Food production line
By combining shearing, pressing, curing, and drying equipment in the food production line, the problem of low efficiency in cutting, pressing, and curing in kudzu food production has been solved, achieving high-efficiency production and improved space utilization.
Patent Information
- Application Number
- CN202311769629.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-12-20
AI Technical Summary
The existing equipment cannot meet the production needs of cutting kudzu root products, pressing them into mortars, and adding betel nut flavored brine, resulting in low production efficiency.
A food production line is provided, including a shearing device, a forming device, a brine-coating device, and a drying device. Through the combination of the shearing component, the forming mechanism, the brine-coating mechanism, and the drying device, efficient production of materials can be achieved by cutting, pressing, brine-coating, and drying.
It improves the efficiency of material processing and space utilization, and reduces the overall volume of the equipment.
Smart Images

Figure CN117530475B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of food processing, in particular to a food production line. BACKGROUND
[0002] Betel nuts are plant chewing gums, which are deeply loved by consumers. Traditional betel nut processing needs to go through many processes such as selection, cleaning, drying, sprouting, drying, adding flavor, cutting, adding brine, drying, and packaging. However, long-term consumption of betel nuts is harmful to the human body. Therefore, a new type of pueraria food appears to simulate the taste and shape of betel nut food to replace betel nut food. When producing pueraria food, the existing equipment cannot meet the production needs of cutting, pressing, and adding betel flavor brine, and the production efficiency is low. SUMMARY
[0003] The present application provides a food production line to solve the problem of low production efficiency of material cutting, pressing, brine adding, and drying.
[0004] The food production line according to the present application comprises:
[0005] A shearing device comprising a shearing assembly for shearing materials;
[0006] A profiling device comprising a profiling mechanism for pressing materials;
[0007] A brine adding device comprising a brine adding mechanism and a first visual positioning assembly, the collection area of the first visual positioning assembly corresponds to the working area of the brine adding mechanism, the brine adding mechanism comprises a power assembly and a brine adding head, the power assembly is in transmission connection with the brine adding head to drive the brine adding head to move;
[0008] A drying device comprising a heating assembly and a temperature control sensor, the heating assembly is in electrical connection with the temperature control sensor;
[0009] A transfer device which is movable to transfer materials from the shearing device to the profiling device, from the profiling device to the brine adding device, and from the brine adding device to the drying device.
[0010] The food production line according to the present application comprises:
[0011] A base provided with a feeding station, a shearing station, and a discharging station arranged in sequence along a first direction;
[0012] A sliding seat is arranged on the base, and the sliding seat is movable between a first position and a second position. A first transfer assembly and the shearing assembly are arranged on the sliding seat. When the sliding seat is in the first position, the first transfer assembly is arranged at the feeding station and the shearing assembly is arranged at the shearing station. When the sliding seat is in the second position, the first transfer assembly is arranged at the shearing station and the shearing assembly is arranged at the discharging station. The first transfer assembly is used for picking up the material from the feeding station to the shearing station. The shearing assembly is used for shearing the material at the shearing station and transferring to the discharging station.
[0013] A demolding assembly is arranged at the discharging station, and the demolding assembly is used for demolding the sheared material from the shearing assembly.
[0014] Optionally, the shearing device further comprises:
[0015] A feeding mechanism comprises a feeding assembly, a mechanical arm, a second visual positioning assembly and a conveying assembly. The mechanical arm is movable between the feeding assembly and the conveying assembly. The collection area of the second visual positioning assembly corresponds to the mechanical arm. The output end of the conveying assembly is located at the feeding station.
[0016] Optionally, the feeding assembly comprises a vibrating machine, and the vibrating machine comprises a vibrating disc. The mechanical arm can transfer the material from the vibrating disc to the conveying assembly.
[0017] Optionally, the conveying assembly comprises a first elevator, a conveying group and a second elevator arranged in sequence. The conveying group comprises at least two first conveying belts arranged along a third direction. The first elevator is adjacent to the vibrating machine, and the second elevator is away from the vibrating machine. The first elevator and the second elevator each comprise a first supporting piece movable along the third direction. The first supporting piece is movable to a position corresponding to the at least two first conveying belts respectively.
[0018] According to the food production line of the present application, the shearing device further comprises:
[0019] A first positioning mechanism comprises a first driving assembly and a forming disc. The first driving assembly and the forming disc are in transmission connection. The first driving assembly is used for driving the forming disc to move along a second direction between a third position and a fourth position.
[0020] The profiling mechanism comprises a second driving assembly and a profiling plate, the second driving assembly is in transmission connection with the profiling plate to drive the profiling plate to move along a third direction, when the forming disc is in the fourth position, the forming disc is below the profiling plate, and the profiling plate can move along the third direction to press on the forming disc.
[0021] The second transfer mechanism comprises a sliding rail and a second transfer assembly, the second transfer assembly is movably connected with the sliding rail, the second transfer assembly comprises a first fixing member and a suction cup, the suction cup is movably connected with the first fixing member, and the second direction is perpendicular to the third direction.
[0022] Optionally, a supporting plate is arranged below the profiling plate, when the forming disc is in the second position, the forming disc is between the supporting plate and the profiling plate, and the forming disc can move downward to abut against the profiling plate.
[0023] Optionally, the profiling device further comprises:
[0024] A conveying mechanism is arranged for conveying the material disc, and the material disc is used for placing the material.
[0025] A second positioning mechanism is arranged between the conveying mechanism and the first positioning mechanism, the second positioning mechanism comprises a calibration disc, the material placed in the material disc is transferred to the calibration disc for calibration and then transferred to the forming disc.
[0026] According to the food production line provided in the application, the output end of the shearing device, the output end and the input end of the profiling device, and the output end and the input end of the point halogen device are all provided with a transfer mechanism, the transfer mechanism comprises a second supporting member and a stacking machine, the second supporting member can move up and down, a second conveying belt is arranged on the second supporting member, the second conveying belt can be docked with the stacking machine, and the other end of the stacking machine is docked with the output end of the shearing device, or the output end of the profiling device, or the input end of the profiling device, or the output end of the point halogen device, or the input end of the point halogen device.
[0027] Optionally, the transfer device comprises a frame, a handle is arranged on the frame, a plurality of pulleys are arranged at the bottom of the frame, two supporting portions are arranged on the frame in a spaced manner, and the second supporting member can be clamped between the two supporting portions.
[0028] Compared with the prior art, the above technical scheme provided in the embodiments of the application has the following advantages:
[0029] The food production line provided by the embodiment of the application can shear the material through the shearing assembly of the shearing device, so that the gualou raw material is formed in a required shape, the sheared and formed material can be pressed into a nest type by the pressing device, so that the flavor conditioning of the marinating liquid in the nest type is facilitated, the first visual positioning assembly is used to obtain the coordinates of the material, the power assembly drives the marinating head to move according to the coordinates of the material to marinate the material, and the material is dried by the drying device after marinating, so that the efficient production of the cutting type, the nest pressing, the marinating and the drying of the material is met, and the positions of the shearing device, the pressing device, the marinating device and the drying device can be flexibly arranged according to the internal space requirement by using the transfer device, the space occupancy is improved, and the overall volume occupancy is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0030] The accompanying drawings, which are incorporated into and form a part of the specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the application.
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, for those skilled in the art, other drawings can also be obtained based on these drawings without any creative labor.
[0032] One or more embodiments are exemplarily illustrated by pictures in the drawings corresponding to the embodiments, and these exemplary illustrations do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings represent similar elements, unless otherwise specified. The drawings in the drawings do not constitute a proportional limitation.
[0033] Figure 1 A perspective view of a shearing device of a food production line provided by the embodiment of the application;
[0034] Figure 2 A perspective view of a shearing device of a food production line provided by the embodiment of the application; Figure 1 An enlarged view of A in the middle;
[0035] Figure 3 A perspective view of a shearing device of a food production line provided by the embodiment of the application;
[0036] Figure 4 A perspective view of a feeding mechanism of a shearing device of a food production line provided by the embodiment of the application;
[0037] Figure 5 A top view of a pressing device of a food production line provided by the embodiment of the application;
[0038] Figure 6 A side view of a profiling device of a food production line according to an embodiment of the present application is provided;
[0039] Figure 7 A perspective view of a point marinating device of a food production line according to an embodiment of the present application is provided;
[0040] Figure 8 A perspective view of a transfer mechanism and a transfer device of a food production line according to an embodiment of the present application is provided;
[0041] Figure 9 A perspective view of a transfer mechanism and a transfer device of a food production line according to an embodiment of the present application is provided.
[0042] BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Cutting device 10, cutting assembly 11, base 12, sliding seat 13, first transfer assembly 14, demolding assembly 15, feeding mechanism 16, feeding assembly 161, vibration machine 1611, mechanical hand 162, second visual positioning assembly 163, conveying assembly 164, first elevator 1641, conveying belt 1642, second elevator 1643, first conveying belt 1644, first supporting piece 1645, cleaning assembly 17, roller 171, brush 172,
[0044] Profiling device 20, profiling mechanism 21, second driving assembly 211, profiling plate 212, first positioning mechanism 22, first driving assembly 221, forming disc 222, second transfer mechanism 23, sliding track 231, transfer assembly 232, suction cup 2321, conveying mechanism 24, second positioning mechanism 25,
[0045] Point marinating device 30, point marinating mechanism 31, power assembly 311, point marinating head 312, first visual positioning assembly 32, transfer device 40, frame 41, handle 42, pulley 43, support part 44, transfer mechanism 50, second supporting piece 51, stacking machine 52,
[0046] Tray 2. DETAILED DESCRIPTION
[0047] In order to make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0048] The following disclosure provides many different embodiments, or examples, for implementing different structures of the present application. For purposes of simplicity of the present disclosure, the following description will refer to specific examples and configurations of the present application. It is to be understood that these are merely examples and are not intended to limit the present application in any manner. Furthermore, the present application can be implemented in a variety of environments and applications, not just those described in the following examples. Also, the present application can be repeated with different examples and / or in different orders. Such repetition is not to be considered as tedious or unnecessary.
[0049] For purposes of the description hereinafter, spatial or directional terms, such as, for example, "inner", "outer", "lateral", "medial", "lower", "down", "upper", "up", "front", "back", etc., can be used to describe the relative position or movement of one element or feature to another element or feature as shown in the drawings. Such spatial or directional terms are intended to encompass different orientations of the device in use or operation, for example, depending on the position of the device relative to the user. For example, if the device is turned over or rotated by 180 degrees, the same elements or features can be described as being "up" or "down", "upper" or "lower", etc. Accordingly, the spatial or directional terms are used herein for purposes of illustration only and do not limit the present application to any particular orientation or manner of use or operation.
[0050] As shown in FIGS. 1-3, the food production line according to the embodiments of the present application includes a shearing device 10, a profiling device 20, a point salting device 30, a drying device, and a transfer device 40. Figure 1 , Figure 5 , Figure 7 , Figure 8 and Figure 9 The shearing device 10 includes a shearing assembly 11 for shearing the material. The profiling device 20 includes a profiling mechanism 21 for profiling the material. The point salting device 30 includes a point salting mechanism 31 and a first visual positioning assembly 32. The collection area of the first visual positioning assembly 32 corresponds to the working area of the point salting mechanism 31. The point salting mechanism 31 includes a power assembly 311 and a point salting head 312. The power assembly 311 is in transmission connection with the point salting head 312 to drive the point salting head 312 to move. The drying device includes a heating assembly and a temperature control sensor. The heating assembly is in electrical connection with the temperature control sensor. The transfer device 40 is movable to transfer the material from the shearing device 10 to the profiling device 20, from the profiling device 20 to the point salting device 30, and from the point salting device 30 to the drying device.
[0051] Specifically, the shearing device 10 includes a shearing assembly 11 for shearing the material. The profiling device 20 includes a profiling mechanism 21 for profiling the material. The point salting device 30 includes a point salting mechanism 31 and a first visual positioning assembly 32. The collection area of the first visual positioning assembly 32 corresponds to the working area of the point salting mechanism 31. The point salting mechanism 31 includes a power assembly 311 and a point salting head 312. The power assembly 311 is in transmission connection with the point salting head 312 to drive the point salting head 312 to move. The drying device includes a heating assembly and a temperature control sensor. The heating assembly is in electrical connection with the temperature control sensor. The transfer device 40 is movable to transfer the material from the shearing device 10 to the profiling device 20, from the profiling device 20 to the point salting device 30, and from the point salting device 30 to the drying device.
[0052] According to the food production line, the material can be sheared by the shearing assembly 11 of the shearing device 10, so that the gualou raw material is formed in a required shape, the sheared and formed material can be pressed into a nest type by the pressing device 20, so that the flavor conditioning of the marinating liquid can be conveniently performed in the nest type, the coordinates of the material can be acquired by the first visual positioning assembly 32 of the marinating device 30, the marinating head 312 is driven to move by the power assembly 311 according to the coordinates of the material, so that the material is marinated, and the material is dried by the drying device after marinating, so that the efficient production of the cutting type, the nest pressing, the marinating and the drying of the material is met, and the sheared material can be transferred from the shearing device 10 to the pressing device 20 by the transfer device 40, the pressed material can be transferred from the pressing device 20 to the marinating device 30, and the marinated material can be transferred to the drying device, so that the positions of the shearing device 10, the pressing device 20, the marinating device 30 and the drying device can be flexibly arranged according to the internal space requirement, the space occupancy is improved, and the overall volume occupancy is reduced.
[0053] As shown in Figures 1-3 According to the food production line, the shearing device 10 includes a base 12, a sliding seat 13 and a demolding assembly 15.
[0054] Specifically, the base 12 is provided with a feeding station, a shearing station and a discharging station arranged in sequence along a first direction; the sliding seat 13 is arranged on the base 12 and is movable between a first position and a second position, the sliding seat 13 is provided with a first transfer assembly 14 and a shearing assembly 11, when the sliding seat 13 is in the first position, the first transfer assembly 14 is located at the feeding station and the shearing assembly 11 is located at the shearing station, when the sliding seat 13 is in the second position, the first transfer assembly 14 is located at the shearing station and the shearing assembly 11 is located at the discharging station, the first transfer assembly 14 is used for grabbing the material from the feeding station to the shearing station, the shearing assembly 11 is used for shearing the material at the shearing station and transferring the material to the discharging station; the demolding assembly 15 is arranged at the discharging station and is used for demolding the sheared material from the shearing assembly 11.
[0055] In detail, the sliding seat 13 is movable on the base 12, when the sliding seat 13 is at the first position, the first transfer assembly 14 is at the feeding station and the shearing assembly 11 is at the shearing station, the first transfer assembly 14 is used to grab the material at the feeding station, and the shearing assembly 11 is used to shear the material at the shearing station, when the sliding seat 13 moves from the first position to the shearing station, the shearing assembly 11 transfers the sheared material at the shearing station to the discharging station, at this time, the demolding assembly 15 demolds the sheared material from the shearing assembly 11. After the batch of materials is demolded at the discharging station, the sliding seat 13 moves from the second position to the first position, the first transfer assembly 14 moves from the shearing station to the feeding station, and the shearing assembly 11 moves from the discharging station to the shearing station, the first transfer assembly 14 regrabs the material, and the shearing assembly 11 shears the material placed at the shearing station by the first transfer assembly 14 last time, and the process is repeated.
[0056] It can be understood that, through the synchronous movement of the first transfer assembly 14 and the shearing assembly 11, the shearing of the material at the shearing station is realized at the same time as the grabbing of the material at the feeding station, when the first transfer assembly 14 transfers the new material to the shearing station, the shearing assembly 11 synchronously transfers the material to the discharging station, so that the pace of feeding, shearing and discharging of the material is improved, and the work efficiency of the material processing is improved.
[0057] According to the food production line, when the sliding seat 13 moves on the base 12, the linkage of the shearing assembly 11 and the first transfer assembly 14 can be realized, when the sliding seat 13 is at the first position, the first transfer assembly 14 is at the feeding station and the shearing assembly 11 is at the shearing station, when the sliding seat 13 is at the second position, the first transfer assembly 14 is at the shearing station and the shearing assembly 11 is at the discharging station, the first transfer assembly 14 is used to grab the material from the feeding station to the shearing station, and the shearing assembly 11 is used to shear the material at the shearing station and transfer it to the discharging station, so that the movement and shearing of the material can be performed synchronously, and the processing rhythm and pace are improved.
[0058] As shown in FIGS. Figure 1 and Figure 2 In some embodiments, the shearing assembly 11 includes a shearing knife, and the shearing device 10 further includes a cleaning assembly 17, which is arranged between the shearing station and the discharging station, and the working end of the cleaning assembly 17 can be in contact with the shearing assembly 11 when the shearing assembly 11 moves between the shearing station and the discharging station.
[0059] The shearing assembly 11 can be in contact with the working end of the cleaning assembly 17 when moving between the shearing station and the blanking station. The shearing assembly 11 can be in contact with the working end of the cleaning assembly 17 when moving from the blanking station to the shearing station. The shearing assembly 11 can be in contact with the moving end of the cleaning assembly 17 when moving from the shearing station to the blanking station. The shearing assembly 11 can be in contact with the moving end of the cleaning assembly 17 when moving from the shearing station to the blanking station and when moving from the blanking station to the shearing station.
[0060] When the shearing assembly 11 moves from the blanking station to the shearing station, the shearing assembly 11 can be in contact with the working end of the cleaning assembly 17, so that the shearing blade can be cleaned by the cleaning assembly 17, facilitating the shearing blade to process the material for the next shearing. When the shearing assembly 11 moves from the shearing station to the blanking station, the shearing assembly 11 can be in contact with the working end of the cleaning assembly 17, so that the cutting residues on the material in the shearing blade and the shearing blade can be cleaned by the cleaning assembly 17, making the material and the shearing blade cleaner.
[0061] The cleaning assembly 17 includes a roller 171 rotatably arranged on the base 12, and a plurality of brushes 172 arranged on the roller 171.
[0062] In detail, the roller 171 is rotatably arranged on the base 12, and the plurality of brushes 172 are arranged on the roller 171. During rotation of the roller 171, the plurality of brushes 172 are driven to rotate. When the shearing blade is in contact with the brushes 172, the brushes 172 rotate to clean the shearing blade.
[0063] As shown in FIGS. Figure 3 and Figure 4 In some embodiments, the shearing device 10 further includes a feeding mechanism 16. The feeding mechanism 16 includes a feeding assembly 161, a mechanical hand 162, a second visual positioning assembly 163, and a conveying assembly 164. The mechanical hand 162 moves between the feeding assembly 161 and the conveying assembly 164. The second visual positioning assembly 163 has a collection area corresponding to the mechanical hand 162. The output end of the conveying assembly 164 is located at the feeding station.
[0064] Specifically, the feeding assembly 161 is used for feeding the feeding mechanism 16. A user only needs to pour the material into the feeding assembly 161. The second visual positioning assembly 163 can position the material on the feeding assembly 161 and send the coordinates of the corresponding material to the mechanical hand 162. The mechanical hand 162 grasps the corresponding material according to the positioning of the second visual positioning assembly 163 and places the material on the conveying assembly 164. The material is conveyed to the feeding station by the conveying assembly 164, transferred to the shearing station by the first transfer assembly 14, and sheared by the shearing assembly 11.
[0065] According to the food production line of the embodiment of the present application, by cooperation of the second visual positioning assembly 163 and the manipulator 162, the user only needs to pour the material into the feeding assembly 161, after the second visual positioning assembly 163 positions the material, the manipulator 162 grabs the material and transfers the material to the conveying assembly 164, and then the conveying assembly 164 conveys the material to the processing mechanism, thereby realizing efficient and rapid automatic feeding.
[0066] As shown in Figure 3 In some embodiments, the feeding assembly 161, the conveying assembly 164, and the shearing device 10 are arranged in a straight line in sequence, which can simplify the structure and the arrangement of the food production line.
[0067] When the material is poured into the feeding assembly 161, the material may be placed in various postures in the feeding assembly 161, for example, the material is placed with a side up or a side inclined up, instead of being placed with a large surface up, at this time, the manipulator 162 needs to correct the posture of the material when grabbing the material, which affects the working efficiency of the manipulator 162. If not corrected, the material cannot be processed in the required posture of the shearing device 10. Therefore, in order to simplify the working process of the manipulator 162 and improve the working efficiency of the manipulator 162, the food production line described below is provided.
[0068] As shown in Figure 3 and Figure 4 In some embodiments, the feeding assembly 161 includes a vibrating machine 1611, and the vibrating machine 1611 includes a vibrating disc. The manipulator 162 can transfer the material from the vibrating disc to the conveying assembly 164.
[0069] In detail, the material enters the vibrating disc, and the vibrating machine 1611 vibrates the vibrating disc to shake the material, so as to ensure that the material is laid flat in a large plane in the vibrating disc. When the manipulator 162 grabs the material, the posture of the material does not need to be corrected, thereby improving the working efficiency of the manipulator 162.
[0070] In some embodiments, the manipulator 162 includes a first suction nozzle for adsorbing the material.
[0071] According to the production line of the embodiment, in order to shorten the time for the manipulator 162 to grab and release the material, the first suction nozzle is arranged. By controlling the switch of the vacuum generator, the first suction nozzle can adsorb or release the material, thereby improving the pace and efficiency of the manipulator 162 to grab the material, and the material can be transferred more efficiently.
[0072] As shown in Figure 3 and Figure 4As shown, in some embodiments, the conveying assembly 164 comprises a first elevator 1641, a conveying group 1642 and a second elevator 1643 arranged in sequence, the conveying group 1642 comprises at least two first conveying belts 1644 arranged along the third direction, the first elevator 1641 is adjacent to the vibrating machine 1611, the second elevator 1643 is away from the vibrating machine 1611, and the first elevator 1641 and the second elevator 1643 each comprises a first top supporting piece 1645 movable along the third direction, and the first top supporting piece 1645 is movable to a position corresponding to each of the at least two first conveying belts 1644.
[0073] For example, the first top supporting piece 1645 is movable between a fifth position and a sixth position, and the first top supporting piece 1645 corresponds to one first conveying belt 1644 when being at the first position and corresponds to another first conveying belt 1644 when being at the sixth position. For the convenience of description, it is defined that the first conveying belt 1644 corresponding to the first top supporting piece 1645 when being at the fifth position is an upper conveying belt, and the other first conveying belt 1644 corresponding to the first top supporting piece 1645 when being at the sixth position is a lower conveying belt.
[0074] Taking the first top supporting piece 1645 being at the fifth position as an example, the robot 162 places the material on the tray 2 on the first top supporting piece 1645, and the specific description is as follows:
[0075] When the first top supporting piece 1645 in the first elevator 1641 is at the fifth position, the tray 2 placed on the first top supporting piece 1645 is in an idle state, the robot 162 transfers the material in the vibrating disc to the tray 2, after the tray 2 is filled with the material, the upper conveying belt moves to convey the tray 2 to the second elevator 1643 and into the shearing equipment 10, at this time, the first top supporting piece 1645 in the second elevator 1643 is at the fifth position, after the material in the tray 2 is taken, the idle tray 2 moves with the first top supporting piece 1645 in the second elevator 1643 to the sixth position, the lower conveying belt moves to convey the tray 2 to the first elevator 1641, at this time, the first top supporting piece 1645 in the first elevator 1641 has moved from the fifth position to the sixth position, after the lower conveying belt transfers the idle tray 2 to the first top supporting piece 1645 in the first elevator 1641, the first top supporting piece 1645 in the first elevator 1641 moves from the sixth position to the fifth position, and waits for the robot 162 to reload.
[0076] It can be understood that, in this way, on the one hand, the tray 2 can be conveniently recycled, and on the other hand, the recycled tray 2 can be used for reloading, and in the production process, the number of trays 2 used can be greatly saved, only a few trays 2 are needed to realize the back-and-forth loading, recycling and reloading, thereby greatly improving the production efficiency and saving labor.
[0077] The fifth position and the sixth position are only used to distinguish that the first top supporting member 1645 is at different heights to realize the transfer of the tray 2 between the two first conveying belts 1644.
[0078] In actual production and processing, the vibration disc of the vibration machine 1611 has a certain limit on the number of materials. When the stacked materials in the vibration disc are too much, the effect of material posture correction by vibration is poor, so it is necessary to limit the number of materials in the vibration disc. Therefore, the user needs to control the number of materials each time.
[0079] Therefore, in some embodiments, the feeding assembly 161 further comprises a linear feeder, and the output end of the linear feeder corresponds to the vibration machine 1611. In this way, when feeding, the user only needs to pour the materials into the linear feeder, and the linear feeder slowly shakes the materials into the vibration disc, thereby realizing automatic control of the number of materials entering the vibration disc, and avoiding excessive feeding at one time, which causes the materials to be stacked in the vibration disc.
[0080] As shown in FIGS. Figure 5 and Figure 6 The food production line according to the embodiments of the present application further comprises a first positioning mechanism 22 and a second transfer mechanism 23.
[0081] Specifically, the first positioning mechanism 22 comprises a first driving assembly 221 and a forming disc 222, the first driving assembly 221 and the forming disc 222 are drivingly connected, and the first driving assembly 221 is used to drive the forming disc 222 to move along a second direction between a third position and a fourth position. The compression mechanism 21 comprises a second driving assembly 211 and a compression plate 212, the second driving assembly 211 and the compression plate 212 are drivingly connected to drive the compression plate 212 to move along a third direction. When the forming disc 222 is at the fourth position, the forming disc 222 is located below the compression plate 212, and the compression plate 212 can move along the third direction to press on the forming disc 222. The second transfer mechanism 23 comprises a sliding track 231 and a second transfer assembly 232, the second transfer assembly 232 and the sliding track 231 are movably connected, the second transfer assembly 232 comprises a first fixing member and a suction disc 2321, and the suction disc 2321 and the first fixing member are movably connected. The second direction is perpendicular to the third direction.
[0082] In detail, the first positioning mechanism 22 comprises a first driving assembly 221 and a forming disc 222, the forming disc 222 is provided with a placing groove for placing materials, the second driving assembly 211 is used for driving the forming disc 222 to move along the second direction between a third position and a fourth position, the forming disc 222 is used for feeding and discharging when being at the third position, and the forming disc 222 is below the compression plate 212 when being at the second position, the compression plate 212 is movable along the third direction to press on the forming disc 222, so as to compress the materials placed on the forming disc 222, and the second driving assembly 211 is in transmission connection with the compression plate 212 to drive the compression plate 212 to move along the third direction.
[0083] The second material transferring assembly 232 is movably connected with the sliding rail 231, so that the second material transferring assembly 232 is movable along the sliding rail 231 to grasp the materials at the feeding position and transfer the materials into the forming disc 222.
[0084] The third position and the fourth position are only used for describing the relative position relationship of the forming disc 222 and the compression plate in the horizontal coordinate, and do not limit the coordinate position in the Z-axis direction, that is, the third position and the fourth position can have the same height or different heights in the Z-axis direction.
[0085] In addition, the duration of the compression plate 212 for pressing and compressing the materials in the forming disc 222 can be set according to needs, for example, 2s, 4s, 6s, 8s, 10s, 12s, 14s, 16s and 18s, etc.
[0086] According to the food production line provided by the embodiment of the present application, the suction cup 2321 is movably connected with the first fixing member, and after the suction cup 2321 sucks the materials, the position of the materials is adjusted, so that the materials are more accurately placed in the forming disc 222, the accuracy of placing the materials in the forming disc 222 is improved, the positioning accuracy of the materials is improved, and the yield rate of the compression mechanism 21 for compressing the materials is improved.
[0087] In some embodiments, a support plate is arranged below the profiling plate 212, and when the forming disc 222 is in the second position, the forming disc 222 is arranged between the support plate and the profiling plate 212, and the forming disc 222 can be lowered to abut against the profiling plate 212. In this way, by arranging the support plate, the forming disc 222 can be pressed against the support plate during profiling of the material on the forming disc 222 by the profiling plate 212, so that the stability of the forming disc 222 is improved by the force received by the support plate.
[0088] As shown in Figure 5 and Figure 6 In some embodiments, the profiling device 20 further comprises a conveying mechanism 24 and a second positioning mechanism 25.
[0089] Specifically, the conveying mechanism 24 is configured to convey the material disc 2, and the material disc 2 is configured to place the material. The second positioning mechanism 25 is arranged between the conveying mechanism 24 and the first positioning mechanism 22, and the second positioning mechanism 25 comprises a calibration disc and a second transfer assembly 232 configured to transfer the material placed in the material disc 2 to the calibration disc for calibration and then to the forming disc 222.
[0090] In detail, the conveying mechanism 24 is configured to convey the material disc 2, and the material disc 2 is configured to place the material that has not been profiled or the material that has been profiled. That is, during the feeding process, the second transfer assembly 232 moves along the sliding rail 231, and the second transfer assembly 232 is configured to pick up the material from the material disc 2 and then transfer the material to the calibration disc. During the process of placing the material and picking up the material again, the second transfer assembly 232 calibrates the material and moves to above the forming disc 222 with the material, and then places the material in the forming disc 222, thereby achieving the feeding of the material.
[0091] According to the food production line, the output end of the shearing device 10, the output end and the input end of the profiling device 20, and the output end and the input end of the point halogen device 30 are all provided with a transfer mechanism 50, and the transfer mechanism 50 comprises a second supporting piece 51 and a stacking machine 52. The second supporting piece 51 is movable up and down, and the second supporting piece 51 is provided with a second conveying belt. The second conveying belt can be connected to the stacking machine 52, and the other end of the stacking machine 52 is connected to the output end of the shearing device 10, or the output end of the profiling device 20, or the input end of the profiling device 20, or the output end of the point halogen device 30, or the input end of the point halogen device 30.
[0092] For the convenience of description, define multiple transfer mechanisms 50 including a first transfer mechanism, a second transfer mechanism, a third transfer mechanism, a fourth transfer mechanism and a fifth transfer mechanism. The stacker 52 of the first transfer mechanism is docked with the output end of the shearing device 10; the stacker 52 of the second transfer mechanism is docked with the input end of the profiling device 20; the stacker 52 of the third transfer mechanism is docked with the output end of the profiling device 20; the stacker 52 of the fourth transfer mechanism is docked with the input end of the point halogen device 30; and the stacker 52 of the fifth transfer mechanism is docked with the output end of the point halogen device 30.
[0093] The first transfer mechanism transfers the material sheared by the shearing device 10 to the transfer device 40. Specifically, the stacker 52 transfers the material from the shearing device 10 to the second top supporting piece 51, the second top supporting piece 51 moves to place the material on the transfer device 40, the transfer device 40 transfers the material to the second transfer mechanism, and the second transfer mechanism transfers the material to the profiling device 20. That is, the second top supporting piece 51 lifts the material from the transfer device 40 and moves to the stacker 52 to transfer the material to the stacker 52 and finally to the profiling device 20.
[0094] The third transfer mechanism transfers the material profiled by the profiling device 20 to the transfer device 40. The stacker 52 transfers the material from the profiling device 20 to the second top supporting piece 51, the second top supporting piece 51 moves to place the material on the transfer device 40, and the transfer device 40 transfers the material to the fourth transfer mechanism.
[0095] The second top supporting piece 51 of the fourth transfer mechanism lifts the material from the transfer device 40 and transfers it to the stacker 52, the stacker 52 transfers the material to the point halogen device 30, the material after being halogenated by the point halogen device 30 is transported to the fifth transfer mechanism, the stacker 52 of the fifth transfer mechanism transfers the material from the point halogen device 30 to the second top supporting piece 51, the second top supporting piece 51 transfers the material to the transfer device 40, and the transfer device 40 transports the material after being halogenated to the drying device.
[0096] The transfer device 40 described above can refer to the same device or multiple transfer devices 40 for transferring between devices. Since the transfer device 40 can be moved, it can be used in multiple workstations as needed.
[0097] As shown in FIGS. Figure 7 and Figure 8 In some embodiments, the transfer device 40 includes a frame 41, the frame 41 is provided with a handle 42, the bottom of the frame 41 is provided with a plurality of pulleys 43, and the frame 41 is provided with two spaced-apart support portions 44, and the second top supporting piece 51 can be clamped between the two support portions 44.
[0098] The second top supporting member 51 is movable up and down, and has a seventh position and an eighth position, between which the second top supporting member 51 is movable, wherein the seventh position and the eighth position are only for the convenience of description to distinguish the positions of the second top supporting member 51.
[0099] In detail, the transfer device 40 comprises a frame 41, on which a handle 42 is arranged, and the bottom of the frame 41 is provided with a plurality of pulleys 43. In this way, the transfer device 40 can be pushed by the handle 42, so that the transfer device 40 can be moved to transfer the tray 2 between various devices, and the layout length of the production line can be shortened, so as to balance the cost and production efficiency. The support portions 44 are used to support the tray 2. When the transfer device 40 is docked with the transfer mechanism 50 at the input end, the second top supporting member 51 is at the seventh position, the transfer device 40 is moved towards the second top supporting member 51, the second top supporting member 51 is gradually clamped between the two support portions 44, so that the second top supporting member 51 is located below the tray 2, and then the second top supporting member 51 is controlled to move upwards along the Z-axis direction, so as to support the tray 2 and lift the tray 2 from the support portions 44. When the transfer device 40 is docked with the transfer device at the output end, the second top supporting member 51 is at the eighth position, the tray 2 is supported on the second top supporting member 51, the second top supporting member 51 drives the tray 2 to move from the seventh position to the eighth position, when the second top supporting member 51 gradually moves to the eighth position, the tray 2 gradually approaches the support portions 44 until the tray 2 is supported by the support portions 44, at this time, the second top supporting member 51 is clamped between the two support portions 44, in this way, the transfer device 40 is pushed to move, so that the transfer device 40 is separated from the second top supporting member 51, so as to realize automatic unloading.
[0100] It is to be understood that the terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises", "comprising", "includes", "including" and "has" are inclusive and therefore specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order in which they are described, unless specifically identified as an order dependent step. It is also to be understood that additional or alternative steps can be employed.
[0101] Although the terms first, second, third, etc. can be used herein to describe various elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms can be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as "first," "second," and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example implementations.
[0102] The foregoing is considered as illustrative only of the principles of the application. Numerous modifications and changes can be readily devised by those skilled in the art without departing from the spirit and scope of the application. The scope of the application is not to be limited by the illustrative embodiments set forth herein but only by the claims that follow.
Claims
1. A food product line, characterized in that, The cutting device comprises a cutting assembly, a base, a sliding seat and a cleaning assembly, the cutting assembly is used for cutting materials; the base is provided with a feeding station, a cutting station and a discharging station arranged in sequence along a first direction; the sliding seat is arranged on the base and is movable between a first position and a second position; the sliding seat is provided with a first transfer assembly and the cutting assembly; when the sliding seat is in the first position, the first transfer assembly is located at the feeding station and the cutting assembly is located at the cutting station; when the sliding seat is in the second position, the first transfer assembly is located at the cutting station and the cutting assembly is located at the discharging station; the first transfer assembly is used for grabbing materials from the feeding station to the cutting station; the cutting assembly is used for cutting the materials at the cutting station and transferring to the discharging station; the cleaning assembly is arranged between the cutting station and the discharging station; when the cutting assembly moves between the cutting station and the discharging station, the cutting assembly can be in contact with a working end of the cleaning assembly; The profiling device comprises a profiling mechanism, which is used for profiling the materials; The point halogenation device comprises a point halogenation mechanism and a first visual positioning assembly, a collection area of the first visual positioning assembly corresponds to a working area of the point halogenation mechanism, the point halogenation mechanism comprises a power assembly and a point halogenation head, the power assembly is in transmission connection with the point halogenation head to drive the point halogenation head to move; The drying device comprises a heating assembly and a temperature control sensor, the heating assembly is in electrical connection with the temperature control sensor; The transfer device is movable to transfer materials from the cutting device to the profiling device, from the profiling device to the point halogenation device, and from the point halogenation device to the drying device. The cutting device comprises:
2. The food production line according to claim 1, characterized in that, A demolding assembly arranged at the discharging station, which is used for demolding the cut materials from the cutting assembly. The cutting device further comprises:
3. The food production line according to claim 2, characterized in that, A feeding mechanism comprising a feeding assembly, a mechanical hand, a second visual positioning assembly and a conveying assembly, the mechanical hand moves between the feeding assembly and the conveying assembly, a collection area of the second visual positioning assembly corresponds to the mechanical hand, and an output end of the conveying assembly is located at the feeding station. The feeding assembly comprises a vibrating machine, the vibrating machine comprises a vibrating disc, and the mechanical hand can transfer materials from the vibrating disc to the conveying assembly.
4. The food production line according to claim 3, characterized in that The conveying assembly comprises a first elevator, a conveying group and a second elevator arranged in sequence, the conveying group comprises at least two first conveying belts arranged along a third direction, the first elevator is adjacent to the vibrating machine, the second elevator is away from the vibrating machine, the first elevator and the second elevator each comprise a first supporting piece movable along the third direction, and the first supporting piece is movable to positions corresponding to the at least two first conveying belts respectively.
5. The food production line according to claim 4, characterized in that, The profiling device further comprises:
6. The food product line of claim 1, wherein, The first positioning mechanism comprises a first driving assembly and a forming disc, the first driving assembly and the forming disc are in transmission connection, the first driving assembly is used for driving the forming disc to move along a second direction between a third position and a fourth position, The profiling mechanism comprises a second driving assembly and a profiling plate, the second driving assembly is in transmission connection with the profiling plate to drive the profiling plate to move along a third direction, when the forming disc is in the fourth position, the forming disc is below the profiling plate, the profiling plate can move along the third direction to press on the forming disc; The second transfer mechanism comprises a sliding track and a second transfer assembly, the second transfer assembly is movably connected with the sliding track, the second transfer assembly comprises a first fixing member and a suction disc, the suction disc is movably connected with the first fixing member, wherein the second direction is perpendicular to the third direction.
7. The food production line according to claim 6, characterized in that A support plate is arranged below the profiling plate, when the forming disc is in the second position, the forming disc is between the support plate and the profiling plate, the forming disc can move downward to abut against the profiling plate.
8. The food production line according to claim 6, characterized in that The profiling device further comprises: A conveying mechanism is used for conveying a material disc, the material disc is used for placing materials; A second positioning mechanism is arranged between the conveying mechanism and the first positioning mechanism, the second positioning mechanism comprises a calibration disc, the transfer assembly transfers the materials placed in the material disc to the calibration disc for calibration and then to the forming disc.
9. The food product line of claim 1, wherein, The output end of the shearing device, the output end and the input end of the profiling device, and the output end and the input end of the point halogen device are all provided with a transfer mechanism, the transfer mechanism comprises a second supporting member and a stacking machine, the second supporting member can move up and down, a second conveying belt is arranged on the second supporting member, the second conveying belt can be docked with the stacking machine, the other end of the stacking machine is docked with the output end of the shearing device, or the output end of the profiling device, or the input end of the profiling device, or the output end of the point halogen device, or the input end of the point halogen device.
10. The food production line according to claim 9, characterized in that, The transfer device comprises a frame, a handle is arranged on the frame, a plurality of pulleys are arranged at the bottom of the frame, two supporting portions are arranged on the frame in a spaced manner, the second supporting member can be clamped between the two supporting portions.
Citation Information
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