Fusing device for quartz products
The quartz product welding device uses a heating nozzle and rotating components to melt and weld the quartz tube and quartz disk, solving the problems of limited use in high-temperature environments and unstable welding quality, and achieving efficient and uniform welding effect and reliable quality inspection.
Patent Information
- Application Number
- CN202311597174.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-27
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-11-27
AI Technical Summary
Existing processing methods for quartz products are limited in use at high temperatures or have unstable welding quality, and the operating environment is harsh.
A welding device for quartz products is used, including a frame, a rotating assembly, a drive assembly, a rotating motor, a lifting element, and a welding assembly. The contact surface of the quartz tube and the quartz disk is heated by a heating nozzle, causing them to melt and rotate for welding. A limiting assembly and a testing assembly are combined to ensure the welding quality.
It achieves stable welding quality under high-temperature conditions, improves welding efficiency and uniformity, reduces errors from subjective human judgment, and ensures the reliability and safety of welding.
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Figure CN117623600B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to welding equipment, and more specifically to a welding device for quartz products. Background Technology
[0002] like Figure 1 The quartz product shown mainly includes a quartz tube 11 and a quartz disk 12 fixed to the bottom of the quartz tube. In the prior art, one processing method is to bond the quartz disk 12 to the quartz tube 11 with glue. The quartz product processed by this method has limited use environment and cannot be used in high temperature environment. Another processing method is to weld it with a flame nozzle. The welding quality is unstable due to manual operation and the operating environment is harsh. Summary of the Invention
[0003] In view of the above problems and to overcome at least one deficiency, the present invention proposes a welding device for quartz products.
[0004] The technical solution adopted in this invention is as follows:
[0005] A welding device for quartz products, the quartz products including a quartz tube and a quartz disc, the welding device for quartz products comprising:
[0006] frame;
[0007] A rotating assembly is rotatably mounted on the frame. The rotating assembly has an annular groove for the lower end of the quartz tube to be inserted. When the rotating assembly rotates, it can drive the quartz tube to rotate together.
[0008] A drive assembly, mounted on the frame, is used to drive the rotating assembly to rotate;
[0009] A rotating motor is located above the rotating assembly, and the output shaft of the rotating motor is used to connect to the quartz disk to drive the quartz disk to rotate;
[0010] A lifting element is located above the rotating motor and is used to drive the rotating motor and the quartz disk to move up and down;
[0011] A welding assembly, mounted on the frame, has a first heating nozzle aligned with the upper end of the quartz tube.
[0012] The working principle of the present application is that the lower end of the quartz tube is inserted into the annular groove of the rotating assembly, the driving assembly drives the rotating assembly to synchronously rotate the quartz tube, the rotating motor drives the quartz disc and the rotating assembly to rotate at the same speed, the welding assembly works, the first heating nozzle can heat the upper end of the quartz tube to be welded and the periphery of the quartz disc, and finally the quartz disc and the quartz tube are contacted through the lifting element to fuse the molten part into a whole. The first heating nozzle is stationary during welding, and the quartz tube and the quartz disc rotate, which can make the heating more uniform and the welding quality better.
[0013] In the present application, the heating nozzle can spray flame to heat the upper end of the quartz tube and the periphery of the quartz disc, so that the quartz tube and the quartz disc can be fused and welded together. In actual application, the fuel of the flame can be hydrogen.
[0014] In actual application, solder can be laid on the upper end face of the quartz tube before actual welding, which can improve the welding efficiency and achieve better welding effect.
[0015] In actual application, the lifting element can be an electric push rod or a hydraulic push rod.
[0016] In actual application, bearings, rollers or other structures can be arranged between the rack and the rotating assembly to reduce friction.
[0017] In one embodiment of the present application, the upper end face of the quartz disc is welded with a connecting head, the connecting head has a first connecting hole, the end of the output shaft of the rotating motor has a second connecting hole, and the quartz product welding device further comprises a connecting piece for connecting the first connecting hole and the second connecting hole.
[0018] In actual application, after processing is completed, the connecting head is removed by cutting tools or polishing equipment.
[0019] In one embodiment of the present application, a limiting assembly is further included, which comprises:
[0020] The movable rack is slidingly arranged on the rack and can approach or move away from the rotating assembly.
[0021] The arc-shaped limiting block is fixed on the movable rack and has an arc-shaped surface for simultaneously contacting the upper end of the quartz tube and the quartz disc.
[0022] The first telescopic element is arranged on the rack and is used to drive the movable rack to move.
[0023] After the quartz disc contacts the quartz tube, the first telescopic element works to drive the movable rack to approach the rotating assembly, so that the arc-shaped surface of the arc-shaped limiting block simultaneously contacts the upper end of the quartz tube and the quartz disc, and the outside of the welding area can be pressed to keep the welding shape good.
[0024] In actual use, preferably, the first connecting hole and the second connecting hole are rectangular, the connecting piece is a U-shaped piece, the connecting piece has two insertion portions with rectangular cross sections respectively inserted into the corresponding connecting holes, the insertion portions are in clearance fit with the corresponding connecting holes, there is sufficient space between the two for self-adaptive adjustment, and the length of the insertion portion is at least 2-5 times the depth of the corresponding connecting hole. After such arrangement, under the action of the arc-shaped limiting block, the axes of the quartz disc and the quartz tube can be coincided, and the fusion quality is ensured.
[0025] In actual use, in order to ensure safety, a anti-disengagement strip connected with the two insertion portions can be further arranged to close the U-shaped piece.
[0026] In one of the embodiments of the present application, the material of the arc-shaped limiting block is graphite.
[0027] In one of the embodiments of the present application, the rotating assembly comprises a rotating piece, a flexible piece and a fastener;
[0028] The rotating piece comprises a hollow body, and the lower end of the inner side wall of the hollow body has an annular support portion;
[0029] The flexible piece comprises an annular body, the lower end of the outer side wall of the annular body has a flexible support portion, the flexible support portion is located above the annular support portion, the flexible support portion and the annular support portion are fixed by the fastener, and the hollow body and the flexible piece form the annular groove.
[0030] In actual use, a flexible layer can be arranged on the inner side wall of the hollow body, so that the portions contacted by the inner side wall, the outer side wall and the lower end face of the quartz tube are all flexible materials, and the quartz tube can be effectively protected.
[0031] In one of the embodiments of the present application, the upper end of the outer side wall of the annular body has a guide surface.
[0032] The guide surface facilitates the insertion of the quartz tube into the annular groove.
[0033] In one of the embodiments of the present application, the outer side wall of the rotating piece has a first gear, the driving assembly comprises a driving gear and a driving motor for driving the driving gear to rotate, and the driving gear is directly engaged with the first gear or indirectly engaged with the first gear through a transmission gear.
[0034] In one of the embodiments of the present application, the inner diameter of the annular body is smaller than the inner diameter of the annular support portion, and the rack further has an anti-channeling rack matched with the upper end face of the rotating assembly, and the anti-channeling rack is used to prevent the rotating assembly from moving upward.
[0035] The fusion device of the quartz product further comprises a pressing and fixing assembly and a testing assembly.
[0036] The compression fixing assembly comprises:
[0037] a hollow conical press head below the flexible member, the upper end of the hollow conical press head having an outer diameter smaller than the inner diameter of the annular body, and the lower end of the hollow conical press head having an outer diameter larger than the inner diameter of the annular body;
[0038] a second telescopic element below the hollow conical press head, for driving the hollow conical press head to move upward, so that the annular body deforms toward the quartz tube side and fixes the quartz tube;
[0039] The test assembly comprises:
[0040] a third telescopic element, the axis of the telescopic rod of the third telescopic element coincides with the axis of the flexible member;
[0041] a pressing member installed at the upper end of the telescopic rod of the third telescopic element,
[0042] a pressure sensor arranged between the telescopic rod of the third telescopic element and the pressing member, when the third telescopic element works, the telescopic rod of the third telescopic element extends and drives the pressing member to press against the lower end surface of the fused quartz disc until the value of the pressure sensor reaches a preset value.
[0043] After fusion, the fusion quality needs to be detected, and the existing method is to observe the fusion area by artificial naked eye, which is subjective. The anti-channeling frame, compression fixing assembly and test assembly of the present application can realize reliable detection, and the test principle is as follows: after cooling to room temperature and removing the connecting member after fusion, the lifting element drives the rotating motor to move upward, the second telescopic element drives the hollow conical press head to move upward, so that the annular body deforms toward the quartz tube side and fixes the quartz tube. Because of the existence of the anti-channeling frame, the rotating assembly will not move upward due to the upward movement of the hollow conical press head. Then the telescopic rod of the third telescopic element extends and drives the pressing member to press against the lower end surface of the fused quartz disc until the value of the pressure sensor reaches a preset value. At this time, it can be judged by artificial whether there is crack in the fusion area or not. If there is no abnormality, it means that the fusion is qualified.
[0044] The present application also comprises a controller for controlling the work of each action element, for example, when the value of the pressure sensor reaches a preset value during testing, the telescopic rod of the third telescopic element does not extend.
[0045] In one embodiment of the present application, the piston rod of the third telescopic element has a sliding groove, and the pressing member has a positioning rod extending into the sliding groove.
[0046] In one embodiment of the present application, the fusion assembly further comprises a second heating nozzle above the first heating nozzle, and the second heating nozzle assembly is used to heat the periphery of the quartz disc before the quartz disc contacts the quartz tube.
[0047] The application has the beneficial effect that the heating nozzle can spray flame to heat the upper end of the quartz tube and the periphery of the quartz disc, so that the quartz tube and the quartz disc can be fused together. In actual application, the fuel of the flame can be hydrogen. BRIEF DESCRIPTION OF DRAWINGS
[0048] Figure 1 is a schematic view of a quartz product;
[0049] Figure 2 is a schematic view of a fusion device for a quartz product;
[0050] Figure 3 is a schematic view of another angle of the fusion device for a quartz product;
[0051] Figure 4 is a schematic view of a rotating member;
[0052] Figure 5 is a schematic view of a rotating assembly;
[0053] Figure 6 is a schematic view of the quartz disc moving down to the second heating nozzle;
[0054] Figure 7 is a top view of the quartz disc moving down to the second heating nozzle;
[0055] Figure 8 is a schematic view of Figure 7 A-A sectional view;
[0056] Figure 9 is a schematic view of the quartz disc moving down and contacting the quartz tube;
[0057] Figure 10 is a schematic view of the arc-shaped limiting block cooperating with the quartz tube and the quartz disc;
[0058] Figure 11 is a sectional view of the hollow conical pressing head when it is not moved up after fusion is completed;
[0059] Figure 12 is a sectional view of the hollow conical pressing head after it is moved up after fusion is completed;
[0060] Figure 13 is a schematic view of the pressing member pressing the lower end surface of the fused quartz disc.
[0061] The reference signs in the drawings are as follows:
[0062] 11, quartz tube; 12, quartz plate; 2, rack; 21, fusion assembly; 211, first heating nozzle; 212, second heating nozzle; 22, limiting assembly; 221, movable frame; 222, arc-shaped limiting block; 2221, arc-shaped surface; 223, first telescopic element; 23, anti-channeling frame; 3, rotating assembly; 300, annular groove; 31, rotating piece; 311, hollow body; 312, annular support part; 313, first gear; 32, flexible piece; 321, annular body; 3211, guide surface; 322, flexible support part; 33, fastener; 4, driving assembly; 41, driving gear; 42, driving motor; 51, rotating motor; 511, output shaft; 5111, second connecting hole; 52, lifting element; 6, connecting head; 61, first connecting hole; 7, connecting piece; 71, insertion part; 8, compression fixing assembly; 81, hollow conical compression head; 82, second telescopic element; 9, testing assembly; 91, third telescopic element; 911, telescopic rod of third telescopic element; 9111, sliding groove; 92, pressing piece; 921, positioning rod; 93, pressure sensor. DETAILED DESCRIPTION
[0063] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the following will be combined with the accompanying drawings to make a clear and complete description of the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. The components of the embodiments of the present application described and shown in the accompanying drawings can be arranged and designed in various different configurations.
[0064] In the description of the present application, it should be noted that the positions or location relationships indicated by the terms “inner”, “outer” and the like are based on the positions or location relationships shown in the drawings, or the positions or location relationships commonly placed when the products of the present application are used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated devices or elements must have a particular position, be constructed and operated in a particular position, and therefore cannot be understood as limiting the present application. In addition, the terms “first”, “second” and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0065] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms “set”, “connected” should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be directly connected, or indirectly connected through an intermediate medium, or can be connected inside two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0066] The present application will be described in detail below with reference to the accompanying drawings.
[0067] As shown in Figures 1 to 13 A quartz product welding device, the quartz product including a quartz tube 11 and a quartz plate 12, the quartz product welding device comprising:
[0068] A frame 2;
[0069] A rotating assembly 3 rotatably installed on the frame 2, the rotating assembly 3 having an annular groove 300 for inserting the lower end of the quartz tube 11, the rotating assembly 3 being capable of rotating the quartz tube 11 together when rotating;
[0070] A driving assembly 4 provided on the frame 2, for driving the rotating assembly 3 to rotate;
[0071] A rotating motor 51 located above the rotating assembly 3, an output shaft 511 of the rotating motor 51 being used for connecting with the quartz plate 12 to drive the quartz plate 12 to rotate;
[0072] A lifting element 52 located above the rotating motor 51, for driving the rotating motor 51 and the quartz plate 12 to move up and down;
[0073] A welding assembly 21 provided on the frame 2, the welding assembly 21 having a first heating nozzle 211 aligned with the upper end of the quartz tube 11.
[0074] The working principle of the present application: the lower end of the quartz tube 11 is inserted into the annular groove 300 of the rotating assembly 3, the driving assembly 4 drives the rotating assembly 3 to rotate synchronously with the quartz tube 11, the rotating motor 51 drives the quartz plate 12 to rotate at the same speed as the rotating assembly 3, the welding assembly 21 works, the first heating nozzle 211 can heat the upper end of the quartz tube 11 to be welded and the periphery of the quartz plate 12, and finally the quartz plate 12 and the quartz tube 11 are contacted by the lifting element 52 to melt the molten part into one body. The first heating nozzle 211 does not move during welding in the present application, and the quartz tube 11 and the quartz plate 12 rotate, which can make the heating more uniform and the welding quality better.
[0075] In the present application, the heating nozzle can spray flame to heat the upper end of the quartz tube 11 and the periphery of the quartz plate 12, so that the quartz tube 11 and the quartz plate 12 can be fused and welded together. In actual application, the fuel of the flame can be hydrogen.
[0076] In actual application, solder can be laid on the upper end surface of the quartz tube 11 before actual welding, which can improve the welding efficiency and achieve better welding effect.
[0077] In actual application, the lifting element 52 can be an electric push rod or a hydraulic push rod.
[0078] In actual application, bearings, rollers or other structures can be arranged between the frame 2 and the rotating assembly 3 to reduce friction.
[0079] As Figure 2 and 8 shown, in this embodiment, the upper end surface of the quartz plate 12 is fused with a connecting head 6, the connecting head 6 has a first connecting hole 61, the end of the output shaft 511 of the rotating motor 51 has a second connecting hole 5111, the fusing device of the quartz product further comprises a connecting piece 7, the connecting piece 7 is used to connect the first connecting hole 61 and the second connecting hole 5111.
[0080] In actual use, after the processing is completed, the connecting head 6 is removed by cutting tools or polishing equipment.
[0081] As Figure 9 and 10 shown, in this embodiment, it further comprises a limiting assembly 22, the limiting assembly 22 comprises:
[0082] a movable frame 221, which is slidingly arranged on the rack 2 and can be close to or away from the rotating assembly 3;
[0083] an arc-shaped limiting block 222, which is fixed on the movable frame 221, the arc-shaped limiting block 222 has an arc-shaped surface 2221, which is used to simultaneously contact the upper end of the quartz tube 11 and the quartz plate 12;
[0084] a first telescopic element 223, which is arranged on the rack 2 and is used to drive the movable frame 221 to move.
[0085] When the quartz plate 12 contacts the quartz tube 11, the first telescopic element 223 works to drive the movable frame 221 to be close to the rotating assembly 3, so that the arc-shaped surface 2221 of the arc-shaped limiting block 222 simultaneously contacts the upper end of the quartz tube 11 and the quartz plate 12, which can press the outside of the fusing area and make the fusing shape keep well.
[0086] As Figure 2 shown, preferably, the first connecting hole 61 and the second connecting hole 5111 are rectangular, the connecting piece 7 is a U-shaped piece, the connecting piece 7 has two insertion parts 71 with rectangular cross sections which are respectively inserted into the corresponding connecting holes, the insertion parts 71 are gap-fitted with the corresponding connecting holes and have enough space for self-adaptive adjustment between them, the length of the insertion part 71 is at least 2-5 times the depth of the corresponding connecting hole, so that after being arranged in this way, the quartz plate 12 and the quartz tube 11 can be coaxial under the action of the arc-shaped limiting block 222, which ensures the fusing quality.
[0087] In actual use, in order to ensure safety, a anti-dropping strip connected with the two insertion parts 71 can be further arranged to close the U-shaped piece.
[0088] In this embodiment, the material of the arc-shaped limiting block 222 is graphite.
[0089] AsFigure 4 , 5 As shown in 7, 8, 11, 12 and 13, in this embodiment, the rotating assembly 3 includes a rotating member 31, a flexible member 32 and a fastener 33;
[0090] The rotating component 31 includes a hollow body 311, and the lower end of the inner sidewall of the hollow body 311 has an annular support portion 312.
[0091] The flexible component 32 includes an annular body 321. The lower end of the outer wall of the annular body 321 has a flexible support portion 322. The flexible support portion 322 is located above the annular support portion 312. The flexible support portion 322 and the annular support portion 312 are fixed by fasteners 33. The hollow body 311 and the flexible component 32 form an annular groove 300.
[0092] In practical applications, a flexible layer can be provided on the inner wall of the hollow body 311, so that the inner wall, outer wall and lower end face of the quartz tube 11 are all made of flexible material, which can effectively protect the quartz tube 11.
[0093] like Figure 11 As shown, in this embodiment, the upper end of the outer sidewall of the annular body 321 has a guide surface 3211.
[0094] The guide surface 3211 makes it easier for the quartz tube 11 to be inserted into the annular groove 300.
[0095] like Figure 2 and 3 As shown, in this embodiment, the outer wall of the rotating member 31 has a first gear 313, and the driving assembly 4 includes a driving gear 41 and a driving motor 42 for driving the driving gear 41 to rotate. The driving gear 41 directly meshes with the first gear 313 or indirectly meshes with it through a transmission gear.
[0096] like Figure 2 , 11 As shown in 12 and 13, in this embodiment, the inner diameter of the annular body 321 is smaller than the inner diameter of the annular support 312. The frame 2 also has an anti-slip frame 23 that cooperates with the upper end face of the rotating component 3. The anti-slip frame 23 is used to prevent the rotating component 3 from moving upward.
[0097] The welding device for quartz products also includes a clamping and fixing component 8 and a testing component 9:
[0098] The clamping and fixing assembly 8 includes:
[0099] The hollow conical pressure head 81 is located below the flexible component 32. The outer diameter of the upper end of the hollow conical pressure head 81 is smaller than the inner diameter of the annular body 321, and the outer diameter of the lower end of the hollow conical pressure head 81 is larger than the inner diameter of the annular body 321.
[0100] The second telescopic element 82 is arranged below the hollow conical pressing head 81 and is used to drive the hollow conical pressing head 81 to move upward, so that the annular body is deformed to the side of the quartz tube 11 and the quartz tube 11 is fixed.
[0101] The test assembly 9 comprises:
[0102] The third telescopic element 91 has an axis of the telescopic rod 911 of the third telescopic element coinciding with the axis of the flexible element 32.
[0103] The pressing element 92 is arranged at the upper end of the telescopic rod 911 of the third telescopic element,
[0104] The pressure sensor 93 is arranged between the telescopic rod 911 of the third telescopic element and the pressing element 92, and when the third telescopic element 91 works, the telescopic rod 911 of the third telescopic element is extended to drive the pressing element 92 to press against the lower end surface of the fused quartz disc 12 until the value of the pressure sensor 93 reaches a preset value.
[0105] After fusion, the fusion quality needs to be detected. At present, the fusion area is usually observed by artificial naked eye to judge, which is subjective. The anti-channeling frame 23, the pressing and fixing assembly 8 and the test assembly 9 can realize reliable detection. The test principle is as follows: after fusion is completed and cooled to room temperature and the connecting element 7 is removed, the lifting element 52 drives the rotating motor 51 to move upward, the second telescopic element 82 drives the hollow conical pressing head 81 to move upward, so that the annular body is deformed to the side of the quartz tube 11 and the quartz tube 11 is fixed. Because of the existence of the anti-channeling frame 23, the rotating assembly 3 will not move upward due to the upward movement of the hollow conical pressing head 81. Then the telescopic rod 911 of the third telescopic element is extended to drive the pressing element 92 to press against the lower end surface of the fused quartz disc 12 until the value of the pressure sensor 93 reaches a preset value. At this time, it can be judged by artificial whether there is crack in the fusion area. If there is no abnormality, it means that the fusion is qualified.
[0106] The application also comprises a controller for controlling the work of each action element. For example, when the value of the pressure sensor 93 reaches a preset value during testing, the telescopic rod 911 of the third telescopic element is not in telescopic state.
[0107] As shown in Figure 11 In the embodiment, the piston rod of the third telescopic element 91 has a sliding groove 9111, and the pressing element 92 has a positioning rod 921 extending into the sliding groove 9111.
[0108] As shown in Figure 2 and 6 In the embodiment, the fusion assembly 21 further comprises a second heating nozzle 212 arranged above the first heating nozzle 211. The second heating nozzle 212 is used to heat the periphery of the quartz disc 12 before the quartz disc 12 contacts the quartz tube 11.
[0109] In actual use, the telescopic element can be an electric push rod or the like.
[0110] A specific use method of the welding device in this embodiment is as follows:
[0111] See Figure 2 , the lower end of the quartz tube 11 is inserted into the annular groove 300 of the rotating assembly 3, and the quartz plate 12 is connected with the output shaft 511 of the rotating motor 51 through the connecting piece 7;
[0112] See Figure 6 , the lifting element 52 drives the rotating motor 51 and the quartz plate 12 to move downward, so that the quartz plate 12 moves downward to the second heating nozzle 212;
[0113] When the driving motor 42 works, the quartz tube 11 and the rotating assembly 3 are driven to rotate through the engagement of the driving gear 41 and the first gear 313, the rotating motor 51 drives the quartz plate 12 to rotate at the same speed as the rotating assembly 3, the welding assembly 21 works, the first heating nozzle 211 heats the upper end of the quartz tube 11 to be welded, and the second heating nozzle 212 heats the periphery of the quartz plate 12 to be welded;
[0114] As shown in Figure 9 , the second heating nozzle 212 stops working, and the lifting element 52 drives the rotating motor 51 and the quartz plate 12 to move further downward, so that the quartz plate 12 contacts the quartz tube 11;
[0115] As shown in Figure 10 , the first telescopic element 223 works, driving the movable frame 221 to approach the rotating assembly 3, so that the arc-shaped surface 2221 of the arc-shaped limiting block 222 simultaneously contacts the upper end of the quartz tube 11 and the quartz plate 12, and the outside of the welding area is pressed, so that the welding shape is well maintained;
[0116] After the welding is completed and cooled to room temperature, and the connecting piece 7 is removed, the lifting element 52 drives the rotating motor 51 to move upward;
[0117] As shown in Figure 11 and 12 , the second telescopic element 82 drives the hollow conical pressure head 81 to move upward, so that the annular body deforms toward the quartz tube 11 side, and the quartz tube 11 is fixed, and because of the existence of the anti-channeling frame 23, the rotating assembly 3 will not move upward due to the upward movement of the hollow conical pressure head 81;
[0118] As shown in Figure 13 , the telescopic rod 911 of the third telescopic element extends, driving the pressing piece 92 to press the lower end surface of the welded quartz plate 12, and stopping the action after the value of the pressure sensor 93 reaches the preset value, and observing the welding area, if there is no crack, the welding is qualified, and if there is a crack, the quartz product needs to be placed in the unqualified area for another disposal.
[0119] The above merely describes preferred embodiments of the present application, and is not intended to limit the patent protection scope of the present application, and any equivalent structural transformation, direct or indirect application in other related technical fields, are also included in the protection scope of the present application.
Claims
1. A welding device for a quartz product, the quartz product comprising a quartz tube and a quartz disc, characterized in that, The welding equipment for quartz products includes: frame; A rotating assembly is rotatably mounted on the frame. The rotating assembly has an annular groove for the lower end of the quartz tube to be inserted. When the rotating assembly rotates, it can drive the quartz tube to rotate together. A drive assembly, mounted on the frame, is used to drive the rotating assembly to rotate; A rotating motor is located above the rotating assembly, and the output shaft of the rotating motor is used to connect to the quartz disk to drive the quartz disk to rotate; A lifting element is located above the rotating motor and is used to drive the rotating motor and the quartz disk to move up and down; A welding assembly is mounted on the frame and has a first heating nozzle aligned with the upper end of the quartz tube. The rotating assembly includes a rotating component, a flexible component, and fasteners; The rotating component includes a hollow body, and the lower end of the inner sidewall of the hollow body has an annular support portion; The flexible component includes an annular body, and the lower end of the outer side wall of the annular body has a flexible support portion. The flexible support portion is located above the annular support portion, and the flexible support portion and the annular support portion are fixed by fasteners. The hollow body and the flexible component form the annular groove. The inner diameter of the annular body is smaller than the inner diameter of the annular support. The frame also has an anti-slip frame that mates with the upper end face of the rotating assembly. The anti-slip frame is used to prevent the rotating assembly from moving upward. The welding equipment for quartz products also includes clamping and fixing components and testing components: The clamping and fixing assembly includes: A hollow conical pressure head is located below the flexible component. The outer diameter of the upper end of the hollow conical pressure head is smaller than the inner diameter of the annular body, and the outer diameter of the lower end of the hollow conical pressure head is larger than the inner diameter of the annular body. The second telescopic element is located below the hollow conical pressure head and is used to drive the hollow conical pressure head to move upward, so that the annular body deforms towards the quartz tube side and fixes the quartz tube. The test components include: The third telescopic element has its telescopic rod axis coincide with the axis of the flexible component. The pressing component is installed at the upper end of the telescopic rod of the third telescopic element. The pressure sensor is located between the telescopic rod and the pressing component of the third telescopic element. When the third telescopic element is working, the telescopic rod extends and drives the pressing component to press against the lower end face of the fused quartz disc until the pressure sensor reading reaches the preset value.
2. The welding device for quartz products as described in claim 1, characterized in that, The upper end face of the quartz disk is welded with a connector, the connector having a first connection hole, and the end of the output shaft of the rotating motor having a second connection hole. The welding device for the quartz product also includes a connector for connecting the first connection hole and the second connection hole.
3. The welding device for quartz products as described in claim 2, characterized in that, It also includes a limiting component, the limiting component comprising: The movable frame is slidably mounted on the frame and can be close to or away from the rotating component. An arc-shaped limiting block is fixed on the movable frame. The arc-shaped limiting block has an arc-shaped surface, which is used to contact the upper end of the quartz tube and the quartz disk simultaneously. The first telescopic element is mounted on the frame and is used to drive the movable frame to move.
4. The welding device for quartz products as described in claim 3, characterized in that, The arc-shaped limiting block is made of graphite.
5. The welding device for quartz products as described in claim 1, characterized in that, The upper end of the outer wall of the annular body has a guide surface.
6. The welding device for quartz products as described in claim 1, characterized in that, The outer wall of the rotating component has a first gear, and the driving assembly includes a driving gear and a driving motor for driving the driving gear to rotate. The driving gear directly meshes with the first gear or indirectly meshes with it through a transmission gear.
7. The welding device for quartz products as described in claim 1, characterized in that, The piston rod of the third telescopic element has a groove, and the pressing member has a positioning rod that extends into the groove.
8. The welding device for quartz products as described in claim 1, characterized in that, The welding assembly also includes a second heating nozzle located above the first heating nozzle. The second heating nozzle assembly is used to heat the periphery of the quartz disk before the quartz disk comes into contact with the quartz tube.
Citation Information
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