Water-based lubricant for drawing and stamping of steel materials

Abstract

The application discloses a water-based lubricant for steel material drawing and stamping processing and belongs to the technical field of lubricating oil, wherein the water-based lubricant comprises the following components in mass fraction: base oil 20-30%; extreme pressure chlorine and phosphorus additive 5-10%; surfactant 10-15%; antirust composite agent 10-15%; deionized water 40-50%; and other additive 2-3%. The lubricating oil provided by the application is universal for non-ferrous and ferrous metal materials, easy to clean, not easy to stink and deteriorate, long in service life, and capable of effectively reducing the use cost of products; the application designs a low-oil-content semi-synthetic microemulsion product copper and iron material stamping and drawing processing lubricant (water-based type), and the stamping and drawing effect of high oil content is achieved through the compounding of additives.

Description

Technical Field

[0001] This invention belongs to the field of lubricant technology, specifically a water-based lubricant for steel material stretching and stamping. Background Technology

[0002] To improve the efficiency of metal processing, enhance product quality, reduce tool wear, lower frictional resistance, and save energy, it is essential to select appropriate lubricants. Except for special cases where a small amount of solid lubricant is used, liquid lubricants are generally employed. Based on their form, metalworking lubricants are divided into two main categories: oil-based and water-based. Water-based lubricants are made from mineral oils, synthetic hydrocarbons, and animal and vegetable oils, and are truly soluble in water.

[0003] Existing products used for stamping and drawing copper tubes are emulsified products with a high oil content. These products are difficult to clean after stamping and drawing and are prone to deterioration during use, affecting product performance and lifespan. Furthermore, they are not suitable for use with ferrous materials. Summary of the Invention

[0004] To address the above issues and overcome the shortcomings of existing technologies, this invention provides a water-based lubricant for steel material stretching and stamping. This technical solution involves designing a low-oil-content semi-synthetic microemulsion product, a water-based lubricant for copper and iron material stretching and stamping, which achieves a high-oil-content stretching and stamping effect through additive formulation. Because of its low oil content and microemulsion state, it is easy to clean after stretching and stamping. Its diluted solution is less prone to deterioration during use, ensuring its service life. The undiluted solution can be used for stretching and stamping iron materials, exhibiting excellent rust prevention and easy cleaning; rinsing with water is sufficient.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a water-based lubricant for steel material stretching and stamping, the water-based lubricant comprising the following components in parts by weight: 10-30% base oil; 5-20% extreme pressure chlorine and phosphorus additives; 5-20% surfactant; 5-15% rust inhibitor; 30-50% deionized water; and 1-3% other additives.

[0006] Preferably, the water-based lubricant comprises the following components in parts by weight: 20-30% base oil; 5-10% extreme pressure chlorine and phosphorus additives; 10-15% surfactant; 10-15% rust inhibitor compound; 40-50% deionized water; and 2-3% other additives.

[0007] Furthermore, the base oil is one or more of polyethylene glycol, phosphate ester, silicone oil, and vegetable oil.

[0008] Furthermore, the extreme pressure chlorine and phosphorus additives are one or more of chlorinated paraffin, carbon tetrachloride, sulfurized phosphate, and zinc dialkyl dithiophosphate.

[0009] Furthermore, the surfactant is one or more selected from sulfurized castor oil, sodium dodecyl sulfate, benzyl ammonium chloride, polysorbate, polyoxyethylene fatty alcohol ether, and benzalkonium chloride.

[0010] Furthermore, the rust-inhibiting composite agent is formulated from organic zinc chelates, amide activators, and rust and corrosion inhibitors.

[0011] Furthermore, the other additives are one or more of antioxidants, dispersants, anti-wear agents, and emulsifiers.

[0012] This invention also provides a method for preparing a water-based lubricant for steel material stretching and stamping, the method comprising the following steps:

[0013] (1) Add the base oil to the mixing tank;

[0014] (2) Start stirring and heat to 45±5℃, then add extreme pressure additives and surfactants in sequence and stir at constant temperature for 1 hour before stopping heating;

[0015] (3) Add deionized water and rust inhibitor additive in sequence and stir for 45 minutes until transparent;

[0016] (4) Add other additives in sequence and stir for 30 minutes.

[0017] The beneficial effects of the present invention using the above structure are as follows: (1) The lubricating oil provided by the present invention is applicable to both non-ferrous and ferrous metals, easy to clean, does not easily become smelly or deteriorate, has a long service life, and effectively reduces the cost of product use; (2) The present invention designs a semi-synthetic microemulsion product with low oil content, which is a water-based lubricant for stamping and stretching of copper and iron materials. Through the compounding of additives, it achieves a high oil content stamping and stretching effect; (3) The present invention has low oil content, microemulsion state, and is easy to clean after stamping and stretching. Its diluted solution does not easily deteriorate during use, ensuring its service life. At the same time, its original solution can be used for stamping and stretching of iron materials, has excellent rust prevention and is easy to clean, and can be rinsed with water. Attached Figure Description

[0018] Figure 1 Results of the friction and lubrication performance test of the diluted solution.

[0019] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof. Detailed Implementation

[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those familiar to those skilled in the art. Furthermore, any methods and materials similar to or equivalent to those described herein may be applied to this invention. The preferred embodiments and materials described herein are for illustrative purposes only and do not limit the scope of this application.

[0022] Unless otherwise specified, the experimental methods used in the following examples are conventional methods; unless otherwise specified, the experimental materials and test strains used in the following examples were purchased from commercial channels.

[0023] Example 1

[0024] A water-based lubricant for steel material stretching and stamping processes

[0025] The water-based lubricant comprises the following components in parts by weight: 20% base oil; 5% extreme pressure chlorine and phosphorus additives; 10% surfactant; 10% rust inhibitor compound; 40% deionized water; and 2% other additives.

[0026] The base oil is vegetable oil; the extreme pressure chlorine and phosphorus additives are carbon tetrachloride.

[0027] The surfactant is sodium dodecyl sulfate; the rust-inhibiting composite agent is a compound of organic zinc chelate, amide surfactant and rust inhibitor.

[0028] The other additives include antioxidants, dispersants, anti-wear agents, and emulsifiers.

[0029] This invention also provides a method for preparing a water-based lubricant for steel material stretching and stamping, the method comprising the following steps:

[0030] (1) Add the base oil to the mixing tank;

[0031] (2) Start stirring and heat to 45±5℃, then add extreme pressure additives and surfactants in sequence and stir at constant temperature for 1 hour before stopping heating;

[0032] (3) Add deionized water and rust inhibitor additive in sequence and stir for 45 minutes until transparent;

[0033] (4) Add other additives in sequence and stir for 30 minutes.

[0034] Example 2

[0035] A water-based lubricant for steel material stretching and stamping processes

[0036] The water-based lubricant comprises the following components in parts by weight: 25% base oil; 8% extreme pressure chlorine and phosphorus additives; 12% surfactant; 13% rust inhibitor compound; 45% deionized water; and 2.5% other additives.

[0037] The base oil is vegetable oil; the extreme pressure chlorine and phosphorus additives are carbon tetrachloride.

[0038] The surfactant is sodium dodecyl sulfate; the rust-inhibiting composite agent is a compound of organic zinc chelate, amide surfactant and rust inhibitor.

[0039] The other additives include antioxidants, dispersants, anti-wear agents, and emulsifiers.

[0040] The present invention also provides a method for preparing a water-based lubricant for steel material stretching and stamping, wherein the preparation method is carried out in accordance with Example 1.

[0041] Example 3

[0042] A water-based lubricant for steel material stretching and stamping processes

[0043] The water-based lubricant comprises the following components in parts by weight: 30% base oil; 10% extreme pressure chlorine and phosphorus additives; 15% surfactant; 15% rust inhibitor compound; 50% deionized water; and 3% other additives.

[0044] The base oil is vegetable oil; the extreme pressure chlorine and phosphorus additives are carbon tetrachloride.

[0045] The surfactant is sodium dodecyl sulfate; the rust-inhibiting composite agent is a compound of organic zinc chelate, amide surfactant and rust inhibitor.

[0046] The other additives include antioxidants, dispersants, anti-wear agents, and emulsifiers.

[0047] The present invention also provides a method for preparing a water-based lubricant for steel material stretching and stamping, wherein the preparation method is carried out in accordance with Example 1.

[0048] Experimental Example 1

[0049] The appearance and physical properties of the water-based lubricant (water-based semi-synthetic type) for steel material stretching and stamping prepared in Example 3 and the external copper tube stamping and stretching fluid (water-based emulsion type) were tested. The results are shown in Table 1. The friction and lubrication performance of the lubricant prepared in Example 3 is better than that of the external competitor. Both are brown transparent liquids. The foaming performance of the diluted liquid of the external competitor is weaker than that of Example 3.

[0050] Table 1 Product Test Data and Test Methods

[0051]

[0052]

[0053] Experiment Example 2

[0054] The friction and lubrication performance of the steel material stretching and stamping processing water-based lubricant (water-based semi-synthetic type) and the external copper tube stamping and stretching fluid (water-based emulsion type) prepared in Examples 1, 2 and 3 were tested using a four-ball machine method.

[0055] Results analysis: such as Figure 1 As shown, the Pb value of Example 3 is the largest at 17kg, followed by Example 2 and Example 1, while the lowest Pb value is found in the competing product.

[0056] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

[0057] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the invention, such designs should fall within the protection scope of the present invention.

Claims

1. A water-based lubricant for drawing press working of a steel material, characterized by: The water-based lubricant comprises the following components by mass fraction: base oil 10-30%; carbon tetrachloride 5-20%; surfactant 5-20%; anti-rust composite agent 5-15%; deionized water 30-50%; and other additives 1-3%. The base oil is vegetable oil. The surfactant is sodium dodecyl sulfate. The anti-rust composite agent is compounded from organic zinc chelate, amide active agent and anti-rust corrosion inhibitor. The other additives are antioxidants, dispersants, anti-wear agents and emulsifiers.

2. A method for producing a water-based lubricant for drawing and stamping of a steel material according to claim 1, characterized by: The preparation method of the water-based lubricant comprises the following steps: (1) adding base oil to a mixing kettle; (2) starting stirring and heating to 45±5℃, and sequentially adding carbon tetrachloride and surfactant, constant temperature stirring for 1h, and stopping heating; (3) sequentially adding deionized water and anti-rust composite agent, and stirring for 45min until transparent; (4) sequentially adding other additives, and stirring for 30min.

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