Aluminum profile multi-surface film pasting device
By designing a multi-faceted film-applying device for aluminum profiles and using a combination of limiting wheels and film-applying wheels for adjustment, the problem of insufficient applicability of existing devices for applying film to approximately triangular aluminum profiles has been solved. This enables efficient film application to different aluminum profile cross-sections, improving the applicability and efficiency of film application.
Patent Information
- Application Number
- CN202311831409.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-12-28
AI Technical Summary
Existing aluminum profile film application devices are mainly suitable for aluminum profiles with rectangular cross-sections, and cannot be effectively applied to aluminum profiles with approximately triangular cross-sections, resulting in low applicability of surface film application.
A multi-sided film application device for aluminum profiles was designed, including a frame, a film application mechanism, and a conveying mechanism. By adjusting the position and angle of the limiting wheel and the film application wheel, it can adapt to the film application requirements of different aluminum profile cross sections. By using a combination of horizontal and vertical film application components, it can effectively apply film to rectangular and approximately triangular aluminum profiles.
It improves the applicability and efficiency of film application to different aluminum profile surfaces, prevents aluminum profiles from slipping during transportation, ensures the accuracy and flatness of film application, and enhances the film application effect on aluminum profiles of different sizes and specifications.
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Figure CN117533577B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of aluminum profile film application technology, and in particular to a multi-sided aluminum profile film application device. Background Technology
[0002] Aluminum profiles, as a lightweight and high-strength material, are widely used in construction, manufacturing, packaging and other fields. During processing, transportation and use, aluminum profiles need to be protected with a film to effectively avoid scratches, contamination or oxidation that could affect the surface quality of the aluminum profiles.
[0003] In existing technology, aluminum profile film application devices typically include a machine body, a conveyor belt, a limiting wheel, and a film application wheel. The machine body has an inlet end and an outlet end at both ends, and the conveyor belt, limiting wheel, and film application wheel are all mounted on the machine body. When applying film to aluminum profiles, the aluminum profile with a rectangular cross-section is first placed on the conveyor belt. After entering the inlet end via the conveyor belt, the limiting wheel limits the position of the aluminum profile. Then, the film application wheel is driven to rotate and apply the protective film to the upper surface of the aluminum profile. After the aluminum profile reaches the outlet end via the conveyor belt, the aluminum profile is moved back to the inlet end to apply film to the other side of the aluminum profile. The above process is repeated to achieve the film application process on all four side walls of the aluminum profile.
[0004] Regarding the aforementioned technologies, existing aluminum profile film application devices are mainly suitable for applying films to aluminum profiles with rectangular cross-sections, but are not suitable for aluminum profiles with approximately triangular cross-sections, indicating that the applicability of aluminum profile surface film application devices is not high. Summary of the Invention
[0005] To improve the applicability of film application to different aluminum profiles, this application provides a multi-sided film application device for aluminum profiles.
[0006] The multi-sided film application device for aluminum profiles provided in this application adopts the following technical solution:
[0007] A multi-sided film application device for aluminum profiles includes a frame, a film application mechanism, and a conveying mechanism. The frame is horizontally arranged, and both the film application mechanism and the conveying mechanism are mounted on the frame. One end of the frame is provided with a feeding end, and the other end is provided with a discharging end.
[0008] The film application mechanism includes a film application assembly, and the film application assembly includes at least one set of transverse film application components;
[0009] Each set of the transverse film-applying components includes a support base, a connecting rod, a first limiting wheel, a first film-applying wheel, two support columns, and a first driving component. The support base is horizontally mounted on the frame. The support columns include a first support column and a second support column mounted on the support base. The first support column and the second support column are located on both sides of the conveying mechanism. The first support column is slidably mounted on the support base and slides away from or towards the second support column.
[0010] The first limiting wheel is located between the two support columns. The first driving member is mounted on the second support column. One end of the first limiting wheel is hinged to the power output end of the first driving member. The first driving member drives one end of the first limiting wheel to move in the vertical direction. The other end of the first limiting wheel is hinged to the second support column. The first film-applying wheel is connected to the first limiting wheel through the connecting rod. The axial direction of the first film-applying wheel is parallel to the axial direction of the first limiting wheel. The length of the first film-applying wheel is less than the length of the first limiting wheel.
[0011] By adopting the above technical solution, after the aluminum profile is conveyed to the feeding end of the frame by the conveying mechanism, the position of the aluminum profile to be coated is first limited by the limiting component to ensure its accurate delivery to the coating mechanism. After the aluminum profile reaches the position of the coating component, according to the included angle or specifications of two adjacent faces of the rectangular or approximately triangular aluminum profile, the first driving component is adjusted to drive the first limiting wheel to move along the height direction of the second support column near the end of the second support column. At the same time, the first limiting wheel drives the first support column to slide away from or towards the second support column until the side of the first limiting wheel... After the film is applied to the aluminum profile, the aluminum profile drives the first film-applying wheel to rotate and apply the film to the aluminum profile. By adjusting the first driving component, the first limiting wheel is driven to move, and then the first support column is driven to slide so that the first limiting wheel is applied to the surface of the aluminum profile with an approximately triangular or rectangular cross-section. The first film-applying wheel then completes the application of the film to the aluminum profile. This method is convenient for applying film to aluminum profiles with approximately triangular or rectangular cross-sections where two adjacent surfaces have different included angles, thereby improving the applicability of film application to different aluminum profile surfaces.
[0012] Preferably, the transverse film-applying component is provided in two sets. A second driving component is installed on the first support column. The end of the first limiting wheel away from the second support column is hinged to the power output end of the second driving component. The second driving component drives one end of the first limiting wheel to move in the vertical direction.
[0013] By adopting the above technical solution, and simultaneously adjusting the first driving component and the second driving component to drive the first limiting wheel to move along the length direction of the support column, it is convenient to realize the film application process for aluminum profiles with rectangular cross-sections of different sizes and specifications, which is beneficial to improving the applicability of film application to the surface of aluminum profiles with rectangular cross-sections of different sizes and specifications.
[0014] Preferably, both the first driving component and the second driving component include a cylinder and a connecting block. The first support column and the second support column are hollow. Sliding holes are also provided on the side walls of the two support columns. The sliding holes are distributed along the length direction of the support column. The cylinder is located in the inner cavity of the support column. The connecting block is fixedly connected to the end of the piston rod of the cylinder. The two ends of the first limiting wheel are respectively hinged to the two connecting blocks.
[0015] By adopting the above technical solution, the movement of the cylinder is adjusted, and the piston rod of the cylinder drives the connecting block to move along the length of the support column. The connecting block drives the first limit wheel to move along the length of the sliding hole, which facilitates the rapid adjustment of the height of the first limit wheel.
[0016] Preferably, the film-applying assembly further includes a longitudinal film-applying component, which includes two vertically arranged second film-applying wheels. The second film-applying wheels are rotatably connected to the frame and are symmetrically distributed on both sides of the conveying mechanism.
[0017] By adopting the above technical solution, it is easy to simultaneously apply film to the two opposite sidewalls of a rectangular aluminum profile near the second film-applying wheel, thereby improving the film-applying efficiency on the aluminum profile surface.
[0018] Preferably, the film-applying mechanism further includes at least three sets of limiting components, which are sequentially distributed at the feed end, discharge end, and side of the frame near the film-applying component.
[0019] By adopting the above technical solution, the three sets of limiting components can effectively limit the position of the aluminum profile, and to a certain extent prevent the aluminum profile from slipping during the conveying process, causing the film-applying roller to misalign with the film-applying surface of the aluminum profile, thereby improving the film-applying effect on the surface of the aluminum profile.
[0020] Preferably, the limiting component includes a mounting base, a third driving member, and two second limiting wheels. The mounting base is mounted on the frame, the second limiting wheels are axially perpendicular to the mounting base, and the two second limiting wheels are symmetrically distributed on both sides of the conveying mechanism. The third driving member is mounted on the mounting base, and the third driving member drives the second limiting wheels to move closer to or further away from each other.
[0021] By adopting the above technical solution, it is convenient to drive the two second limit wheels away from each other or closer together by adjusting the third driving component, thereby realizing the lateral limit of aluminum profiles of different sizes and specifications, and improving the applicability of film to the surface of aluminum profiles of different sizes and specifications.
[0022] Preferably, the third driving component includes a set of sliders and a bidirectional lead screw. The bidirectional lead screw is located in the mounting base and is arranged perpendicular to the conveying direction of the conveying mechanism. The mounting base is also provided with a sliding groove, which is distributed along the axial direction of the bidirectional lead screw. A set of sliders is installed on the threaded sections on both sides of the bidirectional lead screw, and the sliders are slidably installed in the sliding grooves. Each slider is fixedly connected to a second limiting wheel.
[0023] By adopting the above technical solution, the bidirectional lead screw is driven to rotate, causing the two sliders installed on the bidirectional lead screw to move away from or towards each other, thereby driving the two second limit wheels to move away from or towards each other. This facilitates the rapid realization of the limiting process for aluminum profiles of different sizes and specifications, thereby improving the film application efficiency for aluminum profiles of different sizes and specifications.
[0024] Preferably, it further includes a clamping mechanism, which includes a first clamping component and at least three sets of second clamping components, wherein the first clamping component and the second clamping components are arranged sequentially close to one side of the mounting base.
[0025] By adopting the above technical solution, the first pressing component and the second pressing component facilitate full contact between the protective film and the surface of the aluminum profile, to a certain extent ensure that the air between the protective film and the surface of the aluminum profile is discharged, and prevent creases from appearing in the protective film during the bonding process, ensuring the flatness of the film and further protecting the surface of the aluminum profile.
[0026] Preferably, the first clamping assembly includes a mounting frame and a plurality of first clamping rollers. The mounting frame is vertically arranged, and a plurality of mounting grooves are provided on one side wall of the mounting frame. The mounting grooves are arranged perpendicular to the conveying direction of the conveying mechanism. One end of each of the plurality of first clamping rollers is located in the mounting groove and moves away from or close to the aluminum profile along the length of the mounting groove.
[0027] By adopting the above technical solution, multiple first pressing rollers are adjusted to move away from or closer to the surface of the aluminum profile along the length of the mounting groove, which facilitates the pressing of the protective film on the upper surface of aluminum profiles with rectangular cross-sections of different sizes and specifications, thereby improving the film application effect on aluminum profiles with rectangular cross-sections of different sizes and specifications.
[0028] Preferably, the second clamping assembly includes a lead screw, a connecting block, a pressure plate, two mounting plates, and a second clamping wheel. The two mounting plates are positioned opposite each other on the frame. The lead screw is rotatably connected to the frame and is positioned perpendicular to the conveying direction of the conveying mechanism. The connecting block is mounted on the lead screw and is positioned along the length of the lead screw away from or near the aluminum profile. The pressure plate is located between the two mounting plates. One end of the second clamping wheel is hinged to the connecting block, and the other end is hinged to the pressure plate. A sliding groove is also provided on the mounting plate. The sliding groove is vertically positioned, and sliding blocks are fixedly connected to the two side walls of the pressure plate opposite to the sliding groove. The sliding blocks are located in the sliding groove and slide along the length of the sliding groove. The height of the mounting plate is greater than the height of the second clamping wheel when it is in a vertical position.
[0029] By adopting the above technical solution, the lead screw is driven to rotate, which in turn causes the connecting block mounted on the lead screw to move away from or towards the aluminum profile. This, in turn, causes the second pressing wheel to move away from or towards the aluminum profile, facilitating the pressing of the protective film onto the surface of the aluminum profile with two adjacent faces having different included angles. This improves the film application effect on the aluminum profile with two adjacent faces having different included angles. In addition, the height of the mounting plate is greater than the height of the second pressing wheel when it is in a vertical position, which can prevent the pressure plate from sliding out of the mounting plate along the length of the slide groove when the included angle between two adjacent faces of the aluminum profile is small, thus affecting the pressing effect of the film on the surface of the aluminum profile.
[0030] In summary, this application includes at least one of the following beneficial technical effects:
[0031] 1. The aluminum profile multi-sided film application device is configured to adjust the first driving component to drive the first limiting wheel to move, and then drive the first support column to slide so that the first limiting wheel is in contact with the surface of the aluminum profile with an approximately triangular cross section or a rectangular cross section. The film application is completed by rotating the first film application wheel. This method is convenient for applying film to aluminum profiles with approximately triangular cross sections and rectangular cross sections with two adjacent surfaces having different included angles, thereby improving the applicability of film application to different aluminum profile surfaces.
[0032] 2. The setting of the limiting component makes it easy to limit the position of the aluminum profile, which to a certain extent prevents the aluminum profile from slipping during the conveying process, causing the film-applying roller to misalign with the film-to-be-applied surface of the aluminum profile, thereby improving the film-applying effect on the surface of the aluminum profile.
[0033] 3. The second clamping component facilitates the clamping of the protective film onto the surface of an aluminum profile with an approximately triangular cross-section and two adjacent surfaces at different angles, thereby improving the film application effect on the aluminum profile with an approximately triangular cross-section and two adjacent surfaces at different angles. Attached Figure Description
[0034] Figure 1 This is a schematic diagram of the overall structure of the aluminum profile multi-sided film application device according to an embodiment of this application.
[0035] Figure 2 This is a schematic diagram of the overall structure of another state of the aluminum profile multi-sided film application device according to an embodiment of this application.
[0036] Figure 3 This is a cross-sectional view of the aluminum profile multi-sided film application device according to an embodiment of this application, intended to illustrate the limiting component.
[0037] Figure 4 This is a partial structural schematic diagram of the aluminum profile multi-sided film application device according to an embodiment of this application, intended to illustrate the horizontal film application component.
[0038] Figure 5 This is a partial structural schematic diagram of the aluminum profile multi-sided film application device according to an embodiment of this application, intended to illustrate the first pressing component.
[0039] Figure 6 This is a partial structural schematic diagram of the aluminum profile multi-sided film application device according to an embodiment of this application, intended to illustrate the second pressing component.
[0040] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Film application mechanism; 21. Film application assembly; 22. Transverse film application component; 221. Support base; 222. Connecting rod; 223. First limiting wheel; 224. First film application wheel; 225. Support column; 2251. First support column; 2252. Second support column; 226. First driving component; 227. Sliding groove; 228. Second driving component; 2281. Cylinder; 2282. Connecting block; 2283. Sliding hole; 229. Sliding component; 2291. Sliding block; 23. Longitudinal film application component; 231. Second film application wheel; 24. Limiting assembly; 241. Mounting base; 2411. Sliding groove; 242. Third driving component; 2421. Slider; 2422. 1. Bidirectional lead screw; 243. Second limit wheel; 3. Conveying mechanism; 31. Conveying wheel; 4. Pressing mechanism; 41. First pressing assembly; 411. Mounting bracket; 412. First pressing wheel; 413. Mounting groove; 414. Fourth driving component; 4141. Limiting ring; 4142. Gear; 4143. Rack; 4144. Rotating shaft; 4145. Sleeve; 4146. Support plate; 4147. Tooth groove; 4148. Lifting rod; 4149. Mounting rod; 415. Hydraulic cylinder; 416. Clearing hole; 42. Second pressing assembly; 421. Lead screw; 422. Linking block; 423. Pressure plate; 424. Mounting plate; 425. Second pressing wheel; 426. Slide groove; 427. Sliding block. Detailed Implementation
[0041] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.
[0042] This application discloses a multi-sided film application device for aluminum profiles.
[0043] Reference Figure 1 A multi-sided film application device for aluminum profiles includes a frame 1, a conveying mechanism 3, a film application mechanism 2, and a pressing mechanism 4. The frame 1 is horizontally arranged, with one end of the frame 1 being the feeding end and the other end being the discharging end. The conveying mechanism 3, the film application mechanism 2, and the pressing mechanism 4 are all installed on the frame 1.
[0044] Reference Figure 1 and Figure 2 The conveying mechanism 3 includes multiple conveying wheels 31, which are rotatably connected to the frame 1 and distributed along the length of the frame 1. Each conveying wheel 31 is connected to a motor at its end, and adjacent conveying wheels 31 are driven by a chain.
[0045] Reference Figure 1 and Figure 2 The film application mechanism 2 includes a film application component 21 and at least three sets of limiting components 24. In this application, the limiting components 24 can be three, four, or five sets, as long as they can limit the position of the aluminum profile during the film application process. In this embodiment, the limiting components 24 are provided in three sets.
[0046] Reference Figure 2 and Figure 3 The limiting assembly 24 includes a mounting base 241, a third driving component 242, and two second limiting wheels 243. The mounting base 241 is bolted to the frame 1. The third driving component 242 includes a bidirectional lead screw 2422 and a set of sliders 2421. The bidirectional lead screw 2422 is axially distributed along the conveying direction perpendicular to the conveying mechanism 3, and its two ends are rotatably connected to two opposite side walls of the mounting base 241. One end of the bidirectional lead screw 2422 is also provided with a driving component. In this application, the driving component can be a rotating handle or a motor, as long as it enables the bidirectional lead screw 2422 to move. The drive of 422 is sufficient. In this embodiment, the drive component is set as a motor. The mounting base 241 is also provided with a sliding groove 2411. The sliding groove 2411 is distributed along the axial direction of the bidirectional lead screw 2422. A slider 2421 is rotatably connected to the positive and negative thread sections on both sides of the bidirectional lead screw 2422. The slider 2421 is located in the sliding groove 2411 and is in contact with the side wall of the sliding groove 2411. A second limiting wheel 243 is welded on each slider 2421. The second limiting wheel 243 is set vertically. The two second limiting wheels 243 are symmetrically distributed on both sides of the conveying direction of the conveying mechanism 3.
[0047] Reference Figure 2The film application assembly 21 includes a longitudinal film application component 23 and at least two sets of transverse film application components 22. In this embodiment, there are two sets of transverse film application components 22. The two sets of limiting components 24 are respectively distributed on the feed end of the conveying mechanism 3 near the transverse film application component 22. The conveying mechanism 3 is located on the discharge port of the longitudinal film application component 23 and on the discharge port of the pressing mechanism 4.
[0048] Reference Figure 2 The longitudinal film-applying component 23 includes two second film-applying rollers 231, which are vertically arranged and rotatably connected to the frame 1. The two second film-applying rollers 231 are symmetrically distributed along the conveying direction of the conveying mechanism 3.
[0049] Reference Figure 4The transverse film-applying component 22 includes a support base 221, a connecting rod 222, a first limiting wheel 223, a first film-applying wheel 224, a sliding component 229, two support columns 225, a first driving component 226, and a second driving component 228. The support base 221 is horizontally mounted on the frame 1 and connected to the frame 1 by bolts. The support columns 225 include a first support column 2251 and a second support column 2252, which are symmetrically distributed on both sides of the conveying mechanism 3. In this embodiment, one first support column 2251 and one second support column 2252 are provided on one side of the support base 221, and both the first support column 2251 and the second support column 2252 are hollow. In this embodiment, a sliding groove 227 is also provided on the support base 221. The sliding groove 227 is arranged perpendicular to the conveying direction of the conveying mechanism 3, and the length of the sliding groove 227 is less than the length of the support base 221. The sliding member 229 includes a sliding block 2291, which is located in the sliding groove 227 and slides along the length of the sliding groove 227. The first support column 2251 is welded to the top wall of the sliding block 2291. A second driving member 228 is installed in the inner cavity of the first support column 2251, and a first driving member 226 is installed in the inner cavity of the second support column 2252. Both the first driving member 226 and the second driving member 228 include a cylinder 2281 and a connecting block 2282. The two connecting blocks 2282 are respectively welded to the two cylinders. At the end of piston rod 2281, sliding holes 2283 are provided on the side walls of both support columns 225 in this application, and the sliding holes 2283 are arranged along the length direction of the support column 225; the first limiting wheel 223 is located between the two support columns 225, and the two ends of the first limiting wheel 223 are hinged to the two connecting blocks 2282. The first limiting wheel 223 includes a first mounting rod and a first rotating rod. The first mounting rod is hinged to the connecting block 2282, and the first rotating rod is rotatably mounted on the outer periphery of the first mounting rod. A connecting rod 222 is welded on the first mounting rod. A first film-applying wheel 224 is installed at the end of the connecting rod 222 away from the first limiting wheel 223. The first film-applying wheel 224 includes a second mounting rod and a second rotating rod. One end of the second mounting rod... Welded to the connecting rod 222, the second rotating roller is rotatably mounted on the outer periphery of the second mounting rod. The axial direction of the connecting rod 222 is simultaneously perpendicular to the axial direction of the first film-applying wheel 224 and the first limiting wheel 223. The first film-applying wheel 224 is parallel to the first limiting wheel 223. To prevent the first film-applying wheel 224 from being too long, causing the first limiting wheel 223 to be in an inclined state after being adjusted by the first driving member 226, the second driving member 228, and the sliding member 229, the end of the first film-applying wheel 224 away from the first support column 2251 abuts against the second support column 2252, making it impossible to adjust the inclination angle of the first limiting wheel 223. In this application, the length of the first film-applying wheel 224 is less than the length of the first limiting wheel 223.
[0050] Reference Figure 1 and Figure 2The pressing mechanism 4 includes a first pressing component 41 and at least three sets of second pressing components 42, and the first pressing component 41 and the second pressing component 42 are arranged sequentially close to one side of the film application mechanism 2;
[0051] Reference Figure 2 and Figure 5 The first clamping assembly 41 includes a mounting frame 411, a fourth driving component 414, and a plurality of first clamping wheels 412. The mounting frame 411 is vertically mounted on the frame 1 and is bolted to the frame 1. The fourth driving component 414 includes a hydraulic cylinder 415, a rack 4143, a rotating shaft 4144, a gear 4142, two sleeves 4145, a limiting ring 4141, two support plates 4146, and a lifting rod 4148.
[0052] Reference Figure 2 and Figure 5 The mounting bracket 411 is hollow, and the sleeve 4145 is threadedly connected to the bottom wall of the mounting bracket 411. Two sleeves 4145 are vertically positioned and located on the same side of the conveying mechanism 3. The lifting rod 4148 is slidably connected inside the sleeve 4145. A limiting ring 4141 is located on the side of the sleeve 4145 near the top wall of the mounting bracket 411. The limiting ring 4141 can, to a certain extent, prevent the lifting rod 4148 from slipping out of the sleeve 4145 due to excessive force. 8 has a toothed groove 4147. Two support plates 4146 are threaded to the inner bottom wall of the mounting bracket 411, and the height of the support plates 4146 is lower than the height of the sleeve 4145. A rotating shaft 4144 is rotatably connected to the end of the two support plates 4146 away from the bottom wall of the mounting bracket 411. Gears 4142 are fixedly connected to both ends and the center position of the rotating shaft 4144. The gears 4142 at both ends of the rotating shaft 4144 are positioned opposite the sleeves 4145, and each sleeve 4145 is positioned opposite the center position. A clearance hole 416 is provided at the position of gear 4142. Gear 4142 passes through clearance hole 416 and meshes with tooth groove 4147. Rack 4143 is installed on the bottom wall of mounting bracket 411 and meshes with gear 4142 located in the middle of rotating shaft 4144. A hydraulic cylinder 415 is also provided on mounting bracket 411. The output shaft of hydraulic cylinder 415 is fixedly connected to rack 4143. Hydraulic cylinder 415 drives rack 4143 to move in a direction perpendicular to the conveying direction of conveying mechanism 3. In addition, mounting rods 4149 are welded to the top walls of the two lifting rods 4148. The first clamping wheel 412 is rotatably connected to the mounting rod 4149. The mounting bracket 411 has a mounting groove 413 on the side wall near the aluminum profile. The cylinder 415 extends and retracts to drive the gear 4142 to rotate. The rotation of the gear 4142 drives the lifting rods 4148 to rise or fall, thereby driving the first clamping wheel 412 to rise and fall, so as to achieve the clamping of the first clamping wheel 412 on different aluminum profiles.
[0053] Reference Figure 6The second clamping assembly 42 includes a mounting plate 424, a lead screw 421, a connecting block 422, a pressure plate 423, and a second clamping wheel 425. In this application, two mounting plates 424 are provided, which are arranged opposite each other. The two ends of the lead screw 421 are rotatably connected to the frame 1, and the lead screw 421 is arranged perpendicular to the conveying direction of the conveying mechanism 3. The connecting block 422 is installed on one threaded section of the lead screw 421 and moves along the length of the lead screw 421 towards or away from the aluminum profile. The two side walls of the two mounting plates 424 that are close to each other are provided with sliding grooves. 426, the slide groove 426 is distributed vertically, the pressure plate 423 is located between the two mounting plates 424, and the two side walls of the pressure plate 423 facing the slide groove 426 are welded with sliding blocks 427. The sliding blocks 427 are located in the slide groove 426 and slide vertically. The second pressing wheel 425 is located between the pressure plate 423 and the lead screw 421, and one end of the bearing of the second pressing wheel 425 is hinged to the sliding block 427, and the other end is hinged to the pressure plate 423. In addition, in this application, the height of the mounting plate 424 is greater than the height of the second pressing wheel 425 when it is in the vertical state.
[0054] The implementation principle of the aluminum profile multi-sided film application device in this application embodiment is as follows: When applying film to an aluminum profile with a rectangular cross-section, firstly, after installing the protective film on the first film application wheel 224, the aluminum profile is conveyed to the feeding end of the frame 1 by the conveying mechanism 3. Then, the third driving component 242 is adjusted to drive the second limiting wheel 243 to move away from or closer to each other to limit the position of the aluminum profile, so that it enters the film application mechanism 2 along the limited channel. Then, the first driving component 226 and the second driving component 228 are adjusted simultaneously to keep the first limiting wheel 223 axially horizontal. The mechanism is raised and lowered, which in turn drives the first film-applying roller 224 to rise and lower, thereby limiting the film application on aluminum profiles with rectangular cross-sections of different sizes and specifications. The first film-applying roller 224 completes the film application process on the upper and lower surfaces of the aluminum profile. At the same time, the longitudinal film-applying component 23 is adjusted to complete the film application process on the other two opposite surfaces of the aluminum profile. Finally, after the aluminum profile with film application is completed enters the pressing mechanism 4, the fourth driving component 414 is adjusted to drive the first pressing roller 412 to rise and lower, thereby pressing the protective film on the aluminum profiles with rectangular cross-sections of different sizes and specifications against the aluminum profile.
[0055] When processing aluminum profiles with an approximately triangular cross-section, firstly, the longitudinal film-applying component 23 and the first pressing roller 412 are adjusted to ensure they do not interfere with the transport of the profile. Then, after the aluminum profile is conveyed by the conveying mechanism 3 to the feeding end of the frame 1, the third driving component 242 is adjusted to drive the second limiting roller 243 to move away from or closer to each other to limit the position of the aluminum profile, allowing it to enter the film-applying mechanism 2 along the limited channel. Then, the first driving component 226 is adjusted to drive the first limiting roller 223 to rise and fall near the end of the second support column 2252, and the sliding component 229 drives the first support column 2251 to move away from or closer to the second support column. 2252 moves to one side, causing the first limiting wheel 223 to tilt and fit against the side wall of the aluminum profile. The two symmetrically arranged first limiting components 24 further limit the aluminum profile with an approximately triangular cross section. Then, the first limiting wheel 223 performs the film application process on the two side walls of the aluminum profile with an approximately triangular cross section. Finally, after the aluminum profile with the film is applied, it enters the pressing mechanism 4. The drive screw 421 drives the first pressing wheel 412 to fit against the side wall of the aluminum profile, thereby pressing the protective film on aluminum profiles with approximately triangular cross sections of different sizes and specifications against the aluminum profile.
[0056] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A multi-sided film application device for aluminum profiles, characterized in that: It includes a frame (1), a film-applying mechanism (2), and a conveying mechanism (3). The frame (1) is horizontally arranged. The film-applying mechanism (2) and the conveying mechanism (3) are both installed on the frame (1). One end of the frame (1) is provided with a feeding end, and the other end is provided with a discharging end. The film application mechanism (2) includes a film application assembly (21), which includes at least one set of transverse film application parts (22); The transverse film applicator (22) is provided in two sets. Each set of the transverse film applicator (22) includes a support base (221), a connecting rod (222), a first limiting wheel (223), a first film applicator (224), a support column (225), a first driving member (226), and a second driving member (228). The support base (221) is horizontally mounted on the frame (1). The support column (225) includes a first support column (2251) and a second support column (2252) mounted on the support base (221). The first support column (2251) and the second support column (2252) are located on both sides of the conveying mechanism (3). The first support column (2251) is slidably mounted on the support base (221). The first support column (2251) slides away from or near the second support column (2252). The first limiting wheel (223) is located between the first support column (2251) and the second support column (2252). The first driving member (226) is mounted on the first support column (2251). One end of the first limiting wheel (223) is hinged to the power output end of the first driving member (226). The first driving member (226) drives one end of the first limiting wheel (223) to move in the vertical direction. The other end of the first limiting wheel (223) is hinged to the second support column (2252). The first film-applying wheel (224) is connected to the first limiting wheel (223) through the connecting rod (222). The first film-applying wheel (224) is axially parallel to the first limiting wheel (223). The length of the first film-applying wheel (224) is less than the length of the first limiting wheel (223). The second driving member (228) is connected to the second support column (2252), and the end of the first limiting wheel (223) away from the first support column (2251) is hinged to the power output end of the second driving member (228). The second driving member (228) drives one end of the first limiting wheel (223) to move in the vertical direction. Both the first driving member (226) and the second driving member (228) include a cylinder (2281) and a connecting block (2282). The first support column (2251) and the second support column (2252) are hollow. Sliding holes (2283) are also provided on the side walls of the two support columns (225). The sliding holes (2283) are distributed along the length of the support column (225). The cylinder (2281) is located in the inner cavity of the support column (225). The connecting block (2282) is fixedly connected to the end of the piston rod of the cylinder (2281). The two ends of the first limiting wheel (223) are respectively hinged to the two connecting blocks (2282).
2. The aluminum profile multi-sided film application device according to claim 1, characterized in that: The film application assembly (21) further includes a longitudinal film application component (23), which includes two vertically arranged second film application wheels (231). The second film application wheels (231) are rotatably connected to the frame (1), and the two second film application wheels (231) are symmetrically distributed on both sides of the conveying mechanism (3).
3. The aluminum profile multi-sided film application device according to claim 1, characterized in that: The film application mechanism (2) further includes at least three sets of limiting components (24), which are sequentially distributed at the feed end, discharge end and the side of the frame (1) near the film application component (21).
4. The aluminum profile multi-sided film application device according to claim 3, characterized in that: The limiting component (24) includes a mounting base (241), a third driving member (242), and two second limiting wheels (243). The mounting base (241) is mounted on the frame (1). The second limiting wheels (243) are axially perpendicular to the mounting base (241), and the two second limiting wheels (243) are symmetrically distributed on both sides of the conveying mechanism (3). The third driving member (242) is mounted on the mounting base (241), and the third driving member (242) drives the second limiting wheels (243) to move closer to or further away from each other.
5. The aluminum profile multi-sided film application device according to claim 4, characterized in that: The third driving component (242) includes a set of sliders (2421) and a bidirectional lead screw (2422). The bidirectional lead screw (2422) is located in the mounting base (241) and is arranged perpendicular to the conveying direction of the conveying mechanism (3). The mounting base (241) is also provided with a sliding groove (2411). The sliding groove (2411) is distributed along the axial direction of the bidirectional lead screw (2422). A set of sliders (2421) is installed on the threaded sections on both sides of the bidirectional lead screw (2422), and the sliders (2421) are slidably installed in the sliding groove (2411). Each slider (2421) is fixedly connected to a second limiting wheel (243).
6. The aluminum profile multi-sided film application device according to claim 4, characterized in that: It also includes a clamping mechanism (4), which includes a first clamping component (41) and at least three sets of second clamping components (42), wherein the first clamping component (41) and the second clamping components (42) are arranged sequentially close to one side of the mounting base (241).
7. The aluminum profile multi-sided film application device according to claim 6, characterized in that: The first clamping assembly (41) includes a mounting bracket (411) and a plurality of first clamping rollers (412). The mounting bracket (411) is vertically arranged, and a mounting groove (413) is provided on one side wall of the mounting bracket (411). The mounting groove (413) is arranged perpendicular to the conveying direction of the conveying mechanism (3). One end of the plurality of first clamping rollers (412) is located in the mounting groove (413) and moves away from or close to the aluminum profile along the length of the mounting groove (413).
8. The aluminum profile multi-sided film application device according to claim 6, characterized in that: The second clamping assembly (42) includes a lead screw (421), a connecting block (422), a pressure plate (423), two mounting plates (424), and a second clamping wheel (425). The two mounting plates (424) are arranged opposite each other on the frame (1). The lead screw (421) is rotatably connected to the frame (1) and is arranged perpendicular to the conveying direction of the conveying mechanism (3). The connecting block (422) is mounted on the lead screw (421) and is located away from or near the aluminum profile along the length of the lead screw (421). The pressure plate (423) is located between the two mounting plates (424). One end of the second pressing wheel (425) is hinged to the connecting block (422), and the other end is hinged to the pressure plate (423). The mounting plate (424) is also provided with a sliding groove (426). The sliding groove (426) is vertically arranged and located at the central axis of the mounting plate (424). Sliding blocks (427) are fixedly connected to the two side walls of the pressure plate (423) facing the sliding groove (426). The sliding blocks (427) are located in the sliding groove (426) and slide along the length of the sliding groove (426). The height of the mounting plate (424) is greater than the height of the second pressing wheel (425) when it is in a vertical state.
Citation Information
Patent Citations
Single-face film sticking device
CN110723347A
Aluminium alloy sticking film machine
CN204773951U