motor chassis 1.
[0149] The excavation assembly 2 forms a support connection point to the motor chassis 1. The excavation assembly 2 achieves the connection with the motor chassis 1. Its technical purpose is to serve as one of the components for shaping potholes on asphalt pavement.
[0150] In this embodiment, the drilling assembly 3 is configured to include a movable frame 31, a transverse thrust telescopic cylinder 32, a drilling machine 33, a feed telescopic cylinder 34, a longitudinal thrust telescopic cylinder 35, and a vertical frame 36. The side frame of the movable frame 31 is connected to the outward swing longitudinal portion located at the lower end of the vertical portion of the vertical frame 36. The inner frame of the movable frame 31 is connected to one end of the transverse thrust telescopic cylinder 32. The vertical portion of the vertical frame 36 is connected to the housing of the drilling machine 33 in a through-type manner. One end of the feed telescopic cylinder 34 is connected to the housing of the drilling machine 33, and the other end of the feed telescopic cylinder 34 is connected to the transverse portion of the vertical frame 36. One end of the longitudinal thrust telescopic cylinder 35 is connected to the side frame of the movable frame 31, and the other end of the transverse thrust telescopic cylinder 32 and the longitudinal thrust telescopic cylinder 36 are connected to the side frame of the movable frame 31. The other end of 5 is respectively configured to be connected to the motor chassis 1. The side frame of the moving frame 31 is configured to be connected to the motor chassis 1 in a set. The hydraulic ports of the horizontal thrust telescopic cylinder 32, the drilling machine 33, the feed telescopic cylinder 34, and the longitudinal thrust telescopic cylinder 35 are respectively configured to be connected to the motor chassis 1. The moving frame 31 is configured as a rectangular frame with elongated holes on the side frame. The horizontal thrust telescopic cylinder 32 and the feed telescopic cylinder 34 are configured as two-section telescopic cylinders. The longitudinal thrust telescopic cylinder 35 is configured as a two-section telescopic cylinder with an annular groove at the telescopic end. The annular groove of the longitudinal thrust telescopic cylinder 35 is configured to be connected to the elongated hole of the moving frame 31. The drilling machine 33 is configured as a drilling machine with spiral blades and a hydraulic motor. The vertical frame 36 is configured as a C-shaped rod with an L-shaped vertical part.
[0151] The drilling assembly 3 forms a support connection point for the motorized chassis 1. The moving frame 31, the horizontal push telescopic cylinder 32, and the longitudinal push telescopic cylinder 35 achieve the connection with the motorized chassis 1. The vertical frame 36 provides support for the drilling machine 33 and the feed telescopic cylinder 34. The drilling machine 33 and the feed telescopic cylinder 34 enable drilling operations at potholes on the asphalt pavement. Its technical purpose is to serve as the second component for shaping potholes on the asphalt pavement.
[0152] In this embodiment, the third agitator 4 is configured to include an agitator section I41, a discharge pipe I42, and a valve section I43. The inner end port of the discharge pipe I42 is connected to the lower end of the agitator section I41, and the outer end port of the discharge pipe I42 is connected to the port of the valve section I43. The outer end port of the discharge pipe I42 is distributed correspondingly to the storage tank 5. The side of the agitator section I41 is connected to the motorized chassis 1. The agitator section I41 is a propeller-type agitator with a heating rod and a hydraulic motor on its housing. The power interface of the heating rod of the agitator section I41 is connected to the power supply of the motorized chassis 1 via a cable, and the hydraulic port of the hydraulic motor of the agitator section I41 is connected to the motorized chassis 1. The discharge pipe I42 is a cylindrical body, and the valve section I43 is a shut-off valve.
[0153] The third stirrer 4 forms a support connection point for the motor chassis 1 and the storage tank 5. The stirrer part I 41 is connected to the motor chassis 1, the discharge pipe I 42 is connected to the storage tank 5, and the valve part I 43 controls the opening and closing of the discharge pipe I 42. Its technical purpose is to be used as a component for preparing the interface repair and strengthening composition.
[0154] In this embodiment, the storage tank 5 is configured as a box-shaped body with an open upper end and the inner side of the storage tank 5 is configured to be connected to the motor chassis 1. One side of the open end of the storage tank 5 is configured to be distributed corresponding to the third agitator 4 and the middle of the open end of the storage tank 5 is configured to be distributed corresponding to the unwinding assembly 7. The other side of the lower end face of the storage tank 5 is configured to be connected to the spraying assembly 6.
[0155] The storage tank 5 forms a support connection point for the motor chassis 1, the third agitator 4, the spraying assembly 6, and the unwinding assembly 7. The storage tank 5 enables connection to the motor chassis 1, the third agitator 4, the spraying assembly 6, and the unwinding assembly 7. Its technical purpose is to serve as a component for impregnating the bottom layer fabric 30 in the interface repair and strengthening composition.
[0156] In this embodiment, the spraying assembly 6 is configured to include a pump section 61, an inlet pipe section 62, a discharge pipe II 63, and a valve section II 64. The input port of the pump section 61 is connected to one of the ports of the inlet pipe section 62, the output port of the pump section 61 is connected to one of the ports of the discharge pipe II 63, the cross-sectional port of the other port of the discharge pipe II 63 is connected to the port of the valve section II 64, and the other port of the inlet pipe section 62 is connected to the storage tank 5. The lower end of the pump section 61 is connected to the motor chassis 1, and the pump section 61 is a liquid transfer pump with a hydraulic motor. The hydraulic port of the hydraulic motor of the pump section 61 is connected to the motor chassis 1. The inlet pipe section 62 and the discharge pipe II 63 are respectively cylindrical, and the valve section II 64 is a shut-off valve.
[0157] The spraying assembly 6 forms a support connection point for the motor chassis 1 and the storage tank 5. The pump unit 61 connects to the motor chassis 1, the inlet pipe 62 connects to the storage tank 5, the discharge pipe II 63 connects to the spray nozzle, and the valve unit II 64 controls the opening and closing of the discharge pipe II 63. Its technical purpose is to be used as a component for spraying the interface repair and strengthening composition.
[0158] In this embodiment, the unwinding assembly 7 is configured as a tube portion 71, a central shaft portion 72, and a vertical beam portion 73. The tube portion 71 is configured to be fitted together with the central shaft portion 72. The inner end of the central shaft portion 72 is configured to be connected to the upper end of the vertical beam portion 73, and the lower end of the vertical beam portion 73 is configured to be connected to the motor chassis 1. The tube portion 71 is configured to be distributed correspondingly to the storage tank 5 and is configured as a circular tubular body. The central shaft portion 72 is configured as a rod-shaped body with an annular groove at its outer end, and the annular groove of the central shaft portion 72 is configured to be accommodatingly connected to the tube portion 71. The vertical beam portion 73 is configured as a columnar body.
[0159] The unwinding assembly 7 forms a support connection point for the motor chassis 1 and the storage tank 5. The upright beam 73 connects to the motor chassis 1, the tube 71 connects to the storage tank 5, and the central shaft 72 provides rotational support for the tube 71. Its technical purpose is to serve as a component for supporting the roll of bottom fabric 30.
[0160] In this embodiment, the second agitator 8 is configured to include an agitator section II 81, a discharge pipe III 82, and a valve section III 83. The inner end port of the discharge pipe III 82 is connected to the lower end of the agitator section II 81, and the outer end port of the discharge pipe III 82 is connected to the port of the valve section III 83. The outer end port of the discharge pipe III 82 is distributed correspondingly to the first agitator 9. The side of the agitator section II 81 is connected to the motorized chassis 1, and the agitator section II 81 is a propeller-type agitator with a heating rod and a hydraulic motor on its housing. The power interface of the heating rod of the agitator section II 81 is connected to the power supply of the motorized chassis 1 via a cable, and the hydraulic port of the hydraulic motor of the agitator section II 81 is connected to the motorized chassis 1. The discharge pipe III 82 is a cylindrical body, and the valve section III 83 is a shut-off valve.
[0161] The second agitator 8 forms a support connection point for the motor chassis 1 and the first agitator 9. The agitator part II 81 connects to the motor chassis 1, the discharge pipe III 82 connects to the first agitator 9, and the valve part III 83 controls the opening and closing of the discharge pipe III 82. Its technical purpose is to be used as one of the components for preparing the boundary base repair support composition.
[0162] In this embodiment, the first agitator 9 is configured to include an agitator section III 99, a discharge pipe IV 98, and a valve section IV 97. The inner end port of the discharge pipe IV 98 is connected to the outer side of the lower end face of the agitator section III 99, and the outer end section port of the discharge pipe IV 98 is connected to the port of the valve section IV 97. The side of the agitator section III 99 is connected to the motorized chassis 1, and the agitator section III 99 is a spiral blade agitator with a hydraulic motor and a feed hopper on the inner side of the upper end face. The hydraulic port of the hydraulic motor of the agitator section III 99 is connected to the motorized chassis 1. The discharge pipe IV 98 is a cylindrical body, and the valve section IV 97 is a shut-off valve.
[0163] The first agitator 9 forms a support connection point to the motor chassis 1. The agitator section Ⅲ99 connects the agitator to the motor chassis 1. The discharge pipe Ⅳ98 and valve section Ⅳ97 discharge the material in the agitator section Ⅲ99. Its technical purpose is to serve as a second component for preparing the boundary repair support composition.
[0164] In this embodiment, the crane 91 is configured as a vehicle-mounted folding crane with a hydraulic motor, and the lower end face of the crane 91 is configured to be connected to the motorized chassis 1. The hydraulic port of the hydraulic motor of the crane 91 is configured to be connected to the motorized chassis 1.
[0165] The crane 91 forms a support connection point to the motorized chassis 1, and the crane 91 realizes the connection with the motorized chassis 1. Its technical purpose is to serve as a component for lifting materials for rapid repair of potholes in asphalt pavement.
[0166] In this embodiment, the motorized chassis 1, the third mixer 4, the storage tank 5, the second mixer 8, and the first mixer 9 are arranged in a manner for mixing post-processed materials; the motorized chassis 1, the third mixer 4, the storage tank 5, the second mixer 8, and the first mixer 9 are arranged with the spraying assembly 6 in a manner for spraying post-processed materials; the motorized chassis 1, the third mixer 4, the storage tank 5, the second mixer 8, and the first mixer 9 are arranged with the unwinding assembly 7 in a manner for supporting the upper winding body; the motorized chassis 1, the third mixer 4, the storage tank 5, the second mixer 8, and the first mixer 9 are arranged with the excavation assembly 2 and the drilling assembly 3 in a manner for cleaning the pre-processed pit; and the motorized chassis 1, the third mixer 4, the storage tank 5, the second mixer 8, and the first mixer 9 are arranged with the crane 91 in a manner for lifting from the middle. The center lines of the coating assembly 6 and the crane 91 are set on the same straight line. The agitator section Ⅲ99, agitator section Ⅱ81, vertical beam section 73, pump section 61, agitator section Ⅰ41 and horizontal thrust telescopic cylinder section 32 are respectively connected to the chassis section 17. The discharge pipe Ⅲ82 is distributed correspondingly to the feed hopper of agitator section Ⅲ99. The moving frame section 31 is connected to the through beam section 16. The longitudinal thrust telescopic cylinder section 35 is connected to the extension beam section Ⅲ13. The hydraulic output port of the chassis section 17 is respectively connected to the hydraulic port of the horizontal thrust telescopic cylinder section 32, the hydraulic port of the drilling machine section 33, the hydraulic port of the feed telescopic cylinder section 34, the hydraulic port of the longitudinal thrust telescopic cylinder section 35, the hydraulic port of agitator section Ⅰ41, the hydraulic port of pump section 61, the hydraulic port of agitator section Ⅱ81 and the hydraulic port of agitator section Ⅲ99.
[0167] The present invention will be further described below with reference to embodiments. These embodiments are intended to illustrate the present invention and not to further limit the present invention.
[0168] A rapid repair construction method for potholes in asphalt pavement, one of the first embodiments of the present invention, comprises the following steps: During rapid repair construction of potholes in asphalt pavement, the raw material roll of the bottom layer fabric 30 is installed on the cylinder 71, and the nozzle is installed on the cross-sectional port of one of the ports of the discharge pipe II 63. The third mixer 4, the second mixer 8, and the first mixer 9 are in working condition, while valve I 43, valve III 83, and valve IV 97 are in a closed state. The temperature of the shells of the third mixer 4 and the second mixer 8 is maintained at 58-62°C. The raw material of the interface repair and strengthening composition is placed into the mixer I 41 using a crane 91. The raw material for the interface repair and strengthening layer 10 is obtained in the mixer I 41. The interface repair support... Bisphenol A liquid epoxy resin and reactive diluent from the support composition are placed in stirrer section II 81 to prepare a homogeneous solution. Basalt particles, mineral powder, reactive toughening agent, and curing agent are placed in stirrer section III 99. After being mixed evenly in stirrer section III 99, valve section III 83 is opened, and the homogeneous solution in stirrer section II 81 is injected into stirrer section III 99. The raw material for the interface repair support 20 is prepared in stirrer section III 99. The cylinder section 71 is rotated on the central shaft section 72, and the raw material of the bottom layer fabric 30 is placed into the storage tank 5. Valve section I 43 is opened, and the raw material of the interface repair reinforcement layer 10 in stirrer section I 41 is injected into the storage tank 5. The bottom layer fabric 30 is prepared in the storage tank 5.
[0169] The system reaches the rapid repair site for potholes in asphalt pavement via chassis 17. The transverse telescopic cylinder 32 moves the through beam 16 within the elongated opening of the movable frame 31. The longitudinal telescopic cylinder 35 moves the elongated opening of the movable frame 31 along the through beam 16, placing the drilling machine 33 at the pothole location and putting it into operation. The feed telescopic cylinder 34 moves the housing of the drilling machine 33 downwards on the vertical section of the vertical frame 36, allowing the helical blades of the drilling machine 33 to drill holes in the pothole. After drilling is complete, the drilling machine 33 is deactivated, the feed telescopic cylinder 34 is retracted, and the excavation assembly 2 is activated. The excavation assembly 2 then excavates and cleans the pothole, resulting in the asphalt pavement pothole.
[0170] Remove the bottom layer fabric 30 from the storage tank 5 and lay it flat in the asphalt pavement pothole, ensuring the flange width of the bottom layer fabric 30 on the asphalt pavement at the edge of the pothole is 10-15 cm. Open valve section IV 97 and feed the raw material of the boundary base repair support 20 from mixer section III 99 onto the bottom layer fabric 30. Spread the raw material of the boundary base repair support 20 in the asphalt pavement pothole into a flat surface. When the raw material of the boundary base repair support 20 in the asphalt pavement pothole is full, close valve section IV 97. The boundary base repair support 20 is thus formed in the asphalt pavement pothole. Ensure the flange of the bottom layer fabric 30 on the asphalt pavement at the edge of the pothole is vertical. Open valve section II 64 and operate pump section 61. In operation, the material of the interface repair and strengthening layer 10 located in the storage tank 5 is sprayed onto the asphalt pavement at the edge of the pothole through the nozzle. Then, the flange of the bottom layer cloth 30 on the asphalt pavement at the edge of the pothole is laid horizontally. The material of the interface repair and strengthening layer 10 located in the storage tank 5 is sprayed onto the flange of the bottom layer cloth 30 on the asphalt pavement at the edge of the pothole and the boundary base repair support 20 through the nozzle. The interface repair and strengthening layer 10 is formed on the flange of the bottom layer cloth 30 on the asphalt pavement at the edge of the pothole and the boundary base repair support 20. After the rapid repair construction of the asphalt pavement pothole is completed, the pump unit 61 is put into a non-working state, the valve unit II 64 is put into a closed state, and the third mixer 4, the second mixer 8 and the first mixer 9 are put into a non-working state.
[0171] A cross-sectional structure device for potholes in asphalt pavements. Figure 4 As a second embodiment of the first embodiment of the present invention, this embodiment is described in detail with reference to the accompanying drawings. It also includes a standing block 50 and a through rod 40, and the standing block 50 is configured to be connected to the through rod 40 in a sleeve manner. The standing block 50 and the through rod 40 are respectively configured to be embeddedly connected to the boundary base repair support 20. The upper and lower ends of the standing block 50 are configured to be connected to the bottom layer fabric 30.
[0172] In this embodiment, the upright block 50 is configured as a cement mortar casting seat with a through hole, and the through hole of the upright block 50 is configured to be connected to the through rod 40. The lower end face of the upright block 50 is configured to be in contact with the bottom layer fabric 30, and the upper end face and the upper side of the upright block 50 are configured to be in contact with the bottom layer fabric 30. The lower side of the upright block 50 is configured to be in contact with the boundary repair support 20.
[0173] The upright block 50 forms a support connection point for the boundary repair support 20, the bottom layer fabric 30, and the through rod 40. The upright block 50 realizes the connection with the boundary repair support 20, the connection with the bottom layer fabric 30, and the connection with the through rod 40. Its technical purpose is to be used as a component for separating potholes in asphalt pavement.
[0174] In this embodiment, the through rod 40 is configured as a force transmission rod and is embedded in the boundary base repair support 20. The through rod 40 is also configured to be connected through the upright block 50.
[0175] The through rod 40 forms a support connection point for the boundary base repair support 20 and the upright block 50. The through rod 40 realizes the connection with the boundary base repair support 20 and the connection with the upright block 50. Its technical purpose is to serve as a component for integral connection of adjacent upright blocks 50.
[0176] A rapid repair construction method for potholes in asphalt pavement, the second embodiment of the present invention, comprises the following steps: When rapidly repairing potholes in asphalt pavement, after the bottom layer cloth 30 is laid flat in the pothole, a vertical block 50 is placed on the bottom layer cloth 30 in the pothole, a through rod 40 is installed in the through hole of the vertical block 50, another bottom layer cloth 30 is placed on the upper end face and the upper side of the vertical block 50, a boundary repair support 20 is formed in the pothole, and then an interface repair reinforcement layer 10 is formed on the flange of the bottom layer cloth 30 on the asphalt pavement at the edge of the pothole, the boundary repair support 20 and the bottom layer cloth 30 on the vertical block 50.
[0177] In verifying this invention, the inventors abandoned the existing technical features that use asphalt and cement mortar as repair materials, resulting in a weak bonding force with the asphalt pavement fracture surface. Instead, they first proposed a technical feature that allows the repaired material to achieve a dense state with a rapid curing rate. This resulted in the first unexpected technical effect: improved adhesive performance, excellent density of the repaired material, and increased load-bearing capacity. The second unexpected technical effect: achieved primary bonding force from the upper and lower layers and secondary bonding force from the side layers themselves, improving the bonding force with the asphalt pavement fracture surface and ensuring the stability of the repaired material in potholes. The third unexpected technical effect: suitable for filling and repairing potholes of different sizes. The fourth unexpected technical effect: enabled the installation of a mobile vehicle repair construction device, expanding the repair operation range. The fifth unexpected technical effect: enabled the pre-preparation of the raw materials for the interface repair reinforcement layer 10, the interface base repair support 20, and the bottom layer fabric 30, improving repair construction efficiency.
[0178] In a second embodiment of the present invention, the technical features of enabling the repair material to be in a dense state with a rapid curing rate are integrated into the interfacial repair support composition and the interface repair reinforcement composition.
[0179] In this embodiment, the enhanced adhesive compound is integrated into the boundary repair support composition and the interface repair strengthening composition according to the technical characteristics of the component.
[0180] The second embodiment of the present invention is based on the first embodiment.
[0181] This invention has the following characteristics:
[0182] 1. By designing the base repair support composition and the interface repair reinforcement composition, the reinforced adhesive compound is used as a component, and the repaired material is in a dense state with a rapid curing rate. This solves the technical problem that the bonding strength with the fracture surface of the asphalt pavement is weak when using asphalt and cement mortar as repair materials, thus improving the quality of rapid repair of potholes in asphalt pavement.
[0183] 2. Due to the design of the interface repair reinforcement layer 10, the interface base repair support 20 and the bottom layer cloth 30, the filling and repair of potholes in asphalt pavement were achieved.
[0184] 3. Due to the design of the vertical block 50 and the through rod 40, it is possible to fill and repair large-area potholes in asphalt pavement.
[0185] 4. By designing a motorized chassis 1, an excavation assembly 2, a drilling assembly 3, a third mixer 4, a storage tank 5, a spraying assembly 6, an unwinding assembly 7, a second mixer 8, a first mixer 9, and a crane 91, the vehicle-mounted components were able to fill and repair potholes in asphalt pavement.
[0186] 5. Because the design limits the numerical range of the structural shape, the numerical range is a technical feature in the technical solution of this invention, and is not a technical feature obtained by formula calculation or a limited number of experiments. The experiment shows that the technical feature of the numerical range has achieved very good technical effect.
[0187] 6. Due to the design of the technical features of this invention, and the combined effect of the individual and collective technical features, experiments have shown that the performance indicators of this invention are at least 1.7 times that of existing performance indicators, and the invention has been evaluated to have good market value.
[0188] Other technical features that are the same as or similar to those of the interfacial repair support composition and the interface repair reinforcement composition that enable the repaired material to be in a dense state with a rapid curing rate are also embodiments of the present invention. Furthermore, the technical features of the embodiments described above can be combined in any way. In order to meet the requirements of the Patent Law, the Patent Implementation Regulations and the Examination Guidelines, embodiments of all possible combinations of the technical features in the above embodiments will not be described.
[0189] The above embodiments are merely one implementation of the rapid repair composition and preparation method, cross-sectional structure device, construction device and method for asphalt pavement potholes provided by the present invention. Other modifications to the solutions provided by the present invention, additions or reductions of components or steps, or application of the present invention to other technical fields similar to the present invention, all fall within the protection scope of the present invention.
Claims
1. A cross-sectional structure for potholes in asphalt pavements, characterized in that: It includes an interface repair and reinforcement layer (10), a base repair support (20), and a base layer fabric (30), with the base layer fabric (30) placed in the potholes of the asphalt pavement, and the base repair support (20) placed between the base layer fabric (30) and the interface repair and reinforcement layer (10). The interface repair and strengthening layer (10) is prepared from an interface repair and strengthening composition, and the interface repair and strengthening composition is prepared by weight ratio containing 45-48 parts of intermediate liquid medium II and 52-55 parts of curing agent. The boundary repair support (20) is prepared from a boundary repair support composition, and the boundary repair support composition is configured to contain, by weight: 91.5 parts of a base material, 6.9-7.5 parts of intermediate liquid medium I, and 1.0-1.6 parts of a curing agent. The rapid repair composition for potholes in asphalt pavements is formulated from a base repair support composition containing a resin compound diluent and an interface repair strengthening composition. The base material is set according to the following weight ratio: 74-90 parts basalt particles and 10-26 parts mineral powder. Intermediate liquid medium I is configured to contain, by weight: 10-30 parts of bisphenol A liquid epoxy resin, 20-40 parts of reactive diluent, and 50 parts of reactive toughening agent. Intermediate liquid medium II is configured to contain 83-88 parts of bisphenol A liquid epoxy resin and 12-17 parts of reactive diluent by weight.
2. The cross-sectional structure for potholes in asphalt pavement according to claim 1, characterized in that: The epoxy value of the bisphenol A liquid epoxy resin is set to 0.48-0.54 mol·(100g)-1, the type of the bisphenol A liquid epoxy resin is set to E51, the reactive diluent is set to 1,6-hexanediol diacrylate, the reactive toughening agent is set to polyurethane, the curing agent of the interface repair support composition is set to polyamide, and the curing agent of the interface repair strengthening composition is set to a mixed polyamine curing agent.
3. The cross-sectional structure for potholes in asphalt pavement according to claim 1, characterized in that: The bottom layer fabric (30) is configured as a hot-pressed cotton nonwoven fabric with an interface repair and reinforcement composition, and the lower end face of the bottom layer fabric (30) is configured to be connected to the inner wall of the pothole and the asphalt pavement, respectively. The middle part of the upper end face of the bottom layer fabric (30) is configured to be connected to the interface repair support (20), and the edge part of the upper end face of the bottom layer fabric (30) is configured to be connected to the interface repair and reinforcement layer (10). The flange width of the bottom layer fabric (30) on the asphalt pavement at the edge of the pothole is set to 10-15cm. The boundary repair support (20) is set as a block with a boundary repair support composition, and the lower end face and the side face of the boundary repair support (20) are set to be connected to the bottom layer fabric (30). The upper end face of the boundary repair support (20) is set to be connected to the interface repair reinforcement layer (10). The interface repair and strengthening layer (10) is configured as a layered body having an interface repair and strengthening composition, and the middle part of the lower end face of the interface repair and strengthening layer (10) is configured to be connected to the interface base repair support (20), and the edge part of the lower end face of the interface repair and strengthening layer (10) is configured to be connected to the bottom layer fabric (30). It also includes a lifting block (50) and a through rod (40), with the lifting block (50) configured to be connected to the through rod (40) in a fitted manner. The lifting block (50) and the through rod (40) are respectively configured to be embeddedly connected to the boundary foundation repair support (20). The upper and lower ends of the lifting block (50) are configured to be connected to the bottom layer fabric (30). The upright block (50) is configured as a cement mortar cast-in-place seat with a through hole, and the through hole of the upright block (50) is configured to be connected to the through rod (40). The lower end face of the upright block (50) is configured to be in contact with the bottom layer fabric (30), and the upper end face and the upper side of the upright block (50) are configured to be in contact with the bottom layer fabric (30). The lower side of the upright block (50) is configured to be in contact with the boundary repair support (20). The through rod (40) is configured as a force transmission rod and is configured to be embedded in the boundary base repair support (20), and is configured to be connected through the upright block (50).
4. A method for preparing a rapid repair composition for the cross-sectional structure of potholes in asphalt pavement according to claim 1, characterized in that: the steps are: I. Preparation of Boundary Repair Support Composition According to the weight ratio, 74-90 parts of basalt particles and 10-26 parts of mineral powder are placed in the first mixer and stirred at room temperature until uniformly mixed to obtain the base material. According to the weight ratio, 10-30 parts of bisphenol A liquid epoxy resin and 20-40 parts of reactive diluent are placed in the second mixer and stirred at 58-62℃ for 1-2 hours to obtain a homogeneous solution. Then, according to the weight ratio, the homogeneous solution, 50 parts of reactive toughening agent, and 1.0-1.6 parts of curing agent are placed in the first mixer and stirred until uniformly mixed to obtain the boundary repair support composition. II. Preparation of Interface Repair and Enhancement Composition According to the weight ratio, 83-88 parts of bisphenol A liquid epoxy resin and 12-17 parts of reactive diluent are placed in the third stirrer and stirred and mixed at a temperature of 58-62℃ for 1-2 hours to obtain a homogeneous solution. Then, according to the weight ratio, 52-55 parts of curing agent are placed in the third stirrer and stirred and mixed until uniformly mixed to obtain the interface repair and strengthening composition.
5. A rapid repair construction device for potholes in asphalt pavement, characterized in that: The device includes a motorized chassis (1), an excavation assembly (2), a drilling assembly (3), a third agitator (4), a storage tank (5), a spraying assembly (6), an unwinding assembly (7), a second agitator (8), a first agitator (9), and a crane (91). The excavation assembly (2), the drilling assembly (3), the third agitator (4), the second agitator (8), and the crane (91) are respectively installed on the motorized chassis (1). The second agitator (8) is located between the first agitator (9) and the motorized chassis (1), and the third agitator (4) is located between the storage tank (5) and the motorized chassis (1). The spraying assembly (6) and the unwinding assembly (7) are respectively installed between the storage tank (5) and the motorized chassis (1). The motor chassis (1) is configured to include a telescopic beam section I (11), a telescopic beam section II (12), a telescopic beam section III (13), a connecting frame section I (14), a connecting frame section II (15), a through beam section (16), and a chassis section (17). One side of the front end face of the chassis section (17) is configured to be connected to the inner end of the telescopic beam section I (11), and the other side of the front end face of the chassis section (17) is configured to be connected to the inner end of the telescopic beam section III (13). The middle part of the front end of the chassis section (17) is configured to be connected to the inner end of the telescopic beam section II (12). The inner side of the telescopic beam section I (11) The part is configured to connect to the outer end face of the connecting frame part I (14), and one side face of the probe beam part II (12) is configured to connect to the outer end face of the connecting frame part II (15). The other side face of the probe beam part II (12) and the inner side face of the probe beam part III (13) are respectively configured to connect to the end of the through beam part (16). The inner end face of the connecting frame part I (14) and the inner end face of the connecting frame part II (15) are respectively configured to connect to the excavation assembly (2). The through beam part (16), the probe beam part III (13) and the chassis part (17) are respectively configured to connect to the drilling assembly (3). Furthermore, one side of the upper end face of the chassis part (17) is respectively connected to the third agitator (4) and the storage tank (5), and the other side of the upper end face of the chassis part (17) is respectively connected to the second agitator (8) and the first agitator (9). The middle part of the upper end face of the chassis part (17) is respectively connected to the spraying assembly (6), the unwinding assembly (7) and the crane (91). The probe beam part I (11), probe beam part II (12) and probe beam part III (13) are respectively set as rectangular blocks, and the connecting frame part I (14) and connecting frame part II (15) are respectively set as V-shaped rods. The two ends of the connecting frame part I (14) and the two ends of the connecting frame part II (15) are respectively configured to connect to the excavation assembly (2). The through beam part (16) is configured as a circular rod-shaped body and the chassis part (17) is configured as a crane chassis with an offset cab. The hydraulic output ports of the chassis part (17) are respectively configured to connect to the hydraulic ports of the excavation assembly (2), the drilling assembly (3), the third agitator (4), the spraying assembly (6), the second agitator (8), the first agitator (9), and the crane (91). The unwinding assembly (7) is configured as a cylinder (71), a central shaft (72), and a vertical beam (73). The cylinder (71) is configured to be fitted together with the central shaft (72). The inner end of the central shaft (72) is configured to be connected to the upper end of the vertical beam (73), and the lower end of the vertical beam (73) is configured to be connected to the motor chassis (1). The cylinder (71) is configured to be distributed correspondingly to the storage tank (5), and the cylinder (71) is configured as a circular tubular body. The central shaft (72) is configured as a rod-shaped body with an annular groove at its outer end, and the annular groove of the central shaft (72) is configured to be received and connected to the cylinder (71). The vertical beam (73) is configured as a columnar body. The motor chassis (1) is arranged with the third mixer (4), storage tank (5), second mixer (8) and first mixer (9) in a manner of mixing post-materials, and the motor chassis (1), third mixer (4), storage tank (5), second mixer (8) and first mixer (9) are arranged with the spraying assembly (6) in a manner of spraying post-materials, the motor chassis (1), third mixer (4), storage tank (5), second mixer (8) and first mixer (9) are arranged with the unwinding assembly (7) in a manner of supporting the upper roll body, and the motor chassis (1), third mixer (4), storage tank (5), second mixer (8) and first mixer (9) are arranged with the excavation assembly (2) and drilling assembly (3) in a manner of cleaning the pre-pit body, and the motor chassis (1), third mixer (4), storage tank (5), second mixer (8) and first mixer (9) are arranged with the crane (91) in a manner of lifting from the middle.
6. The rapid repair construction device for potholes in asphalt pavement according to claim 5, characterized in that: The excavation assembly (2) is configured as an excavator superstructure assembly with a bucket and boom, and the hydraulic port of the excavation assembly (2) is configured to be connected to the motor chassis (1), and the boom end of the excavation assembly (2) is configured to be connected to the motor chassis (1). The drilling assembly (3) is configured to include a movable frame section (31), a transverse thrust cylinder section (32), a drilling machine section (33), a feed telescopic cylinder section (34), a longitudinal thrust telescopic cylinder section (35), and a vertical frame section (36). The side frame of the movable frame section (31) is configured to be connected to the outward swing longitudinal section located at the lower end of the vertical section of the vertical frame section (36). The inner frame of the movable frame section (31) is configured to be connected to one end of the transverse thrust telescopic cylinder section (32), and the vertical frame section (36) is configured to be connected to the lower end of the vertical section of the vertical frame section (36). The vertical part of the feed telescopic cylinder part (34) is configured to be connected through the housing of the drilling machine part (33), one end of the feed telescopic cylinder part (34) is configured to be connected to the housing of the drilling machine part (33), and the other end of the feed telescopic cylinder part (34) is configured to be connected to the horizontal part of the vertical frame part (36), one end of the longitudinal thrust telescopic cylinder part (35) is configured to be connected to the side frame of the moving frame part (31), and the other end of the transverse thrust telescopic cylinder part (32) and the longitudinal thrust telescopic cylinder part (35) are connected to the side frame of the moving frame part (31). The other end of the 35) is respectively configured to be connected to the motor chassis (1), the side frame of the moving frame (31) is configured to be connected to the motor chassis (1) in a kit manner, and the hydraulic port of the horizontal thrust telescopic cylinder (32), the hydraulic port of the drilling machine (33), the hydraulic port of the feed telescopic cylinder (34) and the hydraulic port of the longitudinal thrust telescopic cylinder (35) are respectively configured to be connected to the motor chassis (1), and the moving frame (31) is configured as a rectangular shape with long strip holes on the side frame. The frame-shaped body has a two-section telescopic cylinder with a horizontal thrust telescopic cylinder (32) and a feed telescopic cylinder (34). The longitudinal thrust telescopic cylinder (35) is a two-section telescopic cylinder with an annular groove at the telescopic end. The annular groove of the longitudinal thrust telescopic cylinder (35) is connected to the elongated hole of the moving frame (31). The drilling machine (33) is a drilling machine with a spiral blade and a hydraulic motor. The vertical frame (36) is a U-shaped rod with an L-shaped vertical part. The third agitator (4) is configured to include an agitator section I (41), a discharge pipe I (42), and a valve section I (43). The inner end port of the discharge pipe I (42) is connected to the lower end of the agitator section I (41), and the outer end port of the discharge pipe I (42) is connected to the port of the valve section I (43). The outer end port of the discharge pipe I (42) is distributed correspondingly to the storage tank (5). The side of the agitator section I (41) is connected to the motor chassis (1), and the agitator section I (41) is a propeller agitator with a heating rod and a hydraulic motor on the housing. The power interface of the heating rod of the agitator section I (41) is connected to the power supply of the motor chassis (1) via a cable, and the hydraulic port of the hydraulic motor of the agitator section I (41) is connected to the motor chassis (1). The discharge pipe I (42) is a cylindrical body, and the valve section I (43) is a shut-off valve. The storage tank (5) is configured as a box-shaped body with an open upper part, and the inner side of the storage tank (5) is configured to be connected to the motor chassis (1). One side of the open part of the storage tank (5) is configured to be distributed correspondingly to the third agitator (4), and the middle of the open part of the storage tank (5) is configured to be distributed correspondingly to the unwinding assembly (7). The other side of the lower end face of the storage tank (5) is configured to be connected to the spraying assembly (6). The spraying assembly (6) is configured to include a pump section (61), an inlet pipe section (62), a discharge pipe II (63), and a valve section II (64). The input port of the pump section (61) is connected to one of the ports of the inlet pipe section (62), the output port of the pump section (61) is connected to one of the ports of the discharge pipe II (63), the cross-sectional port of the other port of the discharge pipe II (63) is connected to the port of the valve section II (64), and the other port of the inlet pipe section (62) is connected in a communicating manner with the storage tank (5). The lower end of the pump section (61) is connected to the motor chassis (1), and the pump section (61) is a liquid transfer pump with a hydraulic motor. The hydraulic port of the hydraulic motor of the pump section (61) is connected to the motor chassis (1). The inlet pipe section (62) and the discharge pipe II (63) are respectively cylindrical. The valve section II (64) is a shut-off valve. The second agitator (8) is configured to include an agitator section II (81), a discharge pipe III (82), and a valve section III (83). The inner end of the discharge pipe III (82) is connected to the lower end of the agitator section II (81), and the outer end of the discharge pipe III (82) is connected to the port of the valve section III (83). The outer end of the discharge pipe III (82) is distributed correspondingly to the first agitator (9). The side of the agitator section II (81) is connected to the motor chassis (1), and the agitator section II (81) is a propeller-type agitator with a heating rod and a hydraulic motor on its housing. The power interface of the heating rod of the agitator section II (81) is connected to the power supply of the motor chassis (1) via a cable, and the hydraulic port of the hydraulic motor of the agitator section II (81) is connected to the motor chassis (1). The discharge pipe III (82) is a cylindrical body, and the valve section III (83) is a shut-off valve. The first agitator (9) is configured to include an agitator section III (99), a discharge pipe IV (98), and a valve section IV (97). The inner end port of the discharge pipe IV (98) is connected to the outer side of the lower end face of the agitator section III (99), and the outer end section port of the discharge pipe IV (98) is connected to the port of the valve section IV (97). The side of the agitator section III (99) is connected to the motorized chassis (1), and the agitator section III (99) is a spiral blade agitator with a hydraulic motor and a feed hopper on the inner side of the upper end face. The hydraulic port of the hydraulic motor of the agitator section III (99) is connected to the motorized chassis (1). The discharge pipe IV (98) is a cylindrical body, and the valve section IV (97) is a shut-off valve. The crane (91) is configured as a vehicle-mounted folding crane with a hydraulic motor, and the lower end face of the crane (91) is configured to be connected to the motorized chassis (1). The hydraulic port of the hydraulic motor of the crane (91) is configured to be connected to the motorized chassis (1). The centerlines of the motor chassis (1), the spraying assembly (6), and the crane (91) are set on the same straight line. The agitator section III (99), agitator section II (81), vertical beam section (73), pump section (61), agitator section I (41), and horizontal thrust telescopic cylinder section (32) are respectively connected to the chassis section (17). The discharge pipe III (82) is arranged to correspond to the feed hopper of agitator section III (99). The moving frame section (31) is connected to the through beam section (16). Then, the longitudinal thrust telescopic cylinder (35) is configured to be connected to the probe beam (III) (13), and the hydraulic output port of the chassis (17) is configured to be connected to the hydraulic port of the transverse thrust telescopic cylinder (32), the hydraulic port of the drilling machine (33), the hydraulic port of the feed telescopic cylinder (34), the hydraulic port of the longitudinal thrust telescopic cylinder (35), the hydraulic port of the agitator (I) (41), the hydraulic port of the pump (61), the hydraulic port of the agitator (II) (81), and the hydraulic port of the agitator (III) (99).
7. A rapid repair method for potholes in asphalt pavements, characterized by the following steps: During the rapid repair of potholes in asphalt pavement, the raw material roll of the bottom layer fabric (30) is installed on the cylinder (71), and the nozzle is installed on the cross-sectional port of one of the discharge pipes II (63). The third mixer (4), the second mixer (8), and the first mixer (9) are in working condition, and the valves I (43), III (83), and IV (97) are in closed condition. The temperature of the shells of the third mixer (4) and the second mixer (8) is maintained at 58-62°C. The raw material of the interface repair and strengthening composition is placed into the mixer I (41) by the crane (91). The raw material of the interface repair and strengthening layer (10) is obtained in the mixer I (41). Bisphenol A liquid epoxy resin and reactive diluent in the boundary repair support composition are placed in stirrer section II (81) to prepare a homogeneous solution. Basalt particles, mineral powder, reactive toughening agent and curing agent are placed in stirrer section III (99). After being mixed evenly in stirrer section III (99), valve section III (83) is turned on and the homogeneous solution in stirrer section II (81) is injected into stirrer section III (99). The raw material for boundary repair support (20) is prepared in stirrer section III (99). The cylinder section (71) is rotated on the central shaft section (72). The raw material of the bottom layer cloth (30) is placed in the storage tank (5). Valve section I (43) is turned on and the raw material of the bottom layer cloth (30) is placed in the storage tank (5). The raw material of the interface repair and strengthening layer (10) located in the mixer section I (41) is injected into the storage tank (5). The bottom layer fabric (30) is made in the storage tank (5). It is then transported to the construction site for rapid repair of potholes in asphalt pavement through the chassis section (17). The through beam section (16) is moved in the elongated hole of the moving frame section (31) by the horizontal push telescopic cylinder section (32). The elongated hole of the moving frame section (31) is moved along the through beam section (16) by the longitudinal push telescopic cylinder section (35). The drilling machine section (33) is placed in the pothole area, and the drilling machine section (33) is put into working condition. The housing of the drilling machine section (33) is moved downward on the vertical part of the vertical frame section (36) by the feed telescopic cylinder section (34). The drilling machine is then moved downward by the feed telescopic cylinder section (34). The spiral blades of part (33) drill holes in the pit. After drilling is completed, the drilling machine part (33) is put into a non-working state, the feed telescopic cylinder part (34) is put into a retracted state, and the digging assembly (2) is put into a working state. The pit is dug and cleaned by the digging assembly (2) to obtain the asphalt pavement pit. The bottom cloth (30) is taken out from the storage tank (5) and laid flat in the asphalt pavement pit. The flange width of the bottom cloth (30) on the asphalt pavement at the edge of the pit is 10-15cm. The valve part IV (97) is put into an open state, and the raw material of the boundary base repair support (20) in the mixer part III (99) is discharged onto the bottom cloth (30).The raw material of the interfacial repair support (20) in the asphalt pavement pothole is spread into a plane. When the raw material of the interfacial repair support (20) in the asphalt pavement pothole is in a full position, the valve part IV (97) is closed, and the interfacial repair support (20) is made in the asphalt pavement pothole. The bottom cloth (30) is placed vertically on the asphalt pavement at the edge of the pothole. The valve part II (64) is opened, and the pump part (61) is in working condition. The raw material of the interface repair reinforcement layer (10) in the storage tank (5) is sprayed onto the asphalt pavement at the edge of the pothole through the nozzle. Then the bottom cloth (30) is placed vertically on the asphalt pavement at the edge of the pothole. The asphalt pavement is laid horizontally. The raw material for the interface repair and strengthening layer (10) in the storage tank (5) is sprayed onto the bottom layer fabric (30) located at the edge of the pothole on the asphalt pavement's edge and boundary repair support (20). The interface repair and strengthening layer (10) is thus formed on the bottom layer fabric (30) located at the edge of the pothole on the asphalt pavement's edge and boundary repair support (20). After the rapid repair of the asphalt pavement pothole is completed, the pump unit (61) is put into a non-working state, the valve unit II (64) is closed, and the third mixer (4), second mixer (8), and first mixer (9) are also put into a non-working state.
8. The rapid repair method for potholes in asphalt pavement according to claim 7, characterized in that: the steps are: When performing rapid repair work on potholes in asphalt pavement, after the bottom layer cloth (30) is laid flat in the pothole, the upright block (50) is placed on the bottom layer cloth (30) in the pothole, the through rod (40) is installed in the through hole of the upright block (50), and another bottom layer cloth (30) is placed on the upper end face of the upright block (50) and the upper side of the upright block (50). The boundary repair support (20) is formed in the pothole, and then the interface repair reinforcement layer (10) is formed on the edge of the bottom layer cloth (30) on the asphalt pavement at the edge of the pothole, the boundary repair support (20), and the bottom layer cloth (30) on the upright block (50).
Citation Information
Patent Citations
Cold mixed epoxy resin material and preparation method thereof
CN103013053A
Bituminous pavement pit slot repairing machine and repairing method
CN109853349A