Modular array xenon lamp irradiation system and method

Abstract

The present application is suitable for solid waste recycling field, and provides a modular array xenon lamp irradiation system and method, which adopts a xenon lamp irradiation mode to disassemble laminated parts, controls the excitation number and position of array units in the xenon lamp array module and the distance between the multiple xenon lamps in the array unit according to the irradiation requirements of laminated parts of different sizes, and further dynamically adjusts the irradiation area after the xenon lamp array module is excited, so as to ensure that the laminated parts can receive uniform irradiation energy. The present application also provides an automatic replacement scheme when the xenon lamp unit is damaged. When the array unit is damaged, the array unit which is not excited and can normally work is moved to the position of the damaged array unit to replace it, so as to ensure the stability of the laminated part disassembly process. In summary, the laminated parts are disassembled by using the technical scheme provided by the present application, the obtained recycled materials have little damage, no harmful gas, and the disassembly process is stable and efficient.

Description

Technical Field

[0001] This invention relates to the field of solid waste recycling, and in particular to a modular array xenon lamp irradiation system and method. Background Technology

[0002] Laminated components are subject to long-term corrosion from rainwater and exposure to sunlight. After a certain number of years of use, some of the structure of the laminates will age, which will cause the performance of the laminates to decline and they will have to be scrapped. Scrapped laminates are classified as solid waste.

[0003] Currently, conventional technologies for dismantling laminated components include physical methods, pyrolysis, and solvent chemistry. Physical methods involve crushing and sorting the laminated components, resulting in low-purity materials that cannot be utilized for high-value purposes. Pyrolysis involves heating the laminated components to break down the adhesive film, causing separation; this method is energy-intensive and may produce harmful gases. Solvent chemistry separates the laminated components using chemical reagents, generating waste liquid and harmful gases. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a modular array xenon lamp irradiation system and method.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] This invention provides a modular array xenon lamp irradiation system, comprising:

[0007] A xenon lamp array module is used to irradiate a laminate after being excited. The xenon lamp array module has one or more array units, and each array unit has multiple xenon lamps.

[0008] The light guide module is used to convert the side light emitted by the xenon lamp array module into front light;

[0009] Air-cooled module, used to cool the xenon lamp array module;

[0010] The control module is used to excite the xenon lamp array module and control the number and position of array units in the xenon lamp array module according to the irradiation requirements of laminates of different sizes.

[0011] Furthermore, when the xenon lamp array module has multiple array units, the multiple array units form an array structure, and the distance between the multiple xenon lamp arrays is adjustable.

[0012] Furthermore, the arrangement of the multiple xenon lamps can be any one of the following: side-by-side, circular, hemispherical, or square, and the distance between the multiple xenon lamps can be adjusted.

[0013] Furthermore, the air-cooling module is also used to cool the xenon lamp array module during the interval between two irradiations.

[0014] Furthermore, the control module is also used to control the lateral and longitudinal distances between multiple array units when the xenon lamp array module has multiple array units.

[0015] Furthermore, the control module is also used to move an unexcited but normally functioning array unit to the position of the damaged array unit and replace it when the xenon lamp array module has multiple array units and one of the array units is damaged.

[0016] Furthermore, the control module is also used to control the distance between multiple xenon lamps in the array unit.

[0017] Furthermore, the control module is also used to control the start-up and shutdown of the air-cooling module.

[0018] Furthermore, the control module is a programmable controller, which is electrically connected to the air-cooling module and the xenon lamp array module, respectively.

[0019] Furthermore, the laminate is a photovoltaic module.

[0020] Furthermore, the light guide module is removable.

[0021] The present invention also provides a modular array xenon lamp irradiation method, comprising:

[0022] The xenon lamp array module is used to irradiate the laminate, wherein the xenon lamp array module has one or more array units, and the array unit has multiple xenon lamps;

[0023] Convert the side light emitted by the xenon lamp array module into front light;

[0024] Cool the xenon lamp array module;

[0025] The number and position of the array units in the xenon lamp array module are controlled according to the irradiation requirements of laminates of different sizes.

[0026] Compared with the prior art, the present invention has the following advantages:

[0027] This invention provides a modular array xenon lamp irradiation system and method. It disassembles laminated components using xenon lamp irradiation. Based on the irradiation requirements of laminates of different sizes, it controls the number and position of the array units in the xenon lamp array module, as well as the distance between multiple xenon lamps in the array unit, thereby dynamically adjusting the irradiation area after excitation by the xenon lamp array module to ensure that the laminated components receive uniform energy irradiation. This invention also provides an automatic replacement scheme for damaged xenon lamp units. When an array unit fails, an unexcited but functional array unit is moved to the position of the damaged unit and replaced, ensuring the stability of the laminated component disassembly process. In summary, the technical solution provided by this invention for disassembling laminated components results in minimal damage to the recovered material, the absence of harmful gases, and a stable and efficient disassembly process.

[0028] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures pointed out in the description, claims and drawings. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the xenon lamp array module in an embodiment of the present invention;

[0031] Figure 2 This is a flowchart of a modular array xenon lamp irradiation method according to an embodiment of the present invention. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] The following is combined with Figure 1 A modular array xenon lamp irradiation system provided in this embodiment of the invention includes: a xenon lamp array module, a light guide module, an air-cooling module, and a control module.

[0034] like Figure 1 As shown, the xenon lamp array module is used to irradiate the laminate after being excited. The xenon lamp array module has one or more array units, and each array unit has multiple xenon lamps. When the xenon lamp array module has multiple array units, the multiple array units can be spliced ​​into an array structure. If the number of array rows M is greater than 2, the longitudinal spacing between multiple array units in the same column is equal by default. If the number of array rows N is greater than 2, the lateral spacing between multiple array units in the same row is equal by default. According to the irradiation requirements of laminates of different sizes, the distance between multiple array units can be dynamically adjusted laterally or longitudinally. When the array unit is replaced, the array unit can also be dynamically adjusted in the vertical direction of the array plane of multiple array units.

[0035] For example, the shape of a xenon lamp can be tubular or spherical, and multiple xenon lamps can be arranged in any of the following ways: side by side, in a ring, in a hemispherical shape, or in a square shape.

[0036] For example, the distance between multiple xenon lamps can be dynamically adjusted according to the irradiation requirements of laminates of different sizes.

[0037] The light guide module is installed between the xenon lamp array module and the laminate. It uses optical technology to convert the side light emitted by the xenon lamp array module into front light, making the light energy emitted by the xenon lamp array module more uniform.

[0038] The air-cooling module is installed on the back or side of the xenon lamp array module's light-emitting side to cool the xenon lamp array module during the interval between two irradiations of the laminate by the xenon lamp array module.

[0039] The control module, electrically connected to the air-cooling module, is used to control the start and stop of the air-cooling module. During the interval between the two irradiations of the laminate by the xenon lamp array module, the xenon lamp array module is cooled. That is, the xenon lamp array module is started after the first irradiation of the laminate and is turned off before the second irradiation.

[0040] The control module, electrically connected to the xenon lamp array module, is used to excite the xenon lamp array module and control the number and position of array units in the xenon lamp array module according to the irradiation requirements of laminates of different sizes.

[0041] For example, when the xenon lamp array module has multiple array units, the control module controls the number of array units that are excited according to the irradiation requirements of laminates of different sizes.

[0042] For example, when the xenon lamp array module has multiple array units, the control module controls the lateral and longitudinal distances between the multiple array units according to the irradiation requirements of laminates of different sizes.

[0043] For example, when a xenon lamp array module has multiple array units, and one of these array units is damaged, the control module will move a non-excited but functional array unit to the location of the damaged array unit and replace it. Preferably, the non-excited but functional array unit is a nearby array unit. Damaged array units include those where the xenon lamp cannot pre-ignite, and those where the uniformity of the irradiated light is less than 80%.

[0044] For example, the control module controls the distance between multiple xenon lamps in the array unit according to the irradiation requirements of laminates of different sizes.

[0045] In the above scheme, the control module can be a programmable controller. The control process of the xenon lamp array module must ensure that the irradiation surface outputs uniform light with a uniformity of more than 80%.

[0046] The laminated component described in this invention can be a photovoltaic module. When disassembling a photovoltaic module, since the photovoltaic module itself has a light guiding function, the light guiding module in this invention can be selectively removed.

[0047] The irradiation requirements of laminates of different sizes described in this invention can be obtained by a sensor, which is a conventional method in the field and will not be described again.

[0048] Figure 2 As shown, the present invention also provides a modular array xenon lamp irradiation method, comprising:

[0049] The xenon lamp array module is excited to irradiate the laminate. The xenon lamp array module has one or more array units, and each array unit has multiple xenon lamps.

[0050] Convert the side light emitted by the xenon lamp array module into front light;

[0051] Cool the xenon lamp array module;

[0052] The number and position of the array units in the xenon lamp array module are controlled according to the irradiation requirements of laminates of different sizes.

[0053] This invention provides a modular array xenon lamp irradiation system and method. It disassembles laminated components using xenon lamp irradiation. Based on the irradiation requirements of laminates of different sizes, it controls the number and position of the array units in the xenon lamp array module, as well as the distance between multiple xenon lamps in the array unit, thereby dynamically adjusting the irradiation area after excitation by the xenon lamp array module to ensure that the laminated components receive uniform energy irradiation. This invention also provides an automatic replacement scheme for damaged xenon lamp units. When an array unit fails, an unexcited but functional array unit is moved to the position of the damaged unit and replaced, ensuring the stability of the laminated component disassembly process. In summary, the technical solution provided by this invention for disassembling laminated components results in minimal damage to the recovered material, the absence of harmful gases, and a stable and efficient disassembly process.

[0054] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A modular array xenon lamp irradiation system, characterized in that, include: A xenon lamp array module is used to irradiate a laminate after being excited. The xenon lamp array module has multiple array units, and each array unit has multiple xenon lamps. Multiple array units can be spliced ​​into an array structure. If the number of rows M is greater than 2, the vertical spacing between multiple array units in the same column is equal by default. If the number of array units N is greater than 2, the horizontal spacing between multiple array units in the same row is equal by default. According to the irradiation requirements of laminates of different sizes, the distance between multiple array units can be dynamically adjusted horizontally or vertically. When the array unit is replaced, the array unit can also be dynamically adjusted in the vertical direction of the array plane of multiple array units. The light guide module is used to convert the side light emitted by the xenon lamp array module into front light; The air-cooling module is used to cool the xenon lamp array module during the interval between two irradiations. The control module is used to excite the xenon lamp array module and control the number and position of the array units in the xenon lamp array module according to the irradiation requirements of laminates of different sizes. The control module is also used to move the unexcited but normally functioning array units to the position of the damaged array units and replace them when the xenon lamp array module has multiple array units and one of the array units is damaged.

2. The modular array xenon lamp irradiation system according to claim 1, characterized in that, The arrangement of the multiple xenon lamps can be any one of the following: side-by-side, circular, hemispherical, or square. The distance between the multiple xenon lamps is adjustable.

3. The modular array xenon lamp irradiation system according to claim 1, characterized in that, The control module is also used to control the lateral and longitudinal distances between multiple array units when the xenon lamp array module has multiple array units.

4. The modular array xenon lamp irradiation system according to claim 1, characterized in that, The control module is also used to control the distance between multiple xenon lamps in the array unit.

5. The modular array xenon lamp irradiation system according to claim 1, characterized in that, The control module is also used to control the start and stop of the air-cooling module.

6. The modular array xenon lamp irradiation system according to any one of claims 1-5, characterized in that, The control module is a programmable controller, which is electrically connected to the air-cooling module and the xenon lamp array module respectively.

7. The modular array xenon lamp irradiation system according to any one of claims 1-5, characterized in that, The laminate is a photovoltaic module.

8. The modular array xenon lamp irradiation system according to claim 7, characterized in that, The light guide module is removable.

9. A modular array xenon lamp irradiation method, characterized in that, include: The xenon lamp array module is used to irradiate the laminate, wherein the xenon lamp array module has multiple array units, and each array unit has multiple xenon lamps; Multiple array units can be spliced ​​into an array structure. If the number of rows M is greater than 2, the vertical spacing between multiple array units in the same column is equal by default. If the number of array units N is greater than 2, the horizontal spacing between multiple array units in the same row is equal by default. According to the irradiation requirements of laminates of different sizes, the distance between multiple array units can be dynamically adjusted horizontally or vertically. When the array unit is replaced, the array unit can also be dynamically adjusted in the vertical direction of the array plane of multiple array units. Convert the side light emitted by the xenon lamp array module into front light; During the interval between two irradiations of the xenon lamp array module, the xenon lamp array module is cooled. Based on the irradiation requirements of laminates of different sizes, the number and position of the array units in the xenon lamp array module are controlled. The xenon lamp array module has multiple array units, and when an array unit is damaged, the array unit that is not excited but is working properly is moved to the position of the damaged array unit and replaced.

Images