Cleaning Device and Cleaning Method for Glue Roller of a Transfer Device for tipping paper
An automated cleaning system for cigarette paper transfer device rollers uses ultrasonic cleaning and recycling to enhance efficiency and reduce damage, addressing inefficiencies in manual cleaning methods.
Patent Information
- Application Number
- CN202311360118.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2043-10-19
AI Technical Summary
The existing rubber roller cleaning of paper-loading transfer devices relies on manual operation, and is inefficient and prone to damage the rubber roller.
An automated cleaning system including transportation, cleaning and drying devices is designed, combining ultrasonic cleaning and spraying mechanisms, recycling water resources using a recycling mechanism and ensuring cleaning results through a filter structure.
It realizes efficient automatic cleaning of rubber rollers, improves cleaning efficiency, protects the integrity of rubber rollers, and effectively saves water resources.
Smart Images

Figure CN117548421B_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of cigarette accessory processing, and particularly relates to a cleaning device and a cleaning method for a rubber roller used in a tipping paper transfer device. Background Art
[0002] The method of making cigarettes is to dry the tobacco and then cut it into filaments, and then roll it into a cylindrical strip with a length of about 120 mm and a diameter of 10 mm with paper. When smoking, one end is lit, and the other end is sucked to inhale the smoke produced by its incomplete combustion. At present, tipping paper is often used in the production process of cigarettes. Tipping paper is a wrapping paper that connects the cigarette rod and the filter rod. The original tipping paper was also called cork paper because its appearance was similar to pine wood grain. Tipping paper emerged with the appearance of filter-tipped cigarettes, and its specifications are determined according to the requirements of cigarette rods. After the transfer device pauses or the printing is completed, in order to ensure the printing quality, it is necessary to regularly maintain and clean the machine. Among them, the cleaning includes cleaning the rubber roller of the transfer device to prevent the substances remaining on the rubber roller from affecting the subsequent processing; therefore, the rubber roller must be cleaned thoroughly. However, the cleaning of the rubber roller of the existing tipping paper transfer device is all manual cleaning, which has low cleaning efficiency and will cause damage to the rubber roller. Summary of the Invention
[0003] The purpose of this application is to provide a cleaning device and a cleaning method for a rubber roller used in a tipping paper transfer device, which can solve the above problems.
[0004] The purpose of this application is to provide a cleaning device for a rubber roller used in a tipping paper transfer device, including a frame, and further including:
[0005] A transportation device, which is arranged on the frame and is used for transporting the rubber roller;
[0006] A cleaning device, which is arranged on the frame and is used for cleaning the rubber roller;
[0007] A drying device, which is arranged on the frame and is used for drying the cleaned rubber roller;
[0008] A control device, which is connected to the transportation device, the cleaning device and the drying device;
[0009] Wherein, the transportation device includes a loading rack for placing the rubber roller, a conveyor belt for transporting the rubber roller, and a driver for driving the conveyor belt to operate. The conveyor belt drives the rubber roller to pass through the cleaning device and the drying device in sequence.
[0010] By using the above-mentioned cleaning device, through the coordinated use of the transportation device, the cleaning device and the drying device, the cleaning work of multiple rubber rollers can be completed. Before cleaning, multiple rubber rollers to be cleaned are placed on the loading rack. Placing the rubber rollers on the loading rack can be completed by displacement tools such as manipulators, or the rubber rollers on the loading rack can be moved to the conveyor belt through corresponding displacement tools. Under the action of the conveyor belt, the rubber rollers pass through the stations of the cleaning device and the drying device in sequence. At the same time, by using the control device, the automatic control of the rubber rollers is realized, the operation is simple, the cleaning efficiency can be effectively improved, and the rubber rollers will not be damaged during cleaning.
[0011] Further, the cleaning device includes a water storage tank, and also includes:
[0012] An ultrasonic cleaning mechanism, including an ultrasonic cleaning tank;
[0013] A spraying mechanism, including a receiving tank and a plurality of spray heads arranged above the receiving tank, and the spray heads are connected to the water storage tank;
[0014] A recycling mechanism, which is connected to the receiving tank and the water storage tank;
[0015] Wherein, the recycling mechanism is used to recycle the liquid after spraying and transport it into the water storage tank.
[0016] Ultrasonic is a kind of mechanical wave. Ultrasonic cleaning uses the cavitation effect, acceleration effect and rectilinear flow effect of ultrasonic waves in the liquid to directly and indirectly act on the liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the cleaning purpose. In this solution, the rubber rollers can be effectively cleaned by ultrasonic waves. When performing ultrasonic cleaning, a brush can be additionally set to cooperate with the cleaning to improve the cleaning effect. Then, the rubber rollers are sprayed by the spraying mechanism to achieve secondary cleaning. Among them, the water after flushing is received by the receiving tank, and the water received by the receiving tank enters the recycling mechanism for filtration and recycling. The filtered water returns to the spraying mechanism through the water storage tank again, saving water resources.
[0017] Further: The spray head includes:
[0018] A housing, one end of which is provided with an opening, and a chamber is arranged inside. The end of the housing far from the opening is connected to the water storage tank through a water pipe;
[0019] An installation groove, which is arranged in the opening, and a water distributor is arranged in the installation groove, and a plurality of spraying holes are arranged on the water distributor;
[0020] Among them, the spraying holes include an inner hole and an outer hole arranged in sequence from inside to outside. A connecting hole is arranged between the inner hole and the outer hole, and the inner diameter of the inner hole gradually decreases along the water flow spraying direction, while the inner diameter of the outer hole gradually increases along the water flow spraying direction.
[0021] The nozzle is connected to the water storage tank through a water pipe, and the connection between the water pipe and the water storage tank is detachable. The filtered water in the water storage tank passes through the water pipe, the chamber, the water distributor in sequence, and finally is sprayed onto the rubber roller through the spraying holes. Through the arrangement of multiple nozzles and multiple spraying holes on each water distributor, the spraying range can be effectively increased, thereby increasing the spraying coverage area and improving the flushing effect on the rubber roller. At the same time, by arranging a water distributor in the installation groove, the water distributor can be fixed. The spraying holes on the water distributor are composed of an inner hole, a connecting hole, and an outer hole. The inner diameter of the inner hole gradually decreases along the water flow spraying direction, and the inner diameter of the outer hole gradually increases along the water flow spraying direction. Such an arrangement can improve the water inlet efficiency when the filtered water encounters the inner hole, the kinetic energy does not decrease when passing through the connecting hole, and finally the spraying range is expanded when spraying out through the outer hole.
[0022] Furthermore, the recycling mechanism includes:
[0023] A first box body, with a first filtering structure arranged inside it, and a first water inlet and a second water inlet are arranged on the first box body;
[0024] A second box body, with a second filtering structure arranged inside it, and a first drain outlet and a second drain outlet are arranged on the second box body;
[0025] Among them, the first box body is connected to the second box body.
[0026] The recycling mechanism is composed of two box bodies arranged at intervals one above the other. The box body located in the upper part is the first box body, and the second box body is located below the second box body. By arranging a first filtering structure in the first box body and a second filtering structure in the second box body, through the combined use of the first filtering structure and the second filtering structure, the recycled water can be filtered and the filtered water can be reused again, effectively saving water resources. At the same time, since the first box body is provided with a first water inlet and a second water inlet, and the pipes connected to the first water inlet and the second water inlet are both detachable and washable connections, they can be quickly disassembled and replaced, facilitating the introduction of different liquids, such as tap water for cleaning or recycled cleaning wastewater.
[0027] Furthermore, the first filtering structure includes:
[0028] A base, arranged inside the first box body, with a cavity arranged inside the base;
[0029] A first filtering cylinder, arranged on the base, and multiple first filtering cylinders are provided;
[0030] A conduit with one end communicating with a cavity and the other end extending to the second box body;
[0031] Wherein, the first filter cartridge includes a filter mesh layer located outside and an ultrafiltration membrane filament layer located inside, and the bottom of the first filter cartridge extends into the cavity and communicates with the cavity.
[0032] The base is installed at the bottom of the first box body, and a cavity is provided inside the base. The cavity is hermetically arranged. A plurality of first filter cartridges are installed on the base. The first filter cartridge includes a filter mesh layer located outside and an ultrafiltration membrane filament layer located inside. The first filter cartridge is installed on the upper surface of the base, and the bottom of the ultrafiltration membrane filament extends into the cavity and communicates with the cavity. Large particle impurities passing through the first filter cartridge are filtered by the external filter mesh layer, and other tiny substances are filtered by the ultrafiltration membrane filament. The water after filtration flows into the cavity, enters the second box body through the conduit, and finally is discharged from the second drain port.
[0033] Further, the second filtering structure includes:
[0034] A support plate is arranged inside the second box body. A sealing ring plate connected to the top of the second box body is arranged on the side wall of the support plate. The sealing ring plate and the support plate divide the inside of the second box body into a water storage space and a second filtering space;
[0035] The second filter cartridge is arranged on the support plate. There are two second filter cartridges, and the second filter cartridge has the same structure as the first filter cartridge;
[0036] Wherein, the second filter cartridge is located in the second filtering space, the bottom of the second filter cartridge extends into the water storage space and communicates with the water storage space, and the second drain port communicates with the water storage space.
[0037] Through the arrangement of the support plate and the sealing ring plate, the internal space of the second box body can be divided into a water storage space and a second filtering space. The second filter cartridge is installed on the support plate, that is, the second filter cartridge is located in the second filtering space. Under the action of the sealing ring plate and the support plate, the water storage space is sealed. The liquid in the second filtering space can only flow to the water storage space through the second filter cartridge. The second filter cartridge has the same structure as the first filter cartridge, including a filter mesh layer located outside and an ultrafiltration membrane filament layer located inside. Large particle impurities passing through the second filter cartridge are filtered by the external filter mesh layer, and other tiny substances are filtered by the ultrafiltration membrane filament. The water after filtration flows into the water storage space and is discharged through the second drain port.
[0038] Further, the recycling mechanism further includes:
[0039] A first lead-out pipe with one end communicating with the first drain port and the other end passing through the second box body in sequence and then entering the first box body. The end of the first lead-out pipe located inside the second box body passes through the base and is located above the base, and a first water guide port is arranged at the end of the first lead-out pipe located above the base;
[0040] A second outlet pipe, which is located inside the second box body. One end of the second outlet pipe passes through the support plate and is located above the support plate, the other end is communicated with the first outlet pipe, and a second water outlet is arranged at one end of the second outlet pipe located above the support plate;
[0041] A sealing cover, which is arranged inside the first box body and connected to the base. The sealing cover divides the first box body into a water storage space and a first filtration space. The first filter cylinder is located in the first filtration space, and a connection port is arranged on the sealing cover;
[0042] A connecting pipe, one end of which extends into the first box body after passing through the second water inlet, and the connecting pipe can move up and down along the second water inlet;
[0043] A communicating pipe, one end of which is communicated with the water storage space inside the first box body, and the other end extends into the second box body and is communicated with the second filtration space;
[0044] Wherein, an electromagnet is arranged on the connecting pipe, and a contact head adapted to the electromagnet is arranged on the connection port.
[0045] The filtration of the first filter cylinder and the second filter cylinder will gradually decrease over time. Therefore, it is necessary to clean them regularly to ensure the filtration effect of the first filter cylinder and the second filter cylinder.
[0046] One end of the first outlet pipe is communicated with the first drain port, and the other end passes through the first box body in sequence and is located above the base. A first water outlet is arranged on the first outlet pipe. The wastewater after cleaning the first filter cylinder enters the first outlet pipe from the first water outlet and finally discharges from the first drain port. One end of the second outlet pipe is located inside the second box body, the other end is communicated with the first outlet pipe, and a second water outlet is arranged at one end of the second outlet pipe located above the support plate. The wastewater after cleaning the second filter cylinder is introduced into the second outlet pipe from the second water outlet, then enters the first inlet pipe, and finally discharges from the first drain port.
[0047] By arranging the sealing cover, the sealing cover divides the first box body into a water storage space and a first filtration space. The first filter cylinder is located in the first filtration space, and a connection port is arranged on the sealing cover. Under the action of the movable connecting pipe, the electromagnet and the contact head, the sealing of the sealing cover is realized, that is, the connection port is isolated from the first water storage space to prevent the liquid in the first water storage space from entering the sealing cover through the connection port.
[0048] The first filter cartridge and the second filter cartridge are substitutes for each other. When the first filter cartridge needs to be cleaned, the second filter cartridge is used for filtration. When the second filter cartridge needs to be cleaned, the first filter cartridge is used for filtration. When cleaning the first filter cartridge, the control device controls the electromagnet to be energized and adsorbs the contact head. At this time, the cleaning water enters the first filtration space from the second water inlet and the connecting pipe, so as to clean the first filter. The waste water after cleaning then discharges through the first water guide port, the first discharge pipe and the first drain port in sequence. Moreover, when cleaning, the first filter cartridge can also filter a part of clean water, making it enter the water storage space through the conduit and finally discharge from the second drain port. At this time, the waste water derived from the receiving tank enters the water storage space through the first water inlet, enters the second filtration space through the communicating pipe, and is filtered by the second filter. The filtered clean water enters the water storage space through the second filter and discharges through the second drain port. The part of the sewage that cannot pass through is derived through the second water guide port and the second discharge pipe, so as to ensure the normal progress of the filtration work when cleaning the first filter cartridge.
[0049] Similarly, if the second filter needs to be cleaned, the control device controls the electromagnet to be turned on. At this time, the contact port is connected to the movable pipe. The waste water imported from the receiving tank enters the second filter cartridge through the movable pipe and the contact port, and is filtered by the second filter cartridge. The filtered clean water enters the water storage space through the conduit and finally discharges from the second drain port. The remaining sewage that cannot pass through is derived through the first water guide port and the first discharge pipe. At the same time, the cleaning water enters the water storage space from the first water inlet, enters the second filtration space through the communicating pipe to clean the second filtration space. The sewage after cleaning enters the second discharge pipe through the second discharge port, enters the first discharge pipe through the second discharge pipe, and finally discharges from the first drain port. The part of the cleaned sewage enters the water storage space through the second filter cartridge and discharges through the second drain port.
[0050] Furthermore, the present invention also discloses a cleaning method for a rubber roller of a tipping paper transfer device, including the following steps:
[0051] S1, Loading. Place the rubber roller to be cleaned on the loading rack, and then control the conveyor belt through the control device to transport the rubber roller to the station of the ultrasonic cleaning mechanism.
[0052] S2, Cleaning. The control device controls the ultrasonic cleaning mechanism to be turned on. The ultrasonic cleaning mechanism starts and performs ultrasonic cleaning on the rubber roller, and then transports the rubber roller to the station of the spraying mechanism.
[0053] S3, Spraying. The control device controls the spraying mechanism to start. The nozzle is turned on and rinses the rubber roller, and then transports the rubber roller to the station of the drying device.
[0054] S4. Drying: The control device controls the drying device to start. The drying device dries the rubber roller, and then transports it to the blanking station and removes the dried rubber roller.
[0055] The beneficial effects of this application are as follows:
[0056] 1. By using the transportation device, cleaning device, and drying device in combination, the cleaning work of multiple rubber rollers can be completed. Before cleaning, multiple rubber rollers to be cleaned are placed on the loading rack. Under the action of the conveyor belt, the rubber rollers pass through the stations of the cleaning device and drying device in sequence. At the same time, by using the control device, the automatic control of the rubber rollers is realized, the operation is simple, the cleaning efficiency can be effectively improved, and the rubber rollers will not be damaged during cleaning.
[0057] 2. The recycling mechanism consists of two boxes arranged at intervals, one above the other. By setting the first filtering structure in the first box and the second filtering structure in the second box, through the combined use of the first filtering structure and the second filtering structure, the recycled water can be filtered and the filtered water can be reused, effectively saving water resources.
[0058] 3. The first filter cylinder and the second filter cylinder are substitutes for each other. When the first filter cylinder needs to be cleaned, the second filter cylinder is used for filtration. When the second filter cylinder needs to be cleaned, the first filter cylinder is used for filtration. When cleaning the first filter cylinder, the normal filtration work can be ensured, and when cleaning the second filter cylinder, the normal filtration work can also be ensured. Description of the Drawings
[0059] Figure 1 is the structural schematic diagram of the invention;
[0060] Figure 2 is the structural schematic diagram of the nozzle of the present invention;
[0061] Figure 3 is the structural schematic diagram of the first box of the present invention;
[0062] Figure 4 is the structural schematic diagram of the second box of the present invention;
[0063] Figure 5 is the structural schematic diagram of the recycling mechanism of the present invention.
[0064] The reference numerals in the figure are: 100, frame; 200, transport device; 210, loading rack; 220, conveyor belt; 300, cleaning device; 310, water storage tank; 320, ultrasonic cleaning tank; 330, spray head; 331, housing; 332, water distributor; 333, inner hole; 334, outer hole; 335, connection hole; 340, receiving tank; 400, drying device; 500, first box body; 510, first filtering structure; 511, base; 512, cavity; 513, first filtering cylinder; 514, conduit; 520, first water inlet; 530, second water inlet; 600, second box body; 610, second filtering structure; 611, support plate; 612, sealing ring plate; 614, water storage space; 615, second filtering space; 616, second filtering cylinder; 620, first drain outlet; 630, second drain outlet; 700, first outlet pipe; 701, first water outlet; 710, second outlet pipe; 711, second water outlet; 720, sealing cover; 721, water storage space; 722, first filtering space; 723, connection port; 730, connecting pipe; 740, communicating pipe. Detailed implementation manners
[0065] Next, the technical solutions in the embodiments of the present application will be clearly described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.
[0066] The terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally of the same type, and the number of objects is not limited. For example, the first object can be one or multiple. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally means an "or" relationship between the associated objects before and after.
[0067] Next, with reference to the accompanying drawings, a cleaning device and a cleaning method for a rubber roller used in a tipping paper transfer device provided in the embodiments of the present application will be described in detail through specific embodiments and their application scenarios.
[0068] Embodiment 1:
[0069] As Figure 1 shown, the embodiment of the present application provides a cleaning device 300 for a rubber roller used in a tipping paper transfer device, including a frame 100, and further including:
[0070] A transport device 200 is provided on a frame 100 and is used for transporting rubber rollers.
[0071] A cleaning device 300 is provided on the frame 100 and is used for cleaning the rubber rollers.
[0072] A drying device 400 is provided on the frame 100 and is used for drying the cleaned rubber rollers.
[0073] A control device, the control device is connected to the transport device 200, the cleaning device 300 and the drying device 400.
[0074] Among them, the transport device 200 includes a loading rack 210 for placing rubber rollers, a conveyor belt 220 for transporting rubber rollers, and a driver for driving the operation of the conveyor belt 220. The conveyor belt 220 drives the rubber rollers to pass through the cleaning device 300 and the drying device 400 in sequence.
[0075] In some embodiments of the present application, as Figure 1 shown, by using the above-mentioned cleaning device 300 and through the coordinated use of the transport device 200, the cleaning device 300 and the drying device 400, the cleaning work of multiple rubber rollers can be completed. Before cleaning, multiple rubber rollers to be cleaned are placed on the loading rack 210. Placing the rubber rollers on the loading rack 210 can be completed by a displacement tool such as a manipulator, or the rubber rollers on the loading rack 210 can be moved to the conveyor belt 220 by a corresponding displacement tool. Under the action of the conveyor belt 220, the rubber rollers pass through the stations of the cleaning device 300 and the drying device 400 in sequence. At the same time, by using the control device, automatic control of the rubber rollers is realized, the operation is simple, the cleaning efficiency can be effectively improved, and the rubber rollers will not be damaged during cleaning.
[0076] Embodiment 2:
[0077] The present application embodiment provides a cleaning device for a rubber roller of a tipping paper transfer device. In addition to including the above technical features, the cleaning device for a rubber roller of the tipping paper transfer device in the present application embodiment further includes the following technical features.
[0078] As Figure 1 、 Figure 2 and Figure 5 shown, the cleaning device 300 includes a water storage tank 310, and further includes:
[0079] An ultrasonic cleaning mechanism, including an ultrasonic cleaning tank 320;
[0080] A spraying mechanism, including a receiving tank 340 and a plurality of nozzles 330 arranged above the receiving tank 340. The nozzles 330 are connected to the water storage tank 310;
[0081] A recycling mechanism, which is connected to the receiving tank 340 and the water storage tank 310;
[0082] The recycling mechanism is used to recycle the liquid after spraying and convey it into the water storage tank 310.
[0083] In the embodiment of the present application, ultrasonic wave is a kind of mechanical wave. Ultrasonic cleaning uses the cavitation effect, acceleration effect and rectilinear flow effect of ultrasonic wave in the liquid to directly and indirectly act on the liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the cleaning purpose. In this solution, the rubber roller can be effectively cleaned by ultrasonic wave. When performing ultrasonic cleaning, a brush can be additionally set to cooperate with the cleaning to improve the cleaning effect. Then, it is sprayed by the spraying mechanism to wash the rubber roller, achieving secondary cleaning. Among them, the water after washing is received by the receiving tank 340, and the water received by the receiving tank 340 enters the recycling mechanism for filtration and recycling. The filtered water returns to the spraying mechanism through the water storage tank 310 again, saving water resources.
[0084] In some embodiments of the present application, the nozzle 330 includes:
[0085] A housing 331, one end of which is provided with an opening and a chamber is arranged inside. The end of the housing 331 far away from the opening is connected to the water storage tank 310 through a water pipe;
[0086] An installation groove is arranged in the opening, and a water distributor 332 is arranged in the installation groove. A plurality of spraying holes are arranged on the water distributor 332;
[0087] Among them, the spraying holes include an inner hole 333 and an outer hole 334 arranged in sequence from inside to outside. A connecting hole 335 is arranged between the inner hole 333 and the outer hole 334, and the inner diameter of the inner hole 333 gradually decreases along the water flow spraying direction, and the inner diameter of the outer hole 334 gradually increases along the water flow spraying direction.
[0088] The nozzle 330 is connected to the water storage tank 310 through a water pipe, and the connection between the water pipe and the water storage tank 310 is detachable. The filtered water in the water storage tank 310 passes through the water pipe, the chamber, and the water distributor 332 in sequence, and finally is sprayed onto the rubber roller through the spraying holes. By arranging a plurality of nozzles 330 and a plurality of spraying holes on each water distributor 332, the spraying range can be effectively increased, thereby increasing the spraying coverage area and improving the flushing effect on the rubber roller. At the same time, by arranging the water distributor 332 in the installation groove, the water distributor 332 can be fixed. The spraying holes on the water distributor 332 are composed of an inner hole 333, a connecting hole 335, and an outer hole 334. The inner diameter of the inner hole 333 gradually decreases along the water flow spraying direction, and the inner diameter of the outer hole 334 gradually increases along the water flow spraying direction. Such a setting can improve the water inlet efficiency when the filtered water encounters the inner hole 333, the kinetic energy does not decrease when passing through the connecting hole 335, and finally the spraying range is expanded when sprayed through the outer hole 334.
[0089] Embodiment 3:
[0090] The embodiment of the present application provides a cleaning device for a rubber roller used in a tipping paper transfer device. In addition to including the above technical features, the cleaning device for the rubber roller used in the tipping paper transfer device of the embodiment of the present application further includes the following technical features.
[0091] As Figures 3 to 5 shown, the recycling mechanism includes:
[0092] A first box body 500, with a first filtering structure 510 arranged inside it, and a first water inlet 520 and a second water inlet 530 arranged on the first box body 500;
[0093] A second box body 600, with a second filtering structure 610 arranged inside it, and a first drain outlet 620 and a second drain outlet 630 arranged on the second box body 600;
[0094] Wherein, the first box body 500 is connected to the second box body 600.
[0095] In the embodiment of the present application, the recycling mechanism consists of two boxes arranged at intervals, one above the other. The box located in the upper part is the first box 500, and the second box 600 is located below the second box 600. By arranging a first filtering structure 510 in the first box 500 and a second filtering structure 610 in the second box 600, through the combined use of the first filtering structure 510 and the second filtering structure 610, the recycled water can be filtered and the filtered water can be reused again, effectively saving water resources. At the same time, the first box 500 is provided with a first water inlet 520 and a second water inlet 530, and the pipes connected to the first water inlet 520 and the second water inlet 530 are all detachable and washable connections, which can be quickly disassembled and replaced to facilitate the introduction of different liquids, such as tap water for cleaning or recycled cleaning wastewater.
[0096] Embodiment 4:
[0097] The embodiment of the present application provides a cleaning device for a rubber roller used in a tipping paper transfer device. In addition to including the above technical features, the cleaning device for the rubber roller used in the tipping paper transfer device of the embodiment of the present application further includes the following technical features.
[0098] As Figures 3 to 5 shown, the first filtering structure 510 includes:
[0099] A base 511, arranged in the first box 500, and a cavity 512 is arranged in the base 511;
[0100] The first filter cartridge 513, arranged on the base 511, and there are multiple first filter cartridges 513;
[0101] A conduit 514, one end of which is communicated with the cavity 512 and the other end extends to the second box 600;
[0102] Among them, the first filter cartridge 513 includes a filter mesh layer located outside and an ultrafiltration membrane filament layer located inside, and the bottom of the first filter cartridge 513 extends into the cavity 512 and is communicated with the cavity 512.
[0103] In the embodiment of the present application, the base 511 is installed at the bottom of the first box 500, and a cavity 512 is arranged in the base 511. The cavity 512 is hermetically arranged. A plurality of first filter cartridges are installed on the base 511. The first filter cartridge 513 includes a filter mesh layer located outside and an ultrafiltration membrane filament layer located inside. The first filter cartridge 513 is installed on the upper surface of the base 511, and the bottom of the ultrafiltration membrane filaments extends into the cavity 512 and is communicated with the cavity 512. Large particulate impurities passing through the first filter cartridge 513 are filtered by the external filter mesh layer, and other tiny substances are filtered by the ultrafiltration membrane filaments. The water after filtration flows into the cavity 512 and enters the second box 600 through the conduit 514, and finally discharges from the second drain port 630.
[0104] Further, the second filtering structure 610 includes:
[0105] A support plate 611 is disposed inside the second box body 600. A sealing ring plate 612 connected to the top of the second box body 600 is disposed on the side wall of the support plate 611. The sealing ring plate 612 and the support plate 611 divide the interior of the second box body 600 into a water storage space 614 and a second filtering space 615;
[0106] Two second filtering cylinders 616 are disposed on the support plate 611, and the second filtering cylinders 616 have the same structure as the first filtering cylinder 513;
[0107] Wherein, the second filtering cylinder 616 is located in the second filtering space 615. The bottom of the second filtering cylinder 616 extends into the water storage space 614 and communicates with the water storage space 614, and the second drain port 630 communicates with the water storage space 614.
[0108] In some embodiments of the present application, through the arrangement of the support plate 611 and the sealing ring plate 612, the internal space of the second box body 600 can be divided into a water storage space 614 and a second filtering space 615. The second filtering cylinder 616 is installed on the support plate 611, that is, the second filtering cylinder 616 is located in the second filtering space 615. Under the action of the sealing ring plate 612 and the support plate 611, the water storage space 614 is sealed. The liquid in the second filtering space 615 can only flow into the water storage space 614 through the second filtering cylinder 616. The second filtering cylinder 616 has the same structure as the first filtering cylinder 513, including a filter mesh layer located outside and an ultrafiltration membrane filament layer located inside. Large particle impurities passing through the second filtering cylinder 616 are filtered by the external filter mesh layer, and other tiny substances are filtered by the ultrafiltration membrane filaments. The filtered water flows into the water storage space 614 and is discharged through the second drain port 630.
[0109] Embodiment 5:
[0110] The present application embodiment provides a cleaning device for a rubber roller used in a tipping paper transfer device. In addition to including the above technical features, the cleaning device for a rubber roller used in the tipping paper transfer device of the present application embodiment further includes the following technical features.
[0111] As Figures 3 to 5 shown, the recovery mechanism further includes:
[0112] A first leading pipe 700, one end of which communicates with the first drain port 620, and the other end sequentially passes through the second box body 600 and then enters the first box body 500. The end of the first leading pipe 700 located inside the second box body 600 passes through the base 511 and is located above the base 511, and a first water guiding port 701 is disposed at the end of the first leading pipe 700 located above the base 511;
[0113] The second outlet pipe 710 is located inside the second box body 600. One end of the second outlet pipe 710 passes through the support plate 611 and is located above the support plate 611. The other end is communicated with the first outlet pipe 700. And a second water outlet 711 is arranged at one end of the second outlet pipe 710 located above the support plate 611.
[0114] The sealing cover 720 is arranged inside the first box body 500 and connected to the base 511. The sealing cover 720 divides the first box body 500 into a water storage space 721 and a first filtration space 722. The first filter cylinder 513 is located inside the first filtration space 722. And a connection port 723 is arranged on the sealing cover 720.
[0115] The connecting pipe 730, one end of which passes through the second water inlet 530 and then extends into the first box body 500, and the connecting pipe 730 can move up and down along the second water inlet 530.
[0116] The communicating pipe 740, one end of which is communicated with the water storage space 721 inside the first box body 500, and the other end extends into the second box body 600 and is communicated with the second filtration space 615.
[0117] Wherein, an electromagnet is arranged on the connecting pipe 730, and a contact head adapted to the electromagnet is arranged on the connection port 723.
[0118] In the embodiment of the present application, the filtration of the first filter cylinder 513 and the second filter cylinder 616 will gradually decrease over time. Therefore, it is necessary to clean them regularly to ensure the filtration effect of the first filter cylinder 513 and the second filter cylinder 616.
[0119] One end of the first outlet pipe 700 is communicated with the first drain port 620, and the other end passes through the first box body 500 in sequence and is located above the base 511. And a first water outlet 701 is arranged on the first outlet pipe 700. The waste water after cleaning the first filter cylinder 513 enters the first outlet pipe 700 from the first water outlet 701 and finally discharges from the first drain port 620. One end of the second outlet pipe 710 is located inside the second box body 600, and the other end is communicated with the first outlet pipe 700. And a second water outlet 711 is arranged at one end of the second outlet pipe 710 located above the support plate 611. The waste water after cleaning the second filter cylinder 616 is introduced into the second outlet pipe 710 from the second water outlet 711, then enters the first inlet pipe, and finally discharges from the first drain port 620.
[0120] Furthermore, by providing a sealing cover 720, the sealing cover 720 divides the first box body 500 into a water storage space 721 and a first filtration space 722. The first filter cartridge 513 is located in the first filtration space 722. A connection port 723 is provided on the sealing cover 720. Under the action of the movable connecting pipe 730, the electromagnet, and the contact head, the sealing cover 720 is closed, that is, the connection port 723 is isolated from the first water storage space 721 to prevent the liquid in the first water storage space 721 from entering the sealing cover 720 through the connection port 723.
[0121] The first filter cartridge 513 and the second filter cartridge 616 are substitutes for each other. When the first filter cartridge 513 needs to be cleaned, the second filter cartridge 616 is used for filtration. When the second filter cartridge 616 needs to be cleaned, the first filter cartridge 513 is used for filtration. When cleaning the first filter cartridge 513, the control device controls the electromagnet to be energized and adsorbs the contact head. At this time, the cleaning water enters the first filtration space 722 from the second water inlet 530 and the connecting pipe 730, so as to clean the first filter. The waste water after cleaning is discharged in sequence through the first water guiding port 701, the first discharge pipe 700, and the first drain port 620. Moreover, when cleaning, the first filter cartridge 513 can also filter a part of the clear water, which enters the water storage space 614 through the conduit 514 and finally discharges from the second drain port 630. At this time, the waste water derived from the receiving tank 340 enters the water storage space 721 through the first water inlet 520, enters the second filtration space 615 through the communicating pipe 740, and is filtered by the second filter. The filtered clear water enters the water storage space 614 through the second filter and discharges from the second drain port 630. Part of the sewage that cannot pass through is derived through the second water guiding port 711 and the second discharge pipe 710, thus ensuring the normal progress of the filtration work when cleaning the first filter cartridge 513.
[0122] Similarly, if the second filter needs to be cleaned, the control device controls the electromagnet to be turned on. At this time, the contact port is connected to the movable pipe. The waste water introduced from the receiving tank 340 enters the second filter cartridge 616 through the movable pipe and the contact port, and is filtered by the second filter cartridge 616. The filtered clear water enters the water storage space 614 through the conduit 514 and finally discharges from the second drain port 630. The remaining sewage that cannot pass through is derived through the first water guiding port 701 and the first discharge pipe 700. At the same time, the cleaning water enters the water storage space 721 from the first water inlet 520, enters the second filtration space 615 through the communicating pipe 740 to clean the second filtration space 615. The sewage after cleaning enters the second discharge pipe 710 through the second discharge port, enters the first discharge pipe 700 through the second discharge pipe 710, and finally discharges from the first drain port 620. Part of the purified cleaning sewage enters the water storage space 614 through the second filter cartridge 616 and discharges from the second drain port 630.
[0123] Example 6:
[0124] The embodiment of the present application provides a cleaning method for a rubber roller used in a tipping paper transfer device, including the following steps:
[0125] S1. Loading: Place the rubber roller to be cleaned on the loading rack 210, and then control the conveyor belt 220 through the control device to transport the rubber roller to the working station of the ultrasonic cleaning mechanism;
[0126] S2. Cleaning: Control the control device to turn on the ultrasonic cleaning mechanism. The ultrasonic cleaning mechanism starts and performs ultrasonic cleaning on the rubber roller, and then transports the rubber roller to the working station of the spraying mechanism;
[0127] S3. Spraying: Control the control device to start the spraying mechanism. The nozzle 330 is turned on and rinses the rubber roller, and then transports the rubber roller to the working station of the drying device 400;
[0128] S4. Drying: Control the control device to start the drying device 400. The drying device 400 dries the rubber roller, and then transports it to the unloading working station and removes the dried rubber roller.
[0129] It should be noted that in this article, the terms "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in a reverse order according to the functions involved. For example, the described method may be performed in a different order than described, and various steps may be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples. The embodiments of the present application have been described above with reference to the accompanying drawings, but the present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.
Claims
1. A cleaning device for a rubber roller of a tipping paper transfer device, characterized in that: It includes a frame (100), and also includes: A transportation device (200), which is arranged on the frame (100) and used for transporting rubber rollers; A cleaning device (300), which is arranged on the frame (100) and used for cleaning rubber rollers; A drying device (400), which is arranged on the frame (100) and used for drying the cleaned rubber rollers; A control device, which is connected to the transportation device (200), the cleaning device (300) and the drying device (400); Wherein, the transportation device (200) includes a loading rack (210) for placing rubber rollers, a conveyor belt (220) for transporting rubber rollers, and a driver for driving the conveyor belt (220) to operate. The conveyor belt (220) drives the rubber rollers to pass through the cleaning device (300) and the drying device (400) in sequence; The cleaning device (300) includes a water storage tank (310), and also includes: An ultrasonic cleaning mechanism, including an ultrasonic cleaning tank (320); A spraying mechanism, including a receiving tank (340) and a plurality of nozzles (330) arranged above the receiving tank (340). The nozzles (330) are connected to the water storage tank (310); A recovery mechanism, which is connected to the receiving tank (340) and the water storage tank (310); Wherein, the recovery mechanism is used for recovering the liquid after spraying and transporting it into the water storage tank (310); The nozzle (330) includes: A housing (331), one end of which is provided with an opening, and a chamber is arranged inside. The end of the housing (331) far away from the opening is connected to the water storage tank (310) through a water pipe; An installation groove, which is arranged in the opening. A water distributor (332) is arranged in the installation groove, and a plurality of spraying holes are arranged on the water distributor (332); Wherein, the spraying holes include an inner hole (333) and an outer hole (334) arranged in sequence from inside to outside. A connecting hole (335) is arranged between the inner hole (333) and the outer hole (334), and the inner diameter of the inner hole (333) gradually decreases along the water flow spraying direction, and the inner diameter of the outer hole (334) gradually increases along the water flow spraying direction; The recovery mechanism includes: A first box body (500), inside which a first filtering structure (510) is arranged. A first water inlet (520) and a second water inlet (530) are arranged on the first box body (500); A second box body (600), inside which a second filtering structure (610) is arranged. A first drain port (620) and a second drain port (630) are arranged on the second box body (600); Wherein, the first box body (500) is connected to the second box body (600); The first filtering structure (510) includes: A base (511), which is arranged in the first box body (500), and a cavity (512) is arranged inside the base (511); A first filter cylinder (513), which is arranged on the base (511), and a plurality of the first filter cylinders (513) are arranged; A conduit (514), one end of which is communicated with the cavity (512), and the other end extends to the second box body (600); Among them, the first filter cartridge (513) includes an outer filter screen layer and an inner ultrafiltration membrane filament layer, and the bottom of the first filter cartridge (513) extends into the cavity (512) and communicates with the cavity (512); The second filtering structure (610) includes: A support plate (611) disposed inside the second box body (600). A sealing ring plate (612) connected to the top of the second box body (600) is provided on the side wall of the support plate (611). The sealing ring plate (612) and the support plate (611) divide the interior of the second box body (600) into a water storage space (614) and a second filtering space (615); Second filter cartridges (616) are disposed on the support plate (611). There are two second filter cartridges (616), and the second filter cartridges (616) have the same structure as the first filter cartridge (513); Among them, the second filter cartridge (616) is located in the second filtering space (615). The bottom of the second filter cartridge (616) extends into the water storage space (614) and communicates with the water storage space (614), and the second drain port (630) communicates with the water storage space (614); The recovery mechanism further includes: A first lead-out pipe (700) with one end communicating with the first drain port (620) and the other end passing through the second box body (600) in sequence and then entering the first box body (500). The end of the first lead-out pipe (700) located inside the second box body (600) passes through the base (511) and is located above the base (511), and a first water guide port (701) is provided at the end of the first lead-out pipe (700) located above the base (511); A second lead-out pipe (710) located inside the second box body (600). One end of the second lead-out pipe (710) passes through the support plate (611) and is located above the support plate (611), and the other end communicates with the first lead-out pipe (700), and a second water guide port (711) is provided at the end of the second lead-out pipe (710) located above the support plate (611); A sealing cover (720) disposed inside the first box body (500) and connected to the base (511). The sealing cover (720) divides the first box body (500) into a water storage space (721) and a first filtering space (722). The first filter cartridge (513) is located in the first filtering space (722), and a connection port (723) is provided on the sealing cover (720); A connecting pipe (730) with one end passing through the second water inlet (530) and then extending into the first box body (500), and the connecting pipe (730) can move up and down along the second water inlet (530); A communicating pipe (740) with one end communicating with the water storage space (721) inside the first box body (500) and the other end extending into the second box body (600) and communicating with the second filtering space (615); Among them, an electromagnet is provided on the connecting pipe (730), and a contact head adapted to the electromagnet is provided on the connection port (723).
2. A cleaning method for the rubber roller used in the tipping paper transfer device according to claim 1, characterized in that, Including the following steps: S1, Loading: Place the rubber cleaning roller to be cleaned on the loading rack (210), and then control the conveyor belt (220) through the control device to transport the rubber roller to the station of the ultrasonic cleaning mechanism; S2, Cleaning: The control device controls the ultrasonic cleaning mechanism to start. The ultrasonic cleaning mechanism starts and performs ultrasonic cleaning on the rubber roller, and then transports the rubber roller to the station of the spraying mechanism; S3, Spraying: The control device controls the spraying mechanism to start. The nozzle (330) opens and rinses the rubber roller, and then transports the rubber roller to the station of the drying device (400); S4, Drying: The control device controls the drying device (400) to start. The drying device (400) dries the rubber roller, and then transports it to the unloading station and removes the dried rubber roller.
Citation Information
Patent Citations
Automatic cleaning apparatus and method for money-printing rubber roll
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