A method for producing a seamless eco-friendly underwear

Abstract

The present application relates to the technical field of underwear production, and discloses a production method of seamless environment-friendly underwear, the cleaning and drying integrated device includes the mounting table, the mounting table is fixedly connected with the mounting box, the transmission pipe is rotatably connected in the mounting box, a plurality of connecting frames are fixedly connected to the outer surface of the transmission pipe, the production method of the seamless environment-friendly underwear is characterized in that the underwear is clamped and fixed in the underwear clamping mechanism, then the underwear clamping mechanism is fixed in the connecting frame on the transmission pipe in the mounting box, then the transmission pipe is driven to rotate by the driving mechanism, liquid is pumped into by the bidirectional water pump, then the cleaning, softening and drying of the sewn underwear are realized by the cooperation of the drying mechanism and the ironing mechanism, the automatic integrated processing of the underwear is realized, the production efficiency of the underwear is greatly improved, and the processing effect of the underwear is improved.

Description

Technical Field

[0001] This invention relates to the field of underwear manufacturing technology, specifically to a method for producing seamless and environmentally friendly underwear. Background Technology

[0002] Underwear refers to clothing worn close to the skin, including vests, undershirts, shorts, tube tops, and bras. It is typically in direct contact with the skin and is an indispensable part of modern clothing. Underwear serves to absorb sweat, provide shaping, support the body, keep warm, and protect against dirt and grime. Seamless underwear is produced using advanced equipment through weft knitting, essentially a one-piece molding process. It utilizes cutting-edge technology for producing highly elastic knitted outerwear, underwear, and sportswear, eliminating the need for seams in areas like the neck, waist, and hips. Only the crotch area requires a patching process as a final step. After the seamless environmentally friendly underwear is formed, it undergoes washing, drying, softening, and ironing to achieve the final seamless environmentally friendly underwear product.

[0003] The existing seamless eco-friendly underwear production process requires workers to sequentially place the formed underwear into a washing machine for washing, then into a drying machine for drying, then into a softening box for softening, then into a drying machine for drying again, and finally into a hand iron for ironing. This greatly increases the labor intensity of the workers and also reduces the production efficiency of the underwear. Therefore, a production method for seamless eco-friendly underwear is proposed to solve the above-mentioned technical problems. Summary of the Invention

[0004] The purpose of this invention is to provide a method for producing seamless and environmentally friendly underwear, which has the advantages of integrated automatic washing, softening, drying and ironing of sewn underwear, greatly improving the production efficiency of underwear, as well as improving the drying efficiency and drying effect of underwear.

[0005] The objective of this invention can be achieved through the following technical solutions:

[0006] A method for producing seamless, eco-friendly underwear includes the following steps:

[0007] Step 1: Seamlessly sew together the environmentally friendly underwear raw fabric to create seamless knitted underwear products;

[0008] Step 2: Place the sewn underwear from Step 1 directly onto the first support bar of the underwear clamping mechanism inside the washing and drying integrated device;

[0009] Step 3: After the underwear clamping mechanism in Step 2 is fully clamped and fixed, place the underwear clamping mechanism into the connecting frame on the transmission tube inside the installation box for fixing. Fill each connecting frame with the underwear clamping mechanism in turn.

[0010] Step 4: The underwear is automatically washed, softened, dried, and ironed using an integrated washing and drying device to produce the final seamless and environmentally friendly underwear.

[0011] As a further aspect of the present invention: the integrated washing and drying device includes a mounting platform, on which a mounting box is fixedly connected. A transmission tube is rotatably connected inside the mounting box. Multiple connecting frames are fixedly connected to the outer surface of the transmission tube. An underwear clamping mechanism is slidably connected inside the connecting frames. A driving mechanism connected to the mounting box is drivenly connected to the outer surface of the transmission tube. A transmission mechanism connected to the connecting frames is provided inside the transmission tube. An ironing mechanism connected to the underwear clamping mechanism is drivenly connected to the output end of the transmission mechanism. A drying mechanism connected to the mounting platform is drivenly connected to one end of the transmission tube. A bidirectional water pump is fixedly connected to the bottom of the mounting box via a pipe.

[0012] As a further embodiment of the present invention: the underwear clamping mechanism includes a mounting frame slidably connected to a connecting frame. Multiple two-layer first support bars are fixedly connected within the mounting frame. Multiple first fixing protrusions are fixedly connected to one side of each first support bar. Fixed frames are slidably connected to the top and bottom of the mounting frame. A fixing bolt is threadedly connected to the top of each fixed frame. A connecting plate is rotatably connected to the bottom of each fixing bolt. Multiple second support bars slidably connected to the fixed frames are fixedly connected to the bottom of the connecting plate. Multiple second fixing protrusions are fixedly connected to the bottom of each second support bar. First connecting bolts are threadedly connected to both sides of the mounting frame. Threaded holes for threaded connection to the first connecting bolts are provided on both sides of the fixed frame. A second connecting bolt is threadedly connected to one side of the mounting frame. A threaded hole for threaded connection to the second connecting bolt is provided on one side of the connecting frame. The ironing mechanism is disposed between the two first support bars and is connected to a transmission mechanism on a transmission tube.

[0013] As a further aspect of the present invention: the ironing mechanism includes a threaded rod rotatably connected to the mounting frame, one end of the threaded rod being fixedly connected to a first connecting plate, one end of the first connecting plate being drively connected to a transmission pipe and a transmission mechanism on the connecting frame, the outer surface of the threaded rod being threadedly connected to a transmission plate, the transmission plate being slidably connected to a guide rod fixedly connected to the mounting frame, two first steam inlet pipes being fixedly connected to the top and bottom of the transmission plate, the outer surface of the first steam inlet pipes being fixedly connected to multiple ironing boxes via pipes, multiple ironing holes being opened on one side of the ironing boxes, one end of the two first steam inlet pipes being fixedly connected to a connecting pipe fixedly connected to the mounting frame via a flexible hose, and one end of the connecting pipe being drively connected to a steam inlet mechanism connected to the connecting frame, the transmission pipe, the mounting platform, and the mounting box.

[0014] As a further aspect of the present invention: the transmission mechanism includes a plurality of first motors fixedly connected to the transmission tube, the output end of the first motor is fixedly connected to a first rotating shaft rotatably connected to the connecting frame via a coupling, the connecting frame has a functional cavity, a first bevel gear is fixedly sleeved on one end of the first rotating shaft, a second bevel gear is meshed with the outer surface of the first bevel gear, a second rotating shaft rotatably connected to the connecting frame is fixedly sleeved in the middle of the second bevel gear, and a second connecting disc connected to the first connecting disc is fixedly connected to one end of the second rotating shaft.

[0015] As a further aspect of the present invention: the steam inlet mechanism includes a garment steamer steam generator body fixedly connected to the mounting platform, the output end of the garment steamer steam generator body is fixedly connected to a first connecting pipe fixedly connected to the mounting box via a pipe, one end of the first connecting pipe is rotatably connected to a second steam inlet pipe fixedly connected to a transmission pipe, the outer surface of the second steam inlet pipe is fixedly connected to a third steam inlet pipe fixedly connected to a connecting frame via a pipe, and one end of the third steam inlet pipe is fixedly connected to a connector.

[0016] As a further aspect of the present invention: the drying mechanism includes a wind box fixedly connected to the mounting platform, a hot air blower fixedly connected inside the wind box, a first air inlet pipe fixedly connected to one side of the wind box, an electromagnetic valve provided on the first air inlet pipe, a second connecting pipe fixedly connected to the mounting box at one end of the first air inlet pipe, a second air inlet pipe rotatably connected to a transmission pipe at one end of the second connecting pipe, a plurality of first drying hoods fixedly connected to the outer surface of the transmission pipe via pipes, an air inlet ring fixedly connected to the mounting box at the outer surface of the first air inlet pipe via pipes, a plurality of second drying hoods fixedly connected to the outer surface of the air inlet ring via pipes, and a heat recovery mechanism connected to the hot air box fixedly connected to one side of the mounting box.

[0017] As a further embodiment of the present invention: the heat recovery mechanism includes an air outlet pipe fixedly connected to the mounting box, a drying box fixedly connected to one end of the air outlet pipe, a placement mesh frame slidably connected inside the drying box, the placement mesh frame being filled with quicklime, and one side of the drying box being fixedly connected to the top of the air box via a pipe.

[0018] As a further aspect of the present invention: the driving mechanism includes a second motor fixedly connected to the mounting box, the output end of the second motor being fixedly connected to a drive shaft via a coupling, the outer surface of the drive shaft being fixedly sleeved with a first gear, and the outer surface of the first gear being meshed with a second gear fixedly sleeved with a transmission tube.

[0019] The beneficial effects of this invention are:

[0020] (1) By placing the underwear into the underwear clamping mechanism to clamp and fix it, and then placing the underwear clamping mechanism into the connecting frame on the transmission tube in the installation box for fixing, the transmission tube is driven to rotate by the drive mechanism, and liquid is pumped in by the bidirectional water pump. Then, through the cooperation of the drying mechanism and the ironing mechanism, the sewn underwear is cleaned, softened and dried, realizing the integrated automatic processing of underwear, which greatly improves the production efficiency of underwear and also improves the processing effect of underwear.

[0021] (2) By fixing the underwear flat on the underwear clamping mechanism, high-speed steam is supplied into the first steam inlet pipe through the air inlet mechanism. Then, the transmission mechanism drives the transmission plate, the first steam inlet pipe and the ironing box to move back and forth to iron and arrange the surface of the underwear. Then, the drying mechanism dries the water from the steam on the surface of the underwear, thereby realizing automatic sliding ironing and arranging of the underwear without manual operation, saving labor and improving the efficiency of ironing and arranging underwear.

[0022] (3) Hot air is blown out by the hot air blower in the hot air box. Then the hot air enters the first drying hood through the first air inlet pipe, the second connecting pipe, the second air inlet pipe, the transmission pipe and the pipeline. Then it is blown out through the drying hood. At the same time, it enters the air inlet ring through the first air inlet pipe and the pipeline. Then the air inlet ring enters the second drying hood through the pipeline and blows out. Thus, the first drying hood and the second drying hood generate convection to blow and dry the underwear on the underwear clamping mechanism. At the same time, the transmission pipe drives the underwear clamping mechanism to rotate, so that the underwear is dried evenly by blowing air, preventing excessive local heating and damage to the underwear. This greatly improves the drying efficiency and drying effect of the underwear.

[0023] (4) The dried gas containing moisture is discharged into the drying chamber through the air outlet pipe, and then enters the quicklime placed in the mesh frame inside the drying chamber. The quicklime absorbs the moisture inside and undergoes a chemical reaction, causing the calcium oxide to react with water to produce calcium hydroxide. At the same time, heat is generated during the reaction process, which also increases the heat of the hot air. At this time, the hot air blower can reduce its power to a certain extent and maintain it, thereby realizing the circulation of hot air, reducing heat loss and saving energy. Attached Figure Description

[0024] The invention will now be further described with reference to the accompanying drawings.

[0025] Figure 1 This is a first perspective view of the external structure of the present invention;

[0026] Figure 2 This is a second perspective view of the external structure of the present invention;

[0027] Figure 3 This is a first perspective view of the internal structure of the present invention;

[0028] Figure 4 This is a second perspective view of the internal structure of the present invention;

[0029] Figure 5 This is a perspective view of the external structure of the transmission tube, connecting frame, and underwear clamping mechanism of the present invention;

[0030] Figure 6 This is a first perspective view of the external structure of the underwear clamping mechanism of the present invention;

[0031] Figure 7 This is a second perspective view of the external structure of the underwear clamping mechanism of the present invention;

[0032] Figure 8 This is a top view of the internal structure of the transmission tube and connecting frame of the present invention;

[0033] Figure 9 This is the present invention. Figure 5 A magnified view of A in the middle.

[0034] In the diagram: 1. Mounting platform; 2. Mounting box; 3. Transmission pipe; 4. Connecting frame; 5. Two-way water pump; 11. Mounting frame; 12. First support bar; 13. First fixing protrusion; 14. Fixing frame; 15. Fixing bolt; 16. Connecting plate; 17. Second support bar; 18. Second fixing protrusion; 19. First connecting bolt; 190. Second connecting bolt; 21. Threaded rod; 22. First connecting plate; 23. Transmission plate; 24. First steam inlet pipe; 25. Ironing box; 26. Ironing hole; 27. Connecting pipe; 31. First motor; 32. First rotating shaft; 33. Function 34. First bevel gear; 35. Second bevel gear; 36. Second rotating shaft; 37. Second connecting plate; 41. Main body of garment steamer steamer; 42. First connecting pipe; 43. Second steam inlet pipe; 44. Third steam inlet pipe; 45. Connector; 51. Air box; 52. First air inlet pipe; 53. Second connecting pipe; 54. Second air inlet pipe; 55. First drying hood; 56. Air inlet ring; 57. Second drying hood; 61. Air outlet pipe; 62. Drying box; 63. Placement frame; 71. Second motor; 72. Drive shaft; 73. First gear; 74. Second gear. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] Example 1

[0037] This invention relates to a method for producing seamless eco-friendly underwear. Step 1: Seamlessly sewing eco-friendly underwear blank fabric to produce seamless knitted underwear finished product.

[0038] Step 2: Place the sewn underwear from Step 1 directly onto the first support bar 12 of the underwear clamping mechanism inside the integrated washing and drying device;

[0039] Step 3: After the underwear clamping mechanism in Step 2 is fully clamped and fixed, place the underwear clamping mechanism into the connecting frame 4 on the transmission tube 3 inside the installation box 2 for fixing. Fill each connecting frame 4 with underwear clamping mechanisms in turn.

[0040] Step 4: The underwear is automatically washed, softened, dried, and ironed using an integrated washing and drying device to produce the final seamless and environmentally friendly underwear.

[0041] Example 2

[0042] Please see Figures 1-9As shown, the integrated washing and drying device includes a mounting platform 1, on which a mounting box 2 is fixedly connected. A transmission tube 3 is rotatably connected inside the mounting box 2. Multiple connecting frames 4 are fixedly connected to the outer surface of the transmission tube 3. An underwear clamping mechanism is slidably connected inside each connecting frame 4. A drive mechanism connected to the mounting box 2 is drivenly connected to the outer surface of the transmission tube 3. A transmission mechanism connected to the connecting frames 4 is provided inside the transmission tube 3. An ironing mechanism connected to the underwear clamping mechanism is drivenly connected to the output end of the transmission mechanism. The transmission tube 3... One end of the installation box 2 is connected to a drying mechanism that is connected to the mounting platform 1. A bidirectional water pump 5 is fixedly connected to the bottom of the installation box 2 via a pipe. Seamlessly sewn underwear is sequentially placed into the underwear clamping mechanism for clamping and fixing. Then, each underwear clamping mechanism, fully clamped, is placed into the connecting frame 4 on the transmission pipe 3 inside the installation box 2 for fixing. The bidirectional water pump 5 then pumps a mixture of clean water and detergent into the installation box 2. Subsequently, a drive mechanism rotates the transmission pipe 3, causing the connecting frame 4 and the underwear clamping mechanism to move within the installation box 2. The high-speed rotation of the device causes the liquid inside the mounting box 2 to clean the underwear clamping mechanism. After cleaning, the cleaning solution is pumped out by the bidirectional water pump 5. At the same time, the drive mechanism drives the transmission pipe 3, the connecting frame 4, and the underwear clamping mechanism to rotate at high speed, spin-drying the underwear held by the clamping mechanism. The water spun out is discharged by the bidirectional water pump 5, and the underwear is quickly dried with the help of the drying mechanism. Then, the softener solution is introduced into the mounting box 2 by the bidirectional water pump 5. The underwear clamping mechanism is then rotated to ensure that the underwear is fully in contact with the softener solution for softening treatment. After treatment, the underwear clamping mechanism is rotated at high speed to spin out the softener on its surface. The underwear is then dried by the drying mechanism. After drying, the underwear is ironed and shaped by the ironing mechanism on the underwear clamping mechanism. The underwear clamping mechanism is then removed from the connecting frame 4 inside the mounting box 2, and the underwear is then removed from the underwear clamping mechanism. This integrated processing of washing, drying, softening, and ironing of sewn underwear greatly improves the processing efficiency of underwear and reduces the labor intensity of workers.

[0043] Example 3

[0044] Please see Figure 5 , Figure 6 and Figure 7As shown, the underwear clamping mechanism includes a mounting frame 11 slidably connected to the connecting frame 4. Multiple two-layer first support bars 12 are fixedly connected inside the mounting frame 11. Multiple first fixing protrusions 13 are fixedly connected to one side of each first support bar 12. Fixed frames 14 are slidably connected to both the top and bottom of the mounting frame 11. A fixing bolt 15 is threadedly connected to the top of each fixed frame 14. A connecting plate 16 is rotatably connected to the bottom of each fixing bolt 15. Multiple second support bars 17 slidably connected to the fixed frame 14 are fixedly connected to the bottom of the connecting plate 16. Multiple second fixing protrusions 18 are fixedly connected to the bottom of each second support bar 17. First connecting bolts 19 are threadedly connected to both sides of the mounting frame 11. Threaded holes for threaded connection to the first connecting bolts 19 are provided on both sides of the fixed frame 14. A second connecting bolt 190 is threadedly connected to one side of the mounting frame 11. A threaded hole for threaded connection to the second connecting bolt 190 is provided on one side of the connecting frame 4. The ironing mechanism is disposed between the two first support bars 12. The ironing mechanism is connected to the transmission... The transmission mechanism on the moving tube 3 is connected by sequentially placing the underwear onto the first fixed protrusion 13 of the first support bar 12, then inserting the fixing frame 14 into the mounting frame 11, and then rotating the first connecting bolt 19 on the mounting frame 11 to rotate the first connecting bolt 19 into the threaded hole on the fixing frame 14 to fix the fixing frame 14. Then, rotating the fixing bolt 15 causes the fixing bolt 15 to drive the connecting plate 16 to move downwards, the connecting plate 16 to drive the second support bar 17 to move, and the second support bar 17 to drive the second fixed plate 16 to move downwards. The fixed protrusion 18 moves downward and fits against the first fixed protrusion 13 on the first support bar 12 to fix and hold the underwear. Then, the mounting frame 11 is flipped over, and the underwear is placed one by one onto the first fixed protrusion 13 on the first support bar 12. The above operation is repeated to place multiple underwear into the mounting frame 11 for clamping. Then, the mounting frame 11 is inserted into the connecting frame 4. Then, by rotating the second connecting bolt 190, the second connecting bolt 190 is rotated into the threaded hole on the connecting frame 4 to fix the mounting frame 11.

[0045] Example 3

[0046] Based on Example 2, please refer to Figure 2 , Figure 5 , Figure 6 , Figure 8 and Figure 9As shown, the ironing mechanism includes a threaded rod 21 rotatably connected to the mounting frame 11. One end of the threaded rod 21 is fixedly connected to a first connecting plate 22. One end of the first connecting plate 22 is drively connected to the transmission mechanism on the transmission pipe 3 and the connecting frame 4. The outer surface of the threaded rod 21 is threadedly connected to a transmission plate 23. A guide rod fixedly connected to the mounting frame 11 is slidably connected inside the transmission plate 23. Two first steam inlet pipes 24 are fixedly connected to the top and bottom of the transmission plate 23. Multiple ironing boxes 25 are fixedly connected to the outer surface of the first steam inlet pipes 24 through pipes. Multiple ironing holes 26 are opened on one side of the ironing box 25. One end of each of the two first steam inlet pipes 24 is fixedly connected to a connecting pipe 27 fixedly connected to the mounting frame 11 through a flexible hose. One end of the connecting pipe 27 is drively connected to the connecting frame 4. The steam inlet mechanism, which connects the transmission pipe 3, mounting platform 1, and mounting box 2, supplies high-speed steam into the connecting pipe 27. The steam then enters the hose through the connecting pipe 27, and then enters the first steam inlet pipe 24 through the hose. The first steam inlet pipe 24 then passes the high-speed steam into the ironing box 25, and then discharges it through the ironing hole 26 on the ironing box 25. At the same time, the transmission mechanism drives the first connecting plate 22 and the threaded rod 21 to rotate in both directions. The threaded rod 21 drives the transmission plate 23, the first steam inlet pipe 24, and the ironing box 25 to move back and forth, so as to evenly spray high-temperature steam onto the underwear for ironing. After ironing, the surface of the underwear is dried by the drying mechanism, which facilitates the automated ironing process of the dried underwear without manual operation and improves the production efficiency of underwear.

[0047] The transmission mechanism includes multiple first motors 31 fixedly connected to the transmission tube 3. The output end of each first motor 31 is fixedly connected to a first rotating shaft 32 rotatably connected to a connecting frame 4 via a coupling. A functional cavity 33 is provided inside the connecting frame 4. A first bevel gear 34 is fixedly sleeved on one end of the first rotating shaft 32. A second bevel gear 35 is meshed with the outer surface of the first bevel gear 34. A second rotating shaft 36 rotatably connected to the connecting frame 4 is fixedly sleeved in the middle of the second bevel gear 35. A second connecting disc 37 connected to a first connecting disc 22 is fixedly connected to one end of the second rotating shaft 36. The first motors 31 are connected via... The PLC program controls the first motor 31 to rotate in both directions. The first motor 31 drives the first rotating shaft 32 to rotate. The first rotating shaft 32 drives the second rotating shaft 36 to rotate through the first bevel gear 34 and the second bevel gear 35. The second rotating shaft 36 drives the second connecting plate 37 to rotate through the first bevel gear 34 and the second bevel gear 35. When the mounting frame 11 is inserted into the connecting frame 4 for fixing, the first connecting plate 22 is inserted into the second connecting plate 37. Then, the second rotating shaft 36 drives the second connecting plate 37, the first connecting plate 22, and the threaded rod 21 to rotate.

[0048] The steam inlet mechanism includes a garment steamer steam generator body 41 fixedly connected to the mounting platform 1. The output end of the garment steamer steam generator body 41 is fixedly connected to a first connecting pipe 42 fixedly connected to the mounting box 2 via a pipe. One end of the first connecting pipe 42 is rotatably connected to a second steam inlet pipe 43 fixedly connected to a transmission pipe 3. The outer surface of the second steam inlet pipe 43 is fixedly connected to a third steam inlet pipe 44 fixedly connected to a connecting frame 4 via a pipe. One end of the third steam inlet pipe 44 is fixedly connected to a connector 45, through which steam from the garment steamer... The generator body 41 emits high-speed steam, which enters the second steam inlet pipe 43 on the transmission pipe 3 through the pipe and the first connecting pipe 42. The second steam inlet pipe 43 enters the third steam inlet pipe 44 through the pipe. When it is fixed in the connecting frame 4, the connector 45 on the third steam inlet pipe 44 is squeezed and tightly connected to the connecting pipe 27. A sealing gasket is fixedly connected inside the connector 45. Then the steam enters the connecting pipe 27 through the third steam inlet pipe 44. Then the connecting pipe 27 passes the steam into the first steam inlet pipe 24 through the hose.

[0049] Example 4

[0050] Please see Figure 1 , Figure 2 , Figure 3As shown, the drying mechanism includes a wind box 51 fixedly connected to the mounting platform 1. A hot air blower is fixedly connected inside the wind box 51. A first air inlet pipe 52 is fixedly connected to one side of the wind box 51. An electromagnetic valve is installed on the first air inlet pipe 52. A second connecting pipe 53 fixedly connected to the mounting box 2 is fixedly connected to one end of the first air inlet pipe 52. A second air inlet pipe 54 fixedly connected to the transmission pipe 3 is rotatably connected to one end of the second connecting pipe 53. Multiple first drying hoods 55 are fixedly connected to the outer surface of the transmission pipe 3 via pipes. An air inlet ring 56 fixedly connected to the mounting box 2 is fixedly connected to the outer surface of the first air inlet pipe 52 via pipes. Multiple second drying hoods 57 are fixedly connected to the outer surface of the air inlet ring 56 via pipes. A heat recovery mechanism connected to the hot air box 51 is fixedly connected to one side of the mounting box 2. The heat recovery mechanism is activated by the heat generated inside the hot air box 51. A fan blows out hot air, which then enters the second connecting pipe 53 through the first air inlet pipe 52, and then enters the second air inlet pipe 54 through the second connecting pipe 53. The hot air is then introduced into the transmission pipe 3, and then the transmission pipe 3 discharges the hot air through the pipe and the first drying hood 55, drying the underwear inside the mounting box 2 with hot air. At the same time, the first air inlet pipe 52 introduces air into the air inlet ring 56 through the pipe, and then the air inlet ring 56 blows air into the mounting box 2 through the pipe and the second drying hood 57. This achieves convection drying of the underwear on the underwear clamping mechanism by the first drying hood 55 and the second drying hood 57. At the same time, the drive mechanism drives the transmission pipe 3 and the underwear clamping mechanism to rotate, thereby achieving uniform drying of the underwear and preventing excessive local heating that could damage the underwear. This greatly improves the drying efficiency and effect of the underwear.

[0051] The heat recovery mechanism includes an air outlet pipe 61 fixedly connected to the mounting box 2. One end of the air outlet pipe 61 is fixedly connected to a drying box 62. A placement mesh frame 63 is slidably connected inside the drying box 62. The placement mesh frame 63 is filled with quicklime. One side of the drying box 62 is fixedly connected to the top of the air box 51 through a pipe. The dried gas containing moisture is discharged into the drying box 62 through the air outlet pipe 61, and then enters the quicklime in the placement mesh frame 63 inside the drying box 62. The quicklime absorbs the moisture inside and undergoes a chemical reaction, causing the calcium oxide to react with water to produce calcium hydroxide. At the same time, heat is generated during the reaction, which also increases the heat of the hot air. At this time, the hot air blower can reduce a certain power and maintain it, thereby realizing the recycling of hot air, reducing heat loss, and saving energy.

[0052] The drive mechanism includes a second motor 71 fixedly connected to the mounting box 2. The output end of the second motor 71 is fixedly connected to a drive shaft 72 via a coupling. The outer surface of the drive shaft 72 is fixedly sleeved with a first gear 73. The outer surface of the first gear 73 is meshed with a second gear 74 fixedly sleeved with the transmission tube 3. The second motor 71 drives the drive shaft 72 to rotate, and the drive shaft 72 drives the transmission tube 3 to rotate via the first gear 73 and the second gear 74.

[0053] The working principle of this invention is as follows: Seamlessly sewn underwear is sequentially placed into the underwear clamping mechanism for clamping and fixing. Then, each underwear clamping mechanism, fully loaded with underwear, is placed into the connecting frame 4 on the transmission tube 3 inside the mounting box 2 for fixation. Next, a mixed solution of clean water and cleaning solution is pumped into the mounting box 2 by a bidirectional water pump 5. The drive mechanism then rotates the transmission tube 3, causing the connecting frame 4 and the underwear clamping mechanism to rotate at high speed within the mounting box 2. This allows the liquid in the mounting box 2 to clean the underwear clamping mechanism. After cleaning, the cleaning solution is pumped out by the bidirectional water pump 5. Simultaneously, the drive mechanism drives the transmission tube 3, connecting frame 4, and underwear clamping mechanism to rotate at high speed, spin-drying the underwear clamped by the clamping mechanism. The spin-drying water is then discharged by the bidirectional water pump 5. Simultaneously, the garment is rapidly dried with the assistance of a drying mechanism. Then, a two-way water pump 5 introduces a softener solution into the mounting box 2. This causes the garment clamping mechanism to rotate, ensuring the garment is fully in contact with the softener solution for softening. After softening, the clamping mechanism rotates at high speed, causing the softener to be flung off the surface. The garment is then dried by the drying mechanism. After drying, the garment is ironed and shaped using an ironing mechanism on the clamping mechanism. Finally, the clamping mechanism is removed from the connecting frame 4 inside the mounting box 2, and the garment is removed from the clamping mechanism. This integrated process of washing, drying, softening, and ironing the sewn garment significantly improves processing efficiency and reduces the workload of workers.

[0054] High-speed steam is supplied to the connecting pipe 27 through the steam inlet mechanism. The steam then enters the hose through the connecting pipe 27, and then enters the first steam inlet pipe 24 through the hose. The first steam inlet pipe 24 then passes the high-speed steam into the ironing box 25, and then discharges through the ironing holes 26 on the ironing box 25. At the same time, the transmission mechanism drives the first connecting plate 22 and the threaded rod 21 to rotate forward and backward. The threaded rod 21 drives the transmission plate 23, the first steam inlet pipe 24 and the ironing box 25 to move back and forth, so as to evenly spray high-temperature steam onto the underwear for ironing. After ironing, the surface of the underwear is dried by the drying mechanism, which facilitates the automated ironing process of the dried underwear without manual operation and improves the production efficiency of underwear.

[0055] Hot air is blown out by a hot air blower inside the hot air box 51, and then enters the second connecting pipe 53 through the first air inlet pipe 52, and then enters the second air inlet pipe 54 through the second connecting pipe 53. The hot air is then introduced into the transmission pipe 3, and then the transmission pipe 3 discharges the hot air through the pipe and the first drying hood 55, thus drying the underwear inside the mounting box 2 with hot air. At the same time, the first air inlet pipe 52 introduces air into the air inlet ring 56 through the pipe, and then the air inlet ring 56 blows air into the mounting box 2 through the pipe and the second drying hood 57. This achieves a convection effect between the first drying hood 55 and the second drying hood 57 to concentrate the air blowing and drying on the underwear clamping mechanism. At the same time, the drive mechanism drives the transmission pipe 3 and the underwear clamping mechanism to rotate, thereby achieving uniform air blowing and drying of the underwear, preventing excessive local heating that could damage the underwear, and greatly improving the drying efficiency and effect of the underwear. Meanwhile, the dried, humid gas is discharged into the drying chamber 62 through the air outlet duct 61, and then enters the quicklime placed in the mesh frame 63 inside the drying chamber 62. The quicklime absorbs the moisture inside and undergoes a chemical reaction, causing the calcium oxide to react with water to produce calcium hydroxide. At the same time, heat is generated during the reaction, which also increases the heat of the hot air. At this time, the hot air blower can reduce its power to a certain extent and maintain the power, thereby realizing the circulation of hot air, reducing heat loss and saving energy.

[0056] The foregoing has provided a detailed description of one embodiment of the present invention, but this description is merely a preferred embodiment and should not be construed as limiting the scope of the invention. All equivalent variations and modifications made within the scope of the claims of this invention should still fall within the patent coverage of this invention.

Claims

1. A method for producing seamless, environmentally friendly underwear, characterized in that, Includes the following steps: Step 1: Seamlessly sew together the environmentally friendly underwear raw fabric to create seamless knitted underwear products; Step 2: Place the sewn underwear from Step 1 directly onto the first support bar (12) of the underwear clamping mechanism inside the washing and drying integrated device; Step 3: After the underwear clamping mechanism in step 2 is fully clamped and fixed, place the underwear clamping mechanism into the connecting frame (4) on the transmission tube (3) inside the installation box (2) for fixing. Fill each connecting frame (4) with the underwear clamping mechanism in turn. Step 4: The underwear is automatically washed, softened, dried and ironed using an integrated washing and drying device to produce the final seamless and environmentally friendly underwear. The integrated washing and drying device includes a mounting platform (1), a mounting box (2) is fixedly connected to the mounting platform (1), a transmission pipe (3) is rotatably connected inside the mounting box (2), a plurality of connecting frames (4) are fixedly connected to the outer surface of the transmission pipe (3), an underwear clamping mechanism is slidably connected inside the connecting frame (4), a drive mechanism connected to the mounting box (2) is driven to the outer surface of the transmission pipe (3), a transmission mechanism connected to the connecting frame (4) is provided inside the transmission pipe (3), an ironing mechanism connected to the underwear clamping mechanism is driven to the output end of the transmission mechanism, a drying mechanism connected to the mounting platform (1) is driven to one end of the transmission pipe (3), and a bidirectional water pump (5) is fixedly connected to the bottom of the mounting box (2) through a pipe. The underwear clamping mechanism includes a mounting frame (11) slidably connected to the connecting frame (4). Multiple two-layer first support bars (12) are fixedly connected inside the mounting frame (11). Multiple first fixing protrusions (13) are fixedly connected to one side of each first support bar (12). Fixed frames (14) are slidably connected to both the top and bottom of the mounting frame (11). A fixing bolt (15) is threaded onto the top of the fixing frame (14). A connecting plate (16) is rotatably connected to the bottom of the fixing bolt (15). Multiple second support bars (13) slidably connected to the fixing frame (14) are fixedly connected to the bottom of the connecting plate (16). 7) The bottom of the second support bar (17) is fixedly connected with a plurality of second fixed protrusions (18). The two sides of the mounting frame (11) are threadedly connected with first connecting bolts (19). The two sides of the fixed frame (14) are threadedly connected with threaded holes for threaded connection with the first connecting bolts (19). The side of the mounting frame (11) is threadedly connected with a second connecting bolt (190). The side of the connecting frame (4) is threadedly connected with a threaded hole for threaded connection with the second connecting bolt (190). The ironing mechanism is set between the two first support bars (12). The ironing mechanism is connected to the transmission mechanism on the transmission tube (3). The ironing mechanism includes a threaded rod (21) rotatably connected to the mounting frame (11). One end of the threaded rod (21) is fixedly connected to a first connecting plate (22). One end of the first connecting plate (22) is connected to the transmission mechanism on the transmission pipe (3) and the mounting frame (4). The outer surface of the threaded rod (21) is threadedly connected to the transmission plate (23). The transmission plate (23) is slidably connected to a guide rod fixedly connected to the mounting frame (11). The top and bottom of the transmission plate (23) are fixedly connected to two first steam inlet pipes (24). The outer surface of the first steam inlet pipes (24) is fixedly connected to multiple ironing boxes (25) through pipes. Multiple ironing holes (26) are opened on one side of the ironing box (25). One end of the two first steam inlet pipes (24) is fixedly connected to a connecting pipe (27) fixedly connected to the mounting frame (11) through a hose. One end of the connecting pipe (27) is connected to a steam inlet mechanism that is connected to the mounting frame (4), the transmission pipe (3), the mounting platform (1), and the mounting box (2).

2. The method for producing seamless environmentally friendly underwear according to claim 1, characterized in that, The transmission mechanism includes a plurality of first motors (31) fixedly connected to the transmission tube (3). The output end of the first motor (31) is fixedly connected to a first rotating shaft (32) rotatably connected to the connecting frame (4) via a coupling. A functional cavity (33) is provided in the connecting frame (4). A first bevel gear (34) is fixedly sleeved on one end of the first rotating shaft (32). A second bevel gear (35) is meshed on the outer surface of the first bevel gear (34). A second rotating shaft (36) rotatably connected to the connecting frame (4) is fixedly sleeved in the middle of the second bevel gear (35). A second connecting disc (37) connected to the first connecting disc (22) is fixedly connected to one end of the second rotating shaft (36).

3. The method for producing seamless environmentally friendly underwear according to claim 1, characterized in that, The steam inlet mechanism includes a garment steamer steam generator body (41) fixedly connected to the mounting platform (1). The output end of the garment steamer steam generator body (41) is fixedly connected to a first connecting pipe (42) fixedly connected to the mounting box (2) via a pipe. One end of the first connecting pipe (42) is rotatably connected to a second steam inlet pipe (43) fixedly connected to the transmission pipe (3). The outer surface of the second steam inlet pipe (43) is fixedly connected to a third steam inlet pipe (44) fixedly connected to the connecting frame (4) via a pipe. One end of the third steam inlet pipe (44) is fixedly connected to a connector (45).

4. The method for producing seamless environmentally friendly underwear according to claim 1, characterized in that, The drying mechanism includes a wind box (51) fixedly connected to the mounting platform (1), a hot air blower fixedly connected inside the wind box (51), a first air inlet pipe (52) fixedly connected to one side of the wind box (51), an electromagnetic valve provided on the first air inlet pipe (52), a second connecting pipe (53) fixedly connected to the mounting box (2) at one end of the first air inlet pipe (52), a second air inlet pipe (54) fixedly connected to the transmission pipe (3) at one end of the second connecting pipe (53), a plurality of first drying hoods (55) fixedly connected to the outer surface of the transmission pipe (3) through pipes, an air inlet ring (56) fixedly connected to the mounting box (2) on the outer surface of the first air inlet pipe (52) through pipes, a plurality of second drying hoods (57) fixedly connected to the outer surface of the air inlet ring (56) through pipes, and a heat recovery mechanism connected to the hot air box (51) fixedly connected to one side of the mounting box (2).

5. The method for producing seamless environmentally friendly underwear according to claim 4, characterized in that, The heat recovery mechanism includes an air outlet pipe (61) fixedly connected to the mounting box (2), a drying box (62) fixedly connected to one end of the air outlet pipe (61), a placement mesh frame (63) slidably connected inside the drying box (62), the placement mesh frame (63) is filled with quicklime, and one side of the drying box (62) is fixedly connected to the top of the air box (51) through a pipe.

6. The method for producing seamless environmentally friendly underwear according to claim 1, characterized in that, The drive mechanism includes a second motor (71) fixedly connected to the mounting box (2). The output end of the second motor (71) is fixedly connected to a drive shaft (72) via a coupling. The outer surface of the drive shaft (72) is fixedly sleeved with a first gear (73). The outer surface of the first gear (73) is meshed with a second gear (74) fixedly sleeved with a transmission tube (3).

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